URANIUM CORPORATION OF INDIA LTD.

TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 1 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

TECHNICAL SPECIFICATION

PROGRAMMABLE LOGIC CONTROLLER

MAKE : SCHNEIDER ELECTRIC
MODEL : PREMIUM RANGE
SCADA : CITECT
Technical Specifications:
System shall be based on ‘Redundant CPU System’ and ‘Remote I/O’
topology. The total operation shall be controlled by One Engineering station cum Operator
Station and one Engineering Station located at Ion Exchange Control Room and shall be
hooked up with the Main PLC CPU over 10/100Mbps Ethernet TCP/IP network as shown
annexure-1.
PLC system shall be consisting of following main components:

Sl. No. Description Model Qnty.

1 TCX Premium CPU with built-in Ethernet Port TSX P57 4823M 2
2 6 slot back plane for CPU modules TSX RKY 6 2
3 Back plane power supply TSX PSR 5500M 5
4 Ethernet module TSX ETY 110WS 2
5 RIO Drop Processor TSX P57 203M 3
6 12 slot back plane for IO modules TSX RKY 12EK 3
7 32 Ch 24 V (Sink) Dig. input module TSX DEY 32D2K 1
32 Ch 24 V (Source) Transistorized Dig. Output 1
8 module TSX DSY 32T2K
9 8 Ch Voltage / Current Analog input module TSX AEY 810 6
4 Ch RTD/TC/Voltage/Current Analog input 4
10 module TSXAEY 414
11 4 Ch Voltage / Current Analog output module TSX ASY 410 7
12 Memory expansion Card SRAM for PCMCIA Slot TSXMRPC007M 2
13 PLC programming package PL-7 PL 7 PRO 1
14 CPU Fan TSXFANA5P 11
HMI, 1000 IO tags, for 2 development and 4 1 SET
15 runtime license CITECT
16 UnitelWay Cable 1

 TCX CDP cable should be used for connecting all I/O devices to PLC.
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 2 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

 System shall be based on advanced high end ‘TSX Premium Automation Platform’.
CPU shall handle up to 14000 Discrete IO, 1400 Analog IO on R I/O Topology, 4
networks, with built-in 176kword integrated RAM memory, typically program
execution time per 1K instruction (65% Boolean and 35% Numerical) shall be
0.11mS.
 CPU System and I/O Subsystem shall be from same series.
 All the modules shall be rack mounted.
 All I/O modules shall be HOT Swappable i.e. on power on condition: Modules can
be plugged into or out of the rack without any damage to or electrical noise. No
output shall be affected while replacing these modules.
 All I/O modules shall have channel level diagnostics.
 Programming language shall be based on: Ladder, Instruction List, Structure Text,
SFC or Block diagram.
 Lithium battery shall be provided for RAM backup. (Application program shall
remain for a period of 3 years without power supply to the PLC rack.
 Programming package support Windows XP.
 USB Programming cable of 1.5 meter length shall be provided for PLC
programming. Programming over Ethernet network shall be possible.
 All trends in History and Real Time shall be available at the Operator Station.
 Soft button with passwords shall be provided at operator station for manual
operation of various equipments.
 Engineering station shall be loaded with licensed version of programming software
and licensed version of HMI developed software. Engineering station shall be used
as operator station also.
 Each I/O shall be protected against the reversal of polarity of the power voltage to
I/O.
 Each I/O module shall have a LED per channel to indicate the status of each
input/output.
 Each input shall be provided with filters to filter out any noise in the input line or
noise because of input contract bouncing. The I/O cards pertinent to Electrical
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 3 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

Inputs shall of fast scan time conforming to Sequence Of Event (SOE) type. The
time stamping has to be done in CPU level and not in MMI Level.
 Dual redundant power supplies shall be provided for each I/O rack. Analog Input
cards should be able to accept Powered & Non powered Input.
 Output contacts from the PLC shall be potential free / Dry contacts with contact
ratings 220 V AC, 5 Amps.
 It is recommended that all I/O shall be fused. Each output shall be short circuit proof
and protected by fuse. Visual indication of fuse blown indication must be provided
for each output.
 The communication of I/O system with central processor shall be Redundant with
complete error checking.
 For Analog I/O’s there shall be Optical Isolation. For Digital I/O Free Wheel Diode
is recommended
 Dual redundant processor shall perform the logic simultaneously.
 Watchdog timer shall be a software device. Watchdog timer shall continuously
monitor the healthiness of processor. Any hardware or software problem in the
processor sub-system, which shall include CPU, memory, power supply,
communication interface etc. shall cause the watchdog timer to report processor
failure.
 PLC processor shall always monitor the status of PLC input and output modules for
their healthy condition and annunciate the same through operator console and
configuration and maintenance printer.
 It shall be possible to generate the first out alarm output by the PLC in case where a
group of parameters are likely to trip a system.
 It shall be possible to modify, add or delete the application program on line without
affecting the outputs.
 It shall be possible to printout the ladder / logic diagram on the PLC printer. In
addition printer shall also be able to print the following.
a) Diagnostic messages, as and when they appear.

b) Diagnostic report when called for.

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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 4 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

c) Processor alarms connected to PLC as and when they appear and alarm
report whenever initiated.

d) Shut down report as and when initiated.

e) I/o map showing status of all inputs and Corresponding outputs in a user
defined format.

 The PLC console shall be provided with self-diagnostics feature, which shall
display error messages and initiate an audible alarm if the fault is detected.
 The diagnostic shall include but not limited to the following:
 Failure of main or I/O processor
 Memory faults, both PROM and EPROM
 Microprocessor faults
 Communication faults
 I/O interface or address faults
 Voltage signal discrepancy on input and output
 Power supply faults
 Output loop check

SYSTEM SOFTWARE
Tenderer must supply the off-line software package to enable the owner to
modify/add/delete any part of program.

System software for I/O map showing status on inputs and the corresponding outputs giving
Tag numbers as per logic diagrams in the user defined formats to be provided.

System software for the report generation for reports like hourly on demand, shiftily, daily
and weekly report shall be provided whenever specified in job specifications, in the user
defined format.

SPECIAL FEATURES
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 5 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

a) Purpose : To provide Process with continuous control

to analog input, sequencing, timing,
integration, logical operations, digital inputs,
pulse inputs, digital outputs, self tuning,
limitation, rationing etc.
i) Processor Capacity 32 bit or better
:
l) Power Supply : 220 V 50 Hz ± 10% voltage
p) Redundancy is available : 2 system on standby mode to each other
through 1 backup system taking over any of failed
primary system automatically within 1 cycle.
q) Functions : Filtering, liberalization including extraction
for orifice type flow meter trending alarm,
limits checking switch, integrating from
average flow transmitter, inputs, ratio
system, special systems, PID action and
values settable by key board auto-manual
bump less transfer manual to auto bump less
transfer output reversal block self tuning.
Calibration of Field mounted Smart
Transmitter shall be done from PLC
terminal.
s) Processor Intelligence : Confirm if controller can act independently
with its own processor fully when console
fails (Display may not be possible) or
controller is dependent on console with
intelligence and process at console.

PLC PANEL:
The PLC panel will accommodate all the PLC Hardware as per Bill of material. All field
cables will also be terminated inside the panel.
1Type Tower type
2Overall height : 180 c.m.
3Material of Construction : Cold rolled sheet steel
4Thickness of sheet : (i) 2mm for other sides.
5Construction : Welded throughout
6Post-welding operation : (i) Grounding of all welds to smoothness
(ii) Rounding of corners
(iii) Cleaning of weld spatters
7Corners : 7mm inner radius
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 6 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

8Dimensional tolerances : (i) In height & length – 3mm

(ii) In height between adjacent sections – 2mm
(iii) Total for a group – 6 mm
9Surface preparation : (i) Sand blasting
(ii) Grounding
(iii) Sanding for removal of rust & scale
(iv) Solvent cleaning
10Primer : Spray coat of epoxy surface
11No. of primer coats : 2 Nos.
12Dry film thickness: : 1.5 nil/coat
13Dry film thickness : 2 nil/coat
14Unacceptable : Sags, cracks, blisters, teardrops, fat edges, etc.
imperfections
15Doors : Double, recessed, turned back edges. Lift-off type for control
desk (with additional bracings, as required).
16Thickness of door sheet : 2mm
17Hinges : Stainless steel
18Door gaskets : Three-point type
19Door gaskets : Neoprene rubber on fixed frame
20Opening of the doors : Outward
21Louvers : With removable wire mesh to ensure dust and vermin proof
ness
22Color of exterior : As per existing control panel
23Color of interior : Enameled white
24Gland plates : Removable 4mm thick undrilled, separate for desk and panel
parts (top and/or bottom depending on Cable/Impulse pipe
entry)
25Internal dissipation : 500 W/m3 (max)
26Cable entry : Bottom
27Hardware accessories : a Removable eyebolt type lifting lugs
b 15mm thick anti vibration rubber pad all throughout base
channel
c Predrilled base channel ISMC – 100 or equivalent for all sides
d Foundation bolts
e Stainless steel buff-finished 2mm thick plate for all sides
f Stainless steel scratch strips along desk edges and kick plate
for panels fixed with pan-head recessed screws
g Rubber strips to ensure air-tightness between kick plate and
finished floor
28Name plates : For all instruments and accessories except those having
integral service engraving
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 7 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

29Name plate material : Laminated phenolic (3 layers)

30Fixing of name plates : Stainless steel pan head screws
31Lettering : Black with white engraved
32Mounting of terminal : Vertical angle support bracket tack welded on heat steel plate,
blocks screwed on integral wall of enclosure
33Illumination fixture : Mounting bracket at the top for two CFL fixture

CONTROL PANEL:
The PLC panel will accommodate all the PLC Hardware as per Bill of material. All field
cables will also be terminated inside the panel.
1 Type Floor mounted
2Overall height : 1.8 metres
3Material of Construction : Cold rolled sheet steel
4Thickness of sheet : (i) 3.2mm for load bearing faces that supports Instruments /
Devices
(ii) 2mm for other sides.
5Construction : Welded throughout
6Post-welding operation : (i) Grounding of all welds to smoothness
(ii) Rounding of corners
(iii) Cleaning of weld spatters
7Corners : 7mm inner radius
8Dimensional tolerances : (i) In height & length – 3mm
(ii) In height between adjacent sections – 2mm
(iii) Total for a group – 6 mm
9Surface preparation : (i) Sand blasting
(ii) Grounding
(iii) Sanding for removal of rust & scale
(iv) Solvent cleaning
10Primer : Spray coat of epoxy surface
11No. of primer coats : 2 Nos.
12Dry film thickness: : 1.5 nil/coat
13Dry film thickness : 2 nil/coat
14Unacceptable : Sags, cracks, blisters, teardrops, fat edges, etc.
imperfections
15 Doors : Double, recessed, turned back edges. Lift-off type for control
desk (with additional bracings, as required).
16 Thickness of door sheet : 2mm
17 Hinges : Stainless steel
18 Door gaskets : Three-point type
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 8 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

19 Door gaskets : Neoprene rubber on fixed frame

20Opening of the doors : Outward
21Louvers : With removable wire mesh to ensure dust and vermin proof
ness
22Color of exterior : As per existing control panel
23Color of interior : Enameled white
24Gland plates : Removable 4mm thick undrilled, separate for desk and panel
parts (top and/or bottom depending on Cable/Impulse pipe
entry)
25Internal dissipation : 500 W/m3 (max)
26Cable entry : Bottom (unless otherwise specified)
27Hardware accessories : a Removable eyebolt type lifting lugs
b 15mm thick anti vibration rubber pad all throughout base
channel
c Predrilled base channel ISMC – 100 or equivalent for all sides
d Foundation bolts
e Stainless steel buff-finished 2mm thick plate for all sides
f Stainless steel scratch strips along desk edges and kick plate
for panels fixed with pan-head recessed screws
g Rubber strips to ensure air-tightness between kick plate and
finished floor
28Name plates : For all instruments and accessories except those having
integral service engraving
29Name plate material : Laminated phenolic (3 layers)
30Fixing of name plates : Stainless steel pan head screws
31Lettering : Black with white engraved
32Mounting of terminal : Vertical angle support bracket tack welded on heat steel plate,
blocks screwed on integral wall of enclosure
33Illumination fixture : Mounting bracket at the top for two CFL fixture

Panel Internals (Wiring)

1Wiring standard : NEC and NEMA
2Wiring material : i) Cross link polyethylene/PVC insulated timed copper, stranded
conductor or switch board wire for all high level signal wiring
ii) Wiring to door mounted devices provided with 49 strands
(minimum) and adequate loop lengths of hinge wire to be
maintained to prevent exc4essive fatigue due to multiple door
openings
3Wire sizes : i) Control switch wiring – 16 AWG
ii) Annunciation – 16 AWG
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 9 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

iii) Power supplies – 1.5 mm2

iv) Transmitted signals – 16 AWG
v) All others – 12 AWG
4Dressing : i) Internal wiring shall be grouped so that all outgoing wiring to
each particular remote location is terminated on adjacent
terminal blocks
ii) All low level signal cables shall be separately bundled from
control cable and maintained at 300mm minimum spacing
from control bundles
iii) Wiring shall be arranged to ensure free access to all
instruments or devices necessary for adequate maintenance
services
iv) No wiring shall be routed across the face or rear of any device,
which will restrict the opening of covers or obstruct access to
leads, terminals or devices
v) Tapping or splicing between terminal points is not permissible
vi) Interior wiring and jumperings shall be arranged so that
external corrections can be made from internal side of terminal
blocks
vii) Common connections limited to 2 (two) wires per terminal
viii) Groups of wires shall be bunched with cable straps(lockable
unlock able type) provided at frequent intervals
5Running of Wire : Suitably grouped wires placed in polyethylene wiring tray with
clam on type covers
6Terminal Lug : Compression, Insulated Sleeve, ring tongue type.
7Identification : Wire number of each termination shall be by means of split
sleeve ferrules
8Internal Lighting : Switch fuse unit for lighting supply separated from instrument
power supply isolator are mounted inside the cabinet in each
access door
9Maximum Allowable : 230 Volt
Supply Voltage
10Power Supply Isolation : MCB for individual instruments
Panel Internals Terminal Block
1Wiring material : i) Moulded, Heavy Duty, Barrier type and single depth.
ii) Having 6 or 12 points and equipped with corrosion resistant
washer head binding screw
2Rating : 600 Volts 30 Ampere AC
3Applicability : i) For incoming & outgoing wires except where prefabricated
cable are used for direct connection to electronic cubical
ii) Interconnecting wiring between all electrical device terminals
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 10 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

shall be terminated in terminal blocks and jumpered across

4Spare Capacity 20% after final wiring.

Auto Manual Station (Digital)

1. Supply: 220 V ac, 50 Hz
2. Input: 4 to 20 mA
3. Output : 4 to 20 mA
4. Type: Microprocessor based
5. Range: 0 – 100 %
6. Display: 4 digit, 0.5” LED, seven segment
7. Accuracy: (+/-) 0.25 %
8. Mounting: Flush on panel
9. Cut out : 45 mm X 92 mm
10. Bezel : 48 mm X 96 mm

Digital Panel Meter (Digital)

1. Supply: 220 V ac, 50 Hz
2. Input: Universal
3. Range: 0 – 100 %
4. Display: 4 digit, 0.5” LED, seven segment
5. Accuracy: (+/-) 0.25 %
6. Output (Isolated) : 4 to 20 mA
7. Type: Microprocessor based
8. Mounting: Flush on panel
9. Cut out : 45 mm X 92 mm
10. Bezel : 48 mm X 96 mm

PERSONAL COMPUTER
1. Processor Type: Core 2 Quad,
2. 512 KB Cache, 533 MHz FSB
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 11 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

3. RAM: 2GB minimum, DDR2

4. HDD: 160 GB (minimum)
5. DVD RW
6. Monitor size: 17” TFT
7. Ethernet Card: Integrated 10/100 mbps LAN controller
8. Ports: Serial – 2nos.Parallel, USB-4nos. PS2 Keyboard and Mouse
9. Graphics: Integrated Intel extreme graphics controller
10. Sound: Integrated Sound
11. Operating System: Windows XP (Professional) licensed copy preloaded

LASER PRINTER
1. Speed : upto 16 ppm in A4
2. Paper Handling size :A4 Size
3. Resolution : upto 1200 X 600 Dpi
4. Accessories: Communication cable, Driver software, Manual to be supplied
5. Interface : Standard USB 2.0 Port
6. Printer memory : 2 MB
7. Network : Ready :
8. Supply: 220 V AC

Optical Fibre Cable

1. 6 core multimode optical fibre cable
2. 50/125 micron graded Index
3. Fiber should be protected in jelly filled loose tube
4. Armouring with acrylic coated good quality steel.
5. Should Confirm or exceed EIA/TIA 455, EIA/TIA 568, ISO 11801 & CEA-640
standards for fiber and cable performance specification.
6. UL*R listed
7. G.I. Strip or wire armoured
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TENDER NO. PUR/1/26/1524/455418 Annexure-2 (Page 12 of 16)

ITEM : PLC SYSTEM WITH CONTROL PANEL

Optical Fibre connectors

1. SC type
2. Epoxy less
3. Field mountable with required accessories & consumables , required for terminating
50/125 micron MM fibre

Optical Fibre Patch Cord

1. MM , SC to SC
2. Duplex
3. 50/125 micron MM fibre
4. SC connector at both end , length of 10 feet with factory mount ceramic connector
at both end
LIU
1. Suitable for 12 fibre
2. 1 U drawer style 19” Rack mount Enclosure should be provided Loaded with SC
ceramic couplers & adaptor plates for 12 fibres 50/125 micron MM
3. 19” rack mountable metallic distribution enclosure slide & tilt drawer type 1 U ,
should have inbuilt / pre-installed splice tray with all clamps ,harnessing rings , ties
etc, compatible cable management rings/ bars with all necessary accessories
Crimping tools
1. Cutting Slicing and crimping tool
2. Provision for crimping RJ-11, RJ-45 & RJ connectors
3. 50/125 micron MM fibre

Network Switch 8 Port

1. Type : Managed, Industrial grade, Fanless type
2. No. of Copper Connection : 8 RJ45 connectors
3. 19” rack mountable
4. Auto sense the network speed of connected node to run in different speed.
5. Supply 220 V AC
6. connectivity : UTP Copper Cable
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ITEM : PLC SYSTEM WITH CONTROL PANEL

Network Switch 24 Port (with support of Fibre and Copper)

1. Type : Managed
2. No. of Copper Connection : 24 RJ45 connectors
3. No. of Optical Connection :2 Nos of port (Dedicated) for 1000 Base – FX Gigabyte
fibre ports (SC Connectors)
4. 19” Rack mountable
5. Auto sense the network speed of connected node to run in different speed.
6. Supply 220 V AC
7. Connectivity : UTP Copper Cable and Multimode Optical fibre Cable

UTP Cable
1. Type : UTP Cable CAT 6
2. Should Confirm EIA/TIA 568 B(2)-1 standard for physical and electrical standard
3. UL*R Listed
4. Certified for Zero bit Error rate under Gigabit Ethernet performance.
5. Cable should be Anti rodent and preferable shielded.

Information Outlets
1. Surface mount Box with single RJ 45 Socket.
2. Provision for dust cover, lebelling icons & strips
3. Anchor for strain relief cable entry
4. UL*R Listed

19” Network RACK

1. Size : 19”
2. UL*R Listed
3. Provision for power socket for supplying power to hardware mounted.

UPS
1. Type: Online
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ITEM : PLC SYSTEM WITH CONTROL PANEL

2. Input supply: 180 to 250 V AC, 50 Hz

3. Rating : 2 KVA
4. Output: 230 V AC, 50 Hz
5. Output waveform: Sine wave
6. Should come with computer connectivity for display of alarms
7. Battery Backup time : 30 Min. (with supplied Battery)

Annunciator
1. Microprocessor based
2. No. of Annunciating windows : 14
3. Supply Voltage : 230 V AC
4. Should come with sounder
5. Membrane type TEST, Mute, Acknowledge and Reset Switches, should be mounted
on Annunciator body.
6. In addition to Sl. No. 5 There should be provision for mounting these switches
externally.
7. Input Signal : Potential free contact NO type
8. Input Interogation voltage +12 V DC
9. LED Colour in Window : Amber (Yellow)
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ITEM : PLC SYSTEM WITH CONTROL PANEL

LIST OF PREFFERED MAKES

FUSES
LARSEN & TOUBRO, MUMBAI
SIEMENS, MUMBAI
TELEMECHANICS
MASLNAD

TERMINAL BLOCKS
ELMEX, BARODA
PHOENIX CONTACT, NEW DELHI
WEIDMULLER, W. GERMANY

PERSONAL COMPUTER
COMPAQ.
HP
IBM

LASER PRINTER

HP

D.C POWER SUPPLY

APLAB
SIEMENS
SCHINEDER

Optical Fibre Cable

Lapp
Finolex
Reliance Cable
Delton Cable
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ITEM : PLC SYSTEM WITH CONTROL PANEL

UTP Cable, Patch Cord, IO BOX

AMP
D-link

Network Switch
CISCO
Hirshmann
3 COM
MODICON

PLC SYSTEM
SCHNEIDER ELECTRIC

Auto Manual Station / DPM

Forbes marshall
Honeywell
Eurotherm

Annunciator
Minilec
Procon

U.P.S.
APC
DB Power
Emerson
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ITEM : PLC SYSTEM WITH CONTROL PANEL