CURRICULUM VITAE

Rama Rao Rachakonda E mail: [email protected]

Skype ID: r.ramarao1 Mobile No: +919848634421
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Knowledge Preview:
o Shell Approved QC Welding Inspector
o Successfully completed More Then 18 Shut downs in Shell GTL and Petro Rabigh
o More Than 10 Years Experience In Oil and Gas, Heavy Manufacturing and Inspection Services
o Coordination with project department to install new equipment and site erection and commissioning
o Reviewing Construction Drawings such as P&ID, Piping Isometric, Equipment, Structural, GAD.
o Preparation of WPS, PQR and WPQ as per ASME Sec IX
o Familiar with CS,AS,SS and Inconel metals and GTAW,SMAW,SAW,GMAW,FCAW and Stud Welding
o Involved in Internal Audit and Document preparation as per ISO 9001-2008.
o Worked As a Qc inspector in OFF Shore Helix Energy Solution KG-D6 Basin Reliance Project
o Familiar with code ASME Sec I,IIA,IIC,V,VIII,IX,B16.25,B16.5,B31.1,B31.3,API-510,570,653, AWS
D1.1,EN,DEP and IBR

Career Objective:
Seeking a quality environment where my knowledge and experience will be shared looking for the opportunity where
my quality and responsible position that will impact company development and enrich professional skills.

Educational Qualification:

Diploma in Metallurgical Engg, From J.N.Govt Polytechnic Ramanthapur, Hyderabad, India
S.S.C from R.B.V.R.Reddy.High School

Professional Qualification:
TWIU.KCSWIP 3.1 Welding Inspector (Cert. No. 58144) Expiry date01.08.2016
American Society for Nondestructive Test LevelII in Radiography Test
Ultrasonic Test
Magnetic Particle Test
Penetrant Test
Visual Test and
Radiography Test Film Interpretation
Safety Training Attended:
H2S Safety Course -Petro Rabigh, Shell GTL Qatar
Breathing Apparatus course -Shell GTL
Pride in Production course attended -Shell GTL
Basic Fire fighting, Work at Height, Confined Space, Heat Stress, Poor Light, LOTO,SPSP and Isolation attend in
Shell GTL

Computer Knowledge:
Windows 7 & XP, MS office, MS Outlook, SAP Basics Navigation and AIM-EDMS

Membership Affiliation:

Member IIM ST02 40706 (Indian Institute of Metals)
Members ISNTLM-8397-HD (Indian Society for Non Destructive Testing)
Member BARC (Baba Atomic Research Centre)

Personal Profile:
Father : R.Narsinga Rao

Date of birth : 14.Sep.1984

Nationality : INDIAN

Passport No : G2860541 (Valid Until 19.April.2017)

Address in India : Plot No.8, H. No. 4-121,
Himagirinagar, Gandhamguda Village,
Rajendranagar Mandal, R.R.Dist,
Hyderabad 500008, A.P, India

Industrial Training:
Worked in Metallurgical Lab as a Trainee in HMT Bearings (Moulali) HYD, from 20.05.2002 to19.11.2002
Worked as a QC Fabrication Div Trainee in B.H.E.L. (R.C.Puram) HYD, from 04.01.2003.to 02.06.2003

Professional Experience:
1) ORGANIZATION : Qatar Shell GTL (World Largest Gas to Liquid Production Plant)
(Secondment through Inter serve & Madina Group W.L.L)
DURATION : From May 2012 to Mar 2014

DESIGNATION : QA/QC Welding Inspector (Maintenance)

Company Profile: M/s Madina Group W.L.L. As an ISO 9001: 2008 Certified company and ASME U S A,PP, R& NB
Authorized Stamp Holder for Manufacturing, repair& Alterations of Boilers &Pressure vessels and Piping
Job Responsible:
o Preparation ITP as per Approved Drawing Through SAP and AIMS EDMS and get signature from client
o Involved in QA/QC and Welding Inspection Activities and prepare Final Dossier for Client Approval
o Responsible to Inspect plant process equipment, maintenance (Corrective & Progressive Maintenance)
o Raw materials Inspection Through warehouse when required, to ensure compliance with codes,
Standards and Shell DEP specifications.
o To supervise all UP& Down-stream and shutdown inspection activities for statics and Rotating Equipment
o To comply with all company Health, Safety and Environment as well as Work Permit, policies and procedures and follow
the Life Savings Rules

2) ORGANIZATION : Sohar Refinery Orpic (SHUT DOWN)
(Secondment through SOHAR FOUNDRY AND MARINE ENGINEERING LLC)

DURATION : From 2011 Nov to May 2012

DESIGNATION : Sr.QC Welding Inspector

Job Responsible:
o Successfully completed PI STOP shut down without LTI
o Co-ordinate with client Integrity Department and Engineering Department
o Structural Drawing Like Grating Pipe Support ladles and client issued drawing reviewing and stage wise inspection and
offer to client
o To comply with all company Health, Safety and Environment as well as Work Permit, policies and procedures

Company Profile: M/s Sohar foundry and Marine Engineering L.L.C. Sohar. Sultanate of Oman as an ISO 9001: 2008 Certified
company and ASME U S R & NB Authorized Stamp Holder for Manufacturing, repair& Alterations of
Boilers &Pressure vessels. Fabrication of Anode stems, Crucibles, Anode pallet, Skip Bath, Storage Tanks and other
structural Fabrication



3) ORGANIZATION : Petro Rabigh Refinery and Petro chemical (Saudi Aramco SHUT DOWN)
(Secondment through Gulf Quality Control Company Limited)
DURATION : From 16 April 2011 to 18 June 2011

DESIGNATION : QC Inspector (Shut Down)

4) ORGANIZATION : THERMAL SYSTEMS (HYD) Pvt LTD

DURATION : From Feb 2007 to Mar 2011

DESIGNATION : QC ENGINEER

Company Profile: M/s. Thermal Systems (Hyd) Pvt Ltd. is an ISO 9001-2008 Certified Company engaged In house Design,
Procurement, Manufacturing, erection and commissioning on a Turnkey of the equipments (since last 25 Years)
Waste Heat Recovery Systems as Waste boilers, Economizers, Super heaters , Evaporators, dearators, Feed water
tanks, Air preheaters, Heat Exchangers and Pressure Vessels. Clients include Alstom Power Energy Systems
SHG Ltd. U.K. and Germany, Lurgi, IOCL, Indo Gulf Corp.Ltd, Outokumpu Gmbh, HZL, JSW and etc.
M/s. TSPL is also accredited with ASME stamps-"U","S","PP" and "R" stamp from NBBIC

5) ORGANIZATION : FLAW TECH INSPECTION SERVICES.
(A Division of Curie Institute of Quality and NDT Technology)

DURATION : From Jan 2004 to Jan 2007

DESIGNATION : QC/NDT INSPECTOR

Company Profile : NDT Services & ASNT Level I & II (RT, UT, MT, PT, LT&VT) Training & Certification& Level III (company
written exam)API(510,653,570)Preparatory Training Programs /With Company Certification,
Welding inspector ,Fabrication inspector, Quality Control, Internal Auditors Training Courses &
Painting/ Coating Inspectors Program, ISO/ASME Auditing.
Duties & Job Responsibilities:
o Inspection of Raw Materials along with MTC Plates, Pipes, Forgings, Fittings etc.with respect to Purchase Technical / client
specification and approved drawings, applicable code/ standards and maintaining record of materials used for construction.
o Reviewing The Piping Isometric Drawings,P&ID,Boilers ,pressure vessels and structural
o Preparation of Inspection test plan for customer/client approval for their Hold, witness or Surveillance check points,
Preparation of assembly wise checklist for better tracking of the job progress.
o Inspection of waste heat boilers , Pressure vessels, Heat Exchangers , Tanks and general pipe work assembly at both
shop &site in Liaison with various third party/Client inspection
o Preparation of KPI Report
o Preparation of WPS, PQR and WPQ for ferrous, Non-ferrous metals and Alloy welding. As per ASME Sec IX and EN
o Arranging of Calibration of welding equipments, HT recorders, Thermocouples, electrode and flux baking ovens
o Welding consumables inspection as per ASME section- II C
o Review of drawings and preparing the weld plans for production.
o Weld Visual Examination, Dimensional Accuracy, Identifying defects and acceptability with respect to specification.
o Preparing the Heat Treatment procedure based on the requirement given in Engineering drawings and codes.
o Reviewing and approving the HT chart, submit to the A .I or third party inspector for his review and acceptance
o Raising Non-Conformity report and resolving the same.
o Maintain Welders Continuity Record, Welders ID cards, Welding equipment calibrations and consumables records
o Witness of Ultrasonic test, Penetrant test and Magnetic Partical test
o Review of Radiographs and Review of Ferrite Numbers Reports
o Witness of Hydro Test and Pressure Relief Valve. Along with P&ID Drawing or Test Location Drawings.
o Preparation Final Dossier through ERP.
o Painting Inspection WFT and DFT Measurement and Surface Preparation (Sand Blasting)
o Hand Experience in RT,UT,MT,PT,VT,RTFI,PMI,Thermo Graphy,Metallography and Mechanical Testing Like UTM,
Hardness Test(HRC,HRB,HB,VHN),Impact Test, Bend test
o Conducting The Training for the welders,Riggers,and production Supervisors with presentation
o Provide leadership role in the department to meet the requirements of the quality systems
o Coordination with project department to install new equipment and site erection and commissioning
o Preparation of (Line Walk Down) Punch List after Site Installation and Preparation of Flaw Less Check
List, Surveillance of Tensioning and Torqing Test for Rotating and Statics Equipment (Spade/Despading, NRV Replacement,
RV Replacement)
o Co-ordinate with Third Party(GL,BVQI,MODI International)/ Clint Integrity (Shell)

Completed Projects:
Qatar Shell GTL:
Fabrication and Installation of Mounting Bracket for Noise Hood and Filter Support Fabrication
Fabrication and installation New Warm up Line for HTF Pump with Supports and Oil Flush Temporary spool Fabrication
Fabrication and installation 6 Pipe Line for Ammonia Injection Line
Fabrication and installation of Steam Manifold and Steam Sparger SMR Unit
Fabrication and installation of N2 Purge Manifold Header
Fabrication and installation of Water Inlet & Outlet Engine Line For Bourbon Gulf Vessel
Fabrication and Installation of Offshore Man way Cover, Aluminium Hand Rail, Gratings and other structurals for Shell
OFFSHORE Pearl 1 and Pearl 2 and more other Projects
Sohar Aluminum.
Repair Activity POT shell for Aluminum Smelting Furnace
Petro Rabigh Refinery and Petro Chemical.
Involved in Shutdown Activity Like Pressure Vessels, Heat Exchangers,Columns,Rotating Equipments and Pipings
Thermal Systems Hyderabad Pvt Ltd.

Involved in Fabrication Jobs Pressure Vessels,Boilers,Heat Exchanger, Feed Water Tank, Super Heater,Economiser,
Evaparator, Deaerator, Furnace and Piping as per ASME S,U and PP Stamp
S.No Equipments Client Third Party
1 Pressure Vessel,Boiler,Super Heaters,Economiser,Piping and ,FWT,
Deaerator and Structural Jobs
TIFFERT TECHNIP
2 Pressure Vessel, Heat Exchanger, Power Boiler,Economisers HZL,IOCL,Vizag
Steel,RIL,TATA
IBR
3 Pressure Vessel, Heat Exchanger, Power Boiler,Economisers JSW,Vandanta,Birla IBR
4 Pressure Vessel, Heat Exchanger, Power Boiler,Economisers Lurgi, Simon carves,
Alstom
Lloyds Register