Alarmes Smartcraft

2
D
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-1
ELECTRICAL
Section 2D Wiring Diagrams
Table of Contents
Warning System Signals 2D-2 . . . . . . . . . . . . . . . . .
Guardian Protection System 2D-3 . . . . . . . . . . . . . .
Guardian System Operation with Gauges 2D-3
Guardian System Activation 2D-3 . . . . . . . . . . .
Analog Gauge Panel Mount Remote Control
Wiring Installation 2D-5 . . . . . . . . . . . . . . . . . . . . . . .
System Monitor V2.0 2D-6 . . . . . . . . . . . . . . . . . . . .
Basic Operation 2D-6 . . . . . . . . . . . . . . . . . . . . . .
Initial Power Up (Or After Master Reset) 2D-6 .
Standard Information Display Screens 2D-7 . .
Display of Range and Depth Information 2D-9
Warning System 2D-10 . . . . . . . . . . . . . . . . . . . . . .
Warning Display Screens 2D-11 . . . . . . . . . . . . . .
CAL1 Calibration 2D-14 . . . . . . . . . . . . . . . . . . . . .
CAL2 Calibration 2D-16 . . . . . . . . . . . . . . . . . . . . .
Master Reset Command 2D-19 . . . . . . . . . . . . . .
System Tach & Speed 2D-20 . . . . . . . . . . . . . . . . . . .
Basic Operation and Features 2D-20 . . . . . . . . .
Speedometer Display Screens 2D-21 . . . . . . . . .
Tachometer Display Screens 2D-22 . . . . . . . . . . .
Troll Control 2D-23 . . . . . . . . . . . . . . . . . . . . . . . . .
Warning System 2D-24 . . . . . . . . . . . . . . . . . . . . . .
Alarm Messages 2D-25 . . . . . . . . . . . . . . . . . . . . .
Auto-Detection Engine Function 2D-29 . . . . . . . .
Master Reset Command 2D-29 . . . . . . . . . . . . . .
Tachometer Calibration 2D-30 . . . . . . . . . . . . . . . .
Speedometer Calibration 2D-34 . . . . . . . . . . . . . .
SmartCraft Gauge Operation 2D-36 . . . . . . . . . . . . .
Basic Operation and Features 2D-36 . . . . . . . . .
Speedometer Display Screen 2D-37 . . . . . . . . . .
Tachometer Display Screens 2D-38 . . . . . . . . . . .
Troll Control 2D-39 . . . . . . . . . . . . . . . . . . . . . . . . .
Warning System 2D-40 . . . . . . . . . . . . . . . . . . . . . .
Alarm Messages 2D-41 . . . . . . . . . . . . . . . . . . . . .
Tachometer Calibration 2D-45 . . . . . . . . . . . . . . . .
Speedometer Calibration 2D-48 . . . . . . . . . . . . . .
SmartCraft Gauge Test Specifications 2D-50 . . . . . .
Test Equipment Required: 2D-50 . . . . . . . . . . . . .
Notes: 2D-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
240 EFI Spoet Jet Wiring Diagram 2D-53 . . . . . . . . .
WIRING DIAGRAMS
Page 2D-2 90-884822 DECEMBER 2001
Warning System Signals
NOTE: The warning system signals which includes audible and visual indicator involving
the horn and gauges will identify the potential problems listed in the chart
Problem Horn Monitor Display Guardian Acti-
vated
Engine Speed
Reduction Activated
Power Up/System Check Single
Beep
Yes N/A No
Low Oil 4 Beep... 2
Minutes Off
Yes No No
Oil Pump Electrical
Failure
Yes Yes Yes
(See Guardian System)
Over Heat Continuous
Beep
Yes Yes Yes
Water In Fuel 4 Beep... 2
Minutes Off
Yes No
Over Speed Continuous
Beep
Yes Yes Yes
Coolant Sensor Failure No Yes No No
MAP Sensor Failure No Yes No No
Air Temperature Sensor Fail-
ure
No Yes No No
Ignition Coil Failure No Yes No No
Injector Failure No Yes No No
Horn Failure N/A Yes No
Battery Voltage too high
(16V) or too low (11V) or
very low (9.5V)
No Yes Yes Yes
Throttle Sensor Failure Continuous
Intermittant
Beeping
Yes Yes Yes
Block Water Pressure Yes Yes Yes Yes
Calculated Oil Level Critical Yes Yes Yes Yes
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90-884822 DECEMBER 2001 Page 2D-3
Guardian Protection System
The guardian protection system monitors critical engine functions and will reduce engine
power accordingly in an attempt to keep the engine running within safe operating parameters.
IMPORTANT: The Guardian System cannot guarantee that powerhead damage will
not occur when adverse operating conditions are encountered. The Guardian Sys-
tem is designed to (1) warn the boat operator that the engine is operating under ad-
verse conditions and (2) reduce power by limiting maximum rpm in an attempt to
avoid or reduce the possibility of engine damage. The boat operator is ultimately
responsible for proper engine operation.
Guardian System Operation with Gauges
Smartcraft Gauge/Monitor System will sound warning horn and display the
warning message.
Guardian System Activation
Warning Horn
Function Sound Description
Cooling System Problem Continuous Engine Guardian System is activated. Power
limit will very with level of overheat. Shift out-
board into neutral and check for a steady stream
of water coming out of the water pump indicator
hole. If no water is coming out of the water pump
indicator hole or flow is intermittent, stop engine
and check water intake holes for obstruction. The
Guardian system must be RESET before engine
will operate at higher speeds. Moving throttle
lever back to idle resets the system.
Oil Level Is Critically Low Continuous Engine Guardian System is activated. Power
limit will limit engine speed. The oil level is criti-
cally low in the engine mounted oil reservoir
tank. Refill the engine mounted oil reservoir tank
along with the remote oil tank.
Oil Pump Failure Continuous Engine Guardian System is activated. Power
limit will limit engine speed. The warning horn is
activated if the oil pump should ever stop func-
tioning electrically. No lubricating oil is being
supplied to the engine.
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Page 2D-4 90-884822 DECEMBER 2001
Engine Overspeed Continuous The warning horn is activated any time engine
speed exceeds the maximum allowable RPM.
The system will limit the engine speed to within
the allowable range. If the overspeed condition
continues, the Engine Guardian System will
place the engine in power reduction. The Guard-
ian system must be RESET before engine can
resume full power. Moving throttle lever back to
idle resets the system. Engine overspeed indi-
cates a condition that should be corrected.
Overspeed could be caused by incorrect propel-
ler pitch, engine height, trim angle, etc.
Sensor out of Range Continuous Engine Guardian System is activated. Power
limit may activate at full throttle speed.
Intermittent Beep Engine Guardian System is activated. Power
limit may restrict engine speed to idle.
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90-884822 DECEMBER 2001 Page 2D-5
Analog Gauge Panel Mount Remote Control Wiring
Installation
BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark
a b
c
d
f
g
h
r
i
s
t
p
q
o
n
e
25
a b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
25
Liquid Neoprene (92-25711--2)
a - (+) 12 Volt Terminal
b - () Ground Terminal
c - Speedometer
d - Tachometer
e - Tachometer Signal Terminal
f - Connect Wires Together with
Screw and Hex Nut (3
Places); Apply Quicksilver Liq-
uid Neoprene to Connections
and Slide Rubber Sleeve
Over Each Connection.
g - Power Trim Connector
h - Horn
i - 8 Pin Harness Connector
j - Multi-Function Adapter Har-
ness
k - To Fuel Sender (Optional)
l - To Oil Sender (Optional)
m - Two Wire Harness
n - Ignition/Choke Switch
o - Low Oil Sender Lead
p - Over Temperature Switch
Lead
q - Panel Mount Remote Control
r - To Engine
s - To Engine
t - Neutral Safety Switch Lead
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Page 2D-6 90-884822 DECEMBER 2001
System Monitor V2.0
Basic Operation
The System Monitor is an LCD multi-function display gauge. A variety of displays can be
activated using the button.
Pressing the button scrolls the following displays: fuel used, tachometer (RPM), fuel
flow, power trim position, engine temp, water pressure, battery voltage, traveling range (if
calibrated), and water depth (if equipped with transducer).
The System Monitor will power up when the ignition is turned on.
The display includes a backlight which allows you to read it at night. The backlight bright-
ness is adjustable using button.
In the event of a warning alarm, the warning icon(s) will be displayed.
The System Monitor can be calibrated to display both the English or the Metric system. The
System Monitor can also be calibrated so that the trim position is displayed whenever the
propulsion unit is trimmed. Refer to Cal1 Calibration Section for details.
Initial Power Up (Or After Master Reset)
Unit will display software level then flash the word SEt in conjunction with engine icon.
Press the button.
The unit will begin its Autodetection of engine type procedure. In this procedure System
Monitor checks with the engine control module (ECM) to see what type of engine you have
and presets the data monitoring screens accordingly, (e.g., If System Monitor detects an in-
board engine connected to the data network it will turn off all engine/drive TRIM functions as
these functions are not used in an inboard engine installation). The intention is to make initial
setup easier.
NOTE: If 2001 comes up during auto detect the gauge has detected that your engine
is a pre 2002 model. You will need to manually select your engine type. Use the
button to scroll through the choices. Stnd = Stern Drive, Inbd = Inboard, JEtd = Jet Drive,
Out2 = Outboard 2 Stroke, Out4 = Outboard 4 Stroke. Press to continue.
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90-884822 DECEMBER 2001 Page 2D-7
NOTE: If you see the flashing message, (A) nonE after the Autodetection occurs, the
gauge can not find an engine. Please check wiring for correct connection. If you receive one
of the following other flashing messages: (B) Stbdor, (C) noSt refer to the SetUp Errors
Section.
A)
B)
C)
Standard Information Display Screens
START UP SCREEN
At power up, a momentary (1 second) screen displays the current System Monitor software
version, followed by a 4 second display showing hours of engine use.
Hrs
NOTE: NOT ALL SCREENS MAY APPLY TO YOUR ENGINE TYPE.
NOTE: Screens can be turned on/off in Cal1. Refer to the Cal1 calibration section for details.
RPM SCREEN
Tachometer Displays engine speed in Revolutions Per Minute (RPM).
RPM
FUEL USED SCREEN
The System Monitor displays approximate fuel used since the last reset.
Gal
Gal
Fuel Used Reset will return display back to 0. You can preform a Fuel Used Reset any-
time by pressing and buttons together momentarily.
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Page 2D-8 90-884822 DECEMBER 2001
FUEL FLOW SCREEN
The System Monitor displays current estimated individual engine fuel consumption in Gallons
per hour (Gal/hr) or Liters per hour (Ltr/hr).
Gal/h
TRIM POSITION SCREEN
Displays trim position of the propulsion unit up to the maximum trim position, and then dis-
plays trailer position. 0 = down, 10 = maximum trim, and 25 = full trailer.
TRIM
NOTE: The System Monitor may be calibrated so that trim is displayed whenever the trim
switch is used. Refer to the Cal1 Calibrations Section for details.
ENGINE TEMPERATURE SCREEN
Displays the engine temperature in degrees Fahrenheit (F) or Celsius (C).
NOTE: You can change the units of measure within Cal1. Refer to the Cal1 Calibration
Section for details.
WATER PRESSURE SCREEN
Displays cooling system water pressure of the engine in Psi or Bar.
Psi
OIL TEMPERATURE SCREEN
Displays the engine oil temperature in degrees Fahrenheit (F) or Celsius (C).
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90-884822 DECEMBER 2001 Page 2D-9
OIL PRESSURE SCREEN
Displays engine oil pressure in Psi or Bar.
Psi
BATTERY VOLTAGE SCREEN
Displays voltage level (condition) of battery.
Volt
Display of Range and Depth Information
RANGE SCREEN
Displays estimated traveling range based on current fuel consumption and fuel remaining
in the tank that is connected to the system. The number displayed is an estimate of the dis-
tance you can travel on the remaining fuel at current boat speed.
Miles
Range
NOTE: To activate this screen, you must perform the fuel tank calibration in Cal2. Refer
to the Cal2 Calibration Section for details.
NOTE: You must have a speed input device connected to the system (paddle wheel or pitot
pressure transducer).
WATER DEPTH SCREEN
Displays the depth of water under the transducer if connected.
Ft
Depth
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Page 2D-10 90-884822 DECEMBER 2001
SHALLOW WATER ALARM FEATURE
You can set an alarm to trigger whenever the boat moves into water shallower than the
alarm level.
Setting Shallow Water Alarm.
1. The water depth screen must be displayed. Be sure Depth is turned on in Cal2. Refer
to Cal2 Calibration Section for details.
2. Press both and buttons together for 3 seconds.
3. The alarm on or off menu will appear.
4. Press the button to toggle to ON.
Depth
5. Push button to save.
6. The depth number will be flashing. Press the button to set the flashing number
to desired alarm depth. 100 ft. maximum depth and 2 ft. minimum depth.
Depth
7. Push button to save.
Warning System
NOTE: Alarm warnings may vary depending on your engine type. Some warnings listed
may not apply to your engine. Please consult your engines owners manual for a complete
list of engine warnings.
The System Monitor warning system incorporates the display screen, the warning horn and
the Guardian Protection system. The warning horn is located inside the remote control or is
part of the ignition key switch wiring harness.
Alarms Warnings When a problem is detected, the warning horn sounds and the
offending icon appears on the display.
If problem can cause immediate engine damage The horn will sound continuously
and the Engine Guardian System will respond to the problem by limiting engine power.
Immediately reduce throttle speed to idle and refer to the warning messages on the fol-
lowing pages that tell you what to do about it.
If problem will not cause immediate engine damage The horn will sound but not con-
tinuously. Refer to the warning messages on the following pages that tell you what to
do about it.
Engine Guardian System Monitors the critical sensors on the engine for any early
indications of problems. The system will respond to a problem by reducing engine pow-
er in order to maintain a safe operating condition.
NOTE: If the mode button is pressed to a different screen, the flashing alarm signal will remain
flashing to indicate there still is a problem.
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90-884822 DECEMBER 2001 Page 2D-11
Warning Display Screens
The engine has an Engine Guardian System. The ECM Engine control module monitors
the critical sensors on the engine for any early indications of problems. The Guardian System
will respond to a problem by reducing engine speed in order to maintain a safe operating condi-
tion. The System Monitor will display the alarm.
The warning system will alert the operator to the potential problems. Refer to the pages
following for explanation of the problem and the correct action to take.
ALARM OVERHEAT
The Bell and Temperature icons are displayed and the warning horn begins sounding con-
tinuously to inform the driver that there is insufficient water pressure in the cooling system.
The Engine Guardian System will start limiting engine power.
If the engine overheats, immediately reduce throttle speed to idle. Shift into neutral. If out-
board: check for a steady stream of water coming out of the water pump indicator hole.
NOTE: The throttle will have to be returned to idle to reset the system.
If no water is coming out of the water pump indicator hole or flow is intermittent, stop engine
and check cooling water intake holes for obstruction. If no obstruction is found, this may indicate
a blockage in the cooling system or a water pump problem. Operating the engine while over-
heated will cause engine damage.
If a steady stream of water is coming out of the water pump indicator hole and the warning
horn continues to sound, there still may be insufficient cooling water or an engine problem.
Stop engine. Operating the engine while overheated will cause engine damage.
The overheat problem must be corrected before you can resume normal operation.
NOTE: If you are in a stranded situation, stopping the engine and allowing it to cool back
down will usually allow some additional low speed (idle) running time before the engine starts
to overheat again.
ALARM LOW WATER PRESSURE
The Bell and Water Pressure icons are displayed and the warning horn begins sounding contin-
uously to inform the driver that there is insufficient water pressure in the cooling system. The
Engine Guardian System will start limiting engine power.
Some causes of insufficient cooling water pressure are (1) obstructed cooling water intake
holes (2) blockage in the cooling system or a water pump problem. Running the engine with
the cooling water intake holes out of the water.
If the warning system is activated, immediately reduce throttle speed to idle. Shift engine into
neutral. and check for a steady stream of water coming out of the water pump indicator hole.
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Page 2D-12 90-884822 DECEMBER 2001
If no water is coming out of the water pump indicator hole, or flow is intermittent, stop engine
a blockage in the cooling system or a water pump problem. Have the outboard checked by
your dealer. Operating the engine without adequate cooling water pressure will overheat the
engine.
If the warning signals stop and a steady stream of water is coming out of the water pump indica-
tor hole, return engine to normal operation. If the warning system is activated repeatedly, have
the outboard checked by your dealer.
ALARM LOW OIL RESERVE OUTBOARD 2 STROKE
The bell and oil icons are displayed and the warning horn begins sounding a series of four
beeps every two minutes to inform the driver that the oil level is critically low in the engine
mounted oil reservoir tank. When the oil level gets close to empty, the horn begins sound-
ing continuously and the Engine Guardian System will start limiting engine power.
The engine mounted oil reservoir tank along with the remote oil tank will have to be refilled
(refer to Fuel & Oil Section).
ALARM OIL PUMP FAULT
The Bell, Engine and oil icons are displayed and the warning horn begins sounding continuous-
ly to inform the driver that the oil pump has stopped functioning electrically. No lubricating oil
is being supplied to the engine. Stop the engine as soon as possible. The Engine Guardian
system will start limiting the engine power. Consult your dealer for assistance.
ALARM ENGINE OVERSPEED
The Bell icon is displayed and the warning horn begins sounding continuously to inform the
driver that the engine speed exceeded the maximum allowable RPM. The system will automat-
ically reduce the engine speed to within the allowable limit.
NOTE: Engine speed should never reach the maximum limit to activate the system unless the
propeller is ventilating, an incorrect propeller is being used, or the propeller is faulty.
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90-884822 DECEMBER 2001 Page 2D-13
ALARM WATER IN FUEL
The Bell and Fuel Icon will appear and the warning horn will begin sounding a series of four
beeps every two minutes when water in the water-separating fuel filter reaches the full level.
On some engines water can be removed from the filter. Refer to Maintenance Section for filter
removal.
ALARM LOW FUEL
The Bell and Fuel Icon will appear and the warning horn will sound a series of four beeps. This
alarm occurs when there is less than 1/8 of the total fuel capacity left. Once the four beeps have
sounded, this alarm will not reoccur unless the condition still exists after next key up.
ALARM ENGINE MALFUNCTION
The Bell and Engine Icon will appear to inform the driver that an engine problem has occurred.
If the warning system senses that the problem could cause permanent engine damage, the
Engine Guardian System will start limiting engine power.
INSTALLATION ERROR DETECTION
1. System Monitor flashes a nonE message when there is no communication between
System Monitor and an ECM. Check for loose wiring. Preform master reset and try auto
detecting again. (Refer to Page 45 for Master Reset.)
2. System Monitor flashes a Stbd message when there is more than one Stbd ECM pres-
ent on the SmartCraft network. Need to configure ECMs to proper engine location using
DDT or Quicksilver Diagnostics Tool.
3. System Monitor flashes a noSt message when there are no Stbd ECMs present on the
SmartCraft network. Need to configure ECMs to proper engine location using DDT or
Quicksilver Diagnostics Tool.
A)
B)
C)
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Page 2D-14 90-884822 DECEMBER 2001
CAL1 Calibration
Cal1 Display Calibrations:
Trim Pop up Screen (On or Off)
Trim Calibration
English or Metric Units Selection
Range Units Selection
(On or Off) Depth, Trim, Engine Temperature, Oil Pressure, Oil
Temperature, Water Pressure, Volts, Engine Hours, and Data
Simulator pages.
CAL1 HEADER SCREEN
1. Turn ignition key to the on position.
2. Press and hold and for 3 seconds to bring up the Cal1 calibration screen.
Release the buttons to enter Cal1.
3. Press the button to advance through the Cal1 calibration functions.
4. Press and hold and for 3 seconds to save changes and exit the Cal1 cal-
ibration screen.
Press the button to move to the next calibration screen.
NOTE: Pressing the button while in this header screen, will transfer you straight into
Cal2.
TRIM POP UP SCREEN (ON OR OFF)
If you want the power trim display screen to pop up as you trim the propulsion unit, cali-
brate as follows: With the pop up screen displayed and the number flashing, press the
button to select 1=ON or 0=off.
Trim
Press the button to save and move to the next function.
Set the trim sensor as follows:
Calibration 0.0 The word Trim and down arrow should be blinking. Use the trim switch and
trim the unit to the full Down/In position. Press the button to save. Press the
button to advance to the Calibration 10.0 setting.
Trim
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90-884822 DECEMBER 2001 Page 2D-15
Calibration 10.0 The word Trim and the down and up arrows should be blinking. Trim the
unit out to the maximum trim (not trailer) position. Press the button to save. Press
the button to advance to the Calibration 25.0 setting.
Trim
Calibration 25.0 The word Trim and up arrow should be blinking. Use the trim switch and
trim the unit out to the maximum trailer position. Press the button to save. Press the
button to move to the next function.
Trim
ENGLISH OR METRIC READINGS SELECTION
The System Monitor allows you to display reading in the SAE (standard) English system or
the Metric system. Press the button to toggle between units.
Gal
Ft
Psi
F
Ltr M
Bar
C
SAE English System Metric System
RANGE READINGS SELECTION
The System Monitor allows you to display reading in Miles, Nautical Miles or Kilometers.
Press the button to toggle between units.
Range
Miles
Miles
Km
NMiles
DATA PAGE SELECTIONS
Select if you would like to display Depth, Trim, Engine Temperature, Oil Pressure, Oil Temper-
ature, Water Pressure, Volts, Engine Hours, and Data Simulator pages or not.
NOTE: The engine connected may not support all screen functions.
Press the button to toggle between units.
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Page 2D-16 90-884822 DECEMBER 2001
CAL2 Calibration
CAL2 Display Calibrations:
Paddle Wheel Speed Sensor Frequency Setting
Pitot Water Pressure Speed Sensor Input Setting
Pitot Water Pressure Speed Sensor Multiplier
Fuel Tank Calibration
CAL2 HEADER SCREEN
1. Turn ignition key to the on position.
2. Press and hold and , System Monitor will first display Cal1,and then after
6 seconds will display Cal2. Release the buttons to enter the Cal2 calibration screen.
3. Press the button to advance through the Cal2 calibration functions.
4. Press and hold and for 3 seconds to get out of the Cal2 calibration screen.
PITOT WATER PRESSURE SENSOR INPUT SETTING (SPD1 OR SPD2)
Select the PSI input of the Pitot water pressure sensor on the engine. Press the button
to select 1 = 100 PSI or 2 = 200 PSI. The standard PSI input on production Mercury product
is 100 PSI. Certain High Performance applications may require a 200 Psi input.
PITOT WATER PRESSURE SENSOR MULTIPLIER (1.XX)
This multiplier can be used to adjust the pitot speed to match speed as measured on GPS
or radar gun. Press the button to select change.
Frequency can be changed to match requirements of different sensors. 4.9 (hz/Mile) is the fre-
quency of the paddle wheel speed sensor provided by Mercury Marine.
Miles
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90-884822 DECEMBER 2001 Page 2D-17
FUEL TANK CALIBRATION:
NOTE: There are three methods to set up fuel tank level monitoring feature:
First: Do nothing. Linear readout based on raw sensor values. This mode does not factor
in irregular tank shapes.
Second: By following the tank calibration procedure described on pages 3335, but with-
out actually adding fuel. System Monitor will supply an estimated range value based on
linear interpolation of the sensor range values. This mode does not factor in irregular tank
shapes.
Third: By following the tank calibration procedure described on pages 3335 completely
System Monitor will display an estimated range value that factors in the tank shape.
1. Scroll using the key until you see t1. This tells you that you have entered tank
1 calibration.
2. Press once more.
3. You will see the word no and the gas tank icon. Enter the capacity of tank 1 in gallons
using the key.
NOTE: The word no will not go away unless the gauge sees a tank connected to the system.
With no tank connected you will not be able to enter a capacity.
4. Press once more.
5. You will see t2. This tells you that you have entered tank 2 calibration.
6. Press once more.
7. You will see the word no and the gas tank icon. Enter the capacity of tank 2 in gallons
using the key.
NOTE: The word no will not go away unless the gauge sees a tank connected to the system.
With no tank connected you will not be able to enter a capacity.
NOTE: Tank 2 does not have to be a fuel tank. It could represent an oil tank for example. See
page 35 for tank 2 selection.
Select whether you want to calibrate the fuel tank t1. (The gauge will not let you calibrate
the fuel tank until the capacity had been entered). Press the button to select 0= off or
1= on.
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Page 2D-18 90-884822 DECEMBER 2001
Selecting 1 will bring up the following calibration screens.
Calibration 0% The 0 percent display alternates between percent of tank capacity and
quantity of fuel to add based on total capacity entered in Cal2. Add fuel to total quantity dis-
played and push the button to save. Press the button to advance to the Calibra-
tion 25% setting.
Gal
Calibration 25% The 25 percent display alternates between percent of tank capacity
and quantity of fuel to add based on total capacity entered in Cal2. Add fuel to total quantity
displayed and press the button to save. Press the button to advance to the
Calibration 50% setting.
Gal
Calibration 75% setting.
Gal
Calibration FULL setting.
Gal
Calibration FULL The FULL percent display alternates between percent of tank capac-
ity and quantity of fuel to add based on total capacity entered in Cal2.
Gal
Add fuel to fill tank and press the button to save. Press the button to move
to the next function.
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90-884822 DECEMBER 2001 Page 2D-19
At this point you have completed tank 1 calibration and you will see t2.
Change t20 to a 1 (on). Press the button, you will see a blinking tank icon. Using the
button, select which tank you want tank 2 to be, (oil, fuel or water/waste). Press the
button to continue.
NOTE: If you choose oil or water/waste, no further cal will be needed.
Repeat tank calibration procedure described on page 34 and 35 if calibration of the second tank
is desired.
Master Reset Command
Master Reset: You can return the gauge back to factory presets through the Master Reset
command.
IMPORTANT: Performing a master reset will reset the unit back to all factory defaults,
thus eliminating any installation calibrations performed during set up of product.
1. Hold in and for approximately 12 seconds. You will see the word dFLt
let go of the buttons.
2. Immediately press and hold in and again until the unit counts down to
zero 0.
3. The SEt message flashing on the screen indicates that the unit has been reset to
factory defaults.
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Page 2D-20 90-884822 DECEMBER 2001
System Tach & Speed
Tachometer Speedometer
0
1
2
3 4
5
6
7 0
10
20
30
40
50
60
70
80
Basic Operation and Features
Power up: Each gauge will power up when the ignition is turned on. Gauges will stay on
as long as the ignition is on.
On first time power up of gauge or after a Master Reset, gauge will show Auto detect. Upon
pressing the mode button, gauge will automatically determine engine type. This will preset the
data monitoring screens accordingly. The intention is to make initial setup easier. If gauge
shows a warning of No Starboard Engine or Multiple Starboard Engines, engine will need
to be properly selected (Port and Stbd) using a Mercury engine diagnostic tool. Master Reset
and Auto detect again. (See page 45 for Master Reset).
Lights: The brightness and contrast are adjustable.
Buttons: The
MODE
button is used for selecting information screens. The + and but-
tons are used for setting engine speed during troll control and setting gauge calibrations.
Troll Control: Allows the operator to set and control the idle speed of the engine for trol-
ling without using the throttle.
Engine Guardian System: Monitors the critical sensors on the engine for any early indications
of problems. The system will respond to a problem by reducing engine speed in order to main-
tain a safe operating condition.
Warning System: The system will sound the warning horn and display the warning message.
Digital Display Screen: Displays the following engine information.
Tachometer Display Screen: Speedometer Display Screen:
DEPENDING ON ENGINE TYPE
Engine Breakin
Engine Temperature
Oil Psi
Trim and RPM
Trim and Water Pressure
Water Pressure
Battery Voltage and Engine Hours
Fuel Flow and Fuel Used
RPM
DEPENDING ON ENGINE TYPE Speed
Fuel Used
COG/SOG If GPS Input
Distance and fuel to way point
if way point programmed into optional GPS
Clock Air/Sea Temp
Inst. and Ave. Fuel Economy
Trip Odometer
Fuel Tank Levels
Oil Tank Levels
Fresh Water Tank2 or Level(s)
Waste Water Level(s) or
Dual Engine
Trim and RPM Synchronizer
Fuel Range
Fuel Economy
Trip Odometer
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90-884822 DECEMBER 2001 Page 2D-21
Speedometer Display Screens
4
3
2
1
5
Speedometer
0
10
20
30
40
50
60
70
80
7
8
9
6
When the ignition is turned on, the speedometer will show the last screen that was dis-
played before the ignition was turned off.
Press
MODE
to change display screens. You can revert back to the previous screen by press-
ing and holding
MODE
for 2 seconds. This will reverse the display rotation.
NOTE: Readings can be displayed in English (U.S.) or Metric. Refer to Calibrations.
NOTE: Descriptions are necessarily in order on the gauge. Order changes depending on
engine type.
1. Clock - Temp Clock, air temperature and water temperature. The air and water temper-
ature sensors will have to be connected to obtain display readings.
2. Fuel Level Displays the amount of fuel remaining.
3. Oil Level Displays the amount of engine oil remaining, or water/waste tank level (if
attached).
4. RPM Synchronizer Dual Engines Only Monitors the revolutions of both engines.
5. Trim Synchronizer Dual Engines Only Displays the trim position of both engines. Sim-
plifies keeping trim levels equal.
6. Traveling Range The estimated traveling range is based on boat speed, fuel consump-
tion and fuel remaining in the tank. The numbers displayed indicates an estimate of the
distance you can travel with the remaining fuel. Speed input required (Paddle Wheel, Pitot
Pressure or GPS).
7. Fuel Economy The display shows average AVG fuel consumption as well as
Instantaneous INST fuel economy. The numbers displayed indicate miles per gallon
MPG or kilometer per liter KM/L.
Fuel Reset To reset, select the display screen and press
MODE
and
TROLL
buttons.
8. Trip Odometer Tells how far youve gone since you last reset the gauge to zero. Trip
Reset To reset, select the display screen and press
MODE
and
TROLL
buttons.
9. Digital Speedometer Can display boat speed in miles per hour, kilometer per hour,
or nautical miles per hour. The (LCD) digital speedometer will continue to increase
even if StEt is at maximum. The speedometer will use the paddle wheel for its low
speed readings but will switch to the speedo or GPS (if connected) for high speed
readings. (Transition point setting described in Cal2, page 51.)
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Page 2D-22 90-884822 DECEMBER 2001
Tachometer Display Screens
4
3
2
1
5
F
Tachometer
0
1
2
3 4
5
6
7
ENG
PSI
WATER
PSI
8
7
9
HRS VOLT
22.3 13.6
3200
FUEL USED
2.4 22.0
When the ignition is turned on, the tachometer will display the last screen that was dis-
Press
MODE
to change display screens. You can revert back to the previous screen by press-
ing and holding
MODE
NOTE: Readings can be displayed in English (U.S.) or Metric. Refer to Calibration.
1. Engine Break-in Displays time remaining on the break-in period of a new engine. This
screen will automatically disappear after the break-in period is complete.
2. Temperature Displays engine coolant temperature from Cold to Hot.
3. Power Trim Angle: Displays trim angle of the outboard or sterndrive up to the maxi-
mum trim angle, and then displays the trailer angle. 0 = down, 10 = maximum trim,
and 25 = full trailer.
4. Power Trim Angle - Water Pressure Displays trim angle of the engine and cooling
system water pressure.
5. Water Pressure: Displays cooling system water pressure at the engine.
6. Oil Pressure (Not Shown Above) Displays engine oil pressure in units of Psi or
Bar.
7. Battery Voltage Displays voltage level (condition) of battery. Also records the run-
ning time of engine.
8. Fuel Flow Displays engine fuel use in gallons per hour or liters per hours.
9. Digital Tachometer: Displays engine speed in Revolutions Per Minute (RPM).
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90-884822 DECEMBER 2001 Page 2D-23
Troll Control
BASIC OPERATION
TROLL
+
TROLL
TROLL
+
TROLL
Speedometer Tachometer
Actual Speed Set Speed
TR a
0
1
2
3 4
5
6
7
0 80
With troll control you can maintain a trolling speed of 550 to1000 rpm without using the
throttle.
NOTE: Troll control may not be available on all engine models.
NOTE: Troll control min/max range may change depending on engine type.
You can set the troll control by using either the tachometer or speedometer. Tachometer
will set the speed in RPM and speedometer will set the speed in MPH, Kph or KN.
You can shut off troll control anytime by pushing the
MODE
button when in the troll display
screen or by moving the throttle.
If you have troll control set at a desired speed and then you shut off the troll control, the system
remembers the set speed and will return to that speed when re-engaged.
The display screen will revert back to the previous screen after 10 seconds of no activity. Push
the
TROLL
+ or
TROLL
button to reactivate the display screen.
When the troll control is engaged and you are out of the troll control screen, a flashing signal
TR (a) will appear in the upper left corner of the display to indicate troll control is still running.
WIRING DIAGRAMS
Page 2D-24 90-884822 DECEMBER 2001
SETTING TROLL CONTROL
0
TROLL
+
TROLL
TROLL
+
TROLL
Speedometer
Tachometer
Actual Speed Set Speed Actual Speed Set Speed
a b
1
2
3 4
5
6
7
0 80
1. With the engine running, shift engine into gear. Set engine speed at idle.
2. Push in the
TROLL
+ or
TROLL
button to bring up the troll control display screen.
3. Press
MODE
to engage (turn on) the troll control.
4. Use the
TROLL
+
TROLL
buttons to set the desired speed. Use (+) to increase speed and
() to decrease speed.
5. If you set troll control to a higher speed than the troll rpm can bring the boat to, the TAR-
GET SPEED TOO FAST (a) message will appear. Reduce troll speed.
6. If you set troll control to a slower speed than the troll rpm can bring the boat to, the TARGET
SPEED TOO SLOW (b) message will appear. Increase troll speed.
EXITING TROLL CONTROL
There are three ways to turn off the troll control:
Press the
MODE
button when in the troll display screen.
Move the throttle to a different speed.
Shift engine into neutral.
Warning System
a
c
b
0
1
2
3 4
5
6
7
0 80
2
NOTE: Warnings may be different depending on engine type. Please consult your engines
owners manual for a complete list of failures.
The SmartCraft warning system incorporates the display screens (a) the warning horn and the
Guardian Protection system. The warning horn is located inside the remote control or is part
of the ignition key switch wiring harness.
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-25
name of the offending alarm appears on the display.
If problem can cause immediate engine damage the horn will sound continuously and
the Engine Guardian System (b) will respond to the problem by limiting engine power.
Immediately reduce throttle speed to idle and refer to the warning messages on the fol-
lowing pages that tell what to do.
If problem will not cause immediate engine damage The horn will sound but not con-
tinuously. Refer to the warning messages on the following pages that tell what to do.
The alarm message will stay displayed until the mode button is pressed. If there are
multiple alarms, these will cycle on the display at five-second intervals.
If the mode button is pressed to a different screen, the flashing alarm signal AL (c)
will appear in the upper right corner to indicate there still is a problem.
Engine Guardian System Monitors the critical sensors on the engine for any early
indications of problems. The system will respond to a problem by reducing engine pow-
er in order to maintain a safe operating condition. The display screen will show the per-
cent of power available.
Alarm Messages
These messages will appear and the horn will sound if there is a problem detected in one
of the engine systems.
NOTE: The warning system will alert the operator to the potential problems listed in the
chart. Refer to the page listed for explanation of the problem and the correct action to take.
PROBLEM TACHOMETER
DISPLAY
SPEEDOMETER
DISPLAY
ENGINE
GUARDIAN
SYSTEM
ACTIVATED
HORN
ONLY
BATTERY * F F
ENGINE DATA BUS F
FAULT HORN F
FAULT IGNITION F
FAULT INJECTOR F
FAULT OIL PUMP F F
FAULT SENSOR F F*
FAULT WATER TEMP F
LOW FUEL F
LOW OIL F
OIL TEMP F
OIL PSI F
OVERHEAT F F
OVER SPEED F
PRESSURE F F
RESERVE OIL F F
WATER IN FUEL F
FLASH CHECK SUM F
MAP F
MAT F
TPS F
* Throttle and manifold pressure sensors only
WIRING DIAGRAMS
Page 2D-26 90-884822 DECEMBER 2001
OVERHEAT
The overheat alarm message appears and the warning horn begins sounding continuously.
If the engine overheats, immediately reduce throttle speed to idle. Shift engine into neu-
tral. Check for an obstruction covering the water intake holes on the engine.
0
1
2
3 4
5
6
7
a
a - Water Pump Indicator Hole
a blockage in the cooling system or a water pump problem. Operating the engine while over-
heated will cause engine damage.
Operating the engine while overheated will cause engine damage.
down will usually allow some additional low speed (idle) running time before the engine starts
to overheat again.
PRESSURE
This alarm message is displayed and the warning horn begins sounding continuously to inform
the driver that there is insufficient water pressure in the cooling system. The Engine Guardian
System will start limiting engine power.
Some causes of insufficient cooling water pressure are (1) obstructed cooling water intake
holes (2) blockage in the cooling system or a water pump problem (3) running the engine with
the cooling water intake holes out of the water.
0
1
2
3 4
5
6
7
a
If the warning system is activated, immediately reduce throttle speed to idle. Shift engine into
neutral and check for a steady stream of water coming out of the water pump indicator hole.
a blockage in the cooling system or a water pump problem. Operating the engine without ade-
quate cooling water pressure will overheat the engine.
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-27
If the warning signals stop and a steady stream of water is coming out of the water pump indica-
tor hole, return engine to normal operation. If the warning system is activated repeatedly, have
the outboard checked by your dealer.
OVERSPEED (a)
This message is displayed and the warning horn begins sounding continuously to inform the
driver that the engine speed exceeded the maximum allowable RPM. The system will auto-
matically reduce the engine speed to within the allowable limit.
NOTE: Your engine speed should never reach the maximum limit to activate the system unless
the propeller is ventilating, an incorrect propeller is being used, or the propeller is faulty
WATER IN FUEL (b)
This message will appear and the warning horn will begin sounding a series of four beeps every
two minutes when water in the water-separating fuel filter reaches the full level. Water can be
removed from the filter. Refer to Maintenance Section for filter removal.
FAULT-HORN (c)
This message informs you that the warning horn is not functioning correctly.
RESERVE OIL LOW 2 STROKE OUTBOARD ONLY (d)
This message is displayed and the warning horn begins sounding a series of four beeps every
two minutes to inform the driver that the oil level is critically low in the engine mounted oil reser-
voir tank. When the oil level gets close to empty, the horn begins sounding continuously and
the Engine Guardian System will start limiting engine power. The display shows percent of re-
serve oil thats remaining.
The engine mounted oil reservoir tank along with the remote oil tank will have to be refilled
(Refer to Fuel & Oil Section).
FAULT-OIL PUMP (e)
driver that the oil pump has stopped functioning electrically. No lubricating oil is being supplied
to the engine. Stop the engine as soon as possible. The Engine Guardian system will start limit-
ing the engine power.
FAULT-INJECTOR (f)
This alarm informs you if one or more of the fuel injectors have stop functioning electrically.
FAULT-IGNITION (g)
This alarm informs you that a problem has developed in the ignition system.
0
1
2
3 4
5
6
7
a
b
c
d
e
f
g
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Page 2D-28 90-884822 DECEMBER 2001
BATTERY (a)
When the electrical system is not charging, or the battery charge is low, the warning message
is designed to come on and the Engine Guardian System will start limiting engine power. If the
message appears immediately after starting, it is possible that the engine alternator can re-
charge the battery after operating awhile. If this message appears while driving or comes on
after starting and continues to be displayed, check engine to determine the cause of the prob-
lem and to avoid being stranded with a dead battery. To help the alternator recharge the battery
quickly, reduce the load on the electrical system by turning off any unneeded accessories.
ENGINE DATA BUS (b)
This message tells you that the data communication link between the tachometer and engine
is not connected.
LOW FUEL LEVEL (c)
This message serves as a warning that the fuel level in the fuel tank is critically low. You
should stop for fuel immediately to avoid running out.
LOW OIL LEVEL OUTBOARD 2 STROKE ONLY (d)
This message serves as a warning that the oil level in the remote oil tank is low. You should
stop and refill the oil tank immediately to avoid running out.
FAULT-SENSOR (e)
This message informs you if one of the sensors is not functioning correctly
If the throttle sensor has failed, the warning horn will sound a continuous beeping and the
engine will not reach its full power.
If the throttle sensor and manifold pressure sensor both fail, the warning horn will sound a con-
tinuous beeping and the engine speed will stay at idle.
If the temperature or block pressure sensor should fail, the Engine Guardian System will limit
the maximum engine power to 75 percent.
FAULT-WATER TEMP (f)
This message informs you that the sensor for measuring outside lake/sea water temperature
is not functioning correctly.
0
1
2
3 4
5
6
7
F
E F
a
b
c
d
e
f
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90-884822 DECEMBER 2001 Page 2D-29
WARNING NO STARBOARD ENGINE (a)
Informs you that the Instrument does not see the starboard engine computer. Usually indicates
that no data is being transferred from the engines computer to the gauge. (Check wiring, also
make sure both terminator resistors are installed in the bus). Make sure both ECMs are not
configured for port location using a DDT or Quicksilver Diagnostic Tool.
WARNING MULTIPLE STARBOARD ENGINE (b)
Informs you that the instruments are recognizing multiple engines as starboard.
In multiple engine applications, each engine must first be assigned a position (starboard, port,
starboard2 or port2) with a Quicksilver Diagnostic Tool before the system will function properly.
If you have a dual engine application, you must first program the port engine with a Quicksilver
Diagnostic Tool.
OIL TEMPERATURE (c)
This overheat alarm message appears and the warning horn begins sounding continuously.
OIL PRESSURE (d)
This alarm message is displayed and the warning horn begins sounding continuously to in-
form the driver that there is insufficient oil pressure.
0
1
2
3 4
5
6
7
no starboard
engine
OIL TEMP
muliple starboard engines
OIL PRESSURE
a
b
c
d
Auto-Detection Engine Function
AUTODETECTION ENGINE FUNCTION System tach and speed come standard with
the Engine Autodetection Screen this screen lets the gauge on its initial power up
automatically detect which engine type you are using and preconfigure the gauge to
match that vessel type.
Master Reset Command
MASTER RESET By pressing
TROLL
and
TROLL
+ simultaneously for approximately 10
seconds (Until the graphic bars collide). You will be able to restore the unit back to facto-
ry presets.
WARNING: After a master reset all previously saved data will be lost (example: cal-
ibrations, clock settings, and trip logs).
MASTER RESET
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Page 2D-30 90-884822 DECEMBER 2001
Tachometer Calibration
Quick Cal This calibration for setting lighting and contrast.
1. Press in the
MODE
and
TROLL
+ buttons for up to 2 seconds to get to Quick Cal screen.
2. Press
MODE
to advance through the lighting and contrast sections.
Cal1 This calibration level lets you turn on and off the system screens. You may configure
the system to display as little or as much information as you prefer.
1. Press in the
MODE
and
TROLL
+ buttons and hold for approximately 7 seconds until you
see the calibration1 (Cal1) screen.
2. Press
MODE
to advance through the calibration selections.
Cal2 This calibration level lets you configure the system sensor inputs.
1. Press in the
MODE
and
TROLL
+ buttons and hold for approximately 10 seconds for calibra-
tion2 (Cal2) screen.
2. Press
MODE
TACH CALIBRATION CAL 1 LEVEL
1. Press in the
MODE
and
TROLL
2. Press
MODE
[NO]
REMOTE SCREENS?
[YES] [SAVE]
If yes is selected, then screen changes made on this SC1000
tach will effect any other SC1000 tach in the system.
NOTE: all tach will need to have this screen turned to Yes for this function
to work.
[NO]
REMOTE LCD LIGHT?
[YES] [SAVE]
If yes is selected, then lighting levels made on this SC1000 tach
will effect any other SC1000 tach in the system.
to work.
REMOTE LCD CONTRAST?
[YES] [NO] [SAVE]
If yes is selected, then contrast levels made on this SC1000 tach
will effect any other SC1000 tach in the system.
to work.
[NO]
TRIM POPUP?
[YES] [SAVE]
Do you want power trim display screen to pop up momentarily
when you trim the engine?
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90-884822 DECEMBER 2001 Page 2D-31
CALIBRATION
TRIM CALIBRATION
[EDIT] [SKIP]
TRIM FULL DOWN
THEN PRESS PLUS (+) BUTTON
[DFLT]
[SAVE]
[SKIP]
TRIM FULL UP
[DFLT] [SAVE] [SKIP]
TRIM TO TRAILER POINT
Choosing edit allows you to calibrate the gauge to the stan-
dard 010 unit trim and 1125 trailer position scale.
DISPLAY UNITS
[DOWN]
[UP]
[SAVE]
Lets you change units of measure between English (standard)
or Metric.
SPEED UNITS
[DOWN]
[UP]
[SAVE]
Lets you select speed units. You can choose from MPH (Miles
Per Hour), KN (Nautical Miles Per Hour) or KMH (Kilometers Per
Hour).
[NO] [YES] [SAVE]
DEPTH SCREEN?
Do you want to turn on the depth screen? (Remember: You must
have a Smart Craft depth transducer connected to the system for
this screen to operate)
ENGINE TEMP SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the engine temp screen?
OIL TEMP SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the oil temp screen?
OIL PRESS SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the oil pressure screen?
TRIM AND PSI SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the trim and water pressure split screen?
WIRING DIAGRAMS
Page 2D-32 90-884822 DECEMBER 2001
WATER PSI SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the water pressure screen?
TRIM AND RPM SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the trim and RPM split screen?
RPM SCREEN?
[NO] [YES] [SAVE]
Do you want to turn on the digital RPM screen?
SIMULATOR MODE?
[NO] [YES] [SAVE]
Do you want to turn on a simulation mode? (used for demonstra-
tion purposes).
EXIT?
[NO] [CAL2] [SAVE]
Do you want to exit calibration? Or jump straight into calibration
level 2?
EXTERNAL SENSORS
[EDIT] [SKIP]
This section lets you enable or disable the following external
sensor inputs.
PITOT SENSOR?
[NO] [YES] [SAVE]
Is the boat equipped with a pitot sensor to measure boat speed?
PADDLE SENSOR?
[NO] [YES] [SAVE]
Is the boat equipped with a paddle wheel to measure boat
speed?
TRIM SENSOR?
[NO] [YES] [SAVE]
Is the boat equipped with a trim sensor?
SEA TEMP?
[NO] [YES] [SAVE]
Is the boat equipped with a water temperature sensor?
INVERT STEERING
[NO] [SAVE] [YES]
Is steering angle showing up on the link gauge opposite the direc-
tion that it should be? If it is then this feature will reverse the signal
so it is displayed properly.
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90-884822 DECEMBER 2001 Page 2D-33
TACH CALIBRATION CAL 2 LEVEL
SPEED OPTION
[EDIT] [SKIP]
This section lets you configure the following speed sensors.
PITOT SENSOR?
[NO] [YES] [SAVE]
Select pitot transducer type. You can choose 100 or 200 PSI.
(100 PSI is the most common)
PITOT SENSOR MULTIPLIER
[DOWN] [UP] [SAVE]
Adjust the pitot pressure sensor for correcting display readings
that are to high/low.
PADDLE SENSOR PULSE FACTOR
[DOWN]
[UP]
[SAVE]
Adjust paddle wheel frequency for display readings that are to
high/low.
PADDLE TO PITOT TRANSITION
[DOWN]
[UP] [SAVE]
Set the speed at which the gauge stops looking at the paddle
wheel and starts using pitot to measure boat speed.
There are three methods for calibrating System Tach fuel tank level monitoring feature:
First: Do nothing. Linear readout based on raw sensor values. This mode does not factor
in irregular tank shapes.
Second: By following the tank calibration procedure described on pages 3335, but with-
out actually adding fuel. Calibrate fuel tank by pressing the dEFLt button. System Tach
will supply an estimated range value based on linear interpolation of the sensor range val-
ues. This mode does not factor in irregular tank shapes.
Third: By following the tank calibration procedure described on pages 3335 completely
System Tach will display an estimated range value that factors in the tank shape.
FUEL TANK CAPACITY
[DOWN] [UP] [SAVE]
Lets you enter the capacity of your boats fuel tank. This option
is the same for tank 1 as it is for tank 2.
CALIBRATION FUEL TANK
[EDIT] [SKIP]
Lets you enter the mode where you can calibrate your fuel tank.
Fuel tank calibration procedure is the same for tank 1 as it is for
tank 2.
FILL TO 1/4 THEN PRESS PLUS BUT-
TON
You can choose to have tank at 1/4 and hit SAVE, or hit DFLT and
a default value will be entered based on the capacity of the tank.
WIRING DIAGRAMS
Page 2D-34 90-884822 DECEMBER 2001
FILL TO 1/2 THEN PRESS PLUS
BUTTON
FILL TO 3/4 THEN PRESS PLUS
BUTTON
[DFLT]
[SAVE]
[SKIP]
FILL TO FULL THEN PRESS PLUS
BUTTON You can choose to have tank at full and hit SAVE, or hit DFLT and
DEPTH SENSOR OFFSET
[DOWN] [UP] [SAVE]
Lets you electronically configure a depth offset. Entering a nega-
tive number gives you a water line offset. A positive number gives
you a keel offset.
DEPTH ALARM
[DOWN] [UP] [SAVE]
Lets you enter a depth value. When the depth transducer reads
that value or below, the shallow water alarm will sound.
EMPTY TANK THEN PRESS PLUS BUT-
TON
You can choose to have an empty tank and hit SAVE, or hit DFLT
and a default value will be entered based on the capacity of the
tank.
Speedometer Calibration
Quick Cal This calibration for setting lighting and contrast.
1. Press in the
MODE
and
TROLL
+ buttons for up to 2 seconds to get to Quick Cal screen.
2. Press
MODE
to advance through the lighting and contrast sections.
Cal1 This calibration level lets you turn on and off the system screens. You may configure
the system to display as little or as much information as you prefer.
1. Press in the
MODE
and
TROLL
2. Press
MODE
Cal2 This calibration level lets you configure the system sensor inputs.
1. Press in the
MODE
and
TROLL
+ buttons and hold for approximately 10 seconds for calibra-
tion2 (Cal2) screen.
2. Press
MODE
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90-884822 DECEMBER 2001 Page 2D-35
SPEEDOMETER CALIBRATION CAL 1 LEVEL
REMOTE LCD LIGHT?
[NO] [YES] [SAVE]
Enables you to set the lighting levels on all the SC1000 simulta-
neously from this gauge.
REMOTE LCD CONTRAST?
[NO] [YES] [SAVE]
Enables you to control the contrast from another System TACH/
Speed simultaneously from this gauge.
TIME
[NO]
[EDIT]
[SKIP]
Allows you to set the time.
TIME FORMAT
[DOWN] [UP] [SAVE]
Choose between a 12 hour and 24 hour format.
USE GPS TIME?
[DOWN]
[UP]
[SAVE]
If you have a GPS connected this feature enables the gauge to
let the GPS update the gauges internal clock.
CALIBRATION HOUR 12:00 AM
[DOWN] [UP]
[SAVE]
Adjust the gauges internal clock to match your local time. First
set the hours then press MODE button to set the minutes.
DISPLAY UNITS
[DOWN] [UP] [SAVE]
Lets you change units of measurement between English (stan-
dard) or Metric.
SPEED UNITS
[DOWN] [UP] [SAVE]
Lets you select the units at which speed is displayed. You can
choose from MPH (Miles Per Hour), KTS (Knots), or KMH (Kilo-
meters Per Hour).
TO WAY POINT SCREEN?
[NO] [YES] [SAVE]
If you have a GPS connected you can turn on the screen that
shows your distance and fuel to a way point.
SIMULATOR MODE?
[NO] [YES] [SAVE]
Do you want to turn on a simulation mode? (Used for demonstra-
tion purposes).
EXIT?
[NO] [CAL2] [YES]
Do you want to exit calibration? Or jump straight into calibration
level 2?
EXTERNAL SENSORS
[EDIT] [SKIP]
This lets you enable or disable external sensor inputs.
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Page 2D-36 90-884822 DECEMBER 2001
AIR TEMP?
[NO] [YES] [SAVE]
Are you using a air temp. sensor?
GPS?
[NO] [YES] [SAVE]
Do you have a GPS sensor installed?
USE GPS SPEED?
[NO] [YES]
[SAVE]
Use the GPS input to drive the speed display?
WATER TEMPERATURE
ADJUST
[UP] [SAVE] [DOWN]
Adjust water temp. transducer to match actual sea water tem-
perature.
SmartCraft Gauge Operation
Tachometer Speedometer
Basic Operation and Features
Power up: Each gauge will power up when the ignition is turned on. Gauges will stay on
as long as the ignition is on.
Lights: The brightness and contrast are adjustable. Refer to Gauge Calibration following.
Buttons: The MODE button is used for selecting information screens. The + and but-
tons are used for setting engine speed during troll control and setting gauge calibrations.
Troll Control: Allows the operator to set and control the idle speed of the engine for trol-
ling without using the throttle.
Engine Guardian System: Monitors the critical sensors on the engine for any early in-
dications of problems. The system will respond to a problem by reducing engine speed
in order to maintain a safe operating condition.
Warning System System will sound the warning horn and display warning message.
Gauge Calibrations
Digital Display Screen: Displays the following engine information.
Tachometer Display Screen: Speedometer Display Screen:
Digital Tachometer
Hour Meter
Power Trim Angle
Fuel Flow
Engine Temperature
Battery Voltage
Water Pressure
Clock and Temperature
Fuel Tank Level(s)
Oil Tank Level(s)
Fuel Economy
Fuel Range
Trip Odometer
Digital Speedometer
Barometer Reading
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90-884822 DECEMBER 2001 Page 2D-37
Speedometer Display Screen
4
3
2
1
5
Speedometer
7
8
9
10
6
When the ignition is turned on, the speedometer will show the last screen that was dis-
NOTE: Readings can be displayed in English or Metric. Refer to Calibration.
Press
MODE
to change display screens. You can revert back to the previous screen by
pressing and holding
MODE
1. Clock - Temp Clock, air temperature and water temperature. The air and water tem-
perature sensors will have to be connected to obtain display readings.
2. Fuel Level Displays the amount of fuel remaining.
3. Oil Level Displays the amount of engine oil remaining.
4. RPM Synchronizer Dual Engines Monitors the revolutions of both engines. Allows
throttle adjustments to keep each running uniformly.
5. Trim Synchronizer Dual Engines Displays the trim position of both engines. Simplifies
keeping trim levels equal.
6. Traveling Range: The estimated traveling range is based on current fuel consump-
tion and fuel remaining in the tank .The numbers displayed indicates an estimate of
the distance you can travel with the remaining fuel.
7. Fuel Economy The display shows average AVG fuel consumption as well as
instantaneous INST fuel economy. The numbers displayed indicate miles per gal-
lon MPG or kilometer per liter KM/L. Reset To reset, select the display screen and
press
MODE
and
TROLL
buttons.
8. Trip Odometer: Tells how far youve gone since you last set the gauge to zero. Trip Reset
To reset, select the display screen and press
MODE
and
TROLL
buttons.
9. Digital Speedometer: Can display boat speed in miles per hours, Kilometers per
hour, or knots. The digital speedometer will continue to increase even if needle is at
maximum. The speedometer will use the paddle wheel for its low speed readings but
will switch to the speedo or GPS (if connected) for high speed readings.
10. Barometer: Shows the barometer pressure reading only at the time the ignition was
turned on.
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Page 2D-38 90-884822 DECEMBER 2001
Tachometer Display Screens
4
3
2
1
5
F
Tachometer
9
8
7
6
When the ignition is turned on, the tachometer will display the last screen that was dis-
Press
MODE
to change display screens. You can revert back to the previous screen by
pressing and holding
MODE
NOTE: Readings can be displayed in English or Metric. Refer to Calibration.
1. Engine Break in Displays time remaining on the break-in period of a new engine.
This screen will automatically disappear after the break-in period is complete.
2. Power Trim Angle - Water Pressure Displays trim angle of the outboard and cool-
ing system water pressure.
3. Fuel Flow Displays engine fuel use.
4. Temperature Displays engine coolant temperature from Cold to Hot
5. Battery Voltage Displays voltage level (condition) of battery
6. Water Pressure: Displays cooling system water pressure at the engine.
7. Power Trim Angle: Displays trim angle of the outboard up to the maximum trim angle,
and than displays the trailer angle. 0 = DOWN; 10 = FULL TRIM; and 25 = FULL
TRAILER.
8. Digital Tachometer: Displays engine speed in Revolutions Per Minute (RPM)
9. Hour Meter: Records the running time of the engine
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90-884822 DECEMBER 2001 Page 2D-39
Troll Control
TROLL
+
TROLL
TROLL
+
TROLL
Speedometer Tachometer
TR a
BASIC OPERATION
With Troll control you can maintain a trolling speed of 450 to1000 rpm without using the
throttle.
You can set the trolling control by using either the tachometer or speedometer. Tachome-
ter will set the speed in RPM and speedometer will set the speed in MPH.
You can shut off troll control anytime by pushing the
MODE
button when in the troll display
screen or moving the throttle.
If you have troll control set at a desired speed and then you shut off the troll control, the
system remembers the set speed and will return to that speed when re-engaged.
The display screen will revert back to the previous screen after 10 seconds of no activity.
Push the
TROLL
+ or
TROLL
button to reactivate the display screen.
When the troll control is engaged and you are out of the troll control screen, a flashing
signal TR (a) will appear in the upper left corner of the display to tell you troll control is
still running.
TO SET TROLL CONTROL
1. With the engine running, shift outboard into gear. Set engine speed at idle.
2. Push in the
TROLL
+ or
TROLL
button to bring up the troll control display screen.
3. Press
MODE
to engage (turn on) the troll control.
4. Use the
TROLL
+
TROLL
buttons to set the desired speed. Use (+) to increase speed and
() to decrease speed.
5. If you set troll control to a higher speed than the troll rpm can bring the boat to, the
TARGET SPEED TOO FAST message will appear. Reduce troll speed.
6. If you set troll control to a slower speed than the troll rpm can bring the boat to, the
TARGET SPEED TOO SLOW message will appear. Increase troll speed.
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Page 2D-40 90-884822 DECEMBER 2001
EXITING TROLL CONTROL
There are three ways to turn off the troll control:
Press the
MODE
button when in the troll display screen.
Move the throttle to a different speed.
Shift outboard into neutral.
Warning System
c
a
b
The SmartCraft warning system incorporates the display screens (a) the warning horn
and the Guardian Protection system. The warning horn is located inside the remote con-
trol or is part of the ignition key switch wiring harness.
name of the offending alarm appears on the display.
If problem can cause immediate engine damage the horn will sound continuous-
ly and the Engine Guardian System (b) will respond to the problem by limiting en-
gine power. Immediately reduce throttle speed to idle and refer to the warning
messages on the following pages that will tells you what to do about it.
If problem will not cause immediate engine damage The horn will sound but not
continuous.
The alarm message will stay displayed until the mode button is pressed. If there
are multiple alarms, these will cycle on the display at five second intervals.
If the mode button is pressed to a different screen, the flashing alarm signal AL
(c) will appear in the upper right corner to indicate there still a problem.
Engine Guardian System Monitors the critical sensors on the engine for any
early indications of problems. The system will respond to a problem by reducing
engine power in order to maintain a safe operating condition. The display screen
will show the percent of power loss.
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90-884822 DECEMBER 2001 Page 2D-41
Alarm Messages
These messages will appear and the horn will sound if there is a problem detected in one
of the outboard systems.
NOTE: The warning system will alert the operator to the potential problems listed in the
chart. Refer to explanations following.
PROBLEM TACHOMETER
DISPLAY
SPEEDOMETER
DISPLAY
ENGINE
GUARDIAN
SYSTEM
ACTIVATED
BATTERY * F F
ENGINE DATA BUS F
FAULT HORN F
FAULT IGNITION F
FAULT INJECTOR F
FAULT OIL PUMP F F
FAULT SENSOR F F*
FAULT SPEEDO F
FAULT WATER TEMP F
LOW FUEL F
LOW OIL F
OVERHEAT F F
OVER SPEED F
PRESSURE F F
RESERVE OIL F F
UNIT MISMATCH
(MULTI ENGINE)
F
WATER IN FUEL F
* Throttle and manifold pressure sensors only
OVERHEAT
a
The overheat alarm message appears and the warning horn begins sounding continuous-
ly. The Engine Guardian System will start limiting engine power.
If the engine overheats, immediately reduce throttle speed to idle. Shift outboard into neu-
tral and check for a steady stream of water coming out of the water pump indicator hole.
If no water is coming out of the water pump indicator hole or flow is intermittent, stop en-
gine and check cooling water intake holes for obstruction. If no obstruction is found, this
may indicate a blockage in the cooling system or a water pump problem. Operating the
engine while overheated will cause engine damage.
Stop engine. Operating the engine while overheated will cause engine damage.
WIRING DIAGRAMS
Page 2D-42 90-884822 DECEMBER 2001
down will usually allow some additional low speed (idle) running time before the engine
starts to overheat again.
PRESSURE
a
This alarm message is displayed and the warning horn begins sounding continuously to
inform the driver that there is insufficient water pressure in the cooling system. The Engine
Guardian System will start limiting engine power.
Some causes of insufficient cooling water pressure are (1) obstructed cooling water in-
take holes (2) blockage in the cooling system or a water pump problem (3) running the
outboard with the cooling water intake holes out of the water.
If the warning system is activated, immediately reduce throttle speed to idle. Shift out-
board into neutral and check for a steady stream of water coming out of the water pump
indicator hole.
If no water is coming out of the water pump indicator hole or flow is intermittent, stop en-
gine and check cooling water intake holes for obstruction. If no obstruction is found, this
may indicate a blockage in the cooling system or a water pump problem. Stop engine.
Operating the engine without adequate cooling water pressure will overheat the engine.
If the warning signals stop and a steady stream of water is coming out of the water pump
indicator hole, return engine to normal operation.
OVERSPEED (a)
driver that the engine speed has exceeded the maximum allowable RPM. The system will
automatically reduce the engine speed to within the allowable limit.
NOTE: Your engine speed should never reach the maximum limit to activate the system unless
the propeller is ventilating, an incorrect propeller is being used, or the propeller is faulty.
WATER IN FUEL (b)
This message will appear and the warning horn will begin sounding a series of four beeps
every two minutes when water in the water separating fuel filter reaches the full level. The
water can be removed from the filter.
FAULT-HORN (c)
This message informs you that warning horn is not functioning correctly.
a
b
c
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90-884822 DECEMBER 2001 Page 2D-43
RESERVE OIL LOW (a)
This message will appear and the warning horn will begin sounding a series of four beeps
every two minutes to inform the driver that the oil level is critically low in the engine mounted
oil reservoir tank. When the oil level gets close to empty, the horn begins sounding continu-
ously and the Engine Guardian System will start limiting engine power. The display shows
percent of reserve oil thats remaining.
The engine mounted oil reservoir tank along with the remote oil tank will have to be refilled.
FAULT-OIL PUMP (b)
This message is displayed and the warning horn begins sounding continuously to inform
the driver that the oil pump has stopped functioning electrically. No lubricating oil is being
supplied to the engine. Stop the engine as soon as possible. The Engine Guardian system
will start limiting the engine power.
FAULT-INJECTOR (c)
This alarm informs you if one or more of the fuel injectors have stopped functioning electri-
cally.
FAULT-IGNITION (d)
This alarm informs you that a problem has developed in the ignition system.
FAULT-WATER TEMP (e)
This message informs you that the sensor (located in the paddle wheel) for measuring
outside lake/sea water temperature is not functioning. Two possible things to check for
are 1, Check the wiring going to the paddle wheel. 2, If the paddle wheel is not being used
or If only one paddle wheel is used for duel engine setup, edit the corresponding tachome-
ter calibration to delete the water temp sensor.
a
b
c
d
e
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Page 2D-44 90-884822 DECEMBER 2001
BATTERY (a)
The warning message is designed to come on and the Engine Guardian System will start
limiting engine power when the electrical system is not charging or the battery charge is
low. If the message appears immediately after starting, it is possible that the engine alter-
nator can recharge the battery after operating awhile. If this message appears while driv-
ing or comes on after starting and continued to be displayed, the electrical system must
be checked to determine the cause of the problem to avoid being stranded with a dead
battery. To help the alternator recharge the battery quickly, you can reduce the load on
the electrical system by turning off any unneeded accessories.
ENGINE DATA BUS (b)
This message tells you the data communication link between the tachometer and engine
is not connected. Check for disconnected wires. Be sure the gray and brown/white wires
are connected to the diagnostic port plug on the engine. See SmartCraft Gauge Wiring.
UNIT MISMATCH (c)
(Multi Engines) This message tells you that the tachometers are not calibrated alike. (For
example, this could happen if one tachometer readings are in English and the another is
in Metric. Re-calibrate the tachometers.
NOTE: When calibrating multi tachometers, have all the tachometers powered up at the
same time while calibrating.
a
b
c
LOW FUEL LEVEL (d)
This message tells you that the fuel level in the fuel tank is critically low. Stop for fuel im-
mediately to avoid running out. The engine must be shut off to reset the warning system.
LOW OIL LEVEL (e)
This message tells you that the oil level in the remote oil tank is low. Stop and refill the
oil tank immediately to avoid running out. The engine must be shut off to reset the warning
system.
FAULT-SENSOR (f)
This message informs you if one of the sensors is not functioning correctly.
If the throttle sensor has failed, the warning horn will sound a continuous beeping and the
engine will not reach its full power.
If the throttle sensor and manifold pressure sensor both fail, the warning horn will sound
a continuous beeping and the engine speed will stay at idle.
If the temperature or block pressure sensor should fail, the Engine Guardian System will
limit the maximum engine power by 25 percent.
d
e
f
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90-884822 DECEMBER 2001 Page 2D-45
Tachometer Calibration
NOTE: When calibrating multi tachometers (multi engines) turn ignition on for all the
tachometers.
Simple Calibration This calibration for setting lighting and a few other common screens
can be made while engine is running.
1. Press in the
MODE
and
TROLL
+ buttons for calibration screen.
2. Press
MODE
Advanced Calibration This calibration goes through the entire mode selections.
1. Turn ignition key to the off position.
2. Hold
TROLL
+
TROLL
and turn ignition on.
3. Press and hold
MODE
for 2 seconds to bring up the calibration screen.
4. Press
MODE
[DOWN]
CALIBRATION
BRIGHTNESS
[UP]
[SAVE]
Press or + to adjust level. Press MODE to save setting
CALIBRATION
BRIGHTNESS
[ YES ] [ NO ]
SET ALL INSTRUMENTS?
Do you want the same brightness level for all SmartCraft
gauges? Press + for yes. Press MODE for no.
[DOWN]
CALIBRATION
[UP] [SAVE]
CONTRAST
CONTRAST
CALIBRATION
[ YES ] [ NO ]
Do you want the same contrast level for all SmartCraft
CALIBRATION
[DOWN]
CONTROL OPTIONS
[UP] [SAVE]
REMOTE SCREEN ? YES NO
Multi Engine Do you want tachometer display screens to
advance together? Press + or to select. Press MODE to
save.
CALIBRATION
[DOWN]
CONTROL OPTIONS
[UP]
[SAVE]
TRIM POP UP ? YES NO
Do you want power trim angle display screen to pop up when-
ever you trim the outboard ? Press + or to select. Press
MODE to save.
CALIBRATION
[DOWN]
ENGINE POSITION
[UP]
[SAVE]
SINGLE-PORT-CENTER-STARBOARD
Match tachometer to the correct engine. Press + to select
engine. Press MODE to save.
[DOWN]
[UP]
[SAVE]
CALIBRATION
DISPLAY UNITS
ENGLISH - METRIC
Select display readings in English or Metric. Press + or to
select Press MODE to save.
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Page 2D-46 90-884822 DECEMBER 2001
CALIBRATION
SPEED UNITS
KN - KPH - MPH
[DOWN] [UP] [SAVE]
Display boat speed in KN (knots), KPH (kilometers per hour),
MPH (miles per hour). Press + or to select setting. Press
MODE to save.
CALIBRATION
EXTERNAL SENSORS
[EDIT] [SKIP]
CALIBRATION
SPEEDO SENSOR ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
CALIBRATION
PADDLE WHEEL SENSOR ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
CALIBRATION
WATER TEMP SENSOR ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
Press MODE to skip to the next display. Press + (edit) if your
adding or deleting any external sensor to the SmartCraft Sys-
tem.
Editing External Sensors
Add Yes or No for each sensor
No = not used Yes = in use
Press + or for correct setting
Press MODE to save and advance to next sensor
[DOWN]
[UP]
[SAVE]
CALIBRATION
FUEL TANK CAPACITY
CAPACITY = XX.XX
Add the capacity of the fuel tank. Press + or to select.
Press MODE to save.
CALIBRATION
[EDIT] [SKIP]
CALIBRATING
FUEL TANK CALIBRATION
EMPTY TANK
CALIBRATING 1/4 VALUE
FILL TO X.X G.
FILL TO X.X G.
FILL TO X.X G.
CALIBRATING FULL
FILL TANK TO FULL
This calibration sets the fuel level of the tank.
NOTE: If the fuel tank is not calibrated, fuel range cannot be
displayed
Press MODE to skip to the next display. Press + (edit) to
calibrate the fuel tank.
Pressing DFLT (default) during edit will return to original value
setting
Calibrate the fuel tank as follows:
1. Empty the fuel tank, Press + to save
2. Fill tank to 1/4 full, Press + to save.
3. Fill tank to 1/2 full, Press + to save
5. Fill tank to full, Press + to save.
The fuel tank is now calibrated
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-47
[DOWN] [UP] [SAVE]
CALIBRATION
OIL TANK CAPACITY
CAPACITY = XX.XX
Add the capacity of the oil tank. Press + or to select. Press
MODE to save.
CALIBRATION
[EDIT] [SKIP]
CALIBRATING
OIL TANK CALIBRATION
EMPTY TANK
FILL TO X.X G.
FILL TO X.X G.
FILL TO X.X G.
CALIBRATING FULL
FILL TANK TO FULL
This calibration accurately adjusts the oil level sending unit in
the oil tank.
Press MODE to skip to the next display. Press + (edit) to
calibrate the oil tank.
setting
Calibrate the oil tank as follows:
1. Empty the oil tank, Press + to save
3. Fill tank to 1/2 full, Press + to save
5. Fill tank to full, Press + to save.
The oil tank is now calibrated
CALIBRATION
SPEED SENSORS
[EDIT] [SKIP]
CALIBRATION
MULTIPLIER 1.00
PITOT SENSOR
[DOWN] [UP] [SAVE]
CALIBRATION
PADDLE WHEEL SENSOR
[DOWN] [UP] [SAVE]
MULTIPLIER 1.00
If the speedometer is not reading correctly, the speed sensors
can be re-calibrated to correct the setting.
Press MODE to skip to the next display. Press + (edit) to cali-
brate the sensors.
Increasing or decreasing the multiplier will increase or de-
crease the speed reading
Press or + for changing setting. Press MODE to save.
WIRING DIAGRAMS
Page 2D-48 90-884822 DECEMBER 2001
CALIBRATION
TRIM CALIBRATION
[EDIT] [SKIP]
CALIBRATION
TRIM FULL UP
[DFLT]
[SAVE]
[SKIP]
CALIBRATION
TRIM TO TRAILER POINT
CALIBRATION
TRIM FULL UP
If the trim setting is not reading correctly, the trim sensor can
be re-calibrated to correct the setting.
setting
Press MODE to skip to the next display. Press + (edit) to cali-
brate the sensor.
1. Trim outboard full up, than Press + to save.
2. Trim outboard to the point where the trim cylinders takes over,
than Press + to save.
3. Trim outboard full down, than Press + to save.
[ YES ] [ NO ]
EXIT ?
CALIBRATION
Do you want to exit the calibration mode? Press + for yes.
Press MODE for no.
Speedometer Calibration
Simple Calibration This calibration for setting lighting and setting the clock can be
made while engine is running.
1. Press in the
MODE
and
TROLL
+ buttons for calibration screen.
2. Press
MODE
Advanced Calibration This calibration goes through the entire mode selections.
1. Turn ignition key to the off position.
2. Hold
TROLL
+
TROLL
and turn ignition key to the on position.
3. Press and hold
MODE
for 2 seconds to bring up the calibration screen.
4. Press
MODE
[DOWN]
CALIBRATION
BRIGHTNESS
[UP] [SAVE]
CALIBRATION
BRIGHTNESS
[ YES ] [ NO ]
Do you want the same brightness level for all SmartCraft
[DOWN]
CALIBRATION
[UP] [SAVE]
CONTRAST
CONTRAST
CALIBRATION
[ YES ] [ NO ]
Do you want the same contrast level for all SmartCraft
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-49
CALIBRATION
[EDIT] [SKIP]
TIME
CALIBRATION
TIME FORMAT
12H M,D,Y, or 24H D,M,Y
[DOWN]
[UP]
[SAVE]
CALIBRATION
NMEA
ENABLE or DISABLE
CALIBRATION
UTC ZONE
UTC CORRECTION = X H
CALIBRATION HOUR
CALIBRATION MINUTE
4:15
PM
4:15
PM
[DOWN]
[UP]
[SAVE]
[DOWN]
[UP]
[SAVE]
[DOWN]
[UP]
[SAVE]
[DOWN]
[UP]
[SAVE]
If the clock display is correct , press MODE to skip.
To set or reset the clock Press +
Select 12 hour or 24 hour clock set.
Press or + to select. Press MODE to save.
Press or + to enable or disable GPS time calibration. If a GPS
navigation receiver is connected to the gauges, NMEA data
will set the time automatically. Press MODE to save.
Press or + to add UTC correction. MODE to save. (Hour off-
set from universal time constant)
Press or + to set the hour
Press MODE to save.
Press or + to set the minute
Press MODE to save.
CALIBRATION
EXTERNAL SENSORS
[EDIT] [SKIP]
CALIBRATION
AIR SENSOR SENSOR ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
CALIBRATION
GPS CONNECTED ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
CALIBRATION
USE GPS SPEED ? YES/NO
EXTERNAL SENSORS
[DOWN] [UP] [SAVE]
If YES was saved
Press MODE to skip to the next display. Press + (edit) if your
adding or deleting any external sensor to the SmartCraft Sys-
tem.
Editing External Sensors
Chose Yes or No for each sensor
No = not used Yes = in use
Press + or for correct setting
Press MODE to save and advance to next sensor
Chose Yes or No if you want the speedometer
to read GPS speed
[ YES ] [ NO ]
EXIT ?
CALIBRATION
Do you want to exit the calibration mode? Press + for yes.
Press MODE for no.
WIRING DIAGRAMS
Page 2D-50 90-884822 DECEMBER 2001
SmartCraft Gauge Test Specifications
Test Equipment Required:
1. Test Harness 84-875233A2 (a).
2. DMT 2000 Digital Tachometer Multimeter 91-854009A1 (b).
NOTE: Connect negative DMT lead to BLACK/ORANGE lead on test harness
84-875233A2 for all tests. Use positive DMT lead on all other test harness leads to deter-
mine if individual sensors are within specifications.
57738
a
b

59229
SENSOR RED TEST LEAD BLACK TEST LEAD RANGE
Trim Yellow Black/Orange 2.7 vdc UP 0.6 vdc
DOWN
Fuel Sender Pink/Black Black/Orange 0.65 vdc FULL 2.92 vdc
EMPTY
Lake Temperature Tan/Orange Black/Orange 2.5 vdc @ room temp.
(Voltage decreases as
temperature increases)
+5 vdc Sensor Power Purple/Yellow Black/Orange 4.9 vdc 5.1 vdc
Pitot Pressure White/Orange Black/Orange 0.5 vdc static
(voltage increases with
pressure)
Oil Sender Light Blue/Black Black/Orange 0.63 vdc FULL 2.89 vdc
EMPTY
Paddle Wheel Frequency Gray/Blue Black/Orange Set meter to Hz and spin
paddle wheel or set meter
to AC volts and spin
paddle wheel. Hz or AC
volts should increase as
wheel spins faster.
WIRING DIAGRAMS
90-884822 DECEMBER 2001 Page 2D-51
Notes:
18PPL_YEL
1
8
B
L
K 1
8
B
L
K
18BLK
18BLK
18BLK
18BLK
18BLK
18BLK
18RED_YEL
18RED_YEL
18RED_YEL
1
8
G
R
Y
18BLK_ORG
18BLK_ORG
18BLK_ORG
18BLK_ORG
1
6
P
P
L
_
G
X
L
1
4
B
L
K
3085868787a
1
4
R
E
D
_
W
H
T
_
G
X
L
1
4
B
L
K
1
4
R
E
D
_
G
X
L
1
6
R
E
D
_
P
P
L
1
8
R
E
D
1
8
P
P
L
1
4
R
E
D
_
G
X
L
1
4
R
E
D
1
0
R
E
D
_
F
L
E
X
1
8
R
E
D
_
P
P
L
1
8
Y
E
L
_
R
E
D
1
8
Y
E
L
_
R
E
D
1
6
P
P
L
_
G
X
L
GND
1
4
R
E
D
_
W
H
T
1
4
R
E
D
_
B
L
U
1
4
R
E
D
_
W
H
T
1
4
R
E
D
1
6
R
E
D
_
P
P
L
1
6
R
E
D
1
8
R
E
D
1
0
R
E
D
_
F
L
E
X
1
6
B
L
K
1
6
R
E
D
_
B
L
U
18RED_BLU
18RED_BLU
18RED_BLU
1
8
B
R
N
_
P
N
K
1
8
R
E
D
_
P
N
K
1
8
O
R
G
_
P
N
K
1
8
Y
E
L
_
P
N
K
1
8
D
K
B
L
U
_
P
N
K
1
8
P
P
L
_
P
N
K
1
8
G
R
N
_
B
R
N
1
8
G
R
N
_
R
E
D
1
8
G
R
N
_
O
R
G
1
8
G
R
N
_
Y
E
L
1
8
G
R
N
_
B
L
U
1
8
G
R
N
_
P
P
L
1
8
Y
E
L
1
8
W
H
T
_
G
R
N
18LTBLU_WHT
1
8
T
A
N
1
8
T
A
N
_
G
R
N
1
8
G
R
N
1
8
L
T
B
L
U
_
B
L
K
1
8
T
A
N
_
P
P
L
18BRN_PNK
18RED_PNK
18ORG_PNK
18YEL_PNK
18DKBLU_PNK
18PPL_PNK
1
8
T
A
N
_
O
R
G
1
8
G
R
Y
_
B
L
U
1
8
P
N
K
_
B
L
K
1
8
D
K
B
L
U
1
8
W
H
T
1
8
B
L
K
1
8
B
L
K
_
R
E
D
1
8
L
T
B
L
U
1
8
W
H
T
1
8
R
E
D
1
8
L
T
B
L
U
_
B
L
K
1
8
Y
E
L
_
P
P
L
1
2
Y
E
L
_
R
E
D
1
8
B
L
K
_
O
R
G
1
8
R
E
D
_
B
L
U
18PPL_YEL
1
8
P
P
L
1
8
G
R
Y
_
B
L
U
1
8
L
T
B
L
U
_
W
H
T
1
8
L
T
B
L
U
_
B
L
K
1
8
P
N
K
_
B
L
K
1
8
D
K
B
L
U
1
8
T
A
N
_
O
R
G
1
8
W
H
T
1
8
Y
E
L
_
P
P
L
1
8
P
P
L
_
Y
E
L
18YEL
18WHT_GRN
18TAN
18TAN_GRN
1
8
T
A
N
_
P
P
L
1
8
W
H
T
_
O
R
G
1
8
B
R
N
_
W
H
T
1
8
B
R
N
_
W
H
T
1
8
W
H
T
_
O
R
G
1
8
W
H
T
1
8
R
E
D
1
8
G
R
Y
18GRN_BLU
18GRN_RED
18GRN_PPL
18GRN_YEL
18GRN_ORG
18GRN_BRN
1
2
Y
E
L
_
R
E
D
1
8
B
L
K
_
Y
E
L
18GRN
1
8
T
A
N
_
L
T
B
L
U
1
8
T
A
N
_
L
T
B
L
U
1
8
L
T
B
L
U
_
B
L
K
18BLK_ORG
18PPL_YEL
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
1
8
B
L
K
_
O
R
G
1
8
P
P
L
_
Y
E
L
1
6
B
L
K
1
8
B
L
K
1
8
B
L
K
1
8
B
L
K
1
6
R
E
D
_
Y
E
L
18RED_BLU
18RED_BLU
18RED_BLU
18RED_YEL
18RED_YEL
18RED_YEL
18BLK_ORG
1
8
B
L
K
_
O
R
G
1
8
L
T
B
L
U
1
8
B
L
K
_
R
E
D
1
8
W
H
T
1
8
D
K
B
L
U
1
8
B
L
K
1
8
R
E
D
_
B
L
K
1
8
P
P
L
1
8
P
P
L
1
8
B
L
K
1
8
W
H
T
1
8
D
K
B
L
U
1
6
R
E
D
_
B
L
K
1
6
R
E
D
_
B
L
K
1
6
R
E
D
1
8
B
L
K
_
Y
E
L
2
0
A
2
0
A
2
0
A
5
A
16BLK
8
R
E
D
_
F
L
E
X
8
R
E
D
_
F
L
E
X
4BLK
1
8
B
R
N
_
P
N
K
1
8
R
E
D
_
P
N
K
1
8
O
R
G
_
P
N
K
1
8
Y
E
L
_
P
N
K
1
8
D
K
B
L
U
_
P
N
K
1
8
P
P
L
_
P
N
K
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
1
8
R
E
D
_
B
L
U
18BLK_WHT
16RED_YEL
18GRN_BLU
18GRN_RED
18GRN_ORG
18GRN_YEL
18GRN_BRN
18GRN_PPL
16RED_YEL
18BLK_WHT
18BLK_WHT
18BLK_WHT
18BLK_WHT
18BLK_WHT
18BLK_WHT
18BLK_WHT
18BLK_GRN 18BLK_GRN
18BLK_GRN
18BLK_GRN
18BLK_GRN
18BLK_GRN
18BLK_GRN
18BLK_GRN
18GRN_BLU
18GRN_RED
18GRN_ORG
18GRN_YEL
18GRN_BRN
18GRN_PPL
1
8
B
L
K
_
G
R
N
1
8
G
R
Y
18BLK_RED
18WHT_BLU
18BLK_WHT
18WHT_BLK
1
8
W
H
T
_
B
L
K
1
8
W
H
T
_
B
L
U
1
8
B
L
K
_
W
H
T
1
8
B
L
K
_
R
E
D
18WHT_BLK
18WHT_BLK
18BLK_RED
18WHT_BLU 18BLK_RED
18WHT_BLU
18WHT_BLK
18WHT_BLK
1
8
B
L
K
_
W
H
T
1
6
R
E
D
_
B
L
U
1
6
B
L
K
1
6
B
L
K
3
A
16BLK
1
6
R
E
D
_
B
L
U 16RED_BLU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 1 2 1 2 1 2 1 2 1 2
A B
A
B
C
A
B
C
A
B
C
A B C D E F G H
A
B
A B
1 2 3 4 5 6 7 8
A B
A B
A B C D E F G H
1 2
A
B
A
B
A B C D E F G H J K
C B A
A B C
3085868787a
RELAY
B
12
11
10
9
8
7
6
5
4
3
2
1 1
2
3
4
5
6
7
8
9
10
11
12
K
J
H
G
F
E
D
C
B
A A
B
C
D
E
F
G
H
J
K
E
D
C
B
A
E
D
C
B
A
E
D
C
B
A
E
D
C
B
A
E
D
C
B
A
E
D
C
B
A
C B A
D
C
B
A A
B
C
D
A
B
A
B
A B
B
A
1
2
3 4 5 6
7
8 9 10 11
12
13
14 15 16 17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38 39 40 41 42 43
Page 2D-53 90-884822 DECEMBER 2001
240 EFI Sport Jet Wiring Diagram
1 - Fuel Lift Pump
2 - 3 Amp Fuse
3 - Low Oil Switch
4 - Crank Position Sensor
5 - Oil Pump
6 - VST Electric Fuel Pump
7 - Main Power Relay
8 - 20 Amp Fuse Fuel Injector Harness, Electric Fuel Pump,
and Oil Pump
9 - 20 Amp Fuse Ignition Coils
10 - 20 Amp Fuse Main Power Relay, Remote Control Harness
11 - 15 Amp Fuse Smart Craft Data Bus Circuit
12 - Accessory Power
13 - Remote Control
14 - Boat Harness
15 - Water in Fuel Sensor
16 - DDT Terminal
17 - SmartCraft Data Bus
18 - Slave Solenoid
19 - 60 Amp Alternator
20 - 100 Amp Fuseable Link
21 - Solenoid Driven Bendix Starter
22 - Starter Solenoid
23 - Port Knock Sensor
24 - Starboard Knock Sensor
25 - Port Head Temperature Sensor
26 - Air Temperature Sensor
27 - Starboard Temperature Sensor
28 - Throttle Position Sensor
29 - Block Water Pressure
30 - MAP Sensor
31 - Electronic Control Module
32 - Ignition Coil #6
38 - Fuel Injector #1

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