Overrunning and Backstopping Clutches For Mining Applications
Overrunning and Backstopping Clutches For Mining Applications
Overrunning and Backstopping Clutches For Mining Applications
I N D U S T R I A L
M O T I O N
Backstopping Applications
LLH (Long Life Holdbacks)
LLH holdback clutches are mounted on the head shaft of the conveyor, typically
on the side opposite the electric motor and gear reducer. The LLH clutch
allows the headshaft to freely rotate in the driving direction while preventing
any rotation in the opposite direction.
HSB (High Speed Backstops)
HSB units are intended for use as backstops on the high speed shaft
or intermediate shaft of a reducer, and as holdbacks on the head shaft
of conveyors. They use standard clutches with the addition of the oil
reservoir. The oil reservoir is an aluminum casting with cooling fins. HSB
models have a spacer replacing the seal at the reservoir end to permit free
oil flow between clutch and reservoir. The reservoir has a flush oil sight gauge
and a combination breather and oil filter.
FHB Backstopping Clutches
FHB is a high speed, centrifugal throw-out (C/T) Sprag type backstop with
internal sealed ball bearings. It engages instantaneously and automatically
to prevent any reverse shaft rotation. Operates at higher overrunning
speeds and holds greater torque loads than competing backstops. A
larger number of torque transmitting C/T Sprags reduce the hertzian
contact stresses during backstopping leading to longer life than is possible
with shoe designs.
Contents
Clutch Functions
Overrunning clutch
Backstopping clutch
Considerations
Type of motor
Max starting torque
Internal combustion engines,
please consult Formsprag
Nominal driving torque
Range of driving speed
Inertia (WR2) of the driven masses
Range of overrunning speed
Number of starts during service life
Shaft diameter
Applications
P-7043-FC
7/11
In backstopping or holdback*
applications, one race is always fixed to a
stationary ground member. The function
of the clutch is to permit rotation of the
mechanism, connected to the other race,
in one direction only, and to prevent any
rotation in the reverse direction at all
times. Although the clutch normally
overruns most of the time, it is referred to
as a holdback or backstop in conveyors,
gear reducers and similar equipment
because its function is to prevent reverse
rotation.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 36
Stieber Interchange Chart . . . . . . . . . . . . . . 41
Cross-Reference Part Numbers . . . . . . . . . 41
Engineering Data . . . . . . . . . . . . . . . . . . . . . 42
Application Data Form . . . . . . . . . . . . . . . . . 49
Conversion Factors . . . . . . . . . . . . . . . . . . . 50
Rebuild and Overhaul Service . . . . . . . . . . . 51
*Holdbackisanamegiventoabackstop
clutchwhenmountedonaninclinedconveyor
headshaft.
Considerations
Motor breakdown torque
Maximum dynamic reverse torque
due to elasticity of the locked parts:
elastic belts, shafts of more than
9 feet (3 meters) long
Range of overrunning speed
Number of torque applications
during service life
Shaft diameter
Applications
Inclined conveyors
Bucket elevators
Pumps
Gear drives
Fans
Spring/Plunger
Seal
Locking Roller
Inner Race
Outer Race
Ramp-Roller Design
Outer race
Locking roller
Inner race
Spring loaded
plungers
Overrunning
Drive
Drive
Overrunning
P-7043-FC
7/11
Lubrication Holes
Load Transmitting Formchrome Sprags
Oil Seal
Inner Race
Oil Seal
Snap Ring
Outer Race
Snap Ring
Ball Bearings
Sprag Design
A sprag overrunning clutch consists of a
cylindrical inner race and a cylindrical
outer race surrounding it, with an annular
space between the two races. A full
complement of accurately formed sprags
fills this annular space. Each sprag is
essentially a strut placed between the
races in such a way that it transmits
power from one race to the other by a
wedging action when either race is rotated
in the driving direction. Rotation in the
P-7043-FC
7/11
Principles of Operation
Ramp & Roller Design
Ramp & roller clutches consist essentially
of an outer race with a cylindrical inside
diameter, an inner race with ramps, and a
set of rollers which are individually spring
loaded to provide constant contact
between the rollers and both races. This
arrangement assures instant action at all
running speeds and guarantees immediate
driving capability whenever one of the two
races rotates with respect to the other in
the drive direction.
TER RACE DRIVE
OU
E
DRIV
EER
IVN
IN
DR
RACE DR
IVE
Sprag Design
Outer Race
Sprag
B
Gripping
Angle (GA)
GA
Inner Race
A
TER RACE
OU
RACE OVER-R
TERUN
OU
Figure 2
Geometry of sprag, showing gripping angle GA.
ACE OVER
R-R
-R
NE
U
IN
DRIVE
ERRUN
OV
NER RAC
IN
Application
Outer Race
Sprag Retainer
Energizing
Spring
A
Sprag
Inner Race
Figure 1
Detail of sprag. Dimension A is greater than
dimension B.
B1
B
Higher Load
Gripping Angle
Wedging action depends upon the
wedging, or gripping angle of the sprags
between the races. The fundamental
concept of sprag clutches requires that
the coefficient of friction of the sprag, with
respect to the inner race at the instant
torque is applied in the drive direction,
must be greater than the tangent of the
gripping angle, GA. If the condition is not
satisfied, wedging will not occur.
Lower Load
GA
GA1
A
A1
Figure 3
Gripping angle increases as load increases and
annular space increases.
P-7043-FC
7/11
Principles of Operation
Sprag Energizing
Free action
PCE
sprag
7/11
Lift-off
Lift Off
Formchrome
extends sprag life
Ultra-hard Formchrome sprags provide
extra-long life, maximum wear resistance
and lower maintenance costs. Formchrome
sprags exclusive with Formsprag
are made by diffusing chromium into the
surface of hardened high carbon alloy steel
to form a chromium-carbide alloy.
Selection Guide
Selection Procedure
When a clutch is to be selected on the
basis of torque calculation, follow the
eleven steps below:
1.
5250 x HP
RPM
or
3.
4.
5.
6.
7.
8.
b.
c.
9.
Special Designs
While the wide range of sizes and
capacities covered by this catalogs line
of clutches will cover substantially all
industrial needs, it is sometimes
necessary to design and build clutches to
meet specialized requirements.
Special designs can also take advantage
of a self-contained lubrication system or
lubricant contained within the customers
machine. In such cases, lubrication could
be introduced through the inner race or
through clutches assembled without seals
to permit a free flow of oil through the
clutch. Since other factors may affect
selection of clutches in both indexing and
holdback cases, consult our Application
Engineering Department for assistance.
P-7043-FC
7/11
Selection Guide
How To Order
When placing an order always use the part
number in addition to the model number if
available.
The part number is marked on the clutch
and listed in the price sheets. There is a
unique part number for each design and bore
combination and the format is as follows:
Format is
CL XXXXX XXX XX
CL (clutch)
Example is CL42156-123-2
The model number is marked on the clutch
and listed in the product catalog.
Example:
1.
2.
3.
Example:
1)
2)
3)
FSO 700
FSR 16
HPI 900
C/T/ 2.25
/ 1.00
L / 4.50
.625 x .32
.50 x .25
1.00 x .50
GR
GR
RH
Model
Size
Options (Labyrinth Seal, C/T Sprag)
Nominal Bore
Keyseat Size*
Lubricant (Blank - Oil, GR - Grease)
Direction of Rotation
* If keyseat is not specified when ordering, the clutch will be supplied with the available standard keyseat.
P-7043-FC
7/11
Selection Guide
Overrunning Clutches
Overrunning Speeds
Drag Torque
Clutch rotation
Dr
iv e
F re e
Fr
ee
D ri v
Outer Race
Bore
Inner Race
If the overrunning clutch design is not symmetrical, then the clutch rotation will need to be
determined, and this information (RH or LH) must be provided at time of order placement.
To establish rotation of a clutch, look at the clutch from the end specified by the arrow for each
clutch series. If the inner race drives the outer race in the clockwise direction it is a right hand
rotation.
P-7043-FC
7/11
Selection Guide
Service Factors
Formsprag and Stieber
Overrunning Clutches
Moderate loads
High starting torque
or above average
running torque.
Medium loads
Starting torque is
approximately
double running
torque.
heavy-Duty loads
High starting torque,
shock loading, light
torque reversals
during drive.
Centrifugal pumps,
uniformly loaded
conveyors, light-duty
fans and blowers,
liquid mixers and
agitators, centrifugal
compressors, lobe
and vane type
blowers, gear pumps,
textile machinery,
woodworking
machinery.
Dredge pumps,
dynamometer drives,
light-duty
hammermills,
lineshafts, paperconverting
machinery, rotary
kilns, rotary or screwtype pumps for high
viscosity fluids.
1.00
1.50
1.50
2.50
AC electric motor
1.25
1.50
1.50
2.50
1.25
1.50
1.75
3.00
3.0
3.0
Consult
Formsprag
Consult
Formsprag
Consult
Formsprag
Consult
Formsprag
Consult
Formsprag
Consult
Formsprag
Prime Mover
Diesel
DOL = Direct on Line
FS-02, 04, 05
FSR-3 & 5
FSR 6 to 16
HPI
3
4
2
2
2
N/A
2
3
N/A
2.5
FSO
Roller
Design
P-7043-FC
7/11
Model FSO
Forfurtherinformation,writeforInstallationand
MaintenanceBulletinNo.2219fortheFSO
seriesandNo.2213fortheHPIseries.
Model hPI
Especially designed for medium to heavyduty indexing applications, or applications
in excess of 150 strokes/min. to provide the
maximum in dependable, uniform, long life
performance except models FSO 550 &
FSO 650. They are oil lubricated and
equipped with lip type seals. Grease is
available.
Specifications
Maximum RPM
Standard Models
Lubrication
Oil
or
Grease
Oil
only
Resistance
after run-in
lb.ft.
(Nm)
FSO
oz
(ml)
HPI
oz
(ml)
.13
(.18)
.20
(.27)
.23
(.31)
.35
(.47)
.46
(.62)
.80
(1.08)
1.15
(1.56)
.25
(7.0)
.33
(9.9)
.75
(22.0)
1.75
(52.0)
1.75
(52.0)
6.00
(168.0)
6.00
(168.0)
.50
(14.0)
.67
(19.8)
1.25
(35.0)
Overrunning Speed
Size
300
400
500
550
600
650
700
Torque
Capacity
lb.ft.
(Nm)
275
(374)
300
(408)
1,175
(1598)
1,885
(2564)
2,250
(3060)
2,375
(3230)
5,000
(6800)
Labyrinth
Grease Seals
Overrunning
Speed
Inner
Race
Outer
Race
Inner
Race
Outer
Race
Inner
Race
Outer
Race
Max.
drive
Sprag
lift-off
3,000
900
3,600
900
3,000
6,000
1,100
1,300
2,800
850
3,600
850
2,800
5,000
1,100
1,300
2,500
800
3,000
800
2,500
4,000
1,000
1,200
1,175
800
2,200
750
2,400
750
2,200
3,600
1,000
1,200
900
600
1,600
450
2,000
450
1,600
2,500
800
1,000
3.00
(84.0)
10.00
(280.0)
Shipping
Weight
lb.
(kg)
3.5
(1.6)
6
(2.7)
10.5
(4.8)
12
(5.4)
19
(8.6)
24
(10.8)
42
(19)
Note: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity.
Shaft keys are not provided with the clutches on sizes 300 through 700.
10
P-7043-FC
7/11
FSO OSHA cover kits are designed for shaft end mounted FSO or HPI clutches and
available from Formsprag from size 400 through 1027. These cover kits provide not
only the stationary cover enclosure required by OSHA, but provide additional
protection for the clutch from abrasive environments as well.
inches (mm)
Size
Note: OSHA requires that a stationary guard must enclose clutches with rotating
projecting parts and operating seven (7) feet or less above the floor.
300
A
D
Chamfer
Snap Ring
Locations
(see note)
.250-28
Oil Hole
(see note)
400
500
550
Notes:
Snap ring is located on the outboard side of the oil seal on Models 400,
600 and 700. On Models 300 and 500, snap ring is inboard of the oil seal.
2.50
(63.50)
2.75
(69.85)
3.000/2.998
(76.20/76.15)
3.500/3.498
(88.90/88.85)
2.38
(60.45)
2.69
(68.26)
.06 x 45
1.12
(1.58 x 45) (28.58)
.06 x 45
1.19
(1.58 x 45) (30.15)
2.625
(66.67) 4 @ 90
2.875
(73.02) 4 @ 90
.50
.250-28 (12.70)
.63
.312-24 (16.00)
550
3.50
(88.90)
3.25
(82.55)
4.250/4.248
(107.95/107.90)
4.750/4.748
(120.65/120.60)
3.38
(85.72)
3.125
(79.38)
06 x 45
(1.58 x 45)
0.08
3.625
(92.07) 4 @ 90
4.25
(107.95) 6 @ 60
.63
.312-24 (15.87)
.54
.312-24 (13.72)
600
3.75
(95.25)
5.375/5.373
(136.53/136.47)
3.63
(92.07)
4.750
(120.65) 6 @ 60
.63
.312-24 (15.87)
650
3.50
(88.90)
6.500/6.498
(165.1/165.05)
3.375
(85.72)
5.75
(146.05)
.79
.375-24
(20.06)
5.00
700 (127.00)
7.125/7.123
(180.97/180.92)
4.88
(123.82)
6.250
(158.75)
.75
.375-24 (19.05)
300
400
500
1.77
(45.0)
2.75
(69.85)
2.50
.06 x 45 (63.50)
(1.58 x 45) 2.72
(69.09)
0.09
3.187
(80.94)
3.56
.06 x 45 (90.42)
(1.58 x 45) 4.00
(101.60)
Number
G
Thread
Depth
700
Notes:
Six holes equally spaced at 60 plus two extra holes at 180. Six hardened mounting screws are adequate for torque
loads up to 3000 lb.ft. (4068 Nm). Use eight hardened mounting screws for torque loads above these values.
The E dimension is larger for this bore size.
P-7043-FC
7/11
650
Bore
Size
Keyseat
.500
(12.70)
.625
(15.87)
15mm
.750
(19.05)
.500
(12.70)
.625
(15.87)
18 mm
.750
(19.05)
.875
(22.22)
.875
(22.22)
1.000
(25.40)
1.125
(28.57)
30mm
1.250
(31.75)
1.312
(33.32)
1.250
(31.75)
1.312
(33.32)
1.5000
(38.10)
1.625
(41.27)
1.250
(31.75)
1.375
(34.92)
1.5000
(38.10)
40mm
1.625
(41.27)
1.750
(44.45)
45mm
50mm
2.000
(50.80)
1.937
(49.20)
2.000
(50.80)
2.250
(57.15)
2.437
(61.90)
2.500
(63.50)
1.937
(49.20)
50mm
2.000
(50.80)
2.250
(57.15)
60mm
2.437
(61.90)
2.500
(63.50)
65mm
2.750
(69.85)
70mm
2.937
(74.60)
75mm
80mm
1/8 x 1/16
(3.18 x 1.57)
3/16 x 3/32
(4.75 x 2.36)
***5 x 2.3mm***
3/16 x 3/32
(4.75 x 2.36)
1/8 x 1/16
(3.18 x 1.57)
3/16 x 3/32
(4.75 x 2.36)
***6 x 2.8mm***
3/16 x 3/32
(4.75 x 2.36)
3/16 x 1/16
(4.75 x 1.57)
3/16 x 3/32
(4.75 x 2.36)
1/4 x 1/8
(6.35 x 3.18)
1/4 x 1/8
(6.35 x 3.18)
***10 x 3.3mm***
1/4 x 1/8
(6.35 x 3.18)
1/4 x 3/32
(6.35 x 2.29)
1/4 x 1/8
(6.35 x 3.18)
3/8 x 3/16
(9.52 x 4.75)
3/8 x 3/16
(9.52 x 4.75)
3/8 x 1/8
(9.52 x 3.18)
1/4 x 1/8
(6.35 x 3.18)
3/8 x 3/16
(9.52 x 4.75)
3/8 x 3/16
(9.52 x 4.75)
***12 x 3.3mm***
3/8 x 3/16
(9.52 x 4.75)
3/8 x 3/16
(9.52 x 4.75)
***14 x 3.8mm***
***14 x 3.8mm***
3/8 x 1/8
(9.52 x 3.18)
1/2 x 1/4
(12.70 x 6.35)
1/2 x 1/4
(12.70 x 6.35)
1/2 x 1/4
(12.70 x 6.35)
5/8 x 1/8
(15.87 x 3.18)
5/8 x 1/8
(15.87 x 3.18)
1/2 x 1/4
(12.70 x 6.35)
14 x 3.8mm
1/2 x 1/4
(12.70 x 6.35)
1/2 x 1/4
(12.70 x 6.35)
***18 x 4.4mm***
5/8 x 5/16
(15.87 x 7.93)
5/8 x 5/16
(15.87 x 7.93)
***18 x 4.4mm***
5/8 x 7/32
(15.87 x 5.53)
***20 x 4.9mm***
5/8 x 1/8
(15.87 x 3.18)
***20 x 4.9mm***
***22 x 5.4mm***
Bore Range
Min.
Max.
.500
(12.70)
.750
(19.05)
.437
(11.10)
.875
(22.22)
.750
(19.05)
1.312
(33.32)
1.00
(25.40)
1.625
(41.27)
.937
(23.80)
*2.250*
(57.15)
1.69
(42.85)
2.500
(63.5)
1.875
(47.62)
*3.250**
(82.55)
11
Model hPI
Are especially designed for medium to
heavy-duty indexing applications, or
applications in excess of 150 strokes/ min.
to provide the maximum in dependable,
uniform, long life performance. They are
oil lubricated and equipped with lip type
seals. Grease is available.
Model FS
Model FSO
Specifications
Maximum RPM
Standard Models
Overrunning Speed
Size
750
800
900
1027
Torque
Capacity
lb.ft.
(Nm)
7,000
(9520)
13,000
(17,680)
18,000
(24,480)
27,000
(36,720)
Lip Seal
FS & FSO
Labyrinth
FSO
Grease
Overrunning
Speed
Inner
Race
Outer
Race
Inner
Race
Outer
Race
Inner
Race
Outer
Race
Max.
drive
Sprag
lift-off
1,000
650
1,800
650
1,000
1,800
650
800
850
525
1,500
525
850
1,500
525
675
700
500
1,350
500
700
1,350
500
650
500
375
1,100
375
500
1,100
375
475
Oil
Resistance
after run-in
lb.ft.
(Nm)
FSO
oz
(ml)
HPI
oz
(ml)
FS
oz
(ml)
Shipping
Weight
lb.
(kg)
3.75
(5.08)
5.25
(7.12)
6.25
(8.47)
10.00
(13.56)
7.5
(222)
7.5
(222)
18
(532)
22
(651)
13
(384)
15
(444)
16
(473)
32
(946)
7
(207)
8.5
(251)
11.5
(340)
16
(473)
83
(38)
102
(46)
156
(71)
250
(113)
Notes:
* FSO-1027 C/T Sprags are not Formchromed.
Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity.
FSO-750 only, shipped with labyrinth seals.
Shaft keys are provided with the clutches on sizes 750 and up.
12
P-7043-FC
7/11
750
800
F
Chamfer
Notes:
Angle oil hole to mounting bolt hole
Model 750 = 0 or 30
900 = 0 or 18
800 = 0 or 45
1027 = 15
900
H
Number Thread
Size
750
6.00
(152.4)
8.750/8.748
5.88
4.25
(222.25/222.20) (149.22) (107.95)
1.25
.06 x 45
7.00
(31.75) (1.58 x 45) (177.80)
Depth
8*
.500-20
1.00
(25.40)
800
6.00
(152.4)
10.000/9.998
5.88
5.50
(254.00/253.95) (149.22) (139.70)
1.25
.06 x 45
8.94
(31.75) (1.58 x 45) (227.01)
8 @ 45
.500-20
1.00
(25.40)
900
6.38
(161.9)
12.000/11.997
6.25
6.38
(304.80/304.72) (158.75) (161.92)
1.38
.06 x 45
9.75
(34.92) (1.58 x 45) (247.65)
10 @ 36
.625-18
1.25
(31.75)
1027
6.63
(168.3)
15.000/14.997
6.50
9.00
(381.00/380.92) (165.10) (228.60)
1.38
.13 x 45
11.75
(34.92) (3.17 x 45) (298.45)
12 @ 30
.625-18
1.00
(25.40)
* Six holes equally spaced at 60 plus two extra holes at 180. Six hardened mounting screws are adequate for torque
loads up to 5100 lb.ft. (6915 Nm). Use eight hardened mounting screws for torque loads above these values.
** For finished dimensions of keys supplied with the clutch, contact Formsprag.
P-7043-FC
7/11
1027
Bore
Bore Range
Size
Keyseat
Min.
Max..
2.437
5/8 x 5/16
(61.90) (15.87 x 7.94)
2.500
5/8 x 5/16
(63.50) (15.87 x 7.94)
65mm ***18 x 4.4mm***
2.750
5/8 x 5/16
(69.85) (15.87 x 7.94)
70mm ***20 x 4.9mm***
2.937
3/4 x 3/8
2.250
3.437
(74.60) (19.05 x 9.52) (57.15) (87.30)
75mm ***20 x 4.9mm***
3.000
3/4 x 3/8
(76.20) (19.05 x 9.52)
80mm ***22 x 5.4mm***
3.250
3/4 x 1/4
(82.55) (19.05 x 6.35)
3.437
3/4 x 3/16
(87.30) (19.05 x 4.75)
3.000
3/4 x 3/8
(76.20) (19.05 x 9.52)
80mm ***22 x 5.4mm***
3.250
3/4 x 3/8
(82.55) (19.05 x 9.52)
85mm ***22 x 5.4mmv***
3.437
7/8 x 7/16
(87.30) (22.23 x 11.11)
3.500
7/8 x 7/16
(88.90) (22.23 x 11.11)
90mm ***25 x 5.4mm***
2.625
4.437
3.750
7/8 x 7/16
(66.67) (112.70)
(95.25) (22.23 x 11.11)
100mm ***28 x 6.4mm***
3.937
1 x 1/2
(100.00) (25.40 x 12.70)
4.000
1 x 1/2
(101.60) (25.40 x 12.70)
4.250
1 x 3/8
(107.95) (25.40 x 9.52)
110mm ***28 x 6.4mm***
4.437
1 x 1/4
(112.70) (25.40 x 6.35)
100mm ***28 x 6.4mm***
4.000
1 x 1/2
(101.60) (25.40 x 12.70)
4.250
1 x 1/2
(107.95) (25.40 x 12.70)
110mm ***28 x 6.4mm***
4.437
1 x 1/2
(112.70) (25.40 x 12.70)
4.500
1 x 1/2
(114.30) (25.40 x 12.70)
120mm ***32 x 7.4mm*** 3.625
5.437
4.750
1 x 1/2
(92.07) (138.10)
(120.65) (25.40 x 12.70)
4.937
1 x 3/8
(125.40) (25.40 x 9.52)
5.000
1 x 3/8
(127.00) (25.40 x 9.52)
130mm ***32 x 7.4mm***
5.250
1 x 1/4
(133.35) (25.40 x 6.35)
5.437
1 x 1/4
(138.10) (25.40 x 6.35)
4.937
1 1/4 x 5/8
(125.40) (31.75 x 15.87)
130mm ***36 x 8.4mm***
150mm***45 x 10.4mm***
6.000
1 1/4 x 5/8
(152.40) (31.75 x 15.87)
6.250
1 1/2 x 1/2
(158.75) (38.10 x 12.70)
4.937
7.000
6.625
1 1/2 x 1/2 (125.40)
(177.80)
(168.27) (38.10 x 12.70)
6.750
1 1/2 x 1/2
(171.45) (38.10 x 12.70)
6.875
1 1/2 x 1/2
(174.62) (38.10 x 12.70)
175mm***45 x 10.4mm***
7.000
1 1/2 x 7/16
(177.80) (38.10 x 11.10)
13
Backstopping Clutches
FHB
Backstopping Ball Bearing Supported, Sprag Clutches
Specifications
Size
FHB-10
FHB-20
FHB-60
Torque
Capacity
lb.ft.
(Nm)
1,734
(2350)
1,734
(2350)
4,130
(5600)
Overrunning Speed
Inner Race RPM
Min
Max
400
2,400
400
2,000
400
1,800
Shipping
Weight
lb.
(kg)
31
(14)
63
(29)
158
(72)
14
P-7043-FC
7/11
Backstopping Clutches
FHB
E
C
A
BORE
Min
Max
FHB-10
1.13
6.88
8.38
4.13
4.13
0.81
(28.70) (47.75)
(174.75)
(212.85)
(104.90)
(104.90)
(20.5)
FHB-20
1.75
2.25
(44.45) (57.15)
8.23
(209.04)
11.26
(286.00)
5.50
(139.70)
6.00
1.25
(152.40) (31.75)
FHB-60
2.25
3.75
(57.15) (95.25)
12
(304.80)
15.25
(387.35)
6.50
(165.10)
7.75
1.88
(196.85) (47.75)
1.88
20BIF
60BIF
BORE
Min
Max
1.13
1.63
(28.70) (41.40)
1.75
2.25
10
20
7.28
8.59
4.13
(184.91) (218.19) (104.90)
10.28
Size
12.27
5.50
D
4.13
(104.90)
6.00
(44.45) (57.15)
(152.40)
2.25
3.75
(57.15) (95.25)
13.03
15.78
6.50
(330.96) (400.81) (165.10)
7.75
(196.85)
60
P-7043-FC
7/11
Bore
Size
1.13
(28.58)
1.25
(31.75)
1.50
(38.10)
1.56
(39.67)
1.63
(41.28)
1.75
(44.45)
1.79
(45.339)
2.00
(50.8)
2.13
(53.975)
2.25
(57.15)
2.25
(57.15)
2.38
(60.325)
2.50
(63.5)
2.75
(69.85)
2.94
(74.6)
3.00
(76.2)
3.25
(82.55)
3.50
(88.9)
3.75
(95.25)
Keyseat
Bore Range
Min.
Max.
1/4 x 1/8
1.13
(28.7)
1.88
(47.8)
***
1.75
(44.5)
2.25
(57.2)
2.25
(57.2)
3.75
(95.3)
***
15
Backstopping Clutches
HSB (High Speed Backstops)
Backstopping Ball Bearing Supported, Sprag Clutches
Specifications
Size
400
500
600
700
750
800
900
1027
Torque
Capacity
lb.ft.
(Nm)
300
(408)
1,175
(1598)
2,250
(3060)
5,000
(6800)
7,000
(9520)
13,000
(17,680)
18,000
(24,480)
27,000
(36,720)
Overrunning
Speed
Max. RPM
2,900
2,650
2,300
2,000
1,800
1,400
1,300
1,050
Resistance
after run-in
lb.ft.
(Nm)
Lubrication
Oil
oz
(ml)
Shipping
Weight
lb.
(kg)
.20
(.27)
.45
(.61)
.90
(1.22)
2.13
(2.89)
3.75
(5.08)
5.25
(7.12)
6.25
(8.47)
10.00
(13.56)
2
(59.1)
3.5
(103.5)
6
(177.4)
10
(295.7)
20
(591.4)
25
(739.3)
30
(887.1)
40
(1183.4)
7
(3.2)
12.5
(5.7)
20
(9)
47
(21)
88
(40)
112
(51)
170
(77)
315
(143)
Notes:
Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive
torque capacity. Specify direction of rotation when ordering.
HSB-400 to 700 clutch assemblies are FSO clutches plus an HSB oil reservoir kit.
HSB-750 to 1027 clutch assemblies are FS clutches plus an HSB oil reservoir kit.
The reservoir kits are boxed separately.
Always consult the Installation and Maintenance Bulletin 2214 for the special seal modifications required to the FSO clutch
when being used with the HSB oil reservoir kit, before attaching the reservoir.
16
P-7043-FC
7/11
Backstopping Clutches
HSB (High Speed Backstops)
dH7
Bore Size
0.98
(25)
1.18
(30)
1.38
(35)
1.57
(40)
1.77
(45)
1.97
(50)
2.17
(55)
2.36
(60)
2.76
(70)
3.15
(80)
3.54
(90)
25
30
35
40
45
50
55
60
The Model HSB clutch with optional FSO
Torque Arm, see Accessories, must be
axially restrained on the shaft. The above
typical drawing shows a customer supplied
retaining plate and bolt and a stepped shaft,
providing this restraint. All fasteners are
recommended to be grade 8 bolts.
70
80
90
Keyseat*
(8 X 3.3)
(8 X 3.3)
(10 X 3.3)
(12 X 3.3)
(14 X 3.8)
(16 X 4.3)
(16 X 4.3)
(18 X 4.4)
(20 X 4.9)
(22 X 5.4)
(25 X 5.4)
8.0
10.0
12.0
17.0
22.0
30.0
38.0
44.0
50.0
58.0
65.0
75.0
85.0
95.0
110.0
130.0
150.0
b (width)
2
3
4
5
6
8
10
12
14
16
18
20
22
25
28
32
36
0,020
0,020
0,024
0,024
0,024
0,029
0,029
0,035
0,035
0,035
0,035
0,042
0,042
0,042
0,042
0,050
0,050
1,2
1,8
2,5
3
3,5
4
5
5
5,5
6
7
7,5
9
9
10
11
12
+ 0,1
+ 0,1
+ 0,1
+ 0,1
+ 0,1
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,3
+ 0,3
1
1,4
1,8
2,3
2,8
3,3
3,3
3,3
3,8
4,3
4,4
4,9
5,4
5,4
6,4
7,4
8,4
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4t
Note: . For key assemblies on outer race (models GFRN, ALP, RIZN) the outer member bore should be to H7
tolerance.
P-7043-FC
7/11
17
Backstopping Clutches
HSB (High Speed Backstops)
K
Oil Holes
G
L
Angle-Breather Hole
to Mounting Hole
B
C
.375-18 NPTF
Thread
Sight Gauge
A
E
Chamfer
4.78
(121.44)
6.50
(165.10)
6.75
(171.45)
9.00
(228.60)
11.00
(279.40)
11.50
(292.10)
12.25
(311.15)
12.68
(322.07)
2.75
(69.85)
3.50
(88.90)
3.75
(95.25)
5.00
(127.00)
6.00
(152.40)
6.00
(152.40)
6.38
(161.92)
6.63
(168.27)
3.500/3.498
(88.90/88.85)
4.250/4.248
(107.95/107.90)
5.375/5.373
(136.52/136.47)
7.125/7.123
(180.97/180.92)
8.750/8.748
(222.25/222.20)
10.000/9.998
(254.00/253.95)
12.000/11.997
(304.80/304.72)
15.000/14.997
(381.00/380.92)
2.69
(68.25)
3.38
(85.72)
3.63
(92.07)
4.88
(123.82)
5.88
(149.22)
5.88
(149.22)
6.25
(158.75)
6.50
(165.10)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.06 x 45
(1.57 x 45)
.13 x 45
(3.17 x 45)
1.19
(29.97)
1.19
(30.15)
1.75
(44.45)
3.56
(90.42)
4.25
(107.95)
5.50
(139.70)
6.38
(161.92)
9.00
(228.60)
.03
(.78)
.06
(1.57)
.06
(1.57)
.06
(1.57)
.06
(1.57)
.06
(1.57)
.06
(1.57)
.06
(1.57)
Number
2.88
(73.02) 4 @ 90
3.63
(92.07) 4 @ 90
4.75
(120.65) 6 @ 60
6.25
8**
(158.75)
7.00
8**
(177.80)
8.94
(227.00) 8 @ 45
9.75
(247.65) 10 @ 36
11.75
(298.45) 12 @ 30
J
Thread
.312-24
.312-24
.312-24
.375-24
.500-20
.500-20
.625-18
.625-18
Depth
.50
(12.70)
.63
(15.87)
.63
(15.87)
.75
(19.05)
1.00
(25.40)
1.00
(25.40)
1.25
(31.75)
1.00
(25.40)
*L*
.250-28
45
.250-28
45
.250-28
30
.250-28
0 or 30
.500-20
0 or 30
.500-20
0 or 45
.500-20
0 or 18
.500-20
15
18
P-7043-FC
7/11
Backstopping Clutches
HSB
Bore sizes and keyseats*** inches (mm)
Size
400
500
600
700
Bore Size
Keyseat
.500
(12.70)
.625
(15.87)
.750
(19.05)
.875
(22.22)
.875
(22.22)
1.000
(25.40)
1.125
(28.57)
1.250
(31.75)
1.312
(33.32)
1.250
(31.75)
1.375
(34.92)
1.500
(38.10)
1.625
(41.27)
1.750
(44.45)
2.000
(50.80)
1.937
(49.20)
2.000
(50.80)
2.250
(57.15)
2.437
(61.90)
2.500
(63.50)
2.750
(69.85)
2.937
(74.60)
1/8 x 1/16
(3.17 x 1.57)
3/16 x 3/32
(4.75 x 2.36)
Bore Range
Min.
Max.
.437
(11.10)
.875
(22.22)
3/16 x 1/16
(4.75 x 1.57)
3/16 x 3/32
(4.75 x 2.36)
1/4 x 1/8
(6.35 x 3.17)
Size
750
.750
(19.05)
1.312
(33.32)
1/4 x 3/32
(6.35 x 2.36)
1/4 x 1/8
(6.35 x 3.17)
3/8 x 3/16
(9.52 x 4.75)
.937
(23.80)
*2.250*
(57.15)
800
3/8 x 1/8
(9.52 x 3.17)
1/2 x 1/4
(12.70 x 6.35)
5/8 x 5/16
(15.87 x 7.92)
1.875
(47.62)
**3.250**
(82.55)
5/8 x 7/32
(15.87 x 5.59)
5/8 x 1/8
(15.87 x 3.17)
900
1027
P-7043-FC
7/11
Bore Size
2.437
(61.90)
2.500
(63.50)
2.750
(69.85)
2.937
(74.60)
3.000
(76.20)
3.250
(82.55)
3.437
(87.30)
3.000
(76.20)
3.250
(82.55)
3.437
(87.30)
3.500
(88.90)
3.750
(95.25)
3.937
(100.00)
4.000
(101.60)
4.250
(107.95)
4.437
(112.70)
4.000
(101.60)
4.250
(107.95)
4.437
(112.70)
4.500
(114.30)
4.750
(120.65)
4.937
(125.40)
5.000
(127.00)
5.250
(133.35)
5.437
(138.10)
4.937 to 6.000
(125.40 to 152.40)
6.250 to .6.500
(158.75 to 165.10)
6.750 to 7.000
(171.45 to 177.80)
Keyseat
Bore Range
Min.
Max.
5/8 x 5/16
(15.87 x 7.92)
3/4 x 3/8
(19.05 x 9.52)
2.250
(57.15)
3.437
(87.30)
2.625
(66.67)
4.437
(112.70)
3.625
(92.07)
5.437
(138.10)
4.937
(125.40)
7.000
(177.80)
3/4 x 3/16
(19.05 x .635)
3/4 x 3/16
(19.05 x 4.75)
3/4 x 3/8
(19.05 x 9.52)
7/8 x 7/16
(22.22 x 11.10)
1 x 1/2
(25.40 x 12.70)
1 x 3/8
(25.40 x 9.52)
1 x 1/4
(25.40 x 6.35)
1 x 1/2
(25.40 x 12.70)
1 x 3/8
(25.40 x 9.52)
1 x 1/4
(25.40 x 6.35)
1 1/4 x 5/8
(31.75 x 15.87)
1 1/2 x 1/2
(38.10 x 12.70)
1 1/2 x 7/16
(38.10 x 11.10)
19
Holdback Clutches
Sprag Design
(Models LLH-700S through LLH-5000S)
Ball Bearings
Quick Disconnect
Mounting Pins
Torque Arm
Load Carrying
Elements
(Sprag)
Inner Race
Torque Caps
Oil Seal
Outer Race
Labyrinth Seal
Ball Bearing
Quick Disconnect
Mounting Pins
Load Carrying
Elements
(Rollers)
Inner Race
Oil Seal
Torque Arm
Outer Race
Torque Caps
Labyrinth Seal
20
P-7043-FC
7/11
Holdback Clutches
2.
3.
4.
5.
P-7043-FC
7/11
Specifications
Size
700
750
800
900
1027
1051
1250
1300
1375
2000
2400
3500
5000
6.
7.
Torque
Capacity
lb.ft.
(Nm)
5,000
(6800)
7,000
(9520)
13,000
(17680)
18,000
(24480)
27,000
(36720)
45,000
(61200)
65,000
(88400)
90,000
(122400)
135,000
(183600)
200,000
(272000)
265,000
(360400)
375,000
(510000)
700,000
(952000)
Maximum
Overrunning
Speed
RPM
400
380
300
250
200
200
170
140
130
100
85
80
75
Bore Range
Available
Min.
Max.
in.
in.
(mm)
(mm)
Resistance
after run-in
lb.ft.
(Nm)
2.63
(3.57)
3.75
(5.09)
5.25
(7.12)
6.25
(8.48)
10
(13.56)
12
(16.27)
15
(20.34)
28
(37.97)
39
(52.87)
80
(108.48)
100
(135.60)
120
(162.72)
125
(169.50)
1.875
(47.63)
2.250
(57.15)
2.625
(66.68)
3.625
(92.08)
4.937
(125.40)
4.937
(125.40)
6.750
(171.45)
7.937
(201.60)
8.937
(227.00)
10.937
(277.80)
13.000
(330.20)
13.437
(341.30)
13.437
(341.30)
2.937
(74.60)
3.437
(87.30)
4.437
(112.70)
5.437
(138.10)
7.000
(177.80)
7.000
(177.80)
9.000
(228.60)
10.000
(254.00)
11.000
(279.40)
13.250
(336.55)
15.500
(393.70)
20.000
(508.00)
20.000
(508.00)
Shipping
Weight
lb.
(kg)
160
(72)
215
(97)
325
(147)
570
(258)
750
(340)
800
(363)
1,400
(633)
1,700
(770)
2,200
(995)
3,200
(1452)
4,200
(1905)
5,850
(2653)
5,930
(2690)
8.
9.
21
Holdback Clutches
LLH
Application Information
Formsprag Long Life Holdbacks are designed to holdback
reverse torque. They are commonly used on inclined conveyors,
bucket elevators, or pumps. Holdbacks have also been used on
people moving systems, such as ski lifts and elevators. Specially
designed nuclear holdbacks are currently installed on vertical
shaft applications in several nuclear power plants with a required
40-year life.
Torque Arm Mounting Positions With standard oil sight
gauges, the preferred torque arm mounting position is
2.
22
1.
2.
P-7043-FC
7/11
Holdback Clutches
LLH
Auxiliary Seals All Formsprag holdbacks are furnished with
two grease labyrinth-type seals. These seals, when purged with
fresh grease periodically in accordance with our maintenance
instructions, will protect the clutch against dusty or abrasive
environments.
Operating Temperatures For temperatures above 200F
consult Formsprag.
Standard Supplied Keys All holdbacks are furnished with
a hardened (25 40Rc) key. Customers should check key and
P-7043-FC
7/11
23
Holdback Clutches
LLH
Model sizes 700 through 900
horizontal Mounting
C
1/2"
Min.
M
S
R
V
M
S
10.0
12.0
Size 900
33.63
(854.07)
36.38
(923.92)
37.00
(939.80)
50.00
(1270.00)
30.00
(762.00)
32.00
(812.80)
32.00
(812.80)
44.00
(1117.60)
18.00
(457.20)
20.38
(517.52)
22.13
(561.97)
22.75
(577.85)
8.25
(209.55)
9.25
(234.95)
9.50
(241.30)
9.75
(247.65)
7.13
(180.97)
8.38
(212.72)
8.63
(219.07)
9.25
(234.95)
6.38
(161.92)
7.38
(187.32)
7.63
(193.67)
8.00
(203.20)
5.00
(127.00)
6.00
(152.40)
6.00
(152.40)
6.38
(161.92)
3.63
(92.07)
4.63
(117.47)
5.44
(138.10)
6.44
(163.50)
5.31
(134.92)
5.81
(147.62)
7.31
(185.72)
8.56
(217.47)
3.88
(98.42)
3.88
(98.42)
4.19
(106.35)
4.69
(119.05)
2.50
(63.50)
2.50
(63.50)
2.75
(69.85)
3.25
(82.55)
24
P-7043-FC
7/11
Holdback Clutches
LLH
Bore sizes and keyseats* inches (mm)
Size
F
G
H
Keyseat
1.937
49.20)
2.000
(50.80)
1/2 x 1/4
(12.70 x 6.35)
Bore Range
Min.
Max.
2.250
(57.15)
700
Bore Size
2.437
(61.90)
2.500
(63.50)
5/8 x 5/16
(15.87 x 7.93)
2.750
(69.85)
5/8 x 7/32
(15.87 x 5.56)
2.937
(74.60)
2.437
61.90)
2.500
(63.50)
5/8 x 1/8
(15.87 x 3.18)
1.875
(47.62)
3.250
(74.60)
2.250
(57.15)
3.437
(87.30)
2.625
(66.67)
4.437
(112.70)
3.625
(92.07)
5.437
(138.10)
5/8 x 5/16
(15.87 x 7.93)
2.750
(69.85)
750
1"
Min.
1"
Min.
Q
P
N
800
Size
700
750
800
900
1.00
(25.40)
1.00
(25.40)
1.00
(25.40)
1.50
(38.10)
7.00
(177.80)
8.00
(203.20)
10.00
(254.00)
10.00
(254.00)
7.13
(180.97)
8.00
(203.20)
10.00
(254.00)
12.00
(304.80)
6.00
(152.40)
11.50
(292.10)
12.50
(317.50)
13.50
(342.90)
6.00
(152.40)
7.25
(184.15)
8.00
(203.20)
9.25
(234.95)
5.00
(127.00)
7.25
(184.15)
7.75
(196.85)
8.75
(222.25)
P-7043-FC
7/11
2.937
(74.60)
3.000
(76.20)
3.250
(82.55)
3.437
(87.30)
2.937
(74.60)
3.000
(76.20)
3.250
(82.55)
3.437
(87.30)
3.500
(88.90)
3.750
(95.25)
3.937
(100.00)
4.000
(101.60)
4.250
(107.95)
4.437
(112.70)
3.937
(100.00)
4.000
(101.60)
4.250
(107.95)
4.437
(112.70)
4.500
(114.30)
4.750
(120.65)
4.937
(125.40)
5.000
(127.00)
5.250
(133.35)
5.437
(138.10)
3/4 x 3/8
(19.05 x 9.52)
3/4 x 1/4
(19.05 x 6.35)
3/4 x 3/16
(19.05 x 4.75)
3/4 x 3/8
(19.05 x 9.52)
7/8 x 7/16
(22.22 x 11.10)
1 x 1/2
(25.40 x 12.70)
1 x 3/8
(25.40 x 9.52)
1 x 1/4
(25.40 x 6.35)
1 x 1/2
(25.40 x 12.70)
1 x 3/8
(25.40 x 9.52)
1 x 1/4
(25.40 x 6.35)
* For finished dimensions of keys supplied with the clutch, contact Formsprag.
T For Bore Sizes/Shaft Tolerances, see page 34.
25
Holdback Clutches
LLH
Model Sizes 1027 Through 5000
1"
Min.
horizontal Mounting
1 1/2"
Min.
Q N
1 1/2"
Min.
B
A
26
68.63
(1743.55)
68.63
(1743.07)
76.00
(1930.40)
77.75
(1974.85)
82.25
(2089.15)
97.00
(2463.80)
100.50
(2552.70)
101.50
(2578.10)
101.50
(2578.10)
61.88
(1571.62)
61.13
(1552.57)
66.00
(1676.40)
67.00
(1701.80)
70.00
(1778.00)
82.00
(2082.80)
82.50
(2095.50)
82.50
(2095.50)
82.50
(2095.50)
18.00
(457.20)
18.00
(457.20)
20.25
(514.36)
21.81
(553.97)
24.50
(622.30)
29.44
(747.70)
34.19
(868.35)
34.12
(866.65)
34.12
(866.65)
9.63
(244.47)
14.25
(361.95)
14.97
(380.24)
15.10
(383.54)
15.22
(386.59)
15.38
(390.52)
15.38
(390.52)
20.16
(512.06)
24.66
(626.36)
9.50
(241.30)
10.75
(273.05)
11.57
(293.88)
11.87
(300.23)
12.07
(306.58)
12.38
(314.32)
12.38
(314.32)
17.00
(431.80)
21.50
(546.10)
8.25
(209.55)
9.50
(241.30)
9.80
(248.92)
9.80
(248.92)
9.80
(248.92)
10.38
(263.52)
10.63
(269.87)
14.75
(374.65)
19.25
(488.95)
6.63
(168.27)
9.63
(244.47)
10.25
(260.35)
10.25
(260.35)
11.00
(279.40)
10.62
(269.8)
10.88
(276.22)
18.00
(457.20)
22.81
(579.37)
0.06
(1.57)
.23
(5.84)
.23
(5.84)
.61
(15.494)
0.13
(3.17)
0.13
(3.17)
1.03
(26.16)
1.03
(26.16)
8.88
(225.42)
8.63
(219.07)
10.56
(268.22)
11.72
(297.69)
13.56
(344.42)
17.56
(446.07)
19.56
(496.87)
22.46
(570.48)
22.46
(570.48)
10.75
(273.05)
9.63
(244.47)
12.00
(304.80)
13.00
(330.20)
15.00
(381.00)
19.25
(488.95)
21.25
(539.75)
26.00
(660.40)
26.00
(660.40)
10.00
(254.00)
11.88
(301.62)
12.00
(304.80)
12.00
(304.80)
12.00
(304.80)
13.00
(330.20)
13.25
(336.55)
16.75
(425.45)
21.25
(539.75)
P-7043-FC
7/11
Holdback Clutches
LLH
Bore sizes and keyseats** inches (mm)
S
Size
T
1027
1051
1250
1300
1"
Vertical Mounting
(Must be mounted at least 10 off of vertical)
1375
P*
8.25
(209.55)
9.50
(241.30)
5.25
(133.35)
5.25
(133.35)
5.50
(139.70)
6.25
(158.75)
6.25
(158.75)
7.13
(180.97)
7.88
(200.02)
8.00
(203.20)
8.00
(203.20)
12.00
(304.80)
12.00
(304.80)
15.00
(381.00)
18.00
(457.20)
18.00
(457.20)
24.00
(609.60)
24.00
(609.60)
24.00
(609.670)
24.00
(609.60)
15.00
(381.00)
15.00
(381.00)
20.00
(508.00)
21.50
(546.10)
24.50
(622.30)
30.00
(762.00)
36.00
(914.40)
38.00
(965.20)
38.00
(965.20)
14.50
(368.30)
12.00
(304.80)
13.17
(334.52)
13.42
(340.87)
14.55
(369.57)
17.25
(438.15)
18.75
(476.25)
20.17
(512.32)
20.17
(512.32)
P-7043-FC
2000
7/11
2400
3500
5000
Bore Size
4.937 (125.40)
to
6.000 (152.40)
6.250 (158.75)
to
6.500 (165.10)
6.750 (171.45)
to
7.000 (177.80)
5.000 (127.00)
to
6.000 (152.40)
6.250 (158.75)
to
6.625 (162.28)
6.750 (171.45)
to
6.875 (174.63)
7.000 (177.80)
7.50 (190.50)
to
7.937 (201.60)
8.000 (203.20)
to
8.250 (209.55)
8.312 (211.12)
to
9.000 (228.60)
8.000 (203.20)
to
9.000 (228.60)
9.063 (230.20)
to
10.000 (254.00)
9.000 (228.60)
to
10.250 (260.35)
10.312 (261.93)
to
11.00 (279.40)
10.937 (277.80)
to
12.000 (304.80)
12.063 (306.40)
to
13.250 (336.55)
13.000 (330.20)
to
15.000 (381.00)
15.063 (382.60)
to
15.500 (393.70)
13.437 (341.30)
to
13.750 (349.25)
14.000 (355.60)
to
18.000 (457.20)
20.000 (508.00)
13.437 (341.30)
to
13.750 (349.25)
14.000 (355.60)
to
18.000 (457.20)
20.000 (508.00)
Keyseat
Bore Range
Min.
Max.
4.937
(125.40)
7.000
(177.80)
4.937
(125.40)
7.000
(177.80)
6.750
(171.45)
9.000
(228.60)
7.937
(201.60)
10.000
(254.00)
8.937
(227.00)
11.000
(279.40)
10.937
(277.80)
13.250
(336.55)
13.000
(330.20)
15.500
(393.70)
13.437
(341.30)
20.00
(508.00)
13.437
(341.30)
20.00
(508.00)
** For finished dimensions of keys supplied with the clutch, contact Formsprag.
For Bore Sizes/Shaft Tolerances, see page 34.
27
Holdback Clutches
LLH
Model Sizes 1250R Through 5500R
A
B
Q
J
Torque
Capacity
Maximum Overrunning
Speed
Shipping
Weight
1250R
63,000
(85909)
120
87.44
(2221)
77.95
(1980)
12.25
(311)
9.3
(236)
9.3
(236)
830
(381)
1300R
90,000
(122040)
105
91.89
(2334)
81.89
(2080)
14.25
(362)
10.5
(267)
10.5
(267)
1,130
(520)
1375R
135,000
(183060)
90
99.61
(2530)
87.99
(2235)
16.06
(408)
11.75
(298)
11.75
(298)
1,500
(690)
2000R
180,000
(244407)
80
107.72
(2736)
94.09
(2390)
16.54
(420)
12.6
(320)
12.6
(320)
2,100
(966)
2400R
240,000
(325,396)
70
115.16
(2925)
100.00
(2540)
18.0
(457)
16.0
(406)
16.0
(406)
2,700
(1242)
3500R
375,000
(508432)
60
138.89
(3528)
120.00
(3048)
23.0
(584)
18.75
(476)
18.7
(476)
6,000
(2760)
5000R
540,000
(732142)
60
166
(4216)
144
(3658)
26.50
(673)
22.5
(572)
22.5
(572)
9,000
(4140)
5500R
720,000
(976271)
60
166
(4216)
144
(3658)
26.50
(673)
23.5
(597)
23.5
(597)
10,000
(4545)
* Torque arm I-beam. S-type section dimensions may vary according to the American Iron and Steel Institute or DIN standards.
28
P-7043-FC
7/11
Holdback Clutches
LLH
Bore sizes and keyseats** inches (mm)
Model
No.
1250R
1300R
1375R
2000R
Bore
Size
6.000 (152.00)
to
6.500 (165.10)
6.563 (166.70)
to
7.500 (190.50)
7.563 (192.10)
to
8.250 (209.55)
6.500 (165.10)
6.563 (166.70)
to
7.500 (190.50)
7.563 (192.10)
to
8.750 (222.25)
7.750 (196.85)
to
9.000 (228.60)
9.063 (230.20)
to
10.250 (260.35)
9.000 (228.60)
9.063 (230.20)
to
11.000 (279.40)
11.063 (281.00)
to
12.000 (304.80)
10.500 (266.70)
to
11.000 (279.40)
2400R
Keyseat
11.063 (281.00)
3.000 x 1.00 (76.20 x 25.40)
to
13.000 (330.20)
13.063 (331.80)
3.500 x 1.25 (88.90 x 31.75)
to
13.750 (249.25)
1250R
5.00
(127)
10.00
(254)
19.6
(489)
1300R
5.51
(140)
12.01
(305)
23.0
(584)
1375R
5.62
(143)
15.00
(381)
25.7
(653)
2000R
6.26
(159)
18.00
(457)
30.3
(770)
2400R
6.38
(162)
20.00
(508)
34.5
(876)
3500R
8.00
(203)
24.20
(615)
41.0
(1041)
10.12
(257)
27.20
(691)
47.0
(1194)
5500R
10.12
(257)
27.20
(691)
47.0
(1194)
8.000
(203.2)
5.75
(146.05)
9.000
(230.00)
6.75
(171.45)
10.500
(270.00)
7.25
(184.15)
11.75
(298.45)
8.25
(209.55)
14.000
(360.00)
10.25
(260.35)
18.00
(457.20)
15.25
(387.35)
21.00
(533.40)
R*
5000R
5.25
(133.35)
Q*
3500R
Bore Range
Min.
Max.
13.063 (331.80)
to
3.500 x 1.25 (88.90 x 31.75)
15.000 (381.00)
15.063 (382.60)
to
4.000 x 1.50 (101.60 x 38.10)
17.000 (431.80)
13.000 (330.20) 3.000 x 1.00 (76.20 x 25.40)
13.063 (331.80)
to
15.000 (381.00)
15.063 (382.60)
5000R
and
5500R
to
18.000 (457.20)
18.063 (458.80)
to
22.000 (558.80)
22.063 (560.40)
6.000 x 4.00 (152.40 x 101.60)
to
21.000 (533.4)
** For finished dimensions of keys supplied with the clutch, contact Formsprag.
For Bore Sizes/Shaft Tolerances, see page 34.
P-7043-FC
7/11
29
Holdback Clutches
LLH
Selection Procedure
Conveyors
CEMA Formula:
The CEMA formula allows the design engineer to consider friction as a partial aid in
preventing reverse rotation, thus reducing the torque capacity required for the clutch.
Selection by this method does require the use of a service factor (S.F.). The basic CEMA
formula for design torque is:
Tcema (lb.ft.) =
Formsprag recommends a minimum service factor of 1.5 when sizing with this
formula. See worksheet, page 31.
The clutch may be selected on the basis of installed nameplate horsepower without
using a service factor (S.F.), provided the motor breakdown torque does not exceed 175
percent of the nameplate rating; a minimum service factor based upon the ratio of motor
breakdown torque to 175 percent of nameplate torque is required in order to preclude
serious damage to the installation or to the holdback.
Bucket Elevators
When selecting and sizing long life holdbacks application on bucket elevators, friction
may or may not be considered because it is usually only a small fraction of the lift HP
required. Similarly, motor breakdown HP is usually not considered if traction wheel
drives are used because the elevator will usually slip before the breakdown HP is
reached. For these reasons, the recommended design torque is based on lift HP alone.
TB (lb.ft.) =
30
P-7043-FC
7/11
Holdback Clutches
LLH
Speed and Idler Factors
Belt
Width
30 lbs.
F
C
.017
.015
.021
.020
.025
.024
.030
.027
.030
.031
.038
.038
.040
.040
.042
.042
18"
24"
30"
36"
42"
48"
54"
60"
.050
.040
.050
.035
.044
.030
.040
.030
.040
.030
.036
.030
.037
.030
.037
.030
50 lbs.
F
C
.017
.015
.020
.019
.025
.025
.030
.027
.036
.031
.038
.038
.040
.041
.042
.042
.050
.040
.043
.033
.043
.028
.038
.030
.036
.030
.038
.030
.040
.028
.040
.028
.018
.016
.020
.019
.022
.022
.030
.027
.030
.035
.038
.040
.045
.047
.052
.052
.050
.040
.045
.033
.037
.028
.037
.030
.040
.027
.039
.027
.042
.028
.045
.029
.018
.016
.020
.020
.022
.023
.030
.027
.030
.036
.043
.043
.046
.051
.052
.052
.050
.040
.041
.030
.041
.025
.038
.030
.040
.027
.038
.027
.042
.028
.049
.030
.018
.018
.020
.020
.025
.025
.032
.032
.036
.036
.045
.043
.050
.051
WorksheetCEMA Formula
Data
Holdback torque calculations are based on lift HP minus onehalf friction HP. Equations are condensed and constants are
tabulated as shown above.
Conveyor Length
Belt Speed
Short Tons Per Hour
Total Lift
Headshaft Pulley Diameter
Belt Width
Material Weight
Speed Factor
Idler Factor
Service Factor
L
H
D
.050
.034
.045
.030
.038
.025
.038
.029
.040
.027
.040
.027
.047
.030
L
S
W
H
D
=
=
=
=
=
=
=
F =
C =
=
200 lbs.
F
C
.020
.020
.022
.020
.022
.025
.030
.030
.038
.038
.052
.052
.037
.033
.037
.030
.037
.025
.039
.023
.040
.027
.044
.027.
H
L
(Ratio)
.0
.105
.0
.105
.0
.105
.0
.105
.0
.105
.0
.105
.0
.105
.0
.105
.105
.310
.105
.310
.105
.310
.105
.310
.105
.310
.105
.310
.105
.310
.105
.310
___________ feet
___________ FPM
___________ TPH
___________ feet
___________ feet
___________ inches
___________ lb./ft.3
___________
___________
___________
(1.5 minimum)
Calculations
Enter the data into these equations and perform the calculations following the sample worksheet.
(1)
P1 =
(2)
)
990
HP
P2 =
(3)
WH
990
.5LSF
1,000
.5
1,000
HP
P3 =
.5LWC
990
.5
(
990
(4)
(5)
(HPB)
(
P-7043-FC
7/11
(D)
)
5,250
S
(
5,250
)
)
Service Factor
)
=
HP
HBP
lb.ft.
31
Holdback Clutches
LLH
STOP
STOP
B
Specifications
Size
700S
750S
800S
900S
1027S
1"
1051S
1"
1250S
1250R
1"
2
1300S
1300R
1375S
1375R
2000S
1 1"
2
2000R
1 1"
2
2400S
2400R
1"
3500S
3500R
5000S
5000R
32
B
ft.
(m)
.75B
ft.
(m)
2.5
(.76)
2.67
(.81)
2.67
(.81)
3.67
(1.12)
5.16
(1.57)
5.09
(1.55)
5.50
(1.68)
6.5
(1.98)
5.58
(1.71)
6.8
(2.0)
5.83
(1.78)
7.3
(2.2)
6.83
(2.08)
7.5
(2.3)
6.88
(2.10)
8.3
(2.5)
6.88
(2.10)
10
(3.0)
6.88
(2.10)
12
(3.6)
12
(3.6)
1.88
(.57)
2.00
(.61)
2.00
(.61)
2.75
(.84)
3.87
(1.18)
3.82
(1.16)
4.13
(1.26)
4.87
(1.48)
4.19
(1.28)
5.1
(1.5)
4.38
(1.34)
5.4
(1.65)
5.12
(1.56)
5.85
(1.72)
5.16
(1.57)
6.2
(1.87)
5.16
(1.57)
7.5
(2.25)
5.16
(1.57)
9
(2.7)
9
(2.7)
4,000
(5424)
6,800
(9221)
11,500
(15594)
18,000
(24408)
27,000
(36612)
45,000
(61020)
65,000
(88140)
63,000
(85417)
90,000
(122040)
90,000
(122040)
135,000
(183060)
135,000
(183060)
200,000
(271200)
180,000
(244047)
265,000
(359340)
240,000
(325396)
375,000
(508500)
375,000
(508500)
700,000
(949200)
540,000
(732146)
720,000
(976271)
2,150
(975)
3,400
(1542)
5,750
(2608)
6,550
(2970)
7,000
(3175)
12,000
(5443)
15,750
(7145)
12,936
(7145)
21,500
(9750)
17,647
(9750)
31,000
(14060)
25,000
(14060)
39,500
(17917)
30,770
(17917)
51,500
(23360)
38,700
(23360)
68,000
(30844)
50,000
(30844)
136,250
(61800)
60,000
(27272)
80,000
(36363)
P-7043-FC
7/11
Holdback Clutches
LLH
OShA Cover Kit
End cover kits for shaft end mounted LLH
units are available from Formsprag. These
cover kits provide not only the stationary
cover enclosure required by OSHA, but
additional protection for the LLH from
abrasive environments as well.
Note: OSHA requires that clutches with
projecting parts (and operating seven (7)
feet or less above the floor) must be
enclosed by a stationary guard (see
below). Also, shaft couplings with bolts,
nuts and set screws must be covered with
safety sleeves unless they are counter
sunk or do not extend beyond the flange
of the coupling (see below).
(k) Guardingofclutches,cutoffcouplings,
andclutchpulleys(1) Guards. Clutch
cutoff couplings, or clutch pulleys
having projecting parts, where such
clutches are located seven (7) feet or
less above the floor or less above the
floor or working platform, shall be
enclosed by a stationary guard
constructed in accordance with this
section. A "U" type guard is
permissible.
Size
End
Cover
Part No.
Dimension
A
Inches
LLH-700
LLH-750
LLH-800
LLH-900
LLH-1027
LLH-1051
LLH-1250
LLH-1300
LLH-1375
LLH-2000
LLH-2400
LLH-3500
LLH-5000
CL-7891
CL-7892
CL-7893
CL-7894
CL-7895
CL-7896
CL-7897
CL-7898
CL-7899
CL-7900
CL-7901
CL-7902
CL-7902
2.00
2.00
2.00
2.00
2.50
2.50
2.50
2.50
3.00
3.00
Consult
Formsprag
Shaft
Shaft
FEDERALREGISTER,
VOL.36, NO. 105
SATURDAY, MAY 29, 1971
lubrication
LLH Clutches are normally oil lubricated,
see the Installation and Maintenance
Bulletin No. 2224 for Models 700 thru
1027 or Bulletin No. 2211 for Models
1051 thru 5000 for the list of approved
lubricants.
Storage
Formsprag LLHs are shipped 3/4 full
of oil and ready for operation. If the clutch
is to be stored for a long period of time
(6 months to 2 years), it must be
completely filled with oil (Mobil Artic C)
and stored under a roof at above freezing
temperatures. At the customer's request,
Formsprag will prepare the clutch for
storage in accordance with our Spec
SP-2700.
P-7043-FC
7/11
Oil lubrication
The oil level should be checked weekly.
To add oil, remove breather cover (entire
breather on Model LLH-700), and pour oil
into holdback.
Use a recommended oil for the
permissible ambient temperature range as
specified in the Installation and
Maintenance Bulletin No. 2224 for Models
700 through 1027 or Bulletin No. 2211 for
Models 1051 through 5000. Formsprag
holdbacks are shipped three-fourths full of
Mobil DTE Heavy Medium oil.
Holdbacks should be flushed every six
months. If holdbacks operate under
severe dust conditions, or 24 hours a day,
flush every three months.
33
Holdback Clutches
LLH
Bore sizes and shaft tolerances
English (inches)
Bore and shaft tolerances listed below will give the recommended
fit for each size clutch. If the installation requirements make a
press fit necessary, never exceed .001" interference fit. For all
bore and shaft sizes not listed below use same tolerances and fits
as next larger size.
Nominal
Bore
Bore
Diameter
Shaft
Diameter
Nominal
Bore
Bore
Diameter
Shaft
Diameter
1.937
2.000
2.125
2.250
2.375
2.437
2.500
2.625
2.750
2.937
3.000
3.250
3.437
3.500
3.750
3.937
4.000
4.250
4.437
4.500
4.750
4.937
5.000
5.250
5.437
5.500
5.750
5.937
6.000
6.250
6.437
6.500
6.750
6.937
1.9385/1.9395
2.0010/2.0020
2.1260/2.1270
2.2510/2.2525
2.3760/2.3770
2.4385/2.4400
2.5010/2.5025
2.6260/2.6275
2.7510/2.7525
2.9385/2.9400
3.0010/3.0025
3.2510/3.2525
3.4385/3.4400
3.5010/3.5025
3.7510/3.7525
3.9385/3.9400
4.0010/4.0025
4.2510/4.2530
4.4385/4.4405
4.5010/4.5030
4.7510/4.7530
4.9385/4.9405
5.0010/5.0030
5.2510/5.2530
5.4385/5.4405
5.5010/5.5030
5.7510/5.7530
5.9385/5.9405
6.0020/6.0040
6.2520/6.2540
6.4390/6.4410
6.5020/6.5040
6.7520/6.7540
6.9400/6.9420
1.9375/1.9360
2.0000/1.9985
2.1250/2.1235
2.2500/2.2485
2.3750/2.3740
2.4375/2.4360
2.5000/2.4980
2.6250/2.6230
2.7500/2.7480
2.9375/2.9355
3.0000/2.9980
3.2500/3.2470
3.4375/3.4345
3.5000/3.4970
3.7500/3.7470
3.9375/3.9345
4.0000/3.9970
4.2500/4.2460
4.4375/4.4335
4.5000/4.4960
4.7500/4.7460
4.9375/4.9335
5.0000/4.9960
5.2500/5.2460
5.4375/5.4335
5.5000/5.4960
5.7500/5.7460
5.9375/5.9335
6.0000/5.9960
6.2500/6.2460
6.4375/6.4335
6.5000/6.4960
6.7500/6.7460
6.9375/6.9335
7.000
7.500
7.750
8.000
8.250
8.500
8.750
9.000
9.250
9.500
9.750
10.000
10.500
11.000
11.500
12.000
12.250
12.500
13.000
13.250
13.500
13.750
14.000
14.250
14.500
14.750
15.000
15.250
15.500
15.750
16.000
16.250
16.500
16.750
17.000
17.250
17.500
17.750
18.000
18.250
18.500
18.750
19.000
20.000
7.003/7.005
7.504/7.506
7.754/7.756
8.004/8.006
8.254/8.256
8.504/8.506
8.754/8.756
9.004/9.006
9.254/9.256
9.504/9.506
9.754/9.756
10.004/10.006
10.504/10.506
11.004/11.006
11.504/11.506
12.004/12.006
12.254/12.256
12.504/12.506
13.004/13.006
13.254/13.256
13.504/13.506
13.754/13.756
14.004/14.006
14.254/14.256
14.504/14.506
14.754/14.756
15.004/15.006
15.254/15.256
15.504/15.506
15.754/15.756
16.004/16.007
16.254/16.257
16.504/16.507
16.754/16.757
17.004/17.007
17.254/17.257
17.504/17.507
17.754/17.757
18.004/18.007
18.254/18.257
18.504/18.507
18.754/18.757
19.004/19.007
20.004/20.007
7.001/7.000
7.502/7.501
7.752/7.751
8.002/8.001
8.252/8.251
8.502/8.501
8.752/8.751
9.002/9.000
9.252/.9.250
9.502/9.500
9.752/9.750
10.002/10.000
10.502/10.500
11.002/11.000
11.502/11.500
12.002/11.999
12.252/12.249
12.502/12.499
13.002/12.999
13.252/13.249
13.502/13.499
13.752/13.749
14.002/13.999
14.252/14.249
14.502/14.499
14.752/14.749
15.002/14.999
15.252/15.249
15.502/15.499
15.752/15.749
16.002/16.000
16.252/16.250
16.502/16.500
16.752/16.750
17.002/17.000
17.252/17.250
17.502/17.500
17.752/17.750
18.002/18.000
18.252/18.250
18.502/18.500
18.752/18.750
19.002/19.000
20.002/20.000
Note: On models 750 through 5000, Formsprag may elect to supply a stepped key in the
event of keyseat distortion during heat treat of inner race.
For bore sizes and recommended shaft tolerances for all other clutch series see page 42.
34
P-7043-FC
7/11
Holdback Clutches
LLH
Metric (millimeters)
Bore and shaft tolerances listed below will give the recommended
fit for each size clutch. If the installation requirements make a
press fit necessary, never exceed .025 mm interference fit. For
all bore and shaft sizes not listed below use same tolerances and
fits as next larger size.
For metric bores the recommended bore tolerances are F7.
Nominal
Bore
Bore
Diameter
Shaft
Diameter
Nominal
Bore
Bore
Diameter
Shaft
Diameter
49.20
50.80
53.98
57.15
61.90
63.50
66.68
69.85
74.60
76.20
82.55
87.30
88.90
95.25
100.00
101.60
107.95
112.70
114.30
120.65
125.40
127.00
133.35
138.10
139.70
146.05
150.80
152.40
158.75
163.50
165.10
171.45
176.20
49.24/49.26
50.83/50.85
54.00/54.03
57.18/57.21
61.94/61.98
63.53/63.56
66.70/66.74
69.88/69.91
74.64/74.68
76.23/76.26
82.58/82.61
87.34/87.38
88.92/88.96
95.28/95.31
100.04/100.08
101.63/101.66
107.98/108.03
112.74/112.79
114.33/114.38
120.68/120.73
124.44/125.49
127.03/127.08
133.38/133.43
138.14/138.19
139.72/139.78
146.08/146.13
150.84/150.89
152.45/152.50
158.80/158.85
163.55/163.60
165.15/165.20
171.50/171.55
176.28/176.33
49.21/49.17
50.80/50/76
53.97/53.94
57.15/57.11
61.91/61.87
63.50/63.45
66.68/66.62
69.85/69.80
74.61/74.56
76.20/76.15
82.55/82.47
87.31/87.24
88.90/88.82
95.25/95.17
100.01/99.94
101.60/101.52
107.95/107.88
112.71/112.61
114.30/114.20
120.65/120.55
125.43/125.31
127.00/126.90
133.35/133.25
138.11/138.01
139.70/139.60
146.05/145.95
150.81/150.71
152.40/152.30
158.75/158.65
163.51/163.41
165.10/164.10
171.45/171.35
176.21/176.11
177.80
190.50
196.85
203.20
209.55
215.90
222.25
228.60
234.95
241.30
247.65
254.00
266.80
279.40
292.10
304.80
311.15
317.50
330.20
336.55
342.90
349.25
355.60
361.95
368.30
374.65
381.00
387.35
393.70
400.05
406.40
412.75
419.10
425.25
431.80
438.15
444.50
450.85
457.20
463.55
469.90
476.25
482.60
508.00
177.88/177.93
190.60/190.66
196.95/197.00
203.30/203.35
209.65/209.70
216.00/216.05
222.35/222.40
228.70/228.75
235.05/235.10
241.40/241.45
247.75/247.80
254.10/254.15
266.80/266.85
279.50/279.55
292.20/292.25
304.90/304.95
311.25/311.30
317.60/317.65
330.30/330.35
336.65/336.70
343.00/343.05
349.35/349.40
355.70/355.75
362.05/362.10
368.40/368.45
374.75/373.80
381.10/381.15
387.45/387.50
393.80/393.85
400.15/400.20
406.50/406.58
412.85/412.93
419.20/419.28
425.55/425.63
431.90/431.98
438.25/438.33
444.60/444.68
450.95/451.01
457.30/457.38
463.65/463.73
470.00/470.08
476.35/476.43
482.70/482.78
508.10/508.18
177.83/177.80
190.55/190.53
196.90/196.88
203.25/203.23
209.60/209.58
215.95/215.93
222.30/222.28
228.65/228.60
235.00/234.95
241.35/241.30
247.70/247.65
254.05/254.00
266.75/266.70
279.45/279.40
292.15/292.10
304.85/304.77
311.20/311.12
317.55/317.47
330.25/330.17
336.60/336.52
342.95/342.87
349.30/349.22
355.65/355.57
362.00/361.92
368.35/368.27
374.70/374.62
381.05/380.97
387.40/387.32
393.75/393.67
400.10/400.02
406.45/406.40
412.80/412.75
419.15/419.10
425.50/425.45
431.85/431.80
438.20/438.15
444.55/444.50
450.90/450.85
457.25/457.20
463.60/463.55
469.95/469.90
476.30/476.25
482.65/482.60
508.05/508.00
P-7043-FC
7/11
35
Accessories
Axial Restraint Set Collars
Axial Restraint
Formsprag requires that all clutches and holdbacks be axially restrained
when mounted. Our recommended bore to shaft fits are loose to
facilitate installation and removal, therefore, axial restraint must be
provided by set collars, shoulders, restraining keys, retaining snap rings,
retainer plates, or some other axial restraint device approved by
Formsprag.
Retainer Plate
Set Collars
Snap Ring
Set Collar
Shaft Shoulder
Restraint Key
Set Collars
Model
Shaft
Length
Required
to Mount
LLH with
Two Set
Collars
120
FA
700 1027
1051 2400
700
750
800
900
1027
1051
1250
1300
1375
2000
2400
3500
5000
Required
Shaft Length
in.
mm
8.67
9.64
9.91
10.28
11.03
12.13
13.25
13.25
14.50
14.13
14.88
22.00
22.00
220.22
244.86
251.49
261.11
280.16
308.10
336.55
336.55
368.30
358.90
377.95
558.80
558.80
36
Size
Part No.
700
CL32136-1
750
CL32136-2
800
CL32136-3
900
CL32136-4
1027
CL32136-5
1051
CL32136-6
1250
CL32136-8
1300
CL32136-9
1375
CL32136-15
2000
CL32136-12
2400
CL32136-13
A
Bore
1.938 to 2.938
(49.23 to 74.63)
2.438 to 3.438
(61.93 to 87.33)
2.938 to 4.438
(74.63 to 112.73)
3.938 to 5.438
(100.03 to 138.13)
4.938 to 7.000
(125.43 to 177.80)
4.938 to 7.000
(125.43 to 177.80)
6.750 to 9.000
(171.45 to 228.60)
7.938 to 10.000
(201.64 to 254.00)
8.938 to 11.000
(227.03 to 279.40)
11.000 to 13.250
(279.40 to 336.55)
13.250 to 15.500
(336.55 to 393.70)
1.625
(41.28)
1.565
(39.70)
1.688
(42.88)
1.688
(42.88)
1.938
(49.23)
1.250
(31.75)
1.500
(38.10)
1.500
(38.10)
1.750
(44.45)
1.750
(44.45)
2.000
(50.80)
.625
(15.88)
.563
(14.30)
.688
(17.48)
.688
(17.48)
.688
(17.48)
.500
(12.70)
.500
(12.70)
.500
(12.70)
.500
(12.70)
.625
(15.88)
.625
(15.88)
.750
(19.05)
.750
(19.05)
.875
(22.23)
.875
(22.23)
1.000
(25.40)
4.000
(101.60)
4.500
(114.30)
5.500
(139.70)
6.500
(165.10)
8.000
(203.20)
8.000
(203.20)
10.000
(254.00)
11.250
(285.75)
13.000
(330.20)
15.500
(393.70)
19.563
(496.90)
3.500
(88.90)
4.000
(101.60)
5.000
(127.00)
6.000
(152.40)
7.625
(193.68)
3500
5000
G
Bore
Screw
.500-20
SC2206-N
.500-20
SC2206-N
.500-20
SC2206-N
.500-20
SC2206-N
.500-20
SC2206-N
.500-20
SC2206-N
.625-18
SC2608-N
.625-18
SC2608-N
.750-10
SC2711-N
.750-10
SC2711-N
.750-10
SC2711-N
P-7043-FC
7/11
Accessories
Axial Restraint Set Collars
Axial Restraint Keys
Introduction
Single Block
700
750
800
900
1027
1051
1250
1300
1375
2000
2400
Screw Series
6.312
(160.32)
7.500
(190.50)
7.625
(193.68)
8.062
(204.77)
8.312
(211.12)
10.625
(269.88)
11.187
(284.15)
11.187
(284.15)
12.187
(309.55)
11.625
(295.28)
11.875
(301.63)
5.062
(128.57)
6.062
(153.97)
6.062
(153.97)
6.437
(163.50)
6.687
(169.85)
9.687
(246.05)
10.312
(261.92)
10.312
(261.92)
11.062
(280.97)
10.687
(271.45)
10.937
(277.80)
6.000
(152.40)
7.062
(179.37)
7.187
(182.44)
7.625
(193.68)
7.875
(200.03)
9.968
(253.19)
10.593
(269.06)
10.593
(269.06)
11.437
(290.50)
11.062
(280.97)
11.687
(296.85)
1.250
(31.75)
1.437
(36.50)
1.562
(39.67)
1.625
(41.28)
1.625
(41.28)
.937
(23.80)
1.000
(25.40)
1.125
(28.58)
1.187
(30.15)
1.187
(30.15)
SC1700
SC1700
SC1700
SC2100
SC2100
SC2100
Screw Series
SC1000
SC1000
SC1300
SC1500
SC1500
C
A
Size
700
C
A
750
800
900
Double Block
D
B
E
1027
1051
1250
C
A
1300
1375
2000
2400
C
A
7.625
(193.68)
9.000
(228.60)
9.250
(234.95)
9.750
(247.65)
10.000
(254.00)
11.625
(295.28)
12.062
(306.37)
12.062
(306.37)
13.375
(339.73)
12.625
(320.68)
13.000
(330.20)
5.125
(130.18)
6.125
(155.58)
6.125
(155.58)
6.500
(165.10)
6.750
(171.45)
9.750
(247.65)
10.375
(263.53)
10.375
(263.53)
11.125
(282.58)
10.750
(273.05)
11.000
(279.40)
7.000
(177.80)
8.125
(206.38)
8.375
(212.73)
8.875
(225.43)
9.125
(231.78)
10.313
(261.95)
10.938
(277.83)
10.938
(277.83)
11.875
(301.63)
11.500
(292.10)
11.750
(298.45)
1.250
(31.75)
1.438
(36.53)
1.563
(39.70)
1.625
(41.28)
1.625
(41.28)
.938
(23.83)
1.000
(25.40)
1.125
(28.58)
1.188
(30.18)
1.188
(30.18)
SC1700
SC1700
SC1700
SC2100
SC2100
SC2100
SC1000
SC1000
SC1300
SC1500
SC1500
P-7043-FC
7/11
37
Accessories
Stub Shaft Adapters
For Clutch Sizes 400 through 1027 Mount Gears, Pulleys, and Similar Attachments
Stub shaft adapters are available to fit
clutches from size 400 through 1027. They
are secured to the clutch by fastening to
the tapped holes at the end face of the
outer race. The stub shaft adapters may
be used to mount gears, pulleys or similar
attachments when the item to be mounted
is too small to mount on the O.D. of the
clutch, and to mount couplings when the
customer desires to use a coupling other
than the Formsprag-Formflex clutch
coupling assembly.
Hardened bolts are supplied by
Formsprag at no additional charge with
purchased adapters.
Selection
Size
Adapter
No.
Kit
No.
400
500
600
700
750
800
900
1027
A-4
A-5
A-6
A-7
A-7.5
A-8
A-9
A-10
AC30156
AC30157
AC30158
AC30159-4
AC30161-5
AC30160-6
AC30162-4
AC30163-A
Size
400
500
600
700
750
800
900
1027
38
3.500/3.501
(88.90/88.85)
4.250/4.251
(107.95/107.90)
5.375/5.376
(136.52/136.47)
7.125/7.126
(180.97/180.92)
8.750/8.751
(222.25/222.20)
10.000/10.001
(254.00/253.95)
12.000/12.001
(304.80/304.72)
15.000/15.002
(381.00/380.92)
.751/.750
(19.07/19.05)
1.251/1.250
(31.77/31.75)
1.751/1.750
(44.47/44.45)
2.752/2.750
(69.90/69.85)
3.252/3.250
(82.60/82.55)
4.252/4.250
(108.00/107.95)
5.252/5.250
(133.40/133.35)
6.252/6.250
(158.80/158.75)
1.50
(38.10)
1.75
(44.45)
2.00
(50.80)
2.50
(63.50)
3.00
(76.20)
3.75
(95.25)
4.50
(114.30)
5.50
(139.70)
5.09
(129.36)
6.19
(157.15)
6.75
(171.45)
8.44
(214.30)
10.50
(266.70)
11.13
(282.57)
12.25
(311.15)
13.56
(344.42)
F
Keyseat
L
M
H
J
G
K
Weight
lb.
(kg)
3.88
(98.42)
4.63
(117.47)
5.75
(146.05)
7.63
(193.67)
9.50
(241.30)
10.75
(273.05)
12.75
(323.85)
15.75
(400.05)
.250 x .13
(6.35 x 3.18)
.312 x .16
(7.92 x 3.96)
.375 x .19
(9.52 x 4.75)
.625 x .31
(15.87 x 7.92)
.750 x .38
(19.05 x 9.52)
1.000 x .50
(25.40 x 12.70)
1.250 x .63
(31.75 x 15.87)
1.250 x .63
(31.75 x 15.87)
1.347/1.351
(34.21/34.31)
1.579/1.584
(40.11/40.23)
1.835/1.840
(46.61/46.99)
2.335/2.340
(59.31/59.44)
2.804/2.809
(71.22/71.35)
3.566/3.571
(90.57/90.70)
4.316/4.321
(109.63/109.75)
5.140/5.145
(130.56/130.68)
.033/.043
(.84/1.09)
.045/.055
(1.14/1.40)
.055/.065
(1.40/1.65)
.103/.113
(2.62/2.87)
.103/.113
(2.62/2.87)
.120/.130
(3.05/3.30)
.139/.149
(3.53/3.78)
.094/.104
(2.34/2.64)
0.250
(6.35)
0.250
(6.35)
0.250
(6.35)
0.250
(6.35)
0.375
(9.53)
0.320
(8.13)
0.375
(9.53)
0.375
(9.53)
0.188
(4.76)
0.250
(6.35)
0.250
(6.35)
0.250
(6.35)
0.250
(6.35)
0.375
(9.53)
0.313
(7.94)
0.310
(7.87)
0.438
(11.11)
0.500
(12.70)
0.500
(12.70)
0.500
(12.70)
0.625
(15.88)
0.750
(19.05)
0.870
(22.10)
0.875
(22.23)
1.875
(47.63)
2.625
(66.68)
3.500
(88.90)
5.000
(127.00)
5.500
(139.70)
7.500
(190.50)
7.750
(196.85)
10.000
(254.00)
0.563
(14.29)
0.625
(15.88)
0.625
(15.88)
0.625
(15.88)
1.000
(25.40)
1.500
(38.10)
1.250
(31.75)
1.250
(31.75)
1.6
(.73)
3.2
(1.45)
5.8
(2.63)
12.6
(5.72)
23.8
(10.79)
40.5
(18.37)
62.8
(28.49)
103.4
(46.90)
P-7043-FC
7/11
Accessories
FSO, FHB OSHA Cover Kits
F
FSO
C
B
FhB
FSO OSHA cover kits are designed for shaft end mounted FSO or
FHB clutches and available from Formsprag from size 400 through
1027. These cover kits provide not only the stationary cover
enclosure required by OSHA, but provide additional protection for
the clutch from abrasive environments as well.
The OSHA cover kit includes the cover and required fasteners.
Note: OSHA requires that a stationary guard must enclose clutches
with rotating projecting parts and operating seven (7) feet or less
above the floor.
B
Kit
No.
400
AC33594
500
AC33595
550
AC33713-1
600
AC33596
650
AC33714-1
700
AC33597
750
AC33600
800
AC33598
900
AC33599
1027
AC33601
2.06
(58.32)
2.75
(69.85)
2.25
(57.1)
3.88
(98.55)
3.25
(82.5)
5.25
(133.35)
5.88
(149)
7.50
(190.5)
8.56
(217.4)
10.23
(259.84)
1.50
(38.1)
1.50
(38.1)
1.50
(38.1)
1.50
(38.1)
1.50
(38.1)
1.50
(38.1)
2.00
(50.8)
2.00
(50.8)
2.00
(50.8)
3.00
(76.2)
0.75
(19.05)
0.75
(19.05)
0.75
(19.05)
0.75
(19.05)
1.00
(25.4)
0.75
(19.05)
1.00
(25.4)
1.00
(25.4)
1.00
(25.4)
1.50
(38.1)
2.88
(73.15)
3.63
(92.20)
4.25
(107.9)
4.75
(120.65)
5.75
(146)
6.25
(158.75)
7.00
(177.80)
8.94
(277.08)
9.75
(247.65)
11.75
(298.45)
3.38
(85.85)
4.13
(104.90)
4.75
(120.6)
5.25
(133.35)
6.50
(165.1)
7.00
(177.80)
8.00
(203.20)
9.88
(250.95)
11.00
(279.40)
13.50
(342.90)
D*
No. of Holes
Dia.
F
4 @ 90
4 @ 90
6 @ 60
6 @ 60
8 @ 45
4 @ 90
4 @ 90
4 @ 90
6 @ 60
4 @ 90
F
dia.
0.34
(8.64)
0.34
(8.64)
0.34
(8.64)
0.34
(8.64)
0.40
(10.2)
0.44
(11.18)
0.56
(14.22)
0.56
(14.22)
0.69
(17.53)
0.75
(19.05)
Kit
No.
10
CL70139
20
CL70140
60
CL70141
2.8
(69.9)
3.9
(98.6)
5.9
(149.4)
1.5
(38.1)
1.5
(38.1)
2.0
(50.8)
4.8
(120.7)
5.3
(133.4)
8.0
(203.2)
6 @ 60
6 @ 60
4 @ 90
4.3
(109.2)
4.8
(120.7)
7.0
(177.8)
* These covers can be used on other Formsprag clutches so there may be additional mounting holes, not
required for the FHB Backstops.
P-7043-FC
7/11
39
Accessories
FSO Torque Arm
E
F
R
H
J
B
A
Selection
FSO Torque Arms are used to help facilitate the installation of the
clutch when used as a backstop. The FSO Torque Arms are
available to fit clutches from size 300 through 1027. These arms
are designed to work with Clutch Models FSO, HPI, and HSB.
The torque arm must be secured to the clutch and must not be
rigidly fastened at the reaction point. Rotation of the clutch must
be restricted at the reaction point by either a pin or angle iron.
Torque arm reaction point clearance is required on all sides of the
arm to prevent binding, which could cause uneven loading of the
clutch bearing, resulting in reduced clutch life.
Size
300
400
500
550
600
650
700
750
800
900
1027
40
Size
Kit
No.
300
400
500
550
600
650
700
750
800
900
1027
TA300
TA400
TA500
TA550
TA600
TA650
TA700
TA750
TA800
TA900
TA1027
No. of
Bolts
9.63
(244.6)
9.63
(244.6)
13.00
(330.2)
10.13
(257.3)
16.00
(406.4)
13.63
(346)
21.00
(533.4)
22.31
(566.6)
26.41
(670.8)
31.72
(805.6)
33.50
(850.9)
7.13
(181.1)
7.13
(181.1)
9.63
(244.6)
7
(177.8)
11.88
(301.7)
9.5
(241)
15.75
(400)
15.25
(387.4)
18.63
(473.2)
22.88
(581.1)
23.00
(584.2)
2.62
(66.5)
2.87
(72.8)
3.62
(91.9)
4.25
(107.9)
4.75
(120.6)
5.75
(146)
6.25
(158.7)
7.00
(177.8)
8.94
(227)
9.75
(247.6)
11.75
(298.5)
1.50
(38.1)
1.75
(44.4)
2.13
(54.1)
2.5
(63.5)
2.68
(68)
3.25
(82.5)
3.56
(90.4)
4.38
(111.2)
5.00
(127)
6.00
(152.4)
7.50
(190.5)
0.38
(9.6)
0.38
(9.6)
0.38
(9.6)
0.38
(9.6)
0.38
(9.6)
0.38
(9.6)
0.50
(12.7)
0.50
(12.7)
0.50
(12.7)
0.88
(22.3)
0.88
(22.3)
1.50
(38.1)
1.50
(38.1)
2.25
(57.1)
1.37
(34.9)
2.50
(36.5)
1.75
(44.4)
3.00
(76.2)
2.91
(73.9)
3.56
(90.4)
3.38
(85.9)
3.38
(85.9)
1.50
(38.1)
1.50
(38.1)
2.25
(57.1)
2.25
(57.1)
2.50
(36.5)
3.0
(76.2)
3.00
(76.2)
4.38
(111.2)
4.75
(120.7)
4.75
(120.7)
5.25
(133.3)
0.75
(19)
0.75
(19)
1.00
(25.4)
0.78
(19.8)
1.00
(25.4)
0.78
(19.8)
1.25
(31.8)
1.25
(31.8)
1.25
(31.8)
1.50
(38.1)
1.75
(44.5)
1.25
(31.8)
1.25
(31.8)
1.80
(45.7)
2.43
(61.7)
2.81
(71.1)
3.4
(87.3)
4.25
(107.9)
5.50
(139.7)
6.75
(171.5)
8.50
(215.9)
10.50
(266.7)
P-7043-FC
4
4
4
12
6
16
8
8
8
10
10
7/11
Formsprag
Heidelberg
AS
ASNU
AN
ANG/ANR
AG
Munich
Heidelberg
NSS
CAB
RS/BI, RBI
NFS
CA
NF
NFR
GFR
AL(P)
AGP
AL..G
Munich
Heidelberg
ETK
ETKG
CLA
CLAP
F
CR
GFRN
EOC
CSK
CSK..P
RIW, RIZ
RIWN, RINZ
RS/BF
KK
ALB..M
RS/RW
CSK..RS
ALB..M
UGF/UGR
CLV(P)
RAZ, RANZ
AV..04
RS/BW
AV
AK
AA
AR
ALZ
AVZ
ASK
AE
KI
GFK
Morse
Renald
Marland
FS-02
SA-02
FS-04
SA-04
FS-05
SA-05
FSR-3
PB-3A
SB-3
FSR-5
PB-5A
SB-5
FSR-6
PB-6A
SB-6
FSR-8
PB-8A
SB-8
FSR-10
PB-10A
SB-10
FSR-12
PB-12A
SB-12
FSR-14
PB-14A
SB-14
FSR-16
PB-16A
SB-16
FSO-300
MG-300A
FSO-400
MG-400A
*SO-400
RMS-14
FSO-500
MG-500A
*SO-500
RMS-21
FSO-550
RMS-26
FSO-600
MG-600A
*SO-600
RMS-32
FSO-650
RMS-40
FSO-700
MG-700A
*SO-700
RMS-47
FS-750
MG-750A
*SO-750
RMS-55
FS-800
MG-800A
*SO-800
RMS-72
FS-900
MG-900A
*SO-900
FS-1027
MG-1000A
*SO-1000
HPI-300
MI-300A
HPI-400
MI-400A
SX-400
RMS-14
HPI-500
MI-500A
SX-500
RMS-21
RMS-26
HPI-600
MI-600A
SX-600
RMS-32
RMS-40
HPI-700
MI-700A
SX-700
RMS-47
HPI-750
MI-750A
SX-750
RMS-55
HPI-800
MI-800A
SX-800
RMS-72
HPI-900
MI-900A
SX-900
HPI-1027
MI-1000A
SX-1000
FS-100
HT-10
FS-200
HT-20
FS-300
HT-30
FSO-300L
MO-300A
FSO-400L
MO-400A
FSO-500L
MO-500A
FSO-600L
MO-600A
FSO-700L
MO-700A
FSO-750L
MO-750A
FSO-800L
MO-800A
FSO-900L
MO-900A
FSO-1027L
MO-1000A
P-7043-FC
7/11
41
Engineering Data
Bore Sizes and Shaft Tolerances
English (inches)
FS
FSR
Nominal
Bore
Bore
Diameter
Shaft
Diameter
.250
.375
.500
.625
.375
.500
.625
.687
.750
.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
2.187
.250/.252
.375/.377
.500/.502
.625/.626
.375/.376
.500/.501
.625/.626
.687/.688
.750/.751
.875/.876
1.000/1.001
1.125/1.126
1.250/1.251
1.375/1.376
1.500/1.501
1.625/1.626
1.750/1.751
1.875/1.876
2.000/2.001
2.187/2.188
.250/.249
.3745/.374
.4995/.499
.6245/.6240
.3745/.374
.4995/.499
.6245/.624
.6865/.6860
.7495/.749
.8745/.874
.9995/.999
1.1245/1.1235
1.2495/1.2485
1.3745/1.3735
1.4995/1.4985
1.6245/1.6235
1.7495/1.7485
1.8745/1.8735
1.9995/1.9985
2.1865/2.1855
2, 6
2
2
Nominal
Bore
Bore
Diameter
Shaft
Diameter
Nominal
Bore
Bore
Diameter
Shaft
Diameter
.500
.625
.750
.875
1.000
1.125
1.250
1.312
1.375
1.500
1.625
1.750
1.937
2.000
2.125
2.250
2.375
2.437
2.437
2.500
2.625
2.750
2.937
3.000
3.250
3.437
3.500
3.750
3.937
3.937
4.000
4.000
4.250
4.250
4.437
4.437
4.500
4.750
4.937
4.937
5.000
5.000
5.250
5.437
5.437
5.500
5.750
5.937
5.937
6.000
6.250
6.437
6.437
6.500
6.750
6.937
.499/.500
.624/.625
.749/.750
.874/.875
0.999/1.000
1.124/1.125
1.249/1.250
1.312/1.313
1.374/1.375
1.499/1.500
1.624/1.625
1.749/1.750
1.9365/1.9375
1.999/2.000
2.124/2.125
2.2485/2.2500
2.375/2.376
2.4360/2.4375
2.4365/2.4375
2.4985/2.5000
2.624/2.625
2.7485/2.7500
2.9360/2.9375
2.9985/3.0000
3.2485/3.2500
3.4360/3.4375
3.4985/3.5000
3.7485/3.7500
3.9360/3.9375
3.9355/3.9370
3.9985/4.0000
3.998/4.000
4.248/4.250
4.2485/4.2500
4.4355/4.4375
4.4360/4.4375
4.498/4.500
4.748/4.750
4.9355/4.9375
4.9360/4.9375
4.998/5.000
5.002/5.004
5.248/5.250
5.4355/5.4375
5.435/5.437
5.498/5.500
5.748/5.750
5.9355/5.9375
5.9360/5.9375
5.998/6.000
6.248/6.250
6.4355/6.4375
6.436/6.438
6.498/6.500
6.748/6.750
6.9355/6.9375
.499/.498
.624/.623
.749/.748
.874/.873
.999/.998
1.124/1.123
1.249/1.248
1.311/1.310
1.374/1.373
1.499/1.498
1.624/1.623
1.749/1.748
1.9365/1.9355
1.999/1.998
2.124/2.123
2.2485/2.2475
2.375/2.374
2.4360/2.4350
2.4365/2.4355
2.4985/2.4975
2.624/2.623
2.7485/2.7475
2.9360/2.9350
2.9985/2.9975
3.2485/3.2475
3.4360/3.4350
3.4985/3.4975
3.7485/3.7475
3.9360/3.9350
3.9355/3.9345
3.9985/3.9975
3.998/3.997
4.248/4.247
4.2485/4.2470
4.4355/4.4345
4.4360/4.4350
4.498/4.497
4.748/4.747
4.9355/4.9345
4.9360/4.9345
4.998/4.997
5.001/5.000
5.248/5.247
5.4355/5.4345
5.435/5.434
5.498/5.497
5.748/5.747
5.9355/5.9345
5.9360/5.9350
5.998/5.997
6.248/6.247
6.4355/6.4345
6.436/6.435
6.498/6.497
6.748/6.747
6.9355/6.9345
7.000
7.500
7.750
8.000
8.250
8.500
8.750
9.000
9.250
9.500
9.750
10.000
10.500
11.000
11.500
12.000
12.250
12.500
13.000
13.250
13.500
13.750
14.000
14.250
14.500
14.750
15.000
15.250
15.500
15.750
16.000
16.250
16.500
16.750
17.000
17.250
17.500
17.750
18.000
18.250
18.500
18.750
19.000
20.000
7.000/6.998
7.504/7.506
7.754/7.756
8.004/8.006
8.254/8.256
8.504/8.506
8.754/8.756
9.004/9.006
9.254/9.256
9.504/9.506
9.754/9.756
10.004/10.006
10.504/10.506
11.004/11.006
11.504/11.506
12.004/12.006
12.254/12.256
12.504/12.506
13.004/13.006
13.254/13.256
13.504/13.506
13.754/13.756
14.004/14.006
14.254/14.256
14.504/14.506
14.754/14.756
15.004/15.006
15.254/15.256
15.504/15.506
15.754/15.756
16.004/16.007
16.254/16.257
16.504/16.507
16.754/16.757
17.004/17.007
17.254/17.257
17.504/17.507
17.754/17.757
18.004/18.007
18.254/18.257
18.504/18.507
18.754/18.757
19.004/19.007
20.004/20.007
6.997/6.998
7.503/7.502
7.753/7.752
8.003/8.002
8.253/8.252
8.503/8.502
8.753/8.752
9.003/9.002
9.253/9.252
9.503/9.502
9.753/9.752
10.003/10.002
10.503/10.502
11.003/11.002
11.503/11.502
12.003/12.001
12.253/12.251
12.503/12.501
13.003/13.001
13.253/13.251
13.503/13.501
13.753/13.751
14.003/14.001
14.253/14.251
14.503/14.501
14.753/14.751
15.003/15.001
15.253/15.251
15.503/15.501
15.753/15.751
16.003/16.001
16.253/16.251
16.503/16.501
16.753/16.751
17.003/17.001
17.253/17.251
17.503/17.501
17.753/17.751
18.003/18.001
18.253/18.251
18.503/18.501
18.753/18.751
19.003/19.001
20.003/20.001
42
P-7043-FC
7/11
Engineering Data
Bore Sizes and Shaft Tolerances
Metric (millimeters)
Bore and shaft tolerances listed below will
give the recommended fit for each size
clutch. If a press fit is necessary, never
exceed .001" (.025mm) interference fit.
For all bore and shaft sizes not listed
below use same tolerances and fits as
next larger size.
For Metric bores the recommended bore
tolerances are H7.
FS
FSR
Nominal
Bore
Bore
Diameter
Shaft
Diameter
6.35
9.525
12.70
15.875
9.525
12.70
15.875
17.450
19.05
22.225
25.400
28.575
31.75
34.925
38.1
41.275
44.45
47.625
50.8
55.550
6.35/6.401
9.525/9.576
12.70/12.751
15.875/15.900
9.525/9.550
12.70/12.725
15.875/15.900
17.450/17.475
19.05/19.075
22.225/22.250
25.400/25.425
28.575/28.600
31.75/31.775
34.925/34.950
38.1/38.125
41.275/41.300
44.45/44.475
47.625/47.650
50.8/50.825
55.550/55.575
6.35/6.325
9.512/9.500
12.687/12.675
15.862/15.850
9.512/9.500
12.687/12.675
15.862/15.850
17.437/17.424
19.037/19.025
22.212/22.200
25.387/25.375
28.562/28.537
31.737/31.712
34.912/34.887
38.087/38.062
41.262/41.237
44.437/44.412
47.612/47.587
50.787/50.762
55.537/55.512
2, 6
2
2
4
3
Nominal
Bore
Bore
Diameter
Shaft
Diameter
12.700
15.875
19.050
22.225
25.400
28.575
31.750
33.325
34.925
38.100
41.275
44.450
49.200
50.800
53.975
57.150
61.900
61.900
63.500
66.675
69.850
74.600
76.200
82.550
87.300
88.900
95.250
100.000
100.000
101.600
101.600
107.950
107.950
112.700
112.700
114.300
120.650
125.400
125.400
127.000
127.000
133.350
138.100
138.100
139.700
146.050
150.800
150.800
152.400
158.750
163.500
163.500
165.100
171.450
176.200
12.675/12.700
15.850/15.875
19.025/19.050
22.200/22.225
25.375/25.400
28.550/28.575
31.725/31.750
33.299/33.325
34.900/34.925
38.075/38.100
41.250/41.275
44.425/44.45
49.187/49.213
50.775/50.800
53.950/53.975
57.112/57.150
61.874/61.913
61.887/61.913
63.462/63.500
66.650/66.675
69.812/69.850
74.574/74.613
76.162/76.200
82.512/82.550
87.274/87.313
88.862/88.900
95.212/95.250
99.974/100.013
99.962/100.000
101.562/101.600
101.549/101.600
107.899/107.950
107.912/107.950
112.662/112.713
112.674/112.713
114.249/114.300
120.599/120.650
125.362/125.413
125.374/125.413
126.949/127.000
127.051/127.102
133.299/133.350
138.062/138.113
138.049/138.100
139.649/139.700
145.999/146.050
150.762/150.813
150.774/150.813
152.349/152.400
158.699/158.750
163.462/163.513
163.474/163.525
165.049/165.100
171.399/171.450
176.162/176.213
12.675/12.649
15.850/15.824
19.025/18.999
22.200/22.174
25.375/25.349
28.550/28.524
31.725/31.699
33.299/33.274
34.900/34.874
38.075/38.049
41.250/41.224
44.425/44.399
49.187/49.162
50.775/50.749
53.950/53.924
57.112/57.087
61.874/61.849
61.887/61.862
63.462/63.437
66.650/66.624
69.812/69.787
74.574/74.549
76.162/76.137
82.512/82.487
87.274/87.249
88.862/88.837
95.212/95.187
99.974/99.949
99.962/99.936
101.562/101.537
101.549/101.524
107.899/107.874
107.912/107.874
112.662/112.636
112.674/112.649
114.249/114.224
120.599/120.574
125.362/125.336
125.374/125.336
126.949/126.924
127.025/127.000
133.299/133.274
138.062/138.036
138.049/138.024
139.649/139.624
145.999/145.974
150.762/150.736
150.774/150.749
152.349/152.324
158.699/158.674
163.462/163.436
163.474/163.449
165.049/165.024
171.399/171.374
176.162/176.136
Nominal
Bore
177.800
190.500
196.850
203.200
209.550
215.900
222.250
228.600
234.950
241.300
247.650
254.000
266.700
279.400
292.100
304.800
311.150
317.500
330.200
336.550
342.900
349.250
355.600
361.950
368.300
374.650
381.000
387.350
393.700
400.050
406.400
412.750
419.100
425.450
431.800
438.150
444.500
450.850
457.200
463.550
469.900
476.250
482.600
508.000
Bore
Diameter
Shaft
Diameter
177.800/177.749
190.602/190.652
196.952/197.002
203.302/203.352
209.652/209.702
216.002/216.052
222.352/222.402
228.702/228.752
235.052/235.102
241.402/241.452
247.752/247.802
254.102/254.152
266.802/266.852
279.502/279.552
292.202/292.252
304.902/304.952
311.252/311.302
317.602/317.652
330.302/330.352
336.652/336.702
343.002/343.052
349.352/349.402
355.702/355.752
362.052/362.102
393.802/368.452
374.752/374.802
381.102/381.152
387.452/387.502
393.802/393.852
400.152/400.202
406.502/406.578
412.852/412.928
419.202/419.278
425.552/425.628
431.902/431.978
438.252/438.328
444.602/444.678
450.952/451.028
457.302/457.378
463.652/463.728
470.002/470.078
476.352/476.428
482.702/482.778
508.102/508.178
177.724/177.749
190.576/190.551
196.926/196.901
203.276/203.251
209.626/209.601
215.976/215.951
222.326/222.301
228.676/228.651
235.026/235.001
241.376/241.351
247.726/247.701
254.076/254.051
266.776/266.751
279.476/279.451
292.176/292.151
304.876/304.825
311.226/311.175
317.576/317.525
330.276/330.225
336.626/336.575
342.976/342.925
349.326/349.275
355.676/355.625
362.026/361.975
368.376/368.325
374.726/374.675
381.076/381.025
387.426/387.375
393.776/393.725
400.126/400.075
406.476/406.425
412.826/412.775
419.176/419.125
425.526/425.475
431.876/431.825
438.226/438.175
444.576/444.525
450.926/450.875
457.276/457.225
463.626/463.575
469.976/469.925
476.326/476.275
482.676/482.625
508.076/508.025
P-7043-FC
7/11
43
Engineering Data
Mounting Requirements
t1
Mounting Examples
Listed below are a number of clutch
models that are used in backstopping
applications. In each case the clutch must
be axially restrained on the shaft and the
torque arm must be restrained from
rotating, but free to float in the axial and
radial planes to avoid pre-loading the
internal bearings of the clutch.
44
llh
FSO
FhB
hSB
P-7043-FC
7/11
Engineering Data
Mounting Requirements
Metric Keyseat Dimensions
Bore size (mm)
6
8.1
10.1
12.1
17.1
22.1
30.1
38.1
44.1
50.1
58.1
65.1
75.1
85.1
95.1
110.1
130.1
b (width)
8.0
10.0
12.0
17.0
22.0
30.0
38.0
44.0
50.0
58.0
65.0
75.0
85.0
95.0
110.0
130.0
150.0
2
3
4
5
6
8
10
12
14
16
18
20
22
25
28
32
36
0,020
0,020
0,024
0,024
0,024
0,029
0,029
0,035
0,035
0,035
0,035
0,042
0,042
0,042
0,042
0,050
0,050
2
3
4
5
6
7
8
8
9
10
11
12
14
14
16
18
20
1,2
1,8
2,5
3
3,5
4
5
5
5,5
6
7
7,5
9
9
10
11
12
+ 0,1
+ 0,1
+ 0,1
+ 0,1
+ 0,1
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,3
+ 0,3
1
1,4
1,8
2,3
2,8
3,3
3,3
3,3
3,8
4,3
4,4
4,9
5,4
5,4
6,4
7,4
8,4
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
b (width)
5
6
8
10
12
14
16
18
20
22
25
28
32
36
0,024
0,024
0,029
0,029
0,035
0,035
0,035
0,035
0,042
0,042
0,042
0,042
0,050
0,050
3
4
5
6
6
6
7
7
8
9
9
10
11
12
1,9
2,5
3,1
3,7
3,9
4
4,7
4,8
5,4
6
6,2
6,9
7,6
8,3
+ 0,1
+ 0,1
+ 0,1
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
+ 0,2
1,2
1,6
2
2,4
2,2
2,1
2,4
2,3
2,7
3,1
2,9
3,2
3,5
3,8
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,3
+ 0,4
+ 0,4
+ 0,4
+ 0,4
+ 0,4
P-7043-FC
7/11
Deviation
1
incl.
3
h5
upper
lower
0
-.004
0
- .005
0
-.006
0
- .008
0
- .009
0
- .011
0
- .013
0
- .015
0
- .018
0
- .020
h6
upper
lower
0
-.006
0
- .008
0
-.009
0
- .011
0
- .012
0
- .016
0
- .019
0
- .022
0
- .025
0
- .029
h7
upper
lower
0
-.007
0
- .012
0
-.015
0
- .018
0
- .021
0
- .025
0
- .030
0
- .035
0
- .040
0
- .045
j6
upper
lower
+.004
-.002
+ .006
- .002
+.007
-.002
+ .008
- .003
+ .009
- .004
+ .011
- .005
+ .012
- .007
+ .013
- .009
+ .014
- .011
+ .016
- .013
k6
upper
lower
-.006
0
+ .009
+ .001
+.010
+.001
+ .012
+ .001
+ .015
+ .002
+ .018
+ .002
+ .021
+ .002
+ .025
+ .003
+ .028
+ .003
+ .033
+ .004
n6
upper
lower
+.010
+.004
+ .016
+ .008
+.019
+.010
+ .023
+ .012
+ .028
+ .015
+ .033
+ .017
+ .039
+ .020
+ .045
+ .023
+ .052
+ .027
+ .060
+ .031
p5
upper
lower
+.010
+.006
+ .017
+ .012
+.021
+.015
+ .026
+ .018
+ .031
+ .022
+ .037
+ .026
+ .045
+ .032
+ .052
+ .037
+ .061
+ .043
+ .070
+ .050
p6
upper
lower
+.012
+.008
+ .020
+ .012
+.024
+.015
+ .029
+ .018
+ .035
+ .022
+ .042
+ .026
+ .051
+ .032
+ .059
+ .037
+ .068
+ .043
+ .079
+ .050
p7
upper
lower
+.018
+.008
+ .024
+ .012
+.030
+.015
+ .036
+ .018
+ .043
+ .022
+ .051
+ .026
+ .062
+ .032
+ .072
+ .037
+ .083
+ .043
+ .096
+ .050
r6
upper
lower
+.016
+.010
+ .023
+ .015
+.028
+.019
+ .034
+ .023
+ .041
+ .028
+ .050
+ .034
Tolerance Dimension in mm
over over
3
6
incl. incl.
6
10
over
10
incl.
18
over
18
incl.
30
over
30
40
incl. incl.
40
50
ISO tolerance
limits for
holes/bores
Tolerance zone
ISO tolerance
limits for shafts
Tolerance zone
Note: . For key assemblies on outer race (models GFRN, ALP, RIZN) the outer member bore should be to H7 tolerance.
over
3
incl.
6
over
6
incl.
10
over
10
incl.
18
over
18
incl.
30
over
30
40
incl. incl.
40
50
over
50
65
incl. incl.
65
80
+.060
+.041
80
incl.
100
+.062
+.043
over
100
incl.
120
+.073
+.051
+.076
+.054
120
incl.
140
+.088
+.063
140
incl.
160
+.090
+.065
160
incl.
180
+.093
+.068
180
incl.
200
+.106
+.077
200 225
incl. incl.
225 250
+.109
+.080
+.113
+.084
Tolerance Dimension in mm
over
50
65
incl. incl
65
80
over
80
100
.incl .incl.
100 120
120
incl.
140
over
140
incl.
160
160
incl.
180
180
incl.
200
over
200
incl.
225
225
incl.
250
over
250 280
incl. incl.
280 315
H6
+ .016
0
+ .019
0
+ .022
0
+ .025
0
+ .029
0
+ .032
0
H7
+ .025
0
+ .030
0
+ .035
0
+ .040
0
+ .046
0
+ .052
0
H11
+ .160
0
+ .190
0
+ .220
0
+ .250
0
+ .290
0
+ .320
0
K6
+ .003
- .013
+ .004
- .015
+ .004
- .018
+ .004
- .021
+ .005
- .024
+ .005
- .027
N6
upper - .005
lower - .013
- .007
- .016
- .009
- .020
- .011
- .024
- .012
- .028
- .014
- .033
- .016
- .038
- .020
- .045
- .022
- .051
- .025
- .057
P6
upper - .009
lower - .017
- .012
- .021
- .015
- .026
- .016
- .031
- .021
- .037
- .026
- .045
- .030
- .052
- .036
- .061
- .041
- .070
- .047
- .079
R6
upper - .012
lower - .020
- .015
- .025
- .020
- .031
-.024
- .037
- .029
- .045
- .035
- .054
-.037
-.056
-.044
-.066
-.047
-.069
-.056
-.081
-.058
-.083
-.061
-.086
-.068
-.097
- .071
- .100
- .075
- .104
-.085
-.117
-.089
-.121
R7
upper - .011
lower - .023
- .013
- .026
- .016
- .034
- .020
- .041
- .025
- .050
- .030
- .060
-.032
-.062
-.038
-.073
-.041
-.076
-.048
-.088
-.050
-.090
-.053
-.093
- .060
- .106
-.063
- .109
- .067
- .113
- .074
- .126
- .078
- .130
45
Engineering Data
Bearing Loads
Formsprag ball bearing clutches are able
to carry both radial and thrust loads. Often
it is necessary to check the radial loading
of the bearings for an application where
the clutch is subjected to radial loads
imposed by drive chains, gears, sprockets
or V- belts. The radial loads imposed by
high tension, multi-V belts are particularly
high.
The load that can be applied to a ball
bearing clutch is dependent upon the
bearings used in the clutch and the
recommended bearing load rating as
specified by the bearing manufacturer.
Table 1 gives the Maximum Permissible
Load (lbs.) for radial and thrust conditions
for Formsprag ball bearing clutches sizes
300 through 1027. These loads are based
upon a calculated L-10 bearing life of
10,000 hours (50,000 hrs. avg. bearing
life). Higher loads are possible at lower
speeds.
Condition #1
Load (A)
Condition #1 has force or Load (A) in center of clutch between the two ball bearings.
(See Table 1.)
Condition #2
Load (B)
Condition #2 has force or Load (B) exerted on clutch bearings at end of clutch. Distance D is
the distance from the centerline of the ball bearing nearest the load to end of clutch.
(See Table 1)
Condition #3
where: (L-10)
X0
A
N
N0
46
Condition #3 has force or load applied d distance from face of the clutch. (To be
determined by individual application.) To calculate the Maximum Permissible Load (C) a
distance d from the clutch face, use the following equation:
Load (C) =
(A)(L)
2 (d + D + L)
P-7043-FC
7/11
Engineering Data
Bearing Loads
Table 1
Maximum Permissible Load
Cond.
Cond.
Clutch
#1 (A)
#2 (B)
D
No.
lb.
lb.
in.
L
in.
Thrust
Cap. @
Max. O/R
Speed lb.*
Max
O/R
Speed
RPM
FSO-300
413
150
.516
1.381
413
3,600
FSO-400
480
160
.675
1.376
467
3,600
FSO-500
816
297
.745
1.990
820
3,000
FSO-600
879
304
.836
1.950
1,039
2,400
FSO-700
2,559
982
.925
3.060
2,810
2,000
FSO-750
1,656
612
1.247
3.550
2,158
1,800
FSO-800
2,412
891
1.251
3.542
3,237
1,500
FSO-900
3,183
1,191
1.257
3.740
4,046
1,350
FSO-1027
1,013
353
1.446
3.355
2,750
1,100
* Always contact Formsprag Engineering for approval when applying axial loads to
the clutch.
( )
= A
X0
( NN ) x
10,000
= 2,040
X0
) x (1,800
600 )
X03 = 2,0403 x
X0 =
X0 =
2,0403
10,000
1,800 x 10,000
600
10,000
x 3 x 1
2,942 lbs
P-7043-FC
7/11
47
Engineering Data
Lubrication
Proper lubrication and lubricant maintenance are the most
important single maintenance factors for long, effective,
trouble-free clutch operation.
Many models are shipped from the factory prelubricated and
ready to install. Some models require lubrication to be added
prior to being put into service, and other designs rely on
lubrication integral to the application, see the model data pages
for details.
Formsprag has evaluated and approved a wide selection of oil
and grease lubricants necessary to meet a wide range of
customer application needs. If no lubricant is specified on the
Recommended lubricants
Overrunning and Backstopping Applications
Temperature Range
+20F to +150F
(7C to +65C)
Maximum permissible
ambient temperature
20F to +20F
(23C to 7C)
Ambient temperature
Grease Lubricants
Oil Lubricants
Chevron GST Oil 68
Mobil DTE Heavy Medium
Automatic Transmission
Fluid (ATF)**
Texaco Regal Oil R&O 68
Shell Turbo Oil 68
Amoco Industrial Oil 68
Exxon Teresstic Oil 68
Sunoco Sunvis 931
Mobil SHC-626
+20F to +150F
(-7C to +65C)
If below +20F (7C)
Consult Formsprag
40F to +150F
(40C to +65C)
Maximum permissible
ambient temperature
Indexing Applications
At 150 strokes per
minutes or less
10F or below
(23C)
Oil Lubricants
Mobil DTE Light Oil
Automatic Transmission
Fluid (ATF)**
Texaco Regal Oil R&O 32
Shell Turbo Oil 32
Amoco Industrial Oil 32
Exxon Teresstic Oil 32
Not Applicable
Consult Formsprag
Consult Formsprag
* This lubricant is suitable for a low temperature and low speed application.
** Any automatic transmission fluid (ATF) without friction reducing agents or high friction modifier, synthetic preferred.
CAUTION: Do not use EP additives type lubricants (extreme pressure characteristics) or those containing slippery additives, such as
molybdem disulfide graphite compounds.
48
P-7043-FC
7/11
Company name
Address
State
Name of contact
Zip
Title
Fax
Type of equipment
Environment
Temperature range
F to
Exposed location?
Type of application
n Overrunning
n Backstop
Radiation?
n Indexing
n Clutch Coupling
pound-feet, or
HP at
RPM
b. The (inner, outer) member (drives, over-runs) in the
(clockwise, counter-clockwise) direction
Power Source
n Electric motor
n Turbine
n Gasoline engine
n Diesel engine
n Air cylinder
Load Application
n Smooth
n Moderate
n Shock
b. Annually
Lubrication
n Runs in oil
n Accessible for lubricating
n Not accessible
Supply a sketch of your installation.
RPM max.
RPM max.
n Opposite directions
Completed by
Rest____________minutes
Over-run___________minutes
P-7043-FC
7/11
49
Conversion Factors
Conversion Factors
length
1 in.
1 ft.
= 25.4 mm = 0.0254 m
= 304.8 mm = 0.3048 m
1m
1m
1m
= .00004 in.
= 39.37 in.
= 3.28 ft.
= 6.4516x10-4 m2
= 9.29x10-2 m2
1 m2
1 m2
= 1550 in.2
= 10.764 ft.2
1 m3
1 m3
1l
= 61023 in.3
= 35.315 ft.3
= 0.2642 gal (US)
1 kg
1 kg
= 2.2 lb.
Area
1 in.2
1 ft.2
Volume
1 in.3
= 1.639x10-5 m3
1 ft.3
= 2.832x10-2 m3
1 gal (US) = 3.7854 l
Mass
1 lb. s2 ft.-1 =
14.6 kg
Force
1 lb.
= 445 g
Pressure
1 lb.in.-2
(pai)
= 6.895x10-3 Nmm-2
= 6.895x103 Nm-2
= 0.113 Nm
= 1.36 Nm
1 Nm
1 Nm
= 8.85 lb.in.
= 0.738 lb.ft.
= 778 lb.ft.
= 1055 J = 1.055 kJ
= 2.93x10-4 kWh
1 kJ
1 kWh
= 0.948 Btu
= 3410 Btu
= 746 W = 0.746 kW
= 1.014 CV
1 kW
1 CV
= 1.34 HP
= 0.986 HP
1 kgm2
1 kgm2
1 kgm2
1 kgm2
=
=
=
=
1 kgm-3
= 6.24x10-2 lb.ft.-3
= 5/9x(F32)
Work
1 Btu
1 Btu
1 Btu
Power
1 HP
1 HP
Moment of Inertia
1 lb.ft.2
1 lb.in.2
1 lb.ft. s2
1 lb.in. s2
=
=
=
=
0.04214 kgm2
2.93x10-4 kgm2
1.3847 kgm2
0.1129 kgm2
Mass / Volume
1 lb.ft.-3
= 16.018 kgm-3
Temperature
F
F
K
Performance Assurance
Torque
1 lb.in.
1 lb.ft.
Warranty
= (1.8xC) + 32
= 1.8x(K273) + 32
= 5/9x (F32) + 273
23.73 lb.ft.2
3417.17 lb.in.2
0.738 lb.ft. s2
8.8507 lb. in. s2
Rotating Equipment
Rotating equipment is potentially dangerous and should be
properly guarded. The user should check for all
applicable safety codes (in local area) and provide a
suitable guard. Formsprag clutches and backstops have
surfaces which wear with use over time and as a result will
need to be replaced. The decision for time of replacement
must be made by the operator of the equipment based
upon the specific application and performance of the
clutch or backstop.
Catalog Changes
The contents of this catalog are subject to change without
notice or obligation.
50
P-7043-FC
7/11
BEFORE
AFTER
The Rebuild Service Department will perform the following procedures to restore your overrunning clutches to
original specifications with a new warranty:
All internal components sprags, energized springs, retainer, bearings, seal and hardware are refurbished or
replaced to new performance standards. The inner and outer races are ground to specifications noted below so
that no wear patterns remain.
Sprag Surface is hardened to 58-62 Rc
Sprag Surface finish is 15-25 microinches
Sprag Surface taper limit is 0.0002 inch per inch
P-7043-FC
7/11
51
Notes
52
P-7043-FC
7/11
Check Out
www.AltraMining.com
The website offers the worldwide mining and aggregate marketplace convenient, 24-hour access to
the Altra brands, products and applications critical to virtually every operation in the mining process.
The website is organized by 15 mining application categories ranging from shovels and draglines to
conveyors, crushers, winders and hoists, and more.
Within these categories are the features and benefits of each Altra product solution that can be
applied to improve efficiency, productivity and safety in the mining operation. Each product contains
a web link to one of the 13 Altra brands that support the mining industry where engineers can
access detailed product specifications.
The website also contains a Mining Solutions Video, Case Studies, a Literature
Portal and information on Altras Replacement Program for clutches
and brakes from Industrial Clutch, Wichita Clutch and Twiflex
as well as its Rebuild Program for backstops from
Formsprag Clutch and Marland Clutch.
Engineered Couplings
Heavy Duty
Clutches and Brakes
Warner Electric
Ameridrives Couplings
Wichita Clutch
Australia
Electromagnetic Clutches
and Brakes
Pneumatic Clutches
and Brakes
Erie, PA - USA
1-814-480-5000
Gear Couplings
Bibby Transmissions
Dewsbury, England
+44 (0) 1924 460801
Boksburg, South Africa
+27 11 918 4270
Matrix International
Electromagnetic Clutches
and Brakes, Pressure Operated
Clutches and Brakes
Brechin, Scotland
+44 (0) 1356 602000
New Hartford, CT - USA
1-800-825-6544
Inertia Dynamics
Spring Set Brakes; Power On and
Wrap Spring Clutch/Brakes
Formsprag Clutch
Overrunning Clutches
and Holdbacks
Warren, MI - USA
1-800-348-0881 Press #1
For application assistance:
1-800-348-0881 Press #2
Marland Clutch
Roller Ramp and Sprag Type
Overrunning Clutches
and Backstops
TB Woods
Twickenham, England
+44 (0) 20 8894 1161
Industrial Clutch
Pneumatic and Oil Immersed
Clutches and Brakes
Waukesha, WI - USA
1-262-547-3357
General Purpose
Disc Couplings
China - Shanghai
Elastomeric Couplings
Chambersburg, PA - USA
1-888-829-6637 Press #5
www.warnerelectric.com.au
Gearing
Boston Gear
www.altramotion.com.cn
Charlotte, NC - USA
1-800-825-6544
For application assistance:
1-800-816-5608
China - Taiwan
Singapore
Huco Dynatork
39 Benoi Road
Singapore 627725
+65 6487 4464
+65 6487 6674 (Fax)
www.warnerelectric.com.sg
Precision Couplings
and Air Motors
Hertford, England
+44 (0) 1992 501900
Charlotte, NC - USA
1-800-825-6544
TB Woods
Chambersburg, PA - USA
1-888-829-6637 Press #5
Linear Products
Warner Linear
Engineered
Bearing Assemblies
Thailand
Belted Drives
Stieber Clutch
Linear Actuators
Overrunning Clutches
and Holdbacks
Belvidere, IL - USA
1-800-825-6544
Kilian Manufacturing
Heidelberg, Germany
+49 (0) 6221 30 47 0
Syracuse, NY - USA
1-315-432-0700
www.formsprag.com
23601 Hoover Road
Warren, MI 48089 - USA
586-758-5000
Fax: 586-758-5204
P-7043-FC 7/11
Printed in USA