Abb El 3060

Data Sheet 10/24-4.12 EN Rev.
2
EasyLine EL3060 Series
Continuous Gas Analyzers
in Category II 2G Version

Proven measuring technology from Advance Optima,
operator-friendliness and functional capabilities of
EasyLine

Flameproof Enclosure, therefore safe and uncomplicated
explosion protection

Category II 2G, hence suitable for use in hazardous areas
of Zone 1 and Zone 2

Rugged field housing with degree of protection IP65

Safe terminal box with Increased Safety for the electrical
connections on the user side
Combinable analyzers with up to five sample components
and two measuring ranges

Automatic calibration, simplified calibration with
calibration cells and with single-point calibration

Simple menu-driven operator interface

Output of measured values, alarm value and status
signals via individually configurable analog and digital
outputs

Modbus and Profibus interfaces

Simple installation

2 EL3060 Series Gas Analyzers in Category II 2G Version Data Sheet 10/24-4.12 EN May 2010
Contents
Page
Overview of the Gas Analyzers 2
Infrared Photometer Uras26 4
Oxygen Analyzer Magnos206 6
Thermal Conductivity Analyzer Caldos27 8
Thermal Conductivity Analyzer Caldos25 10
General Data 11
Electrical Connections 13
Dimensional Drawings, Gas Connections 14
Certifications 16

Overview of the Gas Analyzers
Application
The Category II 2G gas analyzers of the EL3060 series are
suitable for measuring flammable and non-flammable gases
under atmospheric conditions which may occasionally be
potentially explosive (Zone 1).
Gas Analyzers of the EL3060 Series
The EL3060 series includes the following analyzers
Uras26 infrared photometer
Magnos206 oxygen analyzer
Caldos27 thermal conductivity analyzer
Caldos25 thermal conductivity analyzer
as well as the
EL3060-CU control unit
An EL3060 gas analyzer consists of the control unit and one or
two analyzers.
The analyzers Magnos206, Caldos27 and Caldos25 are installed
in the housing of the control unit. The analyzer Uras26 is
installed in a separate housing; it is connected to the control unit
via a data transmission cable and a power supply cable.
The analyzers Magnos206, Caldos27 and Caldos25 can also be
used in combination with the analyzer Uras26.
Housing Explosion Protection
The housing of the EL3060-CU control unit is designed as a field
housing of die-cast aluminum in the type of protection Flame-
proof Enclosure d to EN 60079-1 and in the degree of protec-
tion for the housing of IP65. The display and operator control
unit is installed behind a glass viewing window on the front of
the housing.
A terminal housing in the type of protection Increased Safety
e to EN 60079-7, in which the terminal strip for the electrical
connections is installed, is flange-mounted on the underside of
the explosion-proof housing. Certified electrical conductor
bushings in increased safety are installed between the interior of
the explosion housing and the terminal housing.
The housing of the Uras26 analyzer is executed as a cylindrical
field housing of die-cast aluminum in the type of protection
Flameproof Enclosure d to EN 60079-1 and in the degree of
protection of housing of IP54. The data transmission cable and
the power supply cable for connection to the control unit are
permanently connected at the factory and led through
flameproof cable glands on the underside of the housing.
The housings of the gas analyzers comply with the requirements
of the explosion group IIC. As a result, the gas analyzers can
also be used in hydrogen- or acetylene-containing atmospheres.
The housing can be purged with air from the non-hazardous area
or with inert gas to protect the gas analyzers in a corrosive
environment or with corrosive sample or associated gases.
All gas connections are led through flame barriers.

10/24-4.12 EN May 2010 EL3060 Series Gas Analyzers in Category II 2G Version Data Sheet 3
Overview of the Gas Analyzers
Analyzers Measuring Technology
The Uras26 infrared photometer operates according to the NDIR
process (Non-Dispersive Infrared-Absorption).
The measurement technique of the Magnos206 oxygen analyzer
is based on the specific paramagnetic behavior of oxygen.
The thermal conductivity analyzers Caldos27 and Caldos25
make use of the differing thermal conductivity of the individual
gases. The Caldos25 analyzer is especially suitable for the
measurement of corrosive gases.
Each analyzer has one physical measurement range per sample
component. A section of the physical measurement range can be
mapped to the current output (analog output) by on-site
configuration. Calibration is always executed in the physical
measurement range. The permissible measurement range limits
are given by the specification of the smallest and largest
measurement ranges for the individual analyzers.
The performance characteristics of the analyzers have been
determined according to the international standard IEC 1207-1:
1994 Expression of performance of gas analyzers. They are
based on N
2
as the associated gas. Compliance with these
characteristics when measuring other gas mixtures can only be
assured if their composition is known.
Calibration
The Uras26 infrared photometer can be equipped with gas-filled
calibration cells as an option; this allows test gas cylinders to be
dispensed with to a large extent.
Owing to its very low sensitivity drift, the Magnos206 oxygen
analyzer can be routinely calibrated solely at the zero point by
means of single-point calibration, provided that the measuring
range is more than 05 % Vol. of O
2
; nitrogen or ambient air is
used for this purpose.
Calibration can be performed automatically or manually. Auto-
matic calibration for all sample components together is
normally started on a cyclically time-controlled basis; it can also
be started by an external control signal or via the Modbus as
well as manually on the display and operator control unit of the
gas analyzer.
Control Unit
The EL3060-CU control unit performs the following functions:
Processing and transmitting measured values provided by the
analyzers sensor electronics,
Correcting measured values, e.g. cross-sensitivity correction,
Controlling device functions, e.g. calibration,
Display and control functions,
Communicating with external systems.
Operation
Five touch screen fields accessible through the control unit
viewing glass allow safe operation of the gas analyzer without
opening the housing.
The menu-driven control system is uniform for all gas analyzers.
Electrical Interfaces
The electrical interfaces for the output of measured values and
communication with external systems include
The integrated Ethernet-10/100BASE-T interface (for
configuration and software update)
as well as the I/O modules
Analog output module with four analog outputs,
Digital I/O module with four digital inputs and four digital
outputs,
Modbus module with one RS485 and one RS232 interface,
Profibus module with one RS485 and one MBP interface.
A maximum of three I/O modules can be integrated in the gas
analyzer. The following combinations of I/O modules are allowed,
depending on the functional range and order:
1 analog output module and 1 digital I/O module (standard),
1 analog output module and 2 digital I/O modules,
1 analog output module, 1 digital I/O module and
either 1 Modbus module or 1 Profibus module,
1 Modbus module,
1 Profibus module.

Infrared Photometer Uras26
Measurement Principle
Non-dispersive infrared absorption
Sample Components and Measurement Ranges
Sample
Compon
ent
1)

Class 1
Range
Class 2
Range
Class 2
Range with
Calibration Cell
Gas
Group
2)
CO 050 ppm 010 ppm 050 ppm
3)
A
CO
2
050 ppm 05 ppm 025 ppm
3)
A
NO 0150 ppm 075 ppm 075 ppm
3)
A
SO
2
0100 ppm 025 ppm 025 ppm
3)
A
N
2
O 050 ppm 020 ppm 050 ppm
3)
A
CH
4
0100 ppm 050 ppm 050 ppm
3)
A
NH
3
0500 ppm 030 ppm B
C
2
H
2
0200 ppm 0100 ppm 0100 ppm B
C
2
H
4
0500 ppm 0300 ppm 0300 ppm B
C
2
H
6
0100 ppm 050 ppm 050 ppm
3)
B
C
3
H
6
0250 ppm 0100 ppm 0100 ppm
3)
B
C
3
H
8
0100 ppm 050 ppm 050 ppm
3)
B
C
4
H
10
0100 ppm 050 ppm 050 ppm
3)
B
C
6
H
14
0500 ppm 0100 ppm 0100 ppm
3)
B
R 134a 0100 ppm 050 ppm 050 ppm
3)
B
SF
6
02000 ppm 01900 ppm 02000 ppm B
H
2
O 01000 ppm 0500 ppm 0500 ppm C
The smallest measurement ranges shown in the table are based
on the first sample component in a beam path.
1) Other sample components on request
2) See price information
3) The smallest measurement range 1 is shown.
Number of Sample Components
1 to 4 components with 1 or 2 beam paths and 1 or 2 receivers
in each beam path
Number of Measurement Ranges
2 ranges per sample component
Largest Measurement Range
0 to 100 Vol.-% or 0 Vol.-% to saturation or 0 Vol.-% to LEL
Measurement ranges within ignition limits cannot be provided.
Measurement Range Ratio
1:10 to 1: 20 depending on measurement range
The following data apply to measurement range 1 in a delivered
analyzer.
Stability
The following data apply only if all influence factors (e.g. flow
rate, temperature, atmospheric pressure) are constant.
Linearity Deviation
1 % of span
Repeatability
0.5 % of span
Zero Drift
1 % of span per week; for ranges smaller than Class 1 to
Class 2: 3 % of span per week
Sensitivity Drift
1 % of measured value per week
Output Fluctuation (2 )
0.2 % of span at electronic T90 time = 5 sec (Class 1) or
= 15 sec (Class 2)
Detection Limit (4 )
0.4 % of span at electronic T90 time = 5 sec (Class 1) or
= 15 sec (Class 2)
Influence Effects
Flow Effect
Flow rate in the 20100 l/h range: 1 % of span at a flow rate
change of 10 l/h
Associated Gas Effect / Cross Sensitivity
The knowledge of the sample gas composition is necessary
for the analyzer configuration.
Selectivity measures to reduce associated gas effect
(optional): Incorporation of interference filters or filter cells,
internal electronic cross-sensitivity correction for one sample
component by other sample components measured with the
Uras26.
Temperature Effect
Ambient temperature in permissible range
At zero-point: 1 % of span per 10 C; for ranges smaller
than Class 1 to Class 2: 2 % of span
On sensitivity with temperature compensation:
3 % of measured value per 10 C
On sensitivity with thermostat (optional):
2 % of measured value per 10 C
Air Pressure Effect
At zero-point: No effect
On sensitivity with pressure correction by means of integral
pressure sensor: 0.2 % of measured value per 1 %
barometric pressure change

Infrared Photometer Uras26
Dynamic Response
Warm-Up Time
Approx. 30 minutes without thermostat; approx. 2.5 hours
with thermostat
90% Response Time
T
90
= 2.5 sec for measurement cell length = 200 mm, sample
gas flow = 60 l/h, electronic T90 time = 0 sec
Calibration
Zero-Point Calibration
With inert gas, e.g. N
2
, or with ambient air that is free of the
sample component.
End-Point Calibration
With gas-filled calibration cells (optional) or with test gas
mixtures. It is recommended to verify the calibration cell set
values once a year.
During calibration of a multi-component analyzer, possible
cross-sensitivity and/ or carrier gas corrections by internal or
external measurement components are switched off.
Therefore, corrected measurement components should be
calibrated only using a test gas consisting of the
measurement component and an inert gas like N
2
.
Materials in Contact with the Sample Medium
Analyzer (Sample Cells)
Tubing: Aluminum or gold-plated aluminum;
Window: CaF
2
, Option: BaF
2
;
Connectors: Rust- and acid-resistant steel 1.4571 (SAE 316Ti)
Gas Lines, Connectors and Flame Barriers
Rust- and acid-resistant steel 1.4571 (SAE 316Ti)

Oxygen Analyzer Magnos206
Paramagnetic behavior of oxygen
Magnetomechanical oxygen analyzer; short 90% response time
Sample Component and Measurement Ranges
Sample Component
Oxygen (O
2
)
Smallest Measurement Range
00.5 Vol.-% O
2

Quantity and Measurement Range Limits
2 measurement ranges
Measurement ranges are freely adjustable; they are factory-
set to 025/ 100 Vol.-% O
2
or per order.
0100 Vol.-% O
2

Measurement Ranges with Suppressed Zero-Point
Suppression ratio max. 1:10, e.g. 1921 Vol.-% O
2
.
Pressure correction with pressure sensor is required.
Stability
Linearity Deviation
50 ppm O
2

Repeatability
50 ppm O
2
(time base for gas exchange 5 minutes)
Zero Drift
0.03 Vol.-% O
2
per week; following prolonged transport and
storage time the drift can be higher during the first weeks of
operation.
Sensitivity Drift
0.1 Vol.-% O
2
per week or 1 % of measured value per week
(not cumulative), whichever is smaller.
0.25 % of measured value per year
25 ppm O
2
at electronic T90 time (static/ dynamic) = 3/ 0 sec
50 ppm O
2
at electronic T90 time (static/ dynamic) = 3/ 0 sec
Influence Effects
Flow Effect
Sample gas air: 0.1 Vol.-% O
2
at a flow rate change of 10 l/h;
sample gas N
2
: 0.1 Vol.-% O
2
in permissible range
Associated Gas Effect
The effect of associated gases as a shift of the zero-point
expressed in Vol.-% O
2
can be estimated using the
approximate values in the following table:
Associated Gas Concentration
100 Vol.-%
Zero-Point Shift in
Vol.-% O
2

Hydrogen H
2
+0.28
Hydrogen Sulfide H
2
S 0.45
Argon Ar 0.26
Helium He +0.30
Neon Ne +0.13
Nitrogen N
2
0.00
Nitrogen Oxide NO +43.00
Nitrogen Dioxide NO
2
+28.00
Nitrous Oxide N
2
O 0.20
Carbon Monoxide CO 0.01
Carbon Dioxide CO
2
0.32
Carbon Oxysulfide COS 0.90
Ethane C
2
H
6
0.46
Ethylene C
2
H
4
0.29
Methane CH
4
0.24
Propane C
3
H
8
0.98
Propylene C
3
H
6
0.55
Trichloroethane C
2
HCl
3
2.17
Vinyl Chloride CH
2
CHCl 0.75
For further associated gases refer to EN 61207-3
Temperature Effect
Ambient temperature in the permissible range
At zero-point: 0.02 Vol.-% O
2
per 10 C
On sensitivity: 0.1 % of measured value per 10 C
Air Pressure Effect
At zero-point: No effect
On sensitivity with no pressure correction:
1 % of measured value per 1 % air pressure change
On sensitivity with pressure correction using integrated
pressure sensor (optional):
0.1 % of measured value per 1 % pressure change
Position Effect
Zero-point shift 0.05 Vol.-% O
2
per 1 deviation from
horizontal orientation. Position has no effect on the hard-
mounted unit.

Oxygen Analyzer Magnos206
Dynamic Response
Warm-Up Time
< 2 hours
90% Response Time
T
90
4 sec at a sample gas flow of 90 l/h and electronic T90
time (static/ dynamic) = 3/ 0 sec, gas change from N
2
to air
Calibration
With oxygen-free process gas or substitute gas
With process gas with a known oxygen concentration or a
substitute gas such as dried air
Single-Point Calibration
For measurement ranges from 0 to 5 Vol.-% O
2
to
0 to 25 Vol.-% O
2

Zero-point calibration with any oxygen concentration, e.g.
with nitrogen (N
2
) or ambient air, processed through a cooler
or H
2
O absorber.
Pressure correction by means of pressure sensor is
recommended for single-point calibration with air.
Depending on the measurement task involved, the zero- and
end-points should be verified periodically (Recommendation:
once a year).
Calibration of Measurement Ranges with Suppressed Zero-Point
Single-point calibration is possible for suppressed
measurement ranges with a suppression ratio 1: 5. The
oxygen concentration of the test gas must be within the
measurement range.
Analyzer (Sample Chamber)
Rust- and acid-resistant steel 1.4305 (SAE 303), glass,
platinum, rhodium, epoxy resin;
Seals: FPM (Fluorocarbon rubber), Option: FFKM75
Rust- and acid-resistant steel 1.4305 (SAE 303), 1.4571
(SAE 316Ti)

Thermal Conductivity Analyzer Caldos27
Difference in thermal conductivity of various gases
Micromechanical silicon sensor with especially short T
90
time
Sample Component
and Associated Gas
Smallest
Meas. Range
Smallest Meas. Range
with Suppr. Zero-Point
Air in Ar 06 Vol.-% 94100 Vol.-%
Ar in air 06 Vol.-% 94100 Vol.-%
Air in CO
2
010 Vol.-% 90100 Vol.-%
CO
2
in air 010 Vol.-% 90100 Vol.-%
Air in H
2
03 Vol.-%
H
2
in air 01 Vol.-%
Air in He 03 Vol.-% 98100 Vol.-%
He in air 02 Vol.-% 97100 Vol.-%
Ar in CO
2
50100 Vol.-%
CO
2
in Ar 050 Vol.-%
Ar in H
2
03 Vol.-% 99100 Vol.-%
H
2
in Ar 01 Vol.-% 97100 Vol.-%
Ar in He 03 Vol.-% 99100 Vol.-%
He in Ar 01 Vol.-% 97100 Vol.-%
Ar in N
2
06 Vol.-% 94100 Vol.-%
N
2
in Ar 06 Vol.-% 94100 Vol.-%
Ar in O
2
010 Vol.-% 90100 Vol.-%
O
2
in Ar 010 Vol.-% 90100 Vol.-%
CH
4
in H
2
03 Vol.-% 99100 Vol.-%
H
2
in CH
4
01 Vol.-% 97100 Vol.-%
CH
4
in N
2
06 Vol.-% 94100 Vol.-%
N
2
in CH
4
06 Vol.-% 94100 Vol.-%
CO in H
2
03 Vol.-% 99100 Vol.-%
H
2
in CO 01 Vol.-% 97100 Vol.-%
CO
2
in H
2
03 Vol.-% 99100 Vol.-%
H
2
in CO
2
01 Vol.-% 97100 Vol.-%
CO
2
in N
2
010 Vol.-% 90100 Vol.-%
N
2
in CO
2
010 Vol.-% 90100 Vol.-%
H
2
in N
2
01 Vol.-% 97100 Vol.-%
N
2
in H
2
03 Vol.-% 99100 Vol.-%
H
2
in NH
3
010 Vol.-% 90100 Vol.-%
NH
3
in H
2
010 Vol.-% 90100 Vol.-%
He in N
2
02 Vol.-% 97100 Vol.-%
N
2
in He 03 Vol.-% 98100 Vol.-%
Other sample components on request.
Special Version with Sample Components and Measurement
Ranges for Monitoring Hydrogen-Cooled Turbo Generators
Sample Component and Associated Gas Measurement Range
CO
2
in air 0100 Vol.-%
H
2
in CO
2
1000 Vol.-%
H
2
in air 10080/ 90 Vol.-%
14 sample components, manual switchover
Quantity and Measurement Range Limits
2 measurement ranges per sample component
Measurement ranges are freely adjustable within the limits
shown in the table. They are factory-calibrated for the largest
possible measurement range.
0100 Vol.-% or 0 Vol.-% to saturation
See the adjacent table for spans
Stability
rate, temperature, atmospheric pressure) are constant. They
relate to smallest measurement ranges given in the table. The
deviations may be larger for smaller measurement ranges.
Linearity Deviation
2 % of span
Repeatability
1 % of span
Zero Drift
2 % of smallest possible measurement range per week
Sensitivity Drift
0.5 % of smallest possible measurement range per week
0.5 % of smallest measurement range span at electronic
T90 time = 0 sec
1 % of smallest measurement range span at electronic
T90 time = 0 sec
Influence Effects
Flow Effect
0.5 to 2.5 % of span at a flow change of 10 l/h. At an
identical flow rate for test and sample gases the flow rate
effect is automatically compensated.
for the analyzer configuration. If the sample gas contains
components in addition to the sample component and asso-
ciated gas (binary gas mixture), this will result in erroneous
measurements.
Temperature Effect
Ambient temperature in the permissible range
at each point in the measurement range: 1 % of span per
10 C, based on temperature at the time of calibration
Air Pressure Effect
0.25 % of span per 10 hPa for the smallest possible ranges
given; for larger spans the effect is correspondingly lower.
Option: Operating altitude over 2000 m
Position Effect
< 1 % of span up to 30 deviation from horizontal orientation

Dynamic Response
Warm-Up Time
Approx. 30 minutes
90% Response Time
T
90
2 sec at sample gas flow of 60 l/h
Calibration
With test gas, measurement component-free process gas or
substitute gas
With test gas, process gas having a known sample gas
concentration or substitute gas
Single-Point Calibration
A single-point calibration can be performed with standard
gas, since the zero- and end-points will not drift
independently due to the sensor principle employed. This
technique leaves out safety-related measurements.
Depending on the measurement task involved, the zero- and
end-points should be verified periodically (Recommendation:
once a year).
Analyzer
Sensor: Gold, silicon oxi-nitride; Sample chamber: Rust- and
acid-resistant steel 1.4305 (SAE 303); Seal: FFKM75 (Perfluoro
rubber)
(SAE 316Ti)

Difference in thermal conductivity of various gases
Thermal conductivity analyzer, sample cells embedded in glass
Component and
Associated Gas
Smallest
Measurement Range
Reference Gas
H
2
in N
2
or air 00.5 Vol.-% Air (sealed)
SO
2
in N
2
or air 01.5 Vol.-% Air (sealed)
Other sample components on request.
13 sample components, manual switchover
Number of Measurement Ranges
1 measurement range per sample component
The measurement range is factory-set per order and cannot
be changed.
0100 Vol.-% or 0 Vol.-% to saturation
Span at least 2 Vol.-%, depending on application
Stability
Linearity Deviation
2 % of span
Repeatability
1 % of span
Zero Drift
1 % of span per week
Sensitivity Drift
1 % of measured value per week
0.5 % of smallest measurement range span at electronic
T90 time = 0 sec
1 % of smallest measurement range span at electronic
T90 time = 0 sec
Influence Effects
Flow Effect
1 to 5 % of span at a flow change of 10 l/h. At an identical
flow rate for test and sample gases the flow rate effect is
automatically compensated.
for the analyzer configuration. If the sample gas contains
components in addition to the sample component and asso-
ciated gas (binary gas mixture), this will result in erroneous
measurements.
Temperature Effect
Ambient temperature in permissible range
at each point in the measurement range: 1 % of span per
10 C, based on temperature at the time of calibration
Position Effect
< 1 % of span up to 10 deviation from horizontal orientation
Dynamic Response
Warm-Up Time
24 hours, depending on measurement range
90% Response Time
T
90
= 1020 sec; optional: T
90
< 6 sec
Calibration
With sample component-free process gas or substitute gas
With process gas having a known sample gas concentration
or with substitute gas
Analyzer
Rust- and acid-resistant steel 1.4305 (SAE 303), glass
(SAE 316Ti)

General Data
Housing Explosion Protection
Control Unit
(With or without Magnos206, Caldos25 or Caldos27 analyzer)
Version
Flameproof enclosure with a glass viewing window and a
flange-mounted terminal housing
Type of Protection
Housing: Flameproof Enclosure d per EN 60079-1,
Junction Box: Increased Safety e per EN 60079-7
Designation
II 2G Ex de IIC T4
EC Type Examination Certificate
BVS 08 ATEX E 048 X
Housing Protection Type
IP65 per EN 60529
Materials
Aluminum, Glass
Color
Light gray (RAL 7035)
Weight
Approx. 20 kg
Dimensions
Dimensional drawing see page 14
Uras26 Analyzer Unit
Version
Flameproof enclosure (cylinder)
Type of Protection
Flameproof enclosure d per EN 60079-1
Designation
II 2G Ex d IIC T4
EC Type Examination Certificate
BVS 08 ATEX E 055 X
Housing Protection Type
IP54 per EN 60529 (O-ring seals required when mounted
horizontally)
Material
Aluminum
Color
Light gray (RAL 7035)
Weight
Approx. 25 kg
Dimensions
Dimensional drawing see page 15
Housing Purge
Use
To protect the gas analyzers in corrosive environments or
when using corrosive sample or associated gases an option is
available to allow the housings of the central unit and the
Uras26 analyzer unit to be purged.
Purge Gas
Clean instrument air from non-explosive areas or inert gas.
The purge gas for purging the Uras26 analyzer unit must not
contain any sample gas components.
Purge Gas Pressure
p
abs
1080 hPa
Purge Gas Flow
During operation 10 l/h
Pressure Drop at Flame Barriers
Approx. 20 hPa at a flow rate of 10 l/h
Display and Operation
Display
Backlit graphics display with 240 x 160-pixel resolution
Measured Value Display
Numerical value with physical unit,
also with bar graph indication in single display
Resolution better than 0.2 % of the measurement span
Simultaneous display of up to 5 measured values
Status Display
Symbols in the display; the active status messages can be
accessed directly from the measured value display
Operation
5 keys (cursor cross and OK); menu-assisted operation
Concept of Operation
The functions required in normal operation are operated and
configured directly on the gas analyzer. The functions which
are only seldom required, e.g. during start-up, are configured
offline using the software tool ECT (EasyLine Configuration
Tool on the enclosed CD-ROM) and then loaded into the gas
analyzer.
Measuring Range Switch-Over and Feedback
There are three ways of executing the measuring range
switch-over:
Manually on the gas analyzer
Automatically (autorange) by means of appropriate
configured switch-over thresholds
Externally controlled via appropriately configured digital
inputs.
The measuring range feedback can be implemented via
appropriately configured digital outputs; it is independent of
the selected type of measuring range switch-over.
The gas analyzer is set ex works to measuring range 2 and to
manual measuring range switch-over.
Limit Value Monitoring
Limit values can be set using the software tool ECT. The limit
value signals (alarms) are output via digital outputs.

General Data
Pressure Sensor
Use
Standard equipment in the Uras26 and Caldos27, optional in
the Magnos206. The pressure sensor measures the air
pressure inside the housing as standard. As an option, the
connection of the pressure sensor is led outside to a flame
barrier; it may not be connected to the sample gas feed path
when measuring flammable gases.
Pressure sensor working range: p
abs
= 6001250 hPa
Silicon gel, plastics, FPM (Fluorocarbon rubber);
Flame barrier: Rust- and acid-resistant steel 1.4571
(SAE 316Ti)
Gas Inlet Conditions
Flammable Gases
The gas analyzers are capable of measuring flammable and
non-flammable gases under atmospheric conditions which
can form an explosive environment.
The maximum oxygen content of the sample gas mixture
should be 21 Vol.-%, corresponding to atmospheric
conditions.
If the sample gas is a mixture only of oxygen and flammable
gases and vapors, it must not be explosive under any
conditions. As a rule this can be achieved by limiting the
oxygen content to a maximum of 2 Vol.-%.
Flammable gases that are explosive under the conditions
encountered in analysis even when oxygen is excluded should
be present in the mixture only in concentrations that are not
critical to safety.
Corrosive Gases
The gas analyzers must not be used to measure gases which
attack the materials in contact with the sample medium (e.g.
chlorine-containing gases).
Temperature
The sample gas dew point should be at least 5 C below the
temperature throughout the sample gas path. Otherwise a
sample gas cooler or condensate trap is required. Water
vapor content variations cause volume errors.
Inlet Pressure
p
e
100 hPa/ p
abs
1100 hPa
Flow Rate
Uras26 20100 l/h
Magnos206 3090 l/h
Caldos25 max. 100 l/h
Caldos27 max. 100 l/h
Pressure Drop at Flame Barriers
Approx. 40 hPa at a flow rate of 50 l/h
Outlet Pressure
The outlet pressure must be the same as the atmospheric
pressure.
Power Supply
Input Voltage
100240 V AC, 5060 Hz 3 Hz
Power Consumption
Max. 187 VA
Electromagnetic Compatibility
Noise Immunity
Tested to EN 61326-1: 2006. Inspection severity: Industrial
area, fulfills at least the rating continuously monitored
operation to Table 2 of EN 61326.
Emitted Interference
Tested to EN 61326-1: 2006, EN 61000-3-2: 2006 and
EN 61000-3-3: 1995 + A1: 2001 + A2:2005. Limit value class B
for interference field strength and interference voltage is met.
Electrical Safety
Tested per EN 61010-1: 2001
Protection Class I
Overload Category/ Pollution Level
Power supply, signal inputs and outputs: III / 2
Safe Isolation
The power supply is galvanically isolated from other circuits
by means of reinforced or double insulation. Operational low
voltage (PELV) on low-voltage side
Mechanical Stress
Operation
Vibration test to EN 60068-2-6: 1996
Vibrations up to 0.5g/ 150 Hz have no influence on the
measured value. In Uras26, slight transient effects on the
measured value can occur in the region of the modulation
frequency.
Transport
Vibration test to EN 60068-2-6: 1996,
shock test to EN 60068-2-27: 1995
In its original packaging, the gas analyzer will withstand
normal shipping conditions.
Ambient Conditions
The gas analyzer is intended for indoor installation only.
Ambient Temperature
Control Unit with or without built-in analyzer +5 to +50 C
Uras26 with or without another analyzer: +5 to +45 C
Storage and transport: 25 to +65 C
The explosion protection is not impaired if the gas analyzer is
operated at temperatures less than +5 C and down to 20 C.
However in this temperature range the compliance with the
metrological data cannot be guaranteed.
Relative Humidity
< 75 %, slight condensation allowed
Installation Location Altitude
Max. 2000 m above sea level (over 2000 m on request)

Electrical Connections
Power Supply and Signal Lines
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
68 L N PE 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35
P
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1
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D
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G
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D
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D
D
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2
D
I
2
G
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D
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D
+
2
4
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+ R
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D
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T
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D
-
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-
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C
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Ethernet
Data Transmission
EL3060-Uras26
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5
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P
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3
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6

Analog Outputs
0/ 420 mA (configurable, factory-set to 420 mA), common
negative pole, galvanically isolated from ground, freely
connectable to ground, max. gain relative to protective ground
potential 50 V, max. working resistance 750 . Resolution
16 bit. The output signal cannot be lower than 0 mA.
Digital Inputs
Optocouplers with internal 24 VDC power supply. Control with
floating contacts or with open collector drivers NPN.
Digital Outputs
Floating double-throw contacts, max. contact load rating
30 VDC/ 1 A. Relays must at all times be operated within the
specified data range. Inductive or capacitive loads are to be
connected with suitable protective measures (self-induction
recuperation diodes for inductive loads and series resistors for
capacitive loads).
Modbus, Profibus
Either the Modbus module or the Profibus module can be
installed in the gas analyzer as an option.
Ethernet Interface
For communication with configuration software ECT for gas
analyzer configuration and software update and
For QAL3 data transfer if the QAL3 monitoring option is
integrated in the gas analyzer.
Design of the Electrical Connections
Terminal blocks with screw connection, conductor size
single-core 0.24 mm
2
, stranded 0.222.5 mm
2
(2212 AWG)
Note: Not all signal inputs and outputs are actually used,
depending on the configuration of the gas analyzer.

Digital Input and Output Signals Standard Assignment
1)
Digital I/O Module
1 2 (Option)
Error
Maintenance request
Maintenance mode
Overall status DO1
Start automatic calibration DI1
Stop automatic calibration
Disable automatic calibration DI2
Sample gas valve DO4
Zero gas valve
Span gas valve
Limit 1 DO2
Limit 2 DO3
Limit 3 DO1
Limit 4 DO2
Limit 5 DO3
Limit 6 DO4
Limit 7
Limit 8
Limit 9
Limit 10
Measuring range switchover
Measuring range feedback
Bus DI 18
External failure
2)
DI3
External maintenance request
2)
DI4
1) Factory-set, can be changed by on-site configuration.
2) Multiple external status signals can be configured depending
on the number of free digital inputs.

Dimensional Drawings, Gas Connections
Control Unit EL3060-CU
260
358
45.5
60.5
63
56
2
0
.
3
317
278
2
3
7
.
5
3
2
92.5
124.5
2
7
8
4
3
8
4
6
6
199.5
190
5
9
1
0
4
EL3060
DO NOT OPEN WHEN AN EXPLOSIVE
ATMOSPHERE MAY BE PRESENT
9 7 8 10 11 1 2 3 4 6 5
Dimensions in mm

1 Hex Socket Head Screw to Secure the Housing Cover
2 Housing Cover
3 Cable Connections M20: 2 x Metal, 3 x Plastic
4 Cable Connections M16: 2 x Metal, 1 x Plastic
5 Cable Compartment (Junction Box) with Terminal Strip
(electrical connections see page 13)
6 Potential Compensation Connection
7 Sample Gas Inlet
1)

8 Sample Gas Outlet
1)

9 Purge Gas Inlet
2)

10 Purge Gas Outlet
2)

11 Pressure Sensor Port
3)

1) When an analyzer is installed in the control unit
2) Option
3) Option. The pressure sensor port must not be connected to
the sample gas path when measuring flammable gases.

Design of the Gas Connections
Internal flame barriers of rust- and acid-resistant steel 1.4571
(SAE 316Ti) with 1/8 NPT female thread
Space Requirements
Note the additional space requirements to the left and to the
right of the housing as well as beneath the housing for
connection lines (each approx. 10 cm).

Dimensional Drawings, Gas Connections
Analyzer Unit Uras26
2
5
0
250
4
0
6
3
0
136
3
5
7
0
200
30
3
,
5
2
6
,
5
50
5
0
240
5
5
0
9
40
2
0
5
6
4
50

7
7
5

(
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e
a
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a
n
c
e

f
o
r

o
p
e
n
i
n
g
)
6
5
1
2
3
4
8
9
7
10

Dimensions in mm

1 Assignment of the
2 Gas Connections
3 See Analyzer Data Sheet
4 (Provided with the Gas Analyzer)
5 Purge Gas Inlet
1)

6 Purge Gas Outlet
1)

7 Pressure Sensor Port
1) 2)

8 Data Transmission Cable Opening
9 24 VDC Connection Cable Opening
10 Potential Compensation Connection
1) Option
2) The pressure sensor port must not be connected to the
sample gas path when measuring flammable gases.

Design of the Gas Connections
Internal flame barriers of rust- and acid-resistant steel 1.4571
(SAE 316Ti) with 1/8 NPT female thread
Connecting Cables
The permanently connected connecting cables for data
transmission and 24 V DC supply are integral components of
the flameproof enclosure of the analyzer unit. Both of them
are 10 m long and may not be shortened to a length of less
than 1 m.
Space Requirements
Note the additional space requirements beneath the analyzer
unit for connection lines (approx. 10 cm) and above the
analyzer unit for opening the housing (approx. 40 cm).

Certifications
CE Declaration of Conformity
The EL3060 Series gas analyzers satisfy the provisions of the
following European directives:
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
94/9/EC ATEX Directive
Compliance with the provisions of directive 2006/95/EC is
evidenced by full compliance with European standard:
EN 61010-1: 2001
evidenced by full compliance with European standards:
EN 61326-1: 2006, EN 61000-3-2: 2006 and EN 61000-3-3: 1995
+ A1: 2001 + A2:2005
evidenced by full compliance with European standards:
EN 60079-0 General Requirements
EN 60079-1 Flameproof Enclosures d
EN 60079-7 Increased Safety e

Contact us

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ABB Automation GmbH
Process Automation
Stierstaedter Strasse 5
60488 Frankfurt am Main, Germany
Fax: +49 69 79304566
Email: [email protected]

ABB Limited
Process Automation
Oldends Lane
GL10 3TA Stonehouse
Gloucestershire, United Kingdom
Phone: +44 1 453 826661
Fax: +44 1 453 829671

ABB Pte. Ltd.
Process Automation
2 Ayer Rajah Crescent
139935 Singapore, Singapore
Phone: +65 6773 5961
Fax: +65 6778 0222

ABB Inc.
Process Automation
3700 W Sam Houston Parkway South,
Suite 600, Houston, TX 77042, USA
Phone: +1 713 587 8000

ABB Ltd.
Process Automation
14 Mathura Road
121003 Faridabad, Haryana, India
Phone: +91 129 2279627
Fax: +91 129 2279692

ABB Australia Pty Limited
Process Automation
Bapaume Road
2170 Moorebank
New South Wales, Australia
Phone: +61 2 9821 0968
Fax: +61 2 9400 7050

ABB Engineering Ltd.
Process Automation
10 Jiuxianqiao Lu
100015 Beijing, China
Phone: +86 10 84566688 Ext. 6217
Fax: +86 10 84567650

www.abb.com/analytical

To find your local ABB contact visit:
www.abb.com/contacts

Note
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any
responsibility whatsoever for potential errors or
possible lack of information in this document.

We reserve all rights in this document and in the
subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents in whole or in parts is
forbidden without prior written consent of ABB.

Copyright 2011 ABB
All rights reserved

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Data Sheet 10/24-4.12 EN Rev.

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