LG Multi F 3828a20097w 1
LG Multi F 3828a20097w 1
LG Multi F 3828a20097w 1
com
Duct Type
AMNH096BTG0 AMNH126BTG0 AMNH186BTG0 AMNH096BPA0 AMNH126BPA0 AMNH186BHA0 AMNH246BHA0 AMNC246BHA0 AMNH306BGA0 AMNC306BGA0 AMNH366BGA0 AMNC366BGA0 AMNH09GB1A0 AMNH12GB1A0 AMNH18GB2A0 AMNH24GB2A0
Room Type
AMNH076LQL0 AMNH096LQL0 AMNH096LRL0 AMNH126LRL0 AMNH186LTL0 AMNH246LTL0 AMNH07GD4L0 AMNH09GD4L0 AMNH12GD4L0 AMNH18GD5L0 AMNH24GD5L0
4 Way CST
AMNH096TEC0 AMNH126TEC0 AMNH186TEC0 AMNH246TFC0 AMNH306TFC0 AMNH366TDC0 AMNH306TFA0 AMNC306TFC0 AMNC366TDC0 AMNH09GTEF0 AMNH12GTEF0 AMNH18GTEF0 AMNH24GTHF0
1 Way CST
AMNH096TCC0 AMNC096TCC0 AMNH126TCC0 AMNC126TCC0 AMNH09GTCC0 AMNH12GTCC0
CVT
AMNH096VEA0 AMNH126VEA0 AMNH186VBA0 AMNH246VBA0
Outdoor Unit:
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
TABLE OF CONTENTS
Model Number Nomenclature ....................................................................................................................3 Symbols Used in this Manual ...................................................................................................................5 Safety Precautions ......................................................................................................................................6 Dimensions ................................................................................................................................................12 Indoor Unit..............................................................................................................................................12 Outdoor Unit ...........................................................................................................................................21 Product Specifications ............................................................................................................................22 Installation .................................................................................................................................................34 Select the best location of indoor unit ....................................................................................................34 How to fix ...............................................................................................................................................37 Piping and Drainage of Indoor Unit ........................................................................................................45 Connection of indoor unit piping.............................................................................................................46 Remote Controller Installation ................................................................................................................69 Connecting Pipings and the cable to Outdoor unit .................................................................................71 Checking the Drainage and Pipe forming...............................................................................................74 Maximum Length of Pipe and Extra Charge of Refrigerant Charge.......................................................79 Test Running ..........................................................................................................................................85 System Layout and Piping Length..........................................................................................................88 Installation ..............................................................................................................................................89 Installation of The Main Unit...................................................................................................................90 Connection of Piping ..............................................................................................................................91 Connection of Wiring ..............................................................................................................................92 Operation ..................................................................................................................................................93 Function of control..................................................................................................................................93 Function of Indoor Unit ...........................................................................................................................98 Function of Outdoor Unit ......................................................................................................................104 Remote Control Operation ...................................................................................................................105 Control Devices and Function ...............................................................................................................114 Simple Central Control .........................................................................................................................114 Term of Each part and Function ...........................................................................................................114 Electrical wiring ....................................................................................................................................115 Deluxe Central Control .........................................................................................................................121 Disassembly of the parts (Indoor unit) .................................................................................................127 Indoor unit ............................................................................................................................................127 Schematic Diagram .................................................................................................................................142 Electronic Control Device .....................................................................................................................142 Wiring Diagram.....................................................................................................................................154 Components Locations.........................................................................................................................160 Troubleshooting Guide ...........................................................................................................................179 Refrigeration Cycle Diagram ................................................................................................................179 Self-diagnosis Function ........................................................................................................................186 Cycle Troubleshooting Guide................................................................................................................187 Electronic Parts Troubleshooting Guide ...............................................................................................188 General Information..............................................................................................................................193 (3-way) Valve ...........................................................................................................................................209 Exploded View .........................................................................................................................................213 Indoor Unit ...........................................................................................................................................213 Outdoor Unit ........................................................................................................................................242
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Electrical Rating
6 : 1, 220-240V, 50Hz G : 220~240V, 50/60Hz
Model Type
H : Heat Pump
Outdoor Unit
A2U W 18 6 F A 0
Serial Number Function
A : Basic
Multi Type
F : Free Joint Multi Type
Electrical Ratings
6 : 1, 220-240V, 50Hz 8 : 3, 380-415V, 50Hz
Model Type
W : DC Inverter Heat Pump
R410A TPS Inverter Multi System Outdoor Unit. And No. of Connectable Indoor Units Ex) A2U : Connectable max. 2 Indoor Units A6U : Connectable max. 6 Indoor Units
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P 1
T 2
H 4
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Indoor Units
Category Type Chasiss 2.1 (7000) AMNH 076LQL0 AMNH 07GD4L0 2.6 (9000) AMNH 096LQL0 AMNH 096LRL0 AMNH 09GD4L0 AMNN 096AP*1 AMNH 096DU*0 09GDU*0 AMNH 07GDE*0 1Way TC,TC1 TE 4Way TE1 TF TH TD High Static BH BG BT Low Static B1 B2 Built in Ceiling & Floor Convertible BP VE VB AMNH 09GDE*0 AMNH/C 096TCC0 AMNH09 GTCC0 AMNH 096TEC0 AMNH 09GTEF0 AMNH 096BTG0 AMNH 09GB1A0 AMNH 096BPA0 AMNH 096VEA0 Model Name Capacity, kW(Btu/h) 3.5 5.3 (12000) (18000) AMNH 126LRL0 AMNH 12GD4L0 AMNN 126AP*1 AMNH 126DU*0 12GDU*0 AMNH 12GDE*0 AMNH/C 126TCC0 AMNH12 GTCC0 AMNH 126TEC0 AMNH 12GTEF0 AMNH 126BTG0 AMNH 12GB1A0 AMNH 126BPA0 AMNH 126VEA0 AMNH 18GD5L0 AMNH 186D3*0 18GD3*0 AMNH 186TEC0 AMNH 18GTEF0 AMNH 186BHA0 AMNH 186BTG0 AMNH 18GB2A0 AMNH 186VBA0 AMNH 24GD5L0 AMNH 246D3*0 24GD3*0 AMNH 246TFC0 AMNH 24GTHF0 AMNH 246BHA0 AMNH 24GB2A0 AMNH 246VBA0 AMNH 186LTL0 7.0 (24000) AMNH 246LTC0 8.8 (30000) 10.6 (36000) -
Ceiling Cassette
Outdoor Units
TPS Inverter Multi Series
Heat Pump Rated Capacity Model Name A2UW146FA0/1/2 A2UW166FA0/1 Cooling kW(Btu/h) 4.1(14000) 4.7(16000) Heating kW(Btu/h) 4.7(16000) 5.3(18000) Number of Indoor Units to be Connected Max.2 Units Max.2 Units Indoor Units kW 2.1~6.2 2.1~7.0 Connectable Capacity Btu/h 7000~21000 7000~24000 Power Supply
Distributor Type
A6UW406FA0 11.7(40000) 13.5(46000) Max.6 Units 4.7~15.2 16000~52000 A7UW486FA0 14.0(48000) 16.2(55200) Max.7 Units 5.6~18.3 19200~62400 A8UW566FA0 16.4(56000) 18.9(64400) Max.8 Units 6.6~21.3 22400~72800
Notes : A2UW146FA0/1/2, A2UW166FA0/1, A2UW186FA0 and A3UW186FA0/1 are not TPS inverter system but one inverter compressor system.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications.
WARNING CAUTION
This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only.
WARNING
I Installation
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.
Do not disassemble or repair the product. There is risk of fire or electric shock.
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Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open.
Take care to ensure that power cable could not be pulled out or damaged during operation.
Moisture may condense and wet or There is risk of fire or electric damage furniture. shock.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Safety Precautions Do not plug or unplug the power supply plug during operation.
There is risk of fire or electric shock.
Do not use the product in a tightly closed space for a long time.
Oxygen deficiency could occur.
Gasolin
When flammable gas leaks, turn off the gas and open a window for ventilation before turn the product on.
Do not use the telephone or turn switches on or off. There is risk of explosion or fire
If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the power supply cable.
There is risk of electric shock or fire.
Stop operation and close the window in storm or hurricane. If possible, remove the product from the window before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Safety Precautions Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked (flooded or submerged), contact an Authorized Service Center.
There is risk of fire or electric shock.
Ventilate the product from time to time when operating it together with a stove, etc.
There is risk of fire or electric shock.
Turn the main power off when cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a long time, disconnect the power supply plug or turn off the breaker.
Take care to ensure that nobody could step on or fall onto the outdoor unit.
There is risk of product damage or failure, or unintend- This could result in personal injury and product damed operation. age.
CAUTION
I Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water To avoid vibration or water leakleakage. age.
90
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Safety Precautions Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
It may cause a problem for your neighbors.
Do not install the product where it will be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation.
I Operational
Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.)
This could harm to your health.
Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a consumer air conditioner, not a precision refrigeration system.
There is risk of damage or loss of property.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product when removing the air filter. They are very sharp!
There is risk of personal injury.
x Wa Thinner
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Safety Precautions Do not step on or put anyting on the product. (outdoor units)
There is risk of personal injury and failure of product.
Always insert the filter securely. Clean the filter every two weeks or more often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other objects through the air inlet or outlet while the product is operated.
There are sharp and moving parts that could cause personal injury.
Replace the all batteries in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries.
There is risk of fire or explosion
If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use the remote if the batteries have leaked.
The chemicals in batteries could cause burns or other health hazards.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
Dimensions
Indoor Unit
1. Split Type Indoor 2. Art Cool Type Indoor Unit
W D
Pipe Hole
Hanger Hole
Fix Hole
Installation plate
Model Dimension W H D mm mm mm
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
H H
D W W
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
4. Duct Type
BH/BG
D W D
H H
BP
BT/BT1/B1/B2
BT 9K/12K 708
BH 18K/24K 880
BG 30K/36K 1180
BP 9K/12K 580
B1 9K/12K 820
B2 18K/24K 1100
H(mm)
230
230
260
298
300
190
190
D(mm)
537
357
450
450
750
575
575
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
D
63mm 38mm
26
5m
39 m
2m
250mm
36
mm
46
8m
175mm
10
76
mm
(Installation Plate)
36 mm
(Rear Side)
VE(8K/12K)
D
Installation plate
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
30.8
1 3 2
50 194.4 42.7
390 328.4
164
155
91.6 180
1050 694.5
480
(unit : mm) Number 1 2 3 4 5 6 Name Liquid pipe connection Gas pipe connection Drain pipe connection Power supply connection Air discharge grill Air suction grill Descripition 6.35 flare 9.52 flare
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
269
570 Unit size
670 670
Unit:mm
670
570 450
570
670
CLOSE
OPEN
OPEN
CLOSE
521
40
4
30
(unit : mm) Number 1 2 3 4 5 6 Name Liquid pipe connection Gas pipe connection Drain pipe connection Power supply connection Air discharge grill Air suction grill Descripition 6.35 flare 9k: 9.52, 12k: 9.52, 18k: 12.7 flare
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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52
Dimensions
66
292 850 850
Unit:mm
850
572 744
6
70
4 1 2
117
110 90
110 90 150
3
292
66
192
30
(unit : mm) Number 1 2 3 4 5 6 Name Liquid pipe connection Gas pipe connection Drain pipe connection Power supply connection Air discharge grill Air suction grill Descripition 6.35 flare 12.7 flare-24K, 15.88 flare-30K
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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54
Dimensions
28
255 950 950
840 840
Unit:mm
950
688 840
6
70
4 1 2
117
110 90
110 90 150
3
225
28
192
30
(unit : mm) Number 1 2 3 4 5 6 Name Liquid pipe connection Gas pipe connection Drain pipe connection Power supply connection Air discharge grill Air suction grill Descripition 6.35 flare 12.7 flare-24K, 15.88 flare-30K
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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54
Dimensions
950
Unit:mm
840 678
950
55
840
785
40
1 2
30
290
110 90
140
(unit : mm) Number 1 2 3 4 5 6 Name Liquid pipe connection Gas pipe connection Drain pipe connection Power supply connection Air discharge grill Air suction grill Descripition 6.35 flare 15.88 flare
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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210.5
90
Dimensions
Outdoor Unit
D
L2
L1
30K/40K
L3
L4
L6
L5
L7
18K/24K
MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 mm mm mm mm mm mm mm mm mm mm
UL 14K, 16K
770 540 245 287 21 530 10 518 126 126
UE 14K, 18K
870 655 320 370 25 775 25 546 160 160
UE1 24K
870 800 320 370 25 775 25 546 160 160
UE2 30K
870 1060 320 360 20 1040 20 550 160 165
UH 40K
900 1165 370 460 45 1135 30 550 175 175
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Product Specifications
Indoor Unit
Indoor Unit Type Model Rated Cooling Capacity # Rated Heating Capacity # Air Circulation H/M/L Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts Front Panel Color "#" Position kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) C W AMNH076LQL0 AMNH096LQL0 Wall Mounted AMNH096LRL0 2267(2638) 9000 2520(2929) 10000 8.5(300) 18~30 / 16~30 14.4 IC-8420LG48A 4 37 0.16 0.9 / 400 Cross Flow Fan 1/3.43(87) 1200/1100/1000 1200/1100/1000 35 / 33 / 31 Thermistor 0.197(5.0) 20 2R,12C 1.4 35.4*11.2*6.1(900*285*156) 8(17.6) 1/4 (6.35) 3/8 (9.52) 20 38.4*9.2*14.6(976*233*372) 338/714 (340/720) Morning Beige AMNH126LRL0 3024(3515) 12000 3326(3867) 13200 9.0(318) 18~30 / 16~30 14.4 IC-8420LG48A 4 37 0.16 0.9 / 400 Cross Flow Fan 1/3.43(87) 1290 / 1200 / 1120 1290 / 1200 / 1120 39 / 36 / 34 Thermistor 0.197(5.0) 20 2R,12C 1.8 35.4*11.2*6.1(900*285*156) 8(17.6) 1/4 (6.35) 3/8 (9.52) 20 38.4*9.2*14.6(976*233*372) 338/714 (340/720) Morning Beige AMNH186LTL0 4536(5275) 18000 4990(5803) 19800 13(459) 18~30 / 16~30 22 AMR-023E2 4 54 0.21 2.0 / 370 Cross Flow Fan 1/3.74(95) 1140 / 1040 / 940 1140 / 1040 / 940 42 / 39 / 36 Thermistor 0.276(7.0) 20 2R,13C 2.0 42.9*12.4*6.8(1090*314*172) 12(26.5) 1/4 (6.35) 1/2 (12.7) 20 45.9*10.0*15.3(1165*255*388) 264/536 (270/540) Morning Beige AMNH246LTL0 5544(6446) 22000 6099(7091) 24200 14(494) 18~30 / 16~30 29 AMR-023E5 6 59 0.21 2.0 / 370 Cross Flow Fan 1/3.74(95) 1260 / 1140 / 1000 1260 / 1140 / 1000 46 / 43 / 39 Thermistor 0.276(7.0) 20 2R,13C 2.5 42.9*12.4*6.8(1090*314*172) 12(26.5) 1/4 (6.35) 1/2 (12.7) 20 45.9*10.0*15.3(1165*255*388) 264/536 (270/540) Morning Beige
1764(2051) 2267(2638) 7000 9000 2016(2343) 2520(2929) 8000 10000 5.5(194) 8.5(300) 18~30 / 16~30 18~30 / 16~30 8.4 8.4 IC-8415LG62A IC-8415LG62A 4 4 25 25 0.11 0.11 0.9 / 400 0.9 / 400 Cross Flow Fan Cross Flow Fan 1/3.43(87) 1/3.43(87) 1080 / 970 / 880 1170 / 1100 / 1020 1080 / 970 / 880 1170 / 1100 / 1020 35 / 32 / 29 37 / 33 / 31 Thermistor Thermistor 0.197(5.0) 0.197(5.0) 19 19 2R,10C 2R,10C 1.0 1.2 32.4*10.2*6.1(824*260*155) 32.4*10.2*6.1(824*260*155) 7(15.4) 7(15.4) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 20 20 35.4*9.2*13.4(900*233*340) 35.4*9.2*13.4(900*233*340) 354/774 (360/780) 354/774 (360/780) Morning Beige Morning Beige
Indoor Unit Type Model Rated Cooling Capacity # Rated Heating Capacity # Air Circulation H/M/L Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts Front Panel Color "#" Position kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) C W AMNH076DZ*0 1764(2051) 7000 1940(2257) 8000 5.5(194) 18~30 / 16~30 4.7 OBM-1547P2 4 27 0.12 0.9/400 Cross Flow Fan 1/3.43(87) 1330/1230/1130 1330/1230/1130 35 / 32 / 29 Thermistor 0.197(5.0) 19 2R,12C 1.0 42.9*12.4*6.8(1090*314*172) 8.1(17.9) 1/4 (6.35) 3/8(9.52) 20 38.8*8.7*14.3(985*220*363) 340/720 AMNH096DU*0
2267(2638) 2772(3224) 4536(5275) 5796(6740) 9000 12000 18000 23000 2495(2901) 3049(3546) 4990(5803) 6426(7472) 10000 13200 19800 25500 8.5(300) 9.0(318) 13(459) 14(494) 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 7.8 7.8 25.6 25.6 OBM-1547P2 OBM-1547P2 OBM-2510P2 OBM-2510P2 4 4 4 4 40 40 58 58 0.18 0.18 0.15 0.21 0.9/400 0.9/400 2.0 / 370 2.0 / 370 Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan 1/3.43(87) 1/3.43(87) 1/3.74(95) 1/3.74(95) 1320/1220/1120 1400/1300/1200 1320/1220/1120 1400/1300/1200 37 / 33 / 31 39 / 36 / 34 40/38/36 44/42/40 Thermistor Thermistor Thermistor Thermistor 0.197(5.0) 0.197(5.0) 0.276(7.0) 0.276(7.0) 19 19 20 20 2R,12C 2R,12C 2R,13C 2R,13C 1.2 1.5 2 2.5 35.4*10.7*5.3(900*272*135) 40.6*11.4*6.0(1030*290*153) 46.1*24.4*6.81 (1170*315*173) 46.1*24.4*6.81 (1170*315*173) 9.5(20.9) 9.5(20.9) 13(28.7) 13(28.7) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8(9.52) 3/8(9.52) 1/2 (12.7) 1/2 (12.7) 20 20 20 20 44.0*8.9*14.8(1117*225*377) 44.0*8.9*14.8(1117*225*377) 49.4*15.3*10.2 (1255*388*258) 49.4*15.3*10.2 (1255*388*258) 324/684 324/684 234/495 234/495 R:Mirror, M:Metal, N:Walnut, W:White, B:Blue, C:Cherry
Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Power supply Cooling capacity Heating capacity Current Fan Nominal running current Motor type Fan type Motor output x Number of unit Air flow rate (H/M/L) Capacitor Drive Row x column x FPI Body Body /V/Hz kW Btu/h kW Btu/h A AMNH07GDE*0[MC07AH*NE0] 1/ 220~240/ 50 2.05 7,000 2.34 8,000 0.10 BLDC Cross Flow Fan 4.7 X 1 7/6/4 247/212/141 Direct Drive 2R x 12C x 19 915x282x165 (36.0*11.1*6.5) 8.1(17.9) Long Life Filter 30/25/21 6.35 (1/4) 9.52 (3/8) 1.0 Thermistor R410A LEV(in Outdoor unit or BD) Multi F /F DX series 4*0.75 ART COOL Mirror AMNH09GDE*0[MC09AH*NE0] 1/ 220~240/ 50 2.64 9,000 2.93 10,000 0.15 BLDC Cross Flow Fan 7.8 X 1 8/7/5 282/247/177 Direct Drive 2R x 12C x 19 915x282x165 (36.0*11.1*6.5) 9.5(20.9) Long Life Filter 31/26/22 6.35 (1/4) 9.52 (3/8) 1.2 Fuse, Thermal Protector for Fan Motor Thermistor R410A LEV(in Outdoor unit or BD) Multi F /F DX series 4*0.75 AMNH12GDE*0[MC12AH*NE0] 1/ 220~240/ 50 3.52 12,000 3.87 13,200 0.15 BLDC Cross Flow Fan 7.8 X 1 10/8/6 353/283/212 Direct Drive 2R x 12C x 19 915x282x165 (36.0*11.1*6.5) 9.5(20.9) Long Life Filter 35/28/24 6.35 (1/4) 9.52 (3/8) 1.5 Thermistor R410A LEV(in Outdoor unit or BD) Multi F /F DX series 4*0.75
Coil Dimensions (WxHxD) Weight Air filter Sound level (H/M/L) Piping Liquid connections Gas Dehumidification rate Safety devices Temperature sensor Referigerant Referigerant control Connectable outdoor unit Power and transmission interunit cable
No.x mm2
Indoor Unit Type Model Nominal Cooling Capacity # Nominal Heating Capacity # Air Circulation H/M/L Setting temperature range(cool/heat) Fan motor Output Model Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level (Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Connection Liquid Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity With(Without) S/Parts Front Panel Color "#" Position kcal/h(W) Btu/h kcal/h(W) Btu/h CMM(CFM) C W AMNH07GD4L0 AMNH09GD4L0
1764(2051) 2267(2638) 7000 9,000 2016(2343) 2520(2929) 8000 10,000 5.5(194) 8.2(290) 18~30 / 16~30 18~30 / 16~30 20 20 SIC-37CV-FI30-3 SIC-37CV-FI30-3 Cross Flow Fan Cross Flow Fan 1/3.74(95) 1/3.74(95) 1000/870/750 1140/1000/800 1000/870/750 1140/1000/800 29 / 25 / 20 33 / 29 / 22 Thermistor Thermistor 0.197(5.0) 0.197(5.0) 20 20 2R,15C 2R,15C 0.9 1.1 33.0*10.6*6.0(840*270*153) 33.0*10.6*6.0(840*270*153) 7(15.4) 7(15.4) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 20 20 35.7*13.1*8.8(906*332*223) 35.7*13.1*8.8(906*332*223) 437/906 (432/896) 437/906 (432/896) Morning Beige Morning Beige
3024(3515) 4536(5275) 5796(6740) 12,000 18,000 23,000 3326(3867) 4990(5803) 6426(7472) 13,200 19,800 25,500 9.0(318) 13(459) 14(494) 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 20 20 20 SIC-37CV-FI30-3 SIC-37CV-FI30-3 SIC-37CV-FI30-3 Cross Flow Fan Cross Flow Fan Cross Flow Fan 1/3.74(95) 1/3.94(100) 1/3.94(100) 1250/1080/970 1200/1100/1000 1360/1260/1100 1250/1080/970 1200/1100/1000 1360/1260/1100 36 / 32 / 29 37 / 34 / 31 41 / 39 / 34 Thermistor Thermistor Thermistor 0.197(5.0) 0.276(7.0) 0.276(7.0) 20 20 20 2R,15C 2R,15C 2R,15C 1.2 2.3 3.0 33.0*10.6*6.0(840*270*153) 42.9*11.8*7.0(1090*300*180) 42.9*11.8*7.0(1090*300*180) 7(15.4) 13(28.7) 13(28.7) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 20 20 20 35.7*13.1*8.8(906*332*223) 45.9*15.2*9.7(1165*387*246) 45.9*15.2*9.7(1165*387*246) 437/906 (432/896) 270/558 (267/552) 270/558 (267/552) Morning Beige Morning Beige Morning Beige
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Nominal Cooling Capacity # Nominal Heating Capacity # Air Circulation H/M/L Setting temperature range(cool/heat) Fan motor Output Model Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level (Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Connection Liquid Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity With(Without) S/Parts Front Panel Color "#" Position kcal/h(W) Btu/h kcal/h(W) Btu/h CMM(CFM) C W AMNH07GDZ*0 AMNH09GDU*0 ARTCOOL DELUXE AMNH12GDU*0 AMNH18GD3*0 AMNH24GD3*0
1764(2051) 2267(2638) 3024(3515) 4536(5275) 5796(6740) 7000 9000 12000 18,000 23,000 2016(2343) 2520(2929) 3326(3867) 4990(5803) 6426(7472) 8000 10000 13200 19,800 25,500 5.5(194) 8.5(300) 9.0(318) 13(459) 14(494) 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 20 20 20 20 20 SIC-37CV-FI30-3 SIC-37CV-FI30-3 SIC-37CV-FI30-3 SIC-37CV-FI30-3 SIC-37CV-FI30-3 Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan 1/3.43(87) 1/3.43(87) 1/3.43(87) 1/3.74(95) 1/3.74(95) 1150/1032/940 1280/1208/1147 1345/1273/1213 1330/1254/1123 1400/1332/1188 1150/1032/940 1280/1208/1147 1345/1273/1213 1330/1254/1123 1400/1332/1188 31/29/27 33/31/29 35/31/29 39/37/35 43/41/38 Thermistor Thermistor Thermistor Thermistor Thermistor 0.197(5.0) 0.197(5.0) 0.197(5.0) 0.276(7.0) 0.276(7.0) 19 19 19 20 20 2R,12C 2R,12C 2R,12C 2R,13C 2R,13C 1.0 1.2 1.5 2.0 2.5 35.4*10.7*5.6 (900*272*143) 40.6*11.4*6.0 (1030*290*153) 40.6*11.4*6.0 (1030*290*153) 46.1*24.4*6.81(1170*315*173)" "46.1*24.4*6.81(1170*315*173) 8.1(17.9) 9.5(20.9) 9.5(20.9) 13(28.7) 13(28.7) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8(9.52) 3/8(9.52) 3/8(9.52) 1/2 (12.7) 1/2 (12.7) 20 20 20 20 20 38.8*14.3*8.7 (985*363*220) 44.0*14.8*8.9 (1117*377*225) 44.0*14.8*8.9 (1117*377*225) "49.4*15.3*10.2(1255*388*258)" "49.4*15.3*10.2(1255*388*258)" 340/720 324/684 324/684 234/495 234/495 R:Mirror,M:Metal,N:Walnut,W;White,B:Blue,C:Cherry
Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification.
Indoor Unit Type Model Rated Cooling Capacity # Rated Heating Capacity # Air Circulation H/M/L Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts Front Panel Color "#" Position kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) C W AMNH096AP*1 2267(2638) 9000 2520(2929) 10000 7.5(264) 18~30 / 16~30 24 SIC-39CV-D828-1 8 18 0.08 Turbo Fan 1/24.32(617.7) 510/350/290 510/350/290 38 / 35 /32 Thermistor 0.197(5.0) 20 2R,20C 1 22.4*22.4*5.4 (570*568*137) 11.5(25.4) 1/4 (6.35) 3/8 (9.52) 20 25.7*25.2*8.5(653*641*216) 239/539
ART COOL AMNH126AP*1 2772(3224) 12000 3049(3546) 13200 8.5(300) 18~30 / 16~30 24 SIC-39CV-D828-1 8 18 0.08 Turbo Fan 1/24.32(617.7) 560/460/360 560/460/360 43 / 40 / 33 Thermistor 0.197(5.0) 20 2R,20C 1.2 22.4*22.4*5.4 (570*568*137) 11.5(25.4) 1/4 (6.35) 3/8(9.52) 20 25.7*25.2*8.5(653*641*216) 239/539 M:Metal, B:Blue, D:Wood
Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Rated Cooling Capacity # kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) mmAq C W Ceiling Cassette - 1way AMNH096TCC0 AMNH126TCC0 AMNH126TEC0 Ceiling Cassette - 4way AMNH186TEC0 AMNH246TFC0 AMNH(C)306TFC0 AMNH(C)366TDC0 9072(10551) 36000 9979(11600) 39600 25/23/21(883/812/742) 18~30 / 16~30 52.5 IC-1630LGPJ 6 175 0.8 4/450 Turbo Fan 1/15.0(382) 550/510/470 550/510/470 40/38/36 Thermistor 0.275(7) 21 2R12C 4 33.0*33.0*11.3(840*840*288) 37.4*37.4*1.2(950*950*30) 32(70.5) 1/4 (6.35) 1/2 (12.7) 32 36.4*13.8*36.4(925*350*925) 30/64(36/72)
2267(2638) 3024(3515) 9000 12000 2520(2929) 3326(3867) Rated Heating Capacity # 10000 13200 9(317) 10(353) Air Circulation H/M/L External Static Pressure 18~30 / 16~30 18~30 / 16~30 Setting temperature range 14 14 Fan motor Output AMR-023E7 AMR-023E7 Model 4 4 No. of Poles 50 50 Input W 0.56 0.56 Running Current A 0.9/400 0.9/400 Capacitor F/Vac Cross Flow Fan Cross Flow Fan Fan Type 1/4(102) 1/4(102) No. Used / Diameter EA/inch(mm) 900 / 800 / 700 1000 / 900 / 800 Fan RPM Cooling(H/M/L) rpm 900 / 800 / 700 1000 / 900 / 800 Heating(H/M/L) rpm 35 /32 / 28 37 / 33 / 29 Noise Level(Sound Press,1m) H/M/L dBA Thermistor Thermistor Temperature controller 0.275(7) 0.275(7) Coil Tube Size (OD) inch(mm) 18 18 Fins per inch 2R11C 2R11C No. of Rows & Column 1.2 1.5 Dehumidification Rate l/h 33.8*15.3*7(860*390*190) 33.8*15.3*7(860*390*190) Dimensions (W*H*D) Indoor inch(mm) Panel inch(mm) 41.3*18.9*1.2(1050*480*30) 41.3*18.9*1.2(1050*480*30) 22(48.5) 22(48.5) Net Weight kg(lbs) 1/4 (6.35) 1/4 (6.35) Piping Liquid inch(mm) 3/8(9.52) 3/8(9.52) Connection Gas inch(mm) 32 32 Drain hose (ID ) mm 38.6*10.0*18.1 38.6*10.0*18.1(980*255*460) Packing Dimension (W*H*D) inch(mm) 263/539 263/539 Stuffing Quantity Without S/Parts 20/40ft
3024(3515) 4536(5275) 6048(7033) 7056(8206) 12000 18000 24000 28000 3326(3867) 4990(5803) 6653(7736) 7761(9027) 13200 19800 26400 30800 11(353) 13(459) 15/14/13(53/494/459) 18(636) 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18.4 22.4 40.3 45 IC-9630LGAE IC-9630LGAC OBM-350292 OBM-401592 6 6 6 6 75 90 121 146 0.35 0.75 0.53 0.67 2.5/440 2.5/440 4/440 4/440 Turbo Fan Turbo Fan Turbo Fan Turbo Fan 1/13.0(330) 1/13.0(330) 1/15.0(382) 1/15.0(382) 670 / 620 / 550 720 / 670 / 620 600/540480 660/590/530 670 / 620 / 550 720 / 670 / 620 600/540480 660/590/530 38 / 35 / 32 41 /39 / 37 43/41/39 44/41/39 Thermistor Thermistor Thermistor Thermistor 0.275(7) 0.275(7) 0.275(7) 0.275(7) 19 19 21 21 2R11C 2R11C 2R12C 2R12C 1.2 2.4 3 3.5 22.4*10.5*22.4 (570*269*570) 22.4*10.5*22.4 (570*269*570) 29.3*11.5*29.4 (744*292*744) 29.3*11.5*29.4 (744*292*744) 26.4*26.4*1.2(670*670*30) 26.4*26.4*1.2(670*670*30) 33.5*33.5*1.2(850*850*30) 33.5*33.5*1.2(850*850*30) 19(41.9) 19(41.9) 24(52.9) 24(52.9) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8(9.52) 1/2 (12.7) 1/2 (12.7) 1/2 (12.7) 32 32 32 32 25.2*13.0*25.2(640*330*640) 25.2*13.0*25.2(640*330*640) 32.6*14.4*32.6 (828*365*828) 32.6*14.4*32.6 (828*365*828) 189/378 189/378 84/168 84/168
Indoor Unit Type Model Power supply Cooling capacity Heating capacity Current Fan Nominal running current Motor type Fan type Motor output x Number of unit Air flow rate(H/M/L) Capacitor Drive Row x Column x FPI Body Decorative panel Body Decorative panel /V/Hz kW Btu/h kW Btu/h A AMNH09GTEF0[MT10AH NE1] 1/ 220~240/ 50 2.64 9000 2.93 10000 0.35 BLDC Turbo Fan 18.4 X 1 8.5/7.5/6.5 300/265/230 Direct Drive 2R x 11C x 18 570*265*570(22.4*10.5*22.4) 670*30*670(26.4*1.2 *26.4) 19(41.9) 3(6.6) Long Life Filter 33/29/24 6.35 (1/4) 9.52 (3/8) 32/25 1.1
cmm cfm F/Vac mm mm(inch) mm kg(lbs) kg(lbs) dB(A)+3 mm(inch) mm(inch) mm l/h
Air filter Sound level (H/M/L) Piping Liquid connections Gas Drain OD/ID Dehumidification rate Safety devices Temperature sensor Referigerant Referigerant control Connectable outdoor unit Power and transmission interunit cable
No.x mm2
1/ 220~240/ 50 1/ 220~240/ 50 1/ 220~240/ 50 3.52 5.28 7.03 12000 18000 24000 3.87 5.8 7.74 13200 19800 26400 0.35 0.75 0.8 BLDC BLDC BLDC Turbo Fan Turbo Fan Turbo Fan 18.4 X 1 22.4 X 1 40.3 X 1 9.5/8/6.5 12/10/9 17/15/13 336/283/230 424/353/318 600/530/459 Direct Drive Direct Drive Direct Drive 2R x 11C x 18 2R x 11C x 18 2R x 9C x 18 570*265*570(22.4*10.5*22.4) 570*265*570(22.4*10.5*22.4) 840*840*225 (33.1*33.1*8.8) 670*30*670(26.4*1.2 *26.4) 670*30*670(26.4*1.2 *26.4) 950*950*30 (37.4*37.4*1.2) 19(41.9) 19(41.9) 26(126.5) 3(6.6) 3(6.6) 5(11) Long Life Filter Long Life Filter Long Life Filter 36/34/27 41/35/30 32/29/26 6.35 (1/4) 6.35 (1/4) 6.35 (1/4) 9.52 (3/8) 12.7(1/2) 12.7(1/2) 32/25 32/25 32/25 1.2 2.4 3 Fuse, Thermal Protector for Fan Motor Thermistor Thermistor Thermistor Thermistor R410A R410A R410A R411A LEV(in Outdoor unit or BD) LEV(in Outdoor unit or BD) LEV(in Outdoor unit or BD) LEV(in Outdoor unit or BD ) Multi F /F DX series Multi F /F DX series Multi F /F DX series Multi F /F DX series 4*0.75 4*0.75 4*0.75 4*0.75
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Rated Cooling Capacity # Rated Heating Capacity # kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) mmAq C W AMNH09GTCC0 2267(2638) 9000 2520(2929) 10000 9(317) 18~30 / 16~30 14 AMR-023E7 4 50 0.56 0.9/400 Cross Flow Fan 1/4(102) 900 / 800 / 700 900 / 800 / 700 35 /32 / 28 Thermistor 0.275(7) 18 2R11C 1.2 33.8*15.3*7(860*390*190) 41.3*18.9*1.2(1050*480*30) 22(48.5) 1/4 (6.35) 3/8(9.52) 32 38.6*10.0*18.1 263/539
Ceiling Cassette - 1way AMNH12GTCC0 3024(3515) 12000 3326(3867) 13200 10(353) 18~30 / 16~30 14 AMR-023E7 4 50 0.56 0.9/400 Cross Flow Fan 1/4(102) 1000 / 900 / 800 1000 / 900 / 800 37 / 33 / 29 Thermistor 0.275(7) 18 2R11C 1.5 33.8*15.3*7(860*390*190) 41.3*18.9*1.2(1050*480*30) 22(48.5) 1/4 (6.35) 3/8(9.52) 32 38.6*10.0*18.1(980*255*460) 263/539
Air Circulation H/M/L External Static Pressure Setting temperature range Fan motor Output Model No. of Poles Input W Running Current A Capacitor F/Vac Fan Type No. Used / Diameter EA/inch(mm) Fan RPM Cooling(H/M/L) rpm Heating(H/M/L) rpm Noise Level(Sound Press,1m) H/M/L dBA Temperature controller Coil Tube Size (OD) inch(mm) Fins per inch No. of Rows & Column Dehumidification Rate l/h Dimensions (W*H*D) Indoor inch(mm) Panel inch(mm) Net Weight kg(lbs) Piping Liquid inch(mm) Connection Gas inch(mm) Drain hose (ID ) mm Packing Dimension (W*H*D) inch(mm) Stuffing Quantity Without S/Parts 20/40ft
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Nominal Cooling Capacity# Nominal Heating Capacity# Air Circulation H/M/L Setting temperature range(cool/heat) Output Fan motor Model No. of Poles Input Running Current Capacitor Type Fan No. Used / Diameter Noise Level H/M/L (Sound Press,1.5m) Temperature controller Tube Size (OD) Coil Fins per inch No. of Rows & Column Dehumidification Rate Indoor Unit Dimensions (W*H*D) Decorative Panel Body Net Weight Panel Liquid Piping Connection Gas Drain hose (ID ) Packing Dimension Indoor Unit (W*H*D) Decorative Panel Stuffing Quantity With(Without) S/Parts kcal/h(W) Btu/h kcal/h(W) Btu/h CMM(CFM) C W Ceiling Cassette - 4way AMNH096TEC0 2267(2638) 9000 2520(2929) 10000 9.5/8/7(336/283/247) 18~30 / 16~30 18.4 IC-9630LGAE 6 75 0.35 2.5/440 Turbo Fan 1/13.0(330) 38 / 35 / 32 Thermistor 0.275(7) 19 2R11C 1.2 22.4*10.5*22.4 (570*269*570) 26.4*1.2*26.4 (670*30*670) 19(41.9) 3(6.6) 1/4 (6.35) 3/8 (9.52) 1.26(32) "25.2*13.0*25.2 (640*330*640) "29.5*3.1*29.5 (750*80*750) 189/378(189/378)
l/h inch(mm) inch(mm) kg(lbs) kg(lbs) inch(mm) inch(mm) inch(mm) inch(mm) inch(mm) 20/40ft
Notes : 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27C(80.6F) DB /19C(66.2F) WB - Outdoor Temperature 35C(95F) DB /24C(75.2F) WB - Interconnecting Piping Length 7.5m - Level Difference of Zero. Heating: - Indoor Temperature 20C(68F) DB / 15C(59F) WB - Outdoor Temperature 7C(44.6F) DB / 6C(42.8F) WB - Interconnecting Piping Length 7.5 m - Level Difference of Zero. 2. Capacities are Net Capacities. 3. Due to our policy of innovation some specifications may be changed without notification. 4. : See the page "Combination Table" Indoor Unit Type Model Rated Cooling Capacity Rated Heating Capacity Air Circulation H/M/L External Static Pressure Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts Front Panel Color "*" Position kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) mmAq C W AMNH096BTG0 AMNH126BTG0 Ceiling Concealed Duct AMNH186BTG0 AMNH096BPA0 2268(2637) 9000 2520(2930) 10000 11.5/10/8.5 4 18~30 118 IC-13450LG31A 4 180 4.3 6/370 Sirocco Fan 1/177 1125/990/870 1125/900/870 38/36/34 Thermistor 0.276(7.0) 18 2R14C 1.6 750*300*580(695*56.5*396) 30(6) 1/4(6.35) 3/8(9.52) 25.4(OD) 845*370*760(735*90*435) 228/468 NOBEL WHITE AMNH126BPA0 3024(3516) 12000 3326(3868) 13200 11.5/10/8.5 4 18~30 118 IC-13450LG31A 4 180 4.3 6/370 Sirocco Fan 1/177 1125/990/870 1125/990/870 38/36/34 Thermistor 0.276(7.0) 18 3R14C 2 750*300*580(695*56.5*396) 30(6) 1/4(6.35) 3/8(9.52) 25.4(OD) 845*370*760(735*90*435) 228/468 NOBEL WHITE
2268(2637) 3024(3516) 4536(5274) 9000 12000 18000 2520(2930) 3326(3868) 4990(5802) 10000 13000 19800 8/7/6(282/246/211) 10/9/8(352/317/282) 13.5/12/10(477/424/353) 2 2 2 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 35 35 47 YDK110-35-4L YDK110-35-4L YSK110-70-4L 4 4 4 68 68 126 0.31 0.31 0.58 2.5/400 2.5/400 2.5/370 Sirocco Fan Sirocco Fan Sirocco Fan 1/7.8(197) 1/7.8(197) 2/7.8(197) 930/840/810 950/850/780 1000/900/800 930/840/810 950/850/780 1000/900/800 34/32/30 37/34/31 38/36/34 Thermistor Thermistor Thermistor 0.276(7.0) 0.276(7.0) 0.276(7.0) 18 18 18 2R,12C 3R,12C 2R, 12C 1 1.2 2 25.6*9.0*21.1(650*230*535) 25.6*9.0*21.1(650*230*535) 39.4*9.0*21.1(1000*230*535) 22(48.5) 22(48.5) 29(63.9) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 1/2 (12.7) 25.4 25.4 25.4 29.9*24.6*11.8(760*625*300) 29.9*24.6*11.8(760*625*300) 29.9*24.6*11.8(760*625*300) 172/356 172/356 123/251 -
Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type Model Rated Cooling Capacity Rated Heating Capacity Air Circulation H/M/L External Static Pressure Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts Indoor Unit Type Model Rated Cooling Capacity Rated Heating Capacity Air Circulation H/M/L External Static Pressure Setting temperature range Fan motor Output Model No. of Poles Input Running Current Capacitor Fan Type No. Used / Diameter Fan RPM Cooling(H/M/L) Heating(H/M/L) Noise Level(Sound Press,1m) H/M/L Temperature controller Coil Tube Size (OD) Fins per inch No. of Rows & Column Dehumidification Rate Dimensions (W*H*D) Net Weight Piping Liquid Connection Gas Drain hose (ID ) Packing Dimension (W*H*D) Stuffing Quantity Without S/Parts kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) mmAq C W AMNH096VEA0 kcal/hr(W) Btu/hr kcal/hr(W) Btu/hr CMM(CFM) mmAq C W AMNH186BHA0
4536(5275) 6048(7034) 7560(8792) 9072(10551) 18000 24000 30000 36000 4990(5803) 6653(7737) 8316(9671) 9979(11606) 19800 26400 33000 39600 16.5/14.5/13(583/512/459) 18/16.5/14(636/583/494) 28/25/23(989/883/812) 32/29/26.5(1130/1024/936) 8 8 8 8 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 18~30 / 16~30 118 118 124 272 IC-13450LG13C IC-13450LG13C IC-13450LG13J IC-13450LG13A 4 4 4 4 180 180 250 323 0.92 0.92 1.1 1.42 6/370 6/370 6/370 6/370 Sirocco Fan Sirocco Fan Sirocco Fan Sirocco Fan 2/6.97(177) 2/6.97(177) 2/6.97(177) 2/6.97(177) 1356/-/1270 1417/1350/1255 1415/1360/1290 1415/1360/1290 1356/-/1270 1417/1350/1255 1415/1360/1290 1415/1360/1290 36/34/32 37/35/33 40/38/36 42/40/38 Thermistor Thermistor Thermistor Thermistor 0.275(7) 0.275(7) 0.275(7) 0.275(7) 21 21 21 21 3R10C 3R10C 3R 12C 3R 12C 2.0 2.5 3 3.5 34.6*10.2*17.7 (880*260*450) 34.6*10.2*17.7 (880*260*450) 46.4*11.7*17.7(1180*298*450) 46.4*11.7*17.7(1180*298*450) 35(77.2) 35(77.2) 38(83.8) 38(83.8) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/2(12.7) 1/2(12.7) 5/8(15.88) 5/8(15.88) 25.4(OD) 25.4(OD) 25.4(OD) 25.4(OD) 44.7*13.4*23.0(1135*340*585) 44.7*13.4*23.0(1135*340*585) 18.5*14.8*23.0(1435*375*585) 18.5*14.8*23.0(1435*375*585) 120/252 120/252 95/191 95/191 Ceiling & Floor(Convertible) AMNH126VEA0 AMNH186VBA0 AMNH246VBA0
2268(2637) 3024(3516) 4536(5274) 6048(7032) 9000 12000 18000 24000 2520(2930) 3326(3867) 4990(5801) 6350(7384) 10000 132000 19800 25200 7.8/6.4/5.0(276/226/177) 10.0/8.3/6.5(353/293/230) 135./12/11(477/424/388) 15/13.5/12(530/477/424) 18-30/16-30 18-30/16-30 18~30 / 16~30 18~30 / 16~30 14.5 17.5 30 35 IC-18422LG31B IC-18422LG31A IC-9430LGCM IC-9430LGCM 4 4 4 4 35 43 53 63 0.18 0.23 0.23 0.27 1.5/370 1.5/370 1.5/370 1.5/370 Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan 1/3.7(95) 1/3.7(95) 1/3.1(80) 1/3.1(80) 960/870/760 1240/1120/900 1090/990/890 1160/1060/960 960/870/760 1240/1120/900 1090/990/890 1160/1060/960 36/32/28 40/36/31 43 / 40 / 37 45 / 42 / 39 Thermistor Thermistor Thermistor Thermistor 0.197(5) 0.197(5) 0.275(7) 0.275(7) 20 20 18 20 2R 12C 2R 12C 2R 12C 2R 14C 1 1.2 2.3 3.2 35.4*7.9*19.3 (900*200*490) 35.4*7.9*19.3 (900*200*490) 47.24*24.21*8.07(1200*615*205) 47.24*24.21*8.07(1200*615*205) 12(26.5) 12(26.5) 30(66.1) 30(66.1) 1/4 (6.35) 1/4 (6.35) 1/4(6.35) 1/4(6.35) 3/8 (9.52) 3/8 (9.52) 1/2(12.7) 1/2(12.7) 20 20 20 20 38.2*11.2*22.2 (970*285*565) 38.2*11.2*22.2 (970*285*565) 50*10.9*27(1272*278*686) 50*10.9*27(1272*278*686) 189/383 189/383 102/219 102/219
Note : 1.# See the page "Combination Table" 2. Due to our policy of innovation some specifications may be changed without notification.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product Specifications
Indoor Unit Type AMNH09GB1A0 [MB09AHL N10] /V/Hz kW Btu/h kW Btu/h Cooling 1/220~240/50 2.64 9,000 2.93 10,000 Induction Sirocco fan cmm cfm mmAq F/Vac mm mm(inch) kg(lbs) dBA mm(inch) mm(inch) mm l/h 8.5/7.5/6.5 300/265/230
Ceiling Concealed Duct - Low Static AMNH12GB1A0 [MB12AHL N10] 1/220~240/50 3.52 12,000 3.87 13,000 Induction Sirocco fan 9.5/8.5/7.5 336/300/265 AMNH18GB2A0 [MB18AHL N20] 1/220~240/50 5.27 18,000 5.80 19,800 Induction Sirocco fan 15/13.5/11.5 530/477/406 AMNH24GB2A0 [MB09AHL N20] 1/220~240/50 7.03 24,000 7.44 26,400 Induction Sirocco fan 17/15/13.5 600/530/477
Model Power Supply Cooling Capacity Heating Capacity Current Fan Nominal Running Current Motor Type Fan Type Motor Output x Number of Unit Air flow rate(H/M/L) External Static Pressure Capacitor Drive Row x Columns x FPI Body Body H/M/L Liquid Gas Drain(Out diameter)
Dehumidification Rate Safety devices Temperature sensor Referigerant Referigerant control Connectable outdoor unit power and transmission interunit cable
No.x mm2
Direct Drive Direct Drive Direct Drive Direct Drive 2R x 12C x 21 2R x 12C x 21 2R x 11C x 21 3R x 10C x 18 820*190*575(32.28*7.48*22.64) 820*190*575(32.28*7.48*22.64) 1,100*190*575(43.3*7.48*22.6) 1,100*190*575(43.3*7.48*22.6) 20.5(45.2) 20.5(45.2) 29.5 (65) 30(66.1) Long Life Filter Long Life Filter Long Life Filter Long Life Filter 31/26/25 33/31/26 34/31/29 36/34/32 6.35(1/4) 6.35(1/4) 6.35(1/4) 6.35(1/4) 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 32/20 32/20 32/20 32/20 1.0 1.2 2.0 2.5 Fuse, Thermal Protector for Fan Motor TherMistor TherMistor TherMistor TherMistor R410A R410A R410A R410A LEV(In Outdoor unit or BD) LEV(In Outdoor unit or BD) LEV(In Outdoor unit or BD) LEV(In Outdoor unit or BD) Mult F/F DX series Mult F/F DX series Mult F/F DX series Mult F/F DX series 4*0.75 4*0.75 4*0.75 4*0.75
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380~1450/450~1350 380~1450/450~1350 420~2400/480~2600 420~2400/480~2600 440~2970/560~2950 440~2970/560~2950 450~3580/620~3580 3.08~13.0/4.6~12.9 3.08~13.0/4.6~12.9 3.2~15.7/4.6~15.7 28 1,220~240,50 94~98 3 e-Scroll Rotary 1950(68.78) at 7.5m R-410A L.E.V 0.276(7.0) 18 2R,36C IC28640LG28J 130 6/370 Propeller 1/18.1(460) Side Discharge 53(1872) 51/48 Invertion cycle 1/4 (6.35)*3EA 3/8 (9.52)*3EA 34.3*31.5*12.6 (870*808*320) 75(165) 3*2.5 50 25 15 7.5 54/114 28 1,220~240,50 94~98 4 e-Scroll Rotary 1950(68.78) at 7.5m R-410A L.E.V 0.276(7.0) 18 2R,36C IC28640LG28J 130 6/370 Propeller 1/18.1(460) Side Discharge 53(1872) 51/48 Invertion cycle 1/4 (6.35)*4EA 3/8 (9.52)*4EA 75(165) 3*2.5 50 25 15 7.5 54/114 28 1,220~240,50 95~98 4 e-Scroll Rotary INTERNAL 2500(88.18) at 7.5m R-410A L.E.V 0.276(7.0) 18 2R,48C IC9625LGSY 65 * 2 2.0/370 Propeller 2/16.5(420) Side Discharge 31(1094)*2 50/46 Invertion cycle 1/4 (6.35)*4EA 3/8 (9.52)*4EA 84(185) 3*2.5 70 25 15 7.5 51/111
MRA99150-9090 MRA99150-9090
4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth)
Notes: 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27C(80.6F) DB /19C(66.2F) WB Heating: - Indoor Temperature 20C(68F) DB / 15C(59F) WB - Outdoor Temperature 35C(95F) DB /24C(75.2F) WB - Outdoor Temperature 7C(44.6F) DB / 6C(42.8F) WB - Interconnecting Piping Length 7.5m - Interconnecting Piping Length 7.5 m - Level Difference of Zero. - Level Difference of Zero. 2. Capacities are Net Capacities. 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification.
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1,220~240,50~60 94~98 4 Rotary 5KD240XCA21 DC Brushless Motor 1 2405 900 FV50S CS-7L N115 2000(70.5) "at 7.5cm" R410 L.E.V 0.276(7.0) 18 2R,36C SIC-72FW-F1124-3 124 Propeller 1/18.1(460) Side Discharge 53(1766) 55 Invertion cycle 1/4 (6.35)*2EA 3/8 (9.52)*2EA 34.3*31.5*12.6 (870*800*320) ? 3*2.5 4*0.75 (Includes earth) 70 25 15 7.5
1,220~240,50~60 94~98 4 Rotary 5KD240XCA21 DC Brushless Motor 1 2405 900 FV50S CS-7L N115 2000(70.5) "at 7.5cm" R410 L.E.V 0.276(7.0) 18 2R,36C SIC-72FW-F1124-3 124 Propeller 1/18.1(460) Side Discharge 53(1766) 55 Invertion cycle 1/4 (6.35)*2EA 3/8 (9.52)*2EA 34.3*31.5*12.6 (870*800*320) ? 3*2.5 4*0.75 (Includes earth) 70 25 15 7.5
Notes: 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27C(80.6F) DB /19C(66.2F) WB Heating: - Indoor Temperature 20C(68F) DB / 15C(59F) WB - Outdoor Temperature 35C(95F) DB /24C(75.2F) WB - Outdoor Temperature 7C(44.6F) DB / 6C(42.8F) WB - Interconnecting Piping Length 7.5m - Interconnecting Piping Length 7.5 m - Level Difference of Zero. - Level Difference of Zero. 2. Capacities are Net Capacities. 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification.
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Heating Capacity #
Input # Cooling/Heating Running Current # Cooling/Heating Starting Current Cooling/Heating Power Supply Power Factor Max. Number of Connectable Indoor Units Compressor Type (Invertor) O.L.P Type(model name) Compressor Type (Constant-1) O.L.P Type(model name) Compressor Type (Constant-2) O.L.P Type(model name) Refrigerant charge Charge Type Control Coil Tube Size (OD) Fins per inch No. of Rows & Column/No. Fan motor Model Output Capacitor Fan Type No. Used / Diameter Discharge Air Circulation Outdoor Noise Level(H/L) Sound Press,1m Defrosting SVC Valve Liquid Gas Dimensions W*H*D Net Weight Outdoor Power Supply Cable Interunit Cable Max. Interunit Total Piping Piping Length Total Main Piping Total Branch Piping For One Room Max. Installation Indoor Unit~Outdoor Unit Height Difference Indoor Unit~Indoor Unit Packing Dimension W*H*D Stuffing Quantity Without S/Parts
g(oz)
inch(mm)
W F/Vac EA/inch(mm) Side / Top CMM(CFM) dB(A)1 inch(mm) inch(mm) inch(mm) kg(lbs) No.* mm2 No.* mm2 m m m m m m inch(mm) 20/40ft
Notes: 1. Capacities are based on the following conditions: Cooling: - Indoor Temperature 27C(80.6F) DB /19C(66.2F) WB Heating: - Indoor Temperature 20C(68F) DB / 15C(59F) WB - Outdoor Temperature 35C(95F) DB /24C(75.2F) WB - Outdoor Temperature 7C(44.6F) DB / 6C(42.8F) WB - Interconnecting Piping Length 7.5m - Interconnecting Piping Length 7.5 m - Level Difference of Zero. - Level Difference of Zero. 2. Capacities are Net Capacities. 3. # : See the page "Combination Table" 4. Due to our policy of innovation some specifications may be changed without notification.
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Btu/h
W*H*D W*H*D Direction Indoor Unit Direction Outdoor Unit Liquid Gas Liquid Gas
W A inch(mm) inch(mm) kg No. * mm2 No. * mm2 inch(mm) inch(mm) inch(mm) inch(mm) m m
1~4 7k/9k/12k/18k/24k Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 5.0 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*4EA 3/8 (9.52)*4EA -
EA EA EA
4 8 1
1~3 1~2 7k/9k/12k/18k/24k 7k/9k/12k/18k/24k Paintingless Paintingless 1 , 50/60Hz ,220~240/220V 1 , 50/60Hz ,220~240/220V 10 10 0.05 0.05 11.9*5.6*9.9(302*143*252) 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 16.6*8.0*11.8(422*202*300) 4.9 4.8 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/8 (9.52) 3/4(19.05) 3/4(19.05) 1/4 (6.35)*3EA 1/4 (6.35)*2EA 3/8 (9.52)*3EA 3/8 (9.52)*2EA Unusable Both Liquid and Gas pipes 4 4 8 8 1 1
1~3 18k/24k/30k/36k Paintingless 1 , 50/60Hz ,220~240/220V 10 0.05 11.9*5.6*9.9(302*143*252) 16.6*8.0*11.8(422*202*300) 5.0 4*0.75 (Includes earth) 4*0.75 (Includes earth) 3/8 (9.52) 3/4(19.05) 1/4 (6.35)*3EA 1/2 (12.7), 3/8 (15.88)*2EA -
4 8 1
Note : 1. BD unit or Indoor Unit Max. Height - BD unit or Indoor Unit Min. Height - Max.10m Set up the BD unit and Indoor Unit in 15m. 2. The piping connection must be suit the piping sizes of the indoor unit which will be connected. (If need, use the connector which is included in the indoor unit) 3. The BD should be installed inside the building.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
Installation
Read completely, then follow step by step.
unit. There should not be any obstacles to prevent the air circulation. A place where air circulation in the room will be good. A place where drainage can be easily obtained. A place where noise prevention is taken into consideration. Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall, ceiling, fence, or other obstacles.
Connecting cable
Drain hose
More than 2m
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
CAUTION
Install the indoor unit on the wall where the height from the floors more than 2.3 meters.
Top view
(unit: mm)
The place where the unit shall be leveled. The place shall allow easy water drainage.(Suitable dimension H is necessary to get a slope to drain as figure.) The place shall easily connect with the outdoor unit. The place where the unit is not affected by an electrical noise. The place where air circulation in the room will be good . There should not be any heat source or steam near the unit
600
Front
Front view
100 or more
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50 or more
Floor
Installation
(Ceiling installation)
(Floor/Wall installation)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
How to fix
1. Room Type Indoor Unit Installation
The mounting wall should be strong and solid enough to protect it from the vibration. 1) Mount the installation plate on the wall with four Type "A" screws. (If mounting the unit on the concrete wall, consider using anchor bolts.) Always mount the Installation plate horizontally by aligning the marking-off line by means of the thread and a level. 2) Drill the piping hole with 70mm dia. holecore drill. Line according to the arrows marked on lower the left and the rght side of the Installation Plate. The meeting point of the extended line is the center of the hole. Drill the piping hole at either the right or the left and the hole should be slightly slant to the outdoor side.
Installation Plate
Installation plate
D
70mm
A
Right rear piping
D C
Left rear piping
Installation plate
A
70mm
CHASSIS (Grade) S4 SE S5
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B
70mm
70mm
Installation
2) Cover pipe and cover side remove Remove two screws(for fixing cover pipe) Pull up the cover side of desired connecting direction, then cover side is separated. In case connecting direction is left or right, path through the hole of cover side.
CAUTION: After removing the pipe hole, cut the burr for safety.
Pipe hole
NOTE: When connecting pipe path through rear wall, dont remove the hole. 3) Drain hose junction Remove the rubber stopple of desired drain direction. As the following picture, Insert drain hose in the handle of drain pan, and join drain hose and connecting hose.
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Installation I Sticking the installation guide map and fixing Indoor unit
1. Put an Installation Guide Map on the desired surface.
INSTALLATION GUIDE MAP
7. Drill the piercing part for connecting pipe as diameter 50mm. (In case of piercing rear surface)
2. Make a hole with diameter of 6mm and depth of 30-35mm when piercing a screw point.
IN ST AII AT IO N GU ID EM AP
8. First, Drive the two points of the upper parts by screws. (Leave 10mm for hanging product)
mm 10
IN ST AL LA TIO N
GU
GU ID EM AP
9. Drive the lower parts after facing the hole of product with plastic anchors, and fix completely the upper screws.
Plastic anchors
Plastic anchors
4. Hang the hole of product at the upper screws. (In this time, Remove the map)
(Falling attention)
INS TAL LAT ION GUID EM AP
In case of nothing wrong in the matter, connect the pipe and the wire. (Installation manual reference)
6. Look at suited horizon by horizontal meter on the horizontal setting line, and Fix lightly the map by adhesive tape.
GU ID EM AP
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5-7mm
Horizontality
(0.2~0.3")
IN ST AL LA TIO N
Installation
3). Drill a hole in the wall Drill the piping hole with a 70mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side.
2) Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely. (SU)
C
Installation plate
D
70mm
A
Right rear piping
(SZ)
Installation plate
D C
Left rear piping
70mm
A
Right rear piping
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(3/16"~5/16")
5-7mm
Installation
A B
CASE 1
POSITION OF SUSPENSION BOLT Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. Apply a filter Accessory at air return hole. (Unit:mm)
Dimension A B C D E F (G) H I Capacity 18k, 24k 932 880 355 45.5 450 30 87 750 163
Install the unit leaning to a drainage hole side as a figure for easy water drainage.
H
Drainage hole
CASE 2
POSITION OF CONSOLE BOLT A place where the unit will be leveled and that can support the weight of the unit. A place where the unit can withstand its vibration. A place where service can be easily performed.
M10 Nut X4 (Local M10 SP. washer X 4 supply) M10 washer X4
NOTE:
Throughly study the following installation locations: 1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the fan, the fin of the heat exchanger, resulting in heat exchange reduction, spraying, dispersing of water drops, etc. In these cases, take the following actions: Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily steam which should not flow into the suction of the air conditioner. Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oil steam. 2. Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc. 3. Avoid places where inflammable gas is generated, flows in, is stored or vented. 4. Avoid places where sulfurous acid gas or corrosive gas is generated. 5. Avoid places near high frequency generators.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
M10 washer
X4
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1-3 mm
87 830 186
(G)
C E
Installation
- BT chassis
Install the unit above the ceiling correctly.
A B
CASE 1
POSITION OF SUSPENSION BOLT Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. Apply a filter Accessory at air return hole. (Unit:mm)
Dimension Capacity 9/12K 18K A 708 B 678 C 434 D 51 51 E 537 535 F G H 172 175
Install the unit leaning to a drainage hole side as a figure for easy water drainage.
F
Drainage hole
CASE 2
POSITION OF CONSOLE BOLT A place where the unit will be leveled and that can support the weight of the unit. A place where the unit can withstand its vibration. A place where service can be easily performed.
M10 Nut
X4
M10 washer
X4
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- 42 -
1-3 mm
G H
C E
Installation
C A
- BP chassis
Install the unit above the ceiling correctly.
G H
CASE 1
POSITION OF SUSPENSION BOLT Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. Apply a filter Accessory at air return hole. (Unit:mm)
Capacity Dimension
9k/12k BTU/h 633 580 695 660 750 45 369 797 20 232 372
Install the unit leaning to a drainage hole side as a figure for easy water drainage.
H
Drainage hole
CASE 2
POSITION OF CONSOLE BOLT A place where the unit will be leveled and that can support the weight of the unit. A place where the unit can withstand its vibration. A place where service can be easily performed.
M10 Nut
M10 washer
X4
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- 43 -
1-3 mm
D E
Installation
- B1, B2 Chassis
Installation of Unit
Install the unit above the ceiling correctly.
CASE 1
POSITION OF SUSPENSION BOLT Apply a joint-canvas between the unit and duct to absorb unnecessary vibration. Apply a filter Accessory at air return hole. (Unit:mm)
Dimension Capacity
B A
D 570 570
E 93.5 93.5
F 190 190
1/100
9/12k BTU/h 850 900 383 18/24k BTU/h 1130 1180 383
H
Drainage hole
CASE 2
Install the unit leaning to a drainage hole side as a figure for easy water drainage.
M10 Nut X4 (Local M10 SP. washer X 4 supply) M10 washer X4
POSITION OF CONSOLE BOLT A place where the unit will be leveled and that can support the weight of the unit. A place where the unit can withstand its vibration. A place where service can be easily performed.
M10 washer X4
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I F
C D
Installation
Pipe cutter
90
Slanted
Rough
Pipe
2) Remove burrs. Remove burrs from cut edges of pipes. Turn the pipe end toward down to avoid the metal powder entering the pipe.
Reamer
CAUTION: If burrs are not removed, they may cause a gas leakage.
Point down
3) Flaring the pipes. Insert the flare nuts, mounted on the connection ports of both indoor and outdoor unit, onto the copper pipes. Some refrgerant gas may leak, when the flare nuts are removed from the indoor unit, as some gas is charged to prevent the inside of the pipe from rusting. Fit the copper pipe end into the Bar of flare tool about 0~0.5mm higher. (See illustration) Flare the pipe ends. 4) Tape the flaring portion to protect it from the dust or damages.
"A": 15.88 mm (5/8") 0~1.0 mm 12.7 mm (1/2") 0~0.5 mm 9.52 mm (3/8") 0~0.5 mm 6.35 mm (1/4") 0~0.5 mm
Bar Bar
Copper pipe
"A"
Clamp handle
= Improper flaring =
Inclined
Surface damaged
Cracked
Uneven thickness
When properly flared, the internal surface flare will evenly shine and be of even thickness. Since the flare part comes into contact with the connectors, carefully check the flare finish.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
Tubing holder
Drain hose
To remove the holder, press the bottom of chassis near the holder upward and pull the tab out of its hole.
2 Pull 1 Press
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. 4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
CAUTION When install, make sure that the remaining parts must be removed clearly so as not to damage the piping and drain hose, especially power cord and connecting cable.
Connecting cable
Drain hose
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). 5. Connecting the pipings to the indoor unit and drain hose to drain pipe.
Drain hose
Align the center of the pipings and sufficiently tighten the flare nut by hand.
2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
Flare nut
Pipings
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Installation
When extending the drain hose at the indoor unit, install the drain pipe.
Drain pipe
6. Wrap the insulation material around the connecting portion. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
2. Insert the piping, drain hose and the connecting cable into the piping hole.
3. Insert the connecting cable into the indoor unit. Don't connect the cable to the indoor unit. Make a small loop with the cable for easy connection later. 4. Tape the drain hose and the connecting cable. Connecting cable
Connection pipe Vinyl tape (wide) Connecting cable Indoor unit pipe Wrap with vinyl tape
Wrap the area which accommodates the rear piping housing section with vinyl tape.
5. Indoor unit installation Bundle the piping and drain hose together by wrapping them with vinyl tape over the range within which they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
Hang the indoor unit from the hooks at the top of the installation plate. Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 47 -
Installation
6) Connecting the pipings to the indoor unit and the drain hose to drain pipe. Align the center of the pipings and sufficiently tighten the flare nut by hand. 8) Reroute the pipings and the drain hose across the back of the chassis.
Flare nut
When extending the drain hose at the indoor unit, install the drain pipe.
Drain hose
9) Set the pipings and the drain hose to the back of the chassis with the tubing holder. Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis.
7) Wrap the insulation material around the connecting portion. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material 1 Hook 2 Push
Tubing holder
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Vinyl tape (wide) Indoor unit piping Wrap with vinyl tape
10) Indoor unit installation Remove the spacer. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting cable
Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section. Pipe
Drain hose Vinyl tape (narrow)
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Wrap with vinyl tape(wide) Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 48 -
Drain pipe
4) Wrap the insulation material around the connecting portion. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
Loop
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.
Wrap the area which accommodates the rear piping housing section with vinyl tape.
3) Connecting the pipings to the indoor unit and drain hose to drain pipe. Align the center of the pipes and sufficiently tighten the flare nut by hand.
Connecting cable
Flare nut
Pipes
Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
Flare nut Wrench Indoor unit tubing Connection pipe Vinyl tape(wide) Drain hose
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 49 -
2. Assemble connecting lead wire with controller and first fix the upper part of panel front, then match the lower part of panel front
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 50 -
Connecting cable
Drain hose
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). 4. Connecting the pipings to the indoor unit and drain hose to drain pipe. Align the center of the pipes and sufficiently tighten the flare nut by hand.
Drain hose
Flare nut
Pipes
2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later. 3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
Open-end wrench (fixed) Flare nut Wrench Indoor unit tubing Connection pipe
When extending the drain hose at the indoor unit, install the drain pipe.
Tape Connecting pipe Drain hose
Connecting cable
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 51 -
Installation
5. Wrap the insulation material around the connecting portion. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
4. Tape the drain hose and the connecting cable. Connecting cable
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Vinyl tape Wrap with vinyl tape (wide) Connecting cable Indoor unit pipe
5. Indoor unit installation Hang the indoor unit from the hooks at the top of the installation plate. Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
Indoor unit Spacer
Pipe
Installation plate
Vinyl tape(narrow)
8cm
Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
6. Connecting the pipings to the indoor unit and the drain hose to drain pipe. Align the center of the pipes and sufficiently tighten the flare nut by hand.
Flare nut
Pipes
2. Insert the piping, drain hose, and the connecting cable into the piping hole.
When extending the drain hose at the indoor unit, install the drain pipe.
Drain hose
3. Insert the connecting cable into the indoor unit. Don't connect the cable to the indoor unit. Make a small loop with the cable for easy connection later.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 52 -
Installation
7. Wrap the insulation material around the connecting portion. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
9. Set the pipings and the drain hose to the back of the chassis with the tubing holder. Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis.
Tubing holder
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Vinyl tape (wide) Wrap with vinyl tape Pipe Vinyl tape(narrow) Connecting cable Indoor unit piping
10. Indoor unit installation Remove the spacer. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting cable
Drain hose
Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.
Pipe Drain hose Vinyl tape(narrow)
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
8. Reroute the pipings and the drain hose across the back of the chassis.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 53 -
Installation
CAUTION
Bad case I Following bending type from right to left could cause problem of pipe damage.
Installation Information (For left piping) Good case For left piping. Follow the instruction below. Press on the upper side of clamp. ( )
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 54 -
Installation
Old building
Insert the set anchor and washer onto the suspension bolts for locking the suspension bolts on the ceiling. Mount the suspension bolts to the set anchor firmly. Secure the installation plates onto the suspension bolts (adjust level roughly) using nuts, washers and spring washers.
New building
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 55 -
Installation
Install Plate
Inlet hanger
R
1)
Before secure the Installation Plates, select the bent direction of the Installion Plate to the inside or the outside according to the installation circumstances.
Suspension bolt
2)
1236
Drill the piping hole on the wall slightly tilted to the outdoor side using a 70 hole-core drill.
Indoor
WALL
Outdoor 5~7mm
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 56 -
Installation
Insert the nuts and washer onto the suspension bolts for locking the suspension bolts on the ceiling. Mount the suspension bolts to the anchor-nuts firmly. Secure the Installation plates onto the Suspension bolts (adjust level roughly.) using nuts, washers and spring washers.
1)
Nut
Washer
Suspension bolts
max. 12mm
Washer
2)
Engage 2 hooks on the both left and right side of the unit to the lower slot of Installation Plates. Adjust a level with a level gauge on the direction of left-right, back-forth by adjusting suspension bolts. Move the hooks on the unit to the upper slot of Installation Plates. Then the unit will be declined to the bottomside so as to drain well.
Suspension bolt
Adjust a level
Installation plate
Upper slot
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 57 -
Installation
- VE chassis
The wall you select should be strong and solid enough to prevent vibration 1. Mount the installation plate on the wall with type "A" screws. If mounting the unit on a concrete wall, use anchor bolts. Mount the installation plate horizontally by aligning the centerline using a level.
Type "A" screw Installation Plate
2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
70 Installation plate 70mm Left rear piping 120 more than 200 Floor
70
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 58 -
Installation
Secure the Installation plates onto the Suspension bolts (adjust level roughly.) using nuts, washers and spring washers. Engage 2 hooks on the both left and right side of the unit to the lower slot of Installation Plates. Adjust a level with a level gauge on the direction of left-right, back-forth by adjusting suspension bolts. Move the hooks on the unit to the upper slot of Installation Plates. Then the unit will be declined to the bottomside so as to drain well.
Washer
235 820
Suspension bolt
Washer
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 59 -
(3/16"~5/16")
5-7mm
Installation
1. Install declination of the indoor unit is very important for the drain of the convertible type air conditioner. 2. Minimum thickness of the insulation for the connecting pipe shall be 7mm. 3. If the Installation Plates are fixed to horizontal line, the indoor unit after installing will be declined to the bottomside.
Front of view
The unit must be horizontal or declined to the drain hose connected when finished installation.
Ceiling
Side of view
The unit must be declined to the bottomside of the unit when finished installation.
Ceiling
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 60 -
Installation
Secure the unit to the Installation Plates with four M8 bolts and washers.
Fit the projection hooks of the side plates to the 'Side Panel' and the 'Front Panel' by lifting it. Fasten the screws.
2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 61 -
265
Drill the piping hole on the wall slightly tilted to the outdoor side using a 70 hole-core drill.
Wall Indoor Outdoor
Secure the 'Install Plate' onto the wall with four anchor bolts, washers and spring washers.
Spring washer
Wall
Nut
Before secure the Install Plates, select the bent direction of the 'Install Plate' to the inside or outside according to the installation circumstances.
123
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 62 -
5~7mm
Installation
Install the Indoor unit onto Installation Plate. Insert 2 hooks on the both left and right side of the unit to the inner slot (wall side) of the Installation Plate. Secure the unit to the Installation Plate with four M8 bolts and washers.
Inner slot
Fit the projection hooks of the side plates to the 'Side Panel' and the 'Front Panel' by lifting it. Fasten the screws.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 63 -
From the left wall more than 760mm From the right wall more than 840mm
448mm
Drill the piping hole with 70mm dia, hole core drill. Piping hole should be slightly slant to the outdoor side.
After Installing, reassemble detached parts. Hang the 'Inlet Grille' and hook the 'Inlet Hanger' to the Hanger Screw. Assemble the 'Side Plates(R,L)' with 2 screws on both left and right side.
Slot Wall
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 64 -
5~7mm
CAUTION This air-conditioner uses a drain pump. Install the unit horizontally using a level gauge. During the installation, care should be taken not to damage electric wires. Select and mark the position for fixing bolts and piping hole. Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose. Drill the hole for anchor bolt on the wall.
Ceiling board
NOTE:
Avoid the following installation location. 1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function. In these cases, take the following actions; Make sure that ventilation fan is enough to cover all noxious gases from this place. Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam.
Air conditioner
Take enough distance Use the ventilation fan for smoke-collecting hood with sufficient capacity. Cooking table
2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated. 3. Avoid places where inflammable gas is generated. 4. Avoid place where noxious gas is generated. 5. Avoid places near high frequency generators.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 65 -
Installation
Ceiling board
Set screw of paper model (4 pieces) Open the ceiling board along the outer edge of the paper model
The following parts are local purchasing. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 Spring Washer - M10 Plate Washer - M10
Drill the piping hole on the wall slightly tilted to the outdoor side using a 70 hole-core drill.
CAUTION Tighten the nut and bolt to prevent unit from falling off.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 66 -
5~7mm
103mm
- TE(1)/TF/TH/TD chassis
1) Ceiling opening dimensions and hanging bolt location
The dimensions of cardboard for installing are the same as those of the ceiling opening dimensions.
600 (Ceiling opening) 39.5 521(Hanging bolt)
TE(1)
39.5
Level gauge
CAUTION This air-conditioner uses a drain pump. Install the unit horizontally using a level gauge. During the installation, be careful not to damage electric wires.
790 (Ceiling opening) 109 572(Hanging bolt)
75
109
Ceiling
Unit:mm
Select and mark the position for fixing bolts and piping hole. Decide the position for fixing bolts slightly tilted to the drain direction after considering the direction of drain hose. Drill the hole for anchor bolt on the wall.
Ceiling board
45
66
Unit:mm
TH/TD
Unit:mm
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 67 -
TF
Installation
NOTE:
Avoid the following installation location. 1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated. These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function. In these cases, take the following actions; Make sure that ventilation fan is enough to cover all noxious gases from this place. Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam.
Air conditioner
Take enough distance Use the ventilation fan for smoke-collecting hood with sufficient capacity. Cooking table
2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated. 3. Avoid places where inflammable gas is generated. 4. Avoid place where noxious gas is generated. 5. Avoid places near high frequency generators.
Ceiling board
Set screw of cardboard (4 pieces) Open the ceiling board along the outer edge of the paper model
The following parts are local purchasing. Hanging Bolt - W 3/8 or M10 Nut - W 3/8 or M10 Spring Washer - M10 Plate Washer - M10
Drill the piping hole on the wall slightly tilted to the outdoor side using a 70 hole-core drill.
CAUTION
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5~7mm
Tighten the nut and bolt to prevent the unit from falling off.
150mm
Installation
el
ow er
pa
rt
Fix the cord clamps on the wall by 3 tapping screws (accessory). Fix the remote control cord.
Screw (accessory)
ELECTRICAL WIRING
(Main board)
CN REMO
Remote controller
Wire and make sure that teminal numbers are matched on unit side and remote controller side. The maximum length of the cord is 100m. If the length of the cord exceeds 50m, 2 use a wire size greater than 0.5mm .
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 69 -
HOW TO INSERT BATTERIES Remove the battery cover from the remote controller. Slide the cover according to the arrow direction. Insert the two batteries. Be sure that the (+) and (-) directions are correct. Be sure that both batteries are new. Re-attach the cover. Slide it back into position.
Do not use rechargeable batteries, such batteries differ from standard dry cells in shape, dimensions, and performance. Romove the batteries from the remote controller if the air conditioner is not going to be used for some long time.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 70 -
Installation
Outdoor unit
A
*Connecting pipe size Indoor Units 7K/9K/12K 18K/24K 30K/36K Gas side 9.52(3/8) 12.7(1/2) 15.88(5/8)
B
Torque wrench
2) Align the center of the pipings and sufficiently tighten the flare nut by hand
4) Distributor type piping (only A4UW306FA1) 1) Connect main piping from outdooor to BD unit using socket. 2) Socket is fitted in BD unit (Socket P/No.: 5001A30059A)
Connector
CAUTION: After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover. 2) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors. 3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) 4) Specification of power source. 5) Confirm that electrical capacity is sufficient. 6) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.) 8) Never fail to equip a leakage breaker where it is wet or moist. 9) The following troubles would be caused by voltage drop-down. Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device. Proper starting power is not given to the compressor.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 71 -
Installation
2. Electric characteristics
Unit Model A2UW146FA0 [FM14AH UE0] A2UW146FA1 [FM15AH UE1] A2UW146FA2 [FM15AH UL2] A2UW166FA0 [FM17AH UL0] A2UW166FA1 [FM17AH UL1] A2UW186FA0 [FM18AH UE0] A3UW186FA0 [FM19AH UE0] A3UW246FA0 [FM24AH UE0] A4UW246FA0 [FM25AH UE0] A4UW306FA0 [FM30AH UE0] A6UW406FA0 [FM40AH UH0] A7UW486FA0 [FM48AH UY0] A8UW566FA0 [FM56AH UY0] Notes : 1. Voltage range Voltage supplied to the unit terminals should be within the minimum and maximum range 2. Maximum allowable voltage unbalance between phase is 2 % 3. MCA / MOP MCA = (1.25 x Load1) + Load2 + Load3 MOP = (2.25 x Load1) + Load2 + Load3 - Load1 : Rated running current of largest motor (compressor or other motor) - Load2 : sum of current for all other motors - Load3 : any other load rated 1.0A or more 4. Select wire spec. based on the MCA 5. Select proper circuit breaker as given below MCA < Circuit breaker MOP 6. Recommended circuit breaker is ELCB (Earth Leakage circuit breaker) 7. MSC & RLA are measured as the compressor only test condition. 8. MSC values 23.1/14.0 : MSC of (inv. comp.) / (const. comp.) MPS inverter MPS Inverter 50 220~240 MIN.:198 MAX.:264 Inverter 8.00 14.40 8 6 0.067 0.68 Type Hz Voltage Voltage range Power MCA MOP Compressor MSC RLA OFM KW FLA
7.25
13.05
0.067
0.68
14 14
7 7
9. RLA is measured during each individual compressor test condition. Ex) 6.1/7.0 : RLA of (inv. comp.) / (const. comp.) 10. OFM is measured as the outdoor unit test condition (Example) Selection of proper circuit breaker
1 Model : A2UW146FA0 [FM14AH UE0]
= (2.25 x 5.8) + 0 + 0 = 13.05 A Finally select circuit breaker 15A MCA : Minimum Circuit Amperes (A) MOP : Maximum rating over current protective device MSC : Maximum Starting Current RLA : Rated Load Amperes (A) OFM : Outdoor Fan Motor kW : Fan Motor rated output (kW) FLA : Full Load Amperes (A)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 72 -
Installation
CAUTION: If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below.
Main power source
Air Conditioner
CAUTION
The power cord connected to the outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
8.5mm
The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Rubber insulation, type H07RN-F approved by HAR or SAA).
7.5mm
GN
/YL 20
GN
/YL 20
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 73 -
Installation
Screw
Pull the right and the left side.
2) Check the drainage Pour a glass of water on the evaporator. Ensure if water flows drain hose of indoor unit without any leakage.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 74 -
Installation
3) Drain piping The drain hose should point downward for easy drain flow.
Downward slope
Inlet Grille
Water leakage
2) To check the drainage. Pour a glass of water on the evaporator. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
Connecting area drain hose
Water leakage
Waving
Leakage checking
Ditch
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 75 -
Installation
Drain piping
1. The drain hose should point downward for easy drain flow.
Downward slope
Do not raise
Water leakage
Water leakage
Waving
Ditch
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 76 -
Installation
Front of view The unit must be horizontal or declined to the drain hose connected when finished installation.
Ceiling
1~3mm
CORRECT
Drainage hole
INCORRECT
Drainage hole
Lay the drain hose with a downware inclination so water will drain out.
Thermal insulator (Local supply) Drainage pipe (Local supply)
Unit
Drainage hole
700mm
CORRECT
B C U-Trap A
Install the P-Trap (or U-Trap) to prevent a water leakage caused by the blocking of intake air filter.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 77 -
Installation
1/50~1/100
MAX 700mm
Drain test
The air conditioner uses a drain pump to drain water. Use the following procedure to test the drain pump operation:
Feed water
Drain Pump
Connect the main drain pipe to the exterior and leave it provisionally until the test comes to an end. Feed water to the flexible drain hose and check the piping for leakage. Be sure to check the drain pump for normal operating and noise when electrical wiring is finished. When the test is completed, connect the flexible drain hose to the drain port on the indoor unit.
Drain pan
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 78 -
Installation
[Indoor Unit] A
B 15m C 7.5m
Model [Outdoor Unit] A2UW146FA0/1/2 A2UW166FA0/1 A2UW186FA0 A3UW186FA0/1 A3UW246FA0 A4UW246FA0 A4UW24GFA0 A4UW30GFA0 A4UW306FA0
Max piping length each indoor unit B 20m 25m 25m C 25m D -
7.5m
25m
25m
25m
25m
70m(A+B+C+D)
3/8"(9.52mm) 1/2"(12.7mm)
1/4"(6.35mm) 1/4"(6.35mm)
7.5m 7.5m
25m 25m
25g/m 35g/m
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 79 -
Installation
BD Unit
L1 L2
Place the BD unit and indoor units within a level distance of 10m from each other.
L3 30m B
BD Unit
L4 L5
10m
Total main piping length : 50m( A + B ) Total branch piping length : 50m(L1+L2+ L3+L4 +L5+L6) Each branch piping length : 15m(L1,L2,L3,L4 ,L5,L6) Total system piping length : 100m(40+60)
R
BD Unit
Place the BD unit and indoor units within a level distance of 10m from each other.
10m
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 80 -
L1
BD Unit
15m
L2 L3
7.5m
Total main piping length : 15m( A ) Total branch piping length : 50m(L1+L2+ L3+L4 ) Each branch piping length : 15m(L1,L2,L3,L4 ) Total system piping length : 65m(15+50)
Place the BD unit and indoor units within a level distance of 7.5m from each other.
BD Unit
7.5m
Outdoor Unit
15m
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 81 -
Note : If total additional charge value after calculation comes out to be negative, then do not consider additional charge.
ex) A6UW406FA0 A
A C
a 7k
B
d 9k
e 18k
Caution
Additional Charge = (30-5) x 50 + (10-5) x 20 + (8-5) x 20 + (5-5) x 20 + (3-5) x 20 + (10-5) x 30 - (1 x 100) = 1250+100+60+0-40+150-100 =
1420 g
Regulation for refrigerant leakage(in Europe) : the amount of refrigerant leakage should satisfy the following equation for human safety. Total amount of refrigerant in the system Volume of the room at which indoor unit of the least capacity is installed
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
0.3 ( kg / m3 )
- 82 -
Installation
If the above equation can not be satisfied, then follow the following steps. - Selection of air conditioning system: select one of the next 1. Effective opening part Installation 2. Reconfirmation of outdoor unit capacity and piping length 3. Reduction of the amount of refrigerant 4. 2 or more security device installation of alarm for gas leakage - Change indoor unit type : installation position should be over 2m from the floor (Wall mounted type Cassette type) - Adoption of ventilation system : choose ordinary ventilation system or building ventilation system - Limitation in piping work : design for earthquake-proof and prevention against thermal stress
BD Unit
A A
A6UW406FA0
Y-Branch
A B B B
A4UW306FA1
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 83 -
[unit:mm]
Liquid Pipe
9.52 9.52 9.52
Y branch
A To Outdoor Unit A B B To BD Unit
Ensure that the branch pipes are attached horizontally or vertically (see the diagram below.)
Horizontal plane Facing upwards
Within +/- 10
A
Viewed from point A in direction of arrow
There is no limitation on the joint mounting configuration. If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint, the connecting section should be cut with a pipe cutter. Branch pipe should be insulated with the insulator in each kit.
Tape (field supply)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
Test Running
SPLIT, ART cool, ART cool deluxe Type
1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. 1) Prepare remote controller Remove the battery cover by pulling it according to the arrow direction. Insert new batteries making sure that the (+) and () of battery are installed correctly. Reattach the cover by pushing it back into position.
Bolt
Tubing connection
4) Evaluation of the performance Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8C (Cooling) or reversely (Heating).
NOTE: Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. Remove the batteries from the remote controller if the system is not going to be used for a long time. 2) Precautions in test run I The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. I For test run, carry out the cooling operation firstly even during heating season. If heating operation is carried out firstly, it leads to the trouble of compressor. Then attention must be paid. I Carry out the test run more than 5 minutes without fail. (Test run will be cancelled 18 minutes later automatically) I The forced operation is started by pressing button for 2 seconds. (Cassette Type) The test run is started by pressing button for 5 seconds. (Cassette Type) The test run is started by pressing timer cancel button five times continuously. (Room type) I To cancel the test run, press any button. 3) Settlement of outdoor unit I Anchor the outdoor unit with a bolt and nut(10mm) tightly and horizontally on a concrete or rigid mount. I When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. I In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber.
Intake temperature
Discharge air
Discharge temperature
Intake temperature
Discharge air
Discharge temperature
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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CN_INSTALL
CEILING BOTTOM
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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System Layout
Distributor Unit For 2 rooms : PMBD3620 (9.52, 6.35) For 3 rooms : PMBD3630 (9.52, 6.35) For 4 rooms : PMBD3640 (9.52, 6.35) For 3 rooms : PMBD7230 (A: 12.7, 6.35) (B: 15.88, 6.35) (C: 15.88, 6.35) Do not connect more than 8 indoor units together choose the distributor unit type (2rooms,3rooms or 4rooms) according to the installation pattern
Branch Distributor A
Branch Pipe L1 L2
L3
L4
h2 Branch Distributor
L5 h1
L6
L7
L8
Main Pipe
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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(m)
8 room
Total main piping length Total branch piping length Max. each branch piping length Total system piping length Maxium Level in - out Maxium Level in - in
A+B L1+L2+L3+L4+L5+L6+(L7)+(L8) L1, L2, L3, L4, L5, L6, L7,L8 (Total main) + (Tatal branch) h1 h2
15 50 15 65 15 7.5
50 50 15 100 30 10
50 60 15 110 30 10
50 60 15 120 30 10
Installation
This unit may be installed suspended from the ceiling or mounted on the wall. This unit may only be installed horizontally , as shown in the diagram below. (Side B is facing up) However, it may be freely installed in any direction, forward or backward, and to the sides. Be sure to secure a 600mm square opening for service and inspection as shown in the diagram below, for both ceiling - suspended installation and wall-mounted installation. BD unit does not require drain treatment as it uses internal insulation. Service direction is the side B and C The piping for the indoor unit may be led around in direction A The inclination of side B must be within 5 degree forward or backward or to the sides.
250
(298)
9.52
(Side view)
245 Suspension bolt pitch. 432 (36) 50 50 50 (150) (111) Main Pipe 30 50
(LEV service)
(38) 50
300
60 Cover Control
C
(Controller service)
250 or more
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600
Installation
This unit has two different installation types: (1) Ceiling-suspended type and (2) wall-mounted type. Choose the proper installation pattern according to the location of installation. The installation location for printed wiring board can be changed. Follow the procedure specified in the "CONNECTING THE WIRING" section to change the location.
(1) Ceiling-suspended type (2) Wall-mountde type
Procedure
(1) Fix the fumished hanger metal with two screws.(4 locations in total). (2) Using an insert-hole-in- anchor, hang the hanging bolt. (3) Install a hexagon nut and a flat washer (locally-procured)to the hanging bolt as shown in the figure in the left, and ift the main unit to hang on the hanger metal. (4) After checking with a level that the unit is level, tighten the hexagon nut. * The tilt of the unit should be within 5 in front/back and left/right.
BD unit Six-sided Nut (M10 or M8) Hanger metal Flat washer 15.00
(2) After checking with a level that the unit is level, fix the unit with the furnished wood screws. * The tilt of the unit should be within 5 in front/back and left/right. * Block up the parts of hanger holes (2 places) by using insulation PE after installing the hanger.
CAUTIONS Once a screw-hole on the main unit has had a screw hammered in, make sure to either hammer it again or cover it with alumium tape.(This is to prevent condensation) Be sure to install the unit with the ceiling-sie up. Do not install near bedrooms. the sound of refrigerant flowing through the piping may sometimes be audible.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
Connection of Piping
When connecting indoor units, make sure to connect refrigerant pipes and connection wires to the appropriate connection ports maked with matching alphabets. (A, B, C, D)
NOTICE
Be sure to mark all the local refrigerant piping(liquid pipes, gas pipes, etc.) for each indoor unit designating clearly which room it belongs in.(A, B, C, D)
: For flaring work the piping, follow the instructions in the installation manual to each unit.
NOTICE
Connecting the pipings to the indoor unit and drain hose to drain pipe
1. Align the center of the pipings and sufficiently tighten the flare nut by hand. 2. Tighten the flare nut with a wrench.
Outside diameter mm inch 6.35 1/4 9.52 3/8 12.7 1/2 15.88 5/8 19.05 3/4 Torque kg.m 1.8 4.2 5.5 6.6 6.6
Open-end wrench (fixed) Flare nut Wrench BD Unit Socket Connection pipe
BD Unit Socket
Flare nut
Pipes
BD Unit
Wrap with vinyl tape Vinyl tape (wide) Connecting cable Pipe Vinyl tape(narrow)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
Connection of Wiring
Connect refrigerant pipes and connection wires to the appropriate ports maked with matching alphabets (A, B and C) on this unit. Follow the instructions on the wiring nameplate to connect the connection wires of indoor/outdoor units to terminal board numbers.(1, 2 and 3) Always fix each ground wire separately with a ground screw.(See the figure below.) After completing the wiring, fix the outer coating of wires securely with wire clamps. The wire clamp on indoor unit side is furnished. Follow the procedure below to install. Refer to the circuit diagram on the control cover inside outdoor unit.
: The terminal board numbers are arranged from top to bottom in order of 1, 2 and 3.
NOTICE
In Case of 3 rooms
Warning
A B C CN-PWR
Do not use tapped wires, stand wires, extensioncords, or starbust connections, as they may cause overtheating, electrical shock, or fire.
(1) Remove the control cover. Loosen the two screws, and slide thecover in thedirection of thearrow.
(3) Put in the cover in the direction of the arrow then tighten the screws.
(2) Perform wiring with reference the wiring diagram on a control cover of outdoor unit. Allow 300 mm for the pulling-out section of harness. Fix the wires completely with wire clamps(4 locations).
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
Operation
Function of control
1. MAIN UNIT FUNCTION
DISPLAY
Operation Indicator On while in appliance operation, off while in appliance pause Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator On while in sleep timer mode, off when sleep timer cancel or appliance operation pause Timer Indicator On while in timer mode (on/off), off when timer mode is completed or canceled Defrost Indicator Off except when hot start during heating mode operation or while in defrost control
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
operates with the low or setting speed. When the indoor pipe temp is between 20C and 27C, it operates with Super-Low(while in sleep mode, with the medium airflow speed). While compressor off, the indoor fan is off when the indoor pipe temp is below 33C, when above 35C , it operates with the low airflow speed. While in defrost control, the indoor is outdoor fans are turned off.
I Defrost Control(Heating)
Defrost operation is controlled by timer and sensing temperature of outdoor pipe. The first defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from starting of heating operation and more than 4 minutes operation of compressor. Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature rises over 15C even before 12 minutes. The second defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from ending of the first defrost and more than 4 minutes operation of compressor.
I Fuzzy Operation
When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24C Inatake Air Temp Fuzzy Operation for Cooling 21C Inatake Air Temp<24C Fuzzy Operation for Dehumidification Inatake Air Temp<21C Fuzzy Operation for Heating If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp +0.5C Compressor OFF Temp Setting Temp + 0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp 25C 24C Intake Air Temp<26C Intake Air Temp + 1C 22C Intake Air Temp<24C Intake Air Temp + 0.5C 18C Intake Air Temp<22C Intake Air Temp Intake Air Temp<18C 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
2) Fuzzy Operation for Dehumidification According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp + 0.5C Compressor OFF Temp Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp 25C 24C Intake Air Temp<26C Intake Air Temp+1C 22C Intake Air Temp<24C Intake Air Temp+0.5C 18C Intake Air Temp<22C Intake Air Temp Intake Air Temp<18C 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp Compressor OFF Temp Setting Temp + 3C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20CIntake Air Temp Intake Air Temp + 0.5C Intake Air Temp<20C 20C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature.
I On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
I Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.
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- 97 -
Operation
Soft Dry Operation Mode Intermittent operation of fan at low speed. Sleep Mode Auto Control The fan is switched to low(Cooling), med(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed. * Airflow Direction Control The louver can be set at the desired position or swing up and down automatically.(Model base) "Wall Mounted Type is standard" * Functions is dependent on model type.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
Deice (defrost) control (Heating) Both the indoor and outdoor fan stops during deicing. Hot start after deice ends. Hot-start Control (Heating) The indoor fan stops until the evaporator piping temperature will be reached at 27C.
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Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 99 -
Operation
Art Cool Deluxe Type Remote Controller
Operation ON/OFF
) )
: (High:39C
Temperature Setting
TEMPERATURE LOW HIGH
Low:11C)
Cooling
JET COOL
Heating
Timer Selection
ON
Timer Setting
SET
Timer Cancel
CANCEL
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control 2nd F Air Circulation Reset
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
Operation Mode Selection Cooling Operation Mode ( Heating Operation Mode ( ) ) Soft Dry Operation Mode ( Auto Operation Mode ( ) )
LO (Low)
Room Temperature Display : High:39C LOW:11C Temperature Setting Cooling Setting the Timer
Timer Cancel
MED (Med)
HI (High)
Heating
Weekly Program
Program Week Holiday
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
Operation Mode Selection Cooling Operation Mode ( Heating Operation Mode ( ) ) Soft Dry Operation Mode ( Auto Operation Mode ( ) )
LO (Low)
MED (Med)
HI (High)
JET
AUTO
Heating
Weekly Program
Program Week Holiday
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
) )
Fan Speed Selection (Low) Room, Temperature Checking (Med) (High) (CHAOS)
: (High:39C
Temperature Setting
TEMPERATURE LOW HIGH
Cooling
JET COOL
Heating
PLASMA(Optional)
Timer Selection
ON OFF
ON
Timer Setting
SET
Timer Cancel
CANCEL
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control
Air Circulation
2nd F Reset
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 104 -
Operation
1
Signal transmitter
START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. OPERATION MODE SELECTION BUTTON Used to select the operation mode. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. JET COOL Used to start or stop the speed cooling/heating. (Speed cooling/heating operates super high fan speed.) CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. TIME SETTING BUTTONS Used to adjust the time. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. Used to set Sleep Mode Auto operation.
2 3
4
5 6 1 3 4 2 7 11 8 13
14 10
CANCEL ON OFF SET AUTO CLEAN
9 16
12 15 17
Flip-up door (opened)
8 9
Operation Mode
Cooling Operation Auto Operation
13 PLASMA(OPTIONAL)
Used to start or stop the plasma-purification function.
)
Cooling Model(
14 RESET BUTTON
Initialize remote controller.
15 2nd F Button
Used prior to using modes printed in blue at the bottom of buttons.
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Operation
AUTO SWING
OPERATION
SET TEMP
Room Temp
SUB FUNCTION
2ndF Timer
On Off Set no. Time 01
Time
AUTO Heater Preheat JET Defrost Humidify SLo Filter Out door ZONE 1 2 3 4
17 19 21 23
3 Signal receptor 8 9 10 11 12 13 14
2 5
Timer
Cancel
2ndF
Program
Week
Holiday
PLASMA
6
AUTO
4 7 15
1 2 3 4
Operation display Displays the operation conditions. On/Off Button Operation starts when this button is pressed, and stops when the button is pressed again. Set Temperature Button Used to set the temperature when the desired temperature is obtained. FAN Operation Button Used to circulate room air without cooling or heating. Fan Speed Button Used to set the desired fan speed. Operation Mode Selection Button Used to select the operation mode. Auto Operation Mode Cooling Operation Mode Soft Dry Operation Mode Heating Operation Mode(except cooling model) Room Temperature Checking Button Used to check the room temperature. Timer Cancel Button Used to cancel the timer.
9 10 11 12 13 14 15
Timer Set Button Used to set the timer when the desired time is obtained. Week Button Used to set a day of the week. Program Button Used to set the weekly timer. Holiday Button Used to set a holiday of the week. Time Set Button Used to set the time of the day and change the time in the weekly timer Function. Set and Clear Button Used to set and clear the weekly timer. Reset Button Used to set the current time and clear the setting time.
5 6
7 8
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
SUB FUNCTION
2ndF
Timer
Operation unit
03
Time
Program set
09 11 13
AUTO Heater Preheat JET Defrost Humidify SLO Filter Out door ZONE 1 2 3 4
17 19 21 23
No Func
05 07
15
3 17 10 11 12 13 14 15 16 18
Timer Cancel 2ndF
2 5 6 4 7 8 9
Program
Week
Hour
Min
RESET
1 Operation display
Operation starts when this button is pressed, and stops when the button is pressed again.
3 Set Temperature Button
4 5
7 8
Used to set the temperature when the desired temper12 Week Button ature is obtained. Used to set a day of the week. FAN Operation Button 13 Program Button Used to circulate room air without cooling or heating. Used to set the weekly timer. Fan Speed 14 Holiday Button Used to set the desired fan speed or select Jet cool Used to set a holiday of the week. mode. 15 Time Set Button Operation Mode Selection Button Used to set the time of the day and change the time in Used to select the operation mode. the weekly timer Function. Auto Operation Mode 16 Set and Clean/Ventilation(Option) Cooling Operation Mode Used to set and clear the weekly timer. Soft Dry Operation Mode Heating Operation Mode(except cooling model) 17 Swirl Button Used to select swirl mode. Auto Swing Button Jet Cool Button Used to swing up and down/right and left(option) Auto Swing Button(1 Way 06 Model) Room Temperature Checking Button/Filter sign 18 Reset Button Release(Option) Used to set the current time and clear the setting time. Used to check the room temperature.
Display temperature can be different from actual room temperature if the remote controller is installed at the place where sun-rays are falling directly or the place nearby heat source. Note : 06 Model - AMNH09GTCC0, AMNH12GTCC0
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
1) Two Thermistor System (1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. Position 1: The room temperature is controlled by the thermistor of the main body. Position 2: The room themperature is controlled by the thermistor of the wired remote-controller, control the temperature according to the position of wired remote-controller. Position 3: The room temperature is controlled by lower temperature between the temperature of main body and of remote-controller sensor. (3) Move the slide switch to set position.
LO STAND HI
HIGH
CAUTION: Select the position after counselling with a customer. In case of cooling mode, room temperature is controlled by the main body sensor. To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense the temperature more accurately. Maunfactured in the position 1.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
2) Group Control(Optional Wiring) You can use a group control operation after connecting the brown and yellow wire of each air-conditioner. Remove the resistor "OP 7" in remote controller. It operates maximum 16 Units by only one Wired Remote Controller, and each Unit starts sequentially to prevent overcurrent.
Wiring design
Indoor Unit 1
Terminal(Local Supply) Block Connector
RED(12V) YL(SIGNAL) BR(GND) RED(12V) YL(SIGNAL) BR(GND)
Main PCB
Indoor Unit 2
Terminal(Local Supply) Block Connector
YL(SIGNAL) BR(GND) YL(SIGNAL) BR(GND)
Indoor Unit 16
Terminal(Local Supply) Block Connector
Main PCB #1
Main PCB #2
....
YL(SIGNAL) BR(GND)
YL(SIGNAL) BR(GND)
....
AUTO SWING
OPERATION
SET TEMP
Room Temp
SUB FUNCTION
Time Timer
Operation unit
03 05 07
Slide Switch
Program set
09 11 13 15 17
Features
Use Only One Wired Remote Controller with several air conditioners(max. 16 Units) Random starting to prevent overcurrent.
CAUTION: Be careful not to exchange the color of wires. The maximum length of connecting wire should be below 200m(25) on connecting each units. Use a wire more than 0.5mm2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
3) E.S.P.(External Static Pressure) Setting (1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. I Without Zone System 1. Position V-H, F-H: This position sets the maximum E.S.P as a default set. 2. Position V-L: This position sets the minimum E.S.P as a default set. I With Zone System 1. Position V-H: Maximum E.S.P setting & Fan speed is varied according to the state of dampers by micom. 2. Position F-H: Maximum E.S.P setting & Fan speed doesn't vary according to the opening & Closing of dampers. 3. Position V-L: Minimum E.S.P setting & Fan speed is varied according to the state of dampers by micom. * Maximum : 8mmAq Minimum : 0mmAq (3) Move the slide switch to set position.
TH
R13H
R12H
CO1H
OP5R16H
OP4
R14H OP3 SW TH
OP2
R15H
LO STAND HI
SW
HIGH
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation
4) How to Set E.S.P? Procedure of RPM change: Ex) External Static pressure is 4mmAq for Model 36K. To protect the unit, compressor is designed to be off during E.S.P. setting.
SUB FUNCTION
Time
Operation unit
Set no. Time 01 03 05 07
Program set
09 11 13 15 17 19 21 23
Push the "Timer" and "Wind" button simultaneously for more then 3 seconds.
Timer
AUTO SWING OPERATION SET TEMP
Room Temp
SUB FUNCTION
Time
Operation unit
Set no. Time 01 03 05 07
Program set
09 11 13 15 17 19 21 23
Push the "Up" of "Down" button for E.S.P adjustment. And, adjust the number which you want.(In this example, the number is "225". Refer to the table 1 on the next page.)
AUTO SWING OPERATION SET TEMP
Room Temp
SUB FUNCTION
Time
Operation unit
Set no. Time 01 03 05 07
AUTO Heater Preheat JET Defrost Humidify Filter Out door ZONE 2
17 19 21 23
Program set
09 11 13 15
Note: The range of selection is from 1~254. Since, the display is two Digit only. If the range selection is above 100 then the third digit will appear in the screen as shown.
Shift the fan speed mode by pressing the fan speed button. And then, Adjust numbers of next steps by repeating the stage 3. (In this example, the numbers are "237" and "243" respectly)
Push the "Timer" and "Wind" button simultaneously for more than 3 seconds. Then, Wind Data is memorized by the EEPROM of the main PCB.
AUTO SWING OPERATION SET TEMP
Room Temp
SUB FUNCTION
Timer
Time
Operation unit
Set no. Time 01 03 05 07
Program set
09 11 13 15 17 19 21 23
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 111 -
Operation
Ca(Btu/h)
9k
Step(Hi/Med/Lo)
8 CMM 7 CMM 6 CMM 10 CMM
BT
12k
18k
13 CMM 12 CMM
Chassis
Static Pressure(mmAq)
Ca(Btu/h)
9k
Step(Hi/Med/Lo)
10.5 CMM 9 CMM 8.5 CMM 11.5 CMM
BP
12k
Chassis
Static Pressure(mmAq)
Ca(Btu/h) Step(Hi/Med/Lo)
16.5 CMM 18k 14.5 CMM 13 CMM 18 CMM 24k 16.5 CMM 14 CMM Chassis Static Pressure(mmAq)
BH
Ca(Btu/h) Step(Hi/Med/Lo)
26.5 CMM 30k 23 CMM 20 CMM 32 CMM 36k 29 CMM 26.5 CMM
BG
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 112 -
Operation
Chassis
Static Pressure(mmAq)
2 Setting Value
Ca(Btu/h)
9k
Step(Hi/Med/Lo)
8.5 CMM 7.5 CMM 6.5 CMM 9.5 CMM 75 69 62 82 75 69 90 82 75 110 100 90 84 77 71 90 84 77 97 90 84 117 107 97
114 110 106 118 114 110 122 119 114 127 122
B1
12k
18k
B2
24k
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- 113 -
TOTAL On button
Operate all linked units sequentially.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 114 -
Electrical wiring
I PICTORIAL VIEW OF THE CONNECTION
: PNF-P14A0M
PI485
MAIN PCB
CN_CENTRAL
Control Box
MAIN PCB
CN_CENTRAL N L
PI485
10 G A B VCC GND C D
CN OUT
INDOOR UNIT
SET The Address(Group No. & Indoor No.) * Refer to The Following sheet (1.3.5 Indoor unit Address setting method)
Vcc GND C D
CN-POWER GND CN-COM B CN-POWER S1 LED2 LED3 IC1P + + LED5 + S9 S5 + S6 LED4 S2 L CN-COM A S4
+
LED7
+
LED8 S11
S3
C GND VCC
TX1 S12
+
LED10
S10
+
LED11
LED9
LED12 S15
+
LED13
+
LED14
S14
+
LED15
+
LED16
S16
PWB:6870A10001A ASM:6711A20005E
+
LED17 ON KSDO4H L1 2 3 4 S19
S15
S18
All the connections are to be done as shown above. A and B are the communication lines for the indoor and C and D are the communication lines for the Central Control. Use two shield lines for C/D connecting line.(Earth the shield line)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 115 -
Vcc
GND
C
CN-POWER GND
Master
DIP SWITCH
+
LED7
+
LED8 S11
S3
TX1 S12
+
LED10
S10
+
LED11
LED12 S15
+
LED13
+
LED14
S14
+
LED15
+
LED16
S16
C GND VCC
PWB:6870A10001A ASM:6711A20005E
+
LED17 ON KSDO4H L1 2 3 S19 4
S15
S18
Outdoor unit 1
INDOOR UNIT 1 INDOOR UNIT 2
Master Mode
Group Number 0
1. Adhere the PI485 Module(For connecting central control) to the Control Box. 2. Connect the PI485 Module to central control. 3. In the case of connecting two more than central control, set the Master/Slave mode and then connect each communication lines(C,D) <Refer to above fig>. *Special purcharse: Central control(P/No.:4995A20105F), PI485 Module(PNF-P14A0M) * It can be added to 15 Central controls for the slave control.
Note
<Group Number 1>
Vcc GND C
CN-POWER GND CN-COM B CN-POWER S1 LED2 LED3 S5 + S6 LED4 S2 L CN-COM A S4
001
Slave
DIP SWITCH
Group No. Indoor No.
TX1
+
LED7
+
LED8 S11
S3
+
LED10
S10
+
LED11
S12
LED12 S15
+
LED14
S14
+
LED15
+
LED16
S16
C GND VCC
LED13
PWB:6870A10001A ASM:6711A20005E
+
LED17 ON KSDO4H L1 2 3 S19 4
S15
S18
Outdoor unit 2
Master Mode
Group Number 0
ON KS DO 4H L1 2 3 4
1 ON + All OFF : Connection of "TPS Inverter Multi Connection + General Central Controller" Case.
ON KS DO 4H
Function of LG Network - It is possible to connect the network of LG air conditioners and to connect various contents of the network system, which is simple, deluxe and PC central control. - Please refer to "LG Control System Manual" about the detail functions and the products possible to network. - As the Interface for networking, PNF-P14A0M/R/C is applied.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 116 -
AUTO SWING
OPERATION
SET TEMP
Room Temp
SUB FUNCTION
1. Press 13(program) and 16(set and clear) key more than 3 second then "Address Setting Mode" starts. 2. Set the address of indoor unit by using "Temperature setting" key. I Range of address : 00 ~ FF
1
Time Timer
Operation unit
03 05 07
AUTO Heater Preheat JET Defrost Humidify Filter Out door ZONE 1 2 3 4
17 19 21 23
Program set
09 11 13 15
2 5
Holiday Plasma Set/Clr Hour Min RESET
Ex)
Program
Week
6 4 7 8 9
1) Press 5(Jet Cool) & 13(Reset) key at the same time more than 3 seconds then "Address Setting Mode" starts. 2) Set the address of indoor unit by using "Temperature setting" key. I Range of address : 00 ~ FF
5 6
1 3
Ex)
4 2 7 11 8 13 14 10
CANCEL ON OFF SET AUTO CLEAN
9 16 12 15
2.
2. Address Monitoring
1) Press 6(Chaos Swing) & 13(Reset) key at the same time then "Address Monitoring Mode" starts. 2) At the address monitoring mode, pressing 1(On/Off) key, The address that is set is displayed on a display window of indoor unit. * notice : The mothod of display and time is different according to indoor unit type. 3) If the remote control is reset, normal mode starts.
* Notice : Confirm that wired and wireless remote control are able to select the address or not.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 117 -
Installation
I CAUTIONS
Keep in mind
Dont operate with wet hands.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 118 -
Control Devices and Function I INSTALLATION ORDER 1. Remove upper & lower case. 2. Fixate screw in the holes of the
case bottom.
5. Adjust the upper case in accordance with back case while assembling as shown in the figure.
I LINK OF CONNECTING WIRE 1. First, separate the front case from rear case of controller, connect terminal
C, D,Vcc, GND on PCB referring to the following table. Maximum length of connecting wire Between controller and outdoor unit : 220m(25 Between controllers : 220m(25 ) )
Vcc
GND D C
2. After attaching the supplied wire to terminal, link the connecting wire.
If necessary, Cut the indicated part of front case to draw the lead wire.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 119 -
Control Devices and Function I. ROTARY SWITCH SETTING(INSTALLATION FOR 2 OR MORE SIMPLE CENTRAL CONTROL)
The setting of Group Number in the Central Control is done by the rotary switch as shown in the figure below.
It is possible to set 0~15 Group(Total 16 Groups). All the numbers on the rotary switch represent the different Group Numbers. By changing the knob we can set rotary switch to the group number we want to control. The above fig. Shows the control of group number 0. Similarly we can control all the 16 Groups.
Slave Mode
I. ACCEASSORY PARTS
Central control and sub (with wire ass'y) should be purchased as optional.
Central Control(1EA)
PI485(PQNFP14A0M)
Wire Assembly 1
Screw(4EA)
Wire Assembly 2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 120 -
Outdoor Unit
CNU
PI485
Outdoor Unit
PI485
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 121 -
Major Characteristics
1. Individual/Integrated Operation/Monitoring
I You can identify operation status of the air conditioner, operation mode, wind quantity, wind direction, locking, temperature setting and error, etc by selecting the installed air conditioner through individual selection, group selection or all selection. Individual setup and operation of the detailed functions are available. Therefore, managing with Deluxe Central control installed at the control room at a building where a number of air conditioners are installed, is a convenient way.
2. Group Management
I Group management for the installed air conditioners is available. Group can be seperated by their nature, location and size of each air conditioner which enables convenient use. In addition, allotment of respective name to the setup group allows further intuitive management.
3. Self-diagnosis Function
I The air conditioner installed can self-diagnosed its error status and then transmits the result to the central control. Therefore, a rapid countermeasure against failure of the air conditioner allows easy management and increases the usage life of air conditioner.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 122 -
9. Mobility
I A wireless radio system may be installed at the Deluxe Central control, it will control the Airconditioners directly while going around the building with the wireless radio system and its self-battery function (100 m where there is no obstacle).
12. Scalability
I Scalability of the system is easy in case of additionally purchasing equipment since scalable slot such as USB, Serial (RS-232c), PCMCIA, CF Type is prepared. This system is designed considering sufficient scalability in provision for special request by the customer.
13. Upgrade
I Additional installation of a new program is available via the CF memory card and the existing program can be upgraded to a new program. Using such upgrade function always enables to construct a modern type of Central Control System.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 123 -
1) For the PC central control, installation set numbers may respond up to 1024 sets upon users request. 2) JVM (Java Virtual Machine) is basically installed at the Windows but some versions of Window XP may be manually installed.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 124 -
PQCSW501A0, PQCSW502A0
[ System Monitor ]
To check the ctual time status of all air conditioners.
PQCSW501A0, PQCSW502A0
[ System Set-up ]
To manage the air conditioner through grouping and record setup of group and installation position, etc.
PQCSW501A0, PQCSW502A0
[ Time Schedule ]
Setup of a weekly schedule for all, group and individual air conditioner enabled operation of the system. Processing through enlist of extra schedule for a year is available.
PQCSW502A0
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 125 -
System Configuration
Scenario 1 : In case of not using Internet access function
B part
A part
Product
CNU PI485
PI485
Cross UTP Cable (Cross LAN Cable) RS-485 Cable
PI485
PI485
* CNU: Central control Network interface Unit PI485: Product Interface unit for IEEE485 transmission.
Main Specifications
1. Control System
- Centralized control of maximum 256 indoor units - Simple Touch PAD method - GUI setting considering convenience of use - Power failure compensation with independent Battery Built-in (Max. 2 hours)
2. CNU
- Combination of maximum 8 outdoor units - 485 to Ethernet Converter Built-in
3. PI485
- 1 pcs per outdoor units Note: - GUI(Graphic User Interface) may be changed without any notice, for improvement or options.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 126 -
To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
Screw
1) To remove the sensor, housing connect, earth conductor & step motor conductor with sensor holder, Motor, Evaporator & P.C.B.
Earth Conductor
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 127 -
3) To remove the Discharge Grille. Pull the discharge grille out from the chassis carefully.
4) To remove the Evaporator. Remove screws securing the evaporator and the holder eva.
Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.
5) To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Remove the left end of the cross-flow fan from the self-aligning bearing.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 128 -
Disassembly of the parts 2. Art Cool Type Indoor Unit CAUTION: Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
1. To remove the Grille from the Chassis. - Pull the grille bottom, the remove 2 securing screws. - Lift the both lower parts of panel front. - After pull down this panel a bit, separate connecting wire with product.
2. To remove the Control Box. - Before removing the control box, be sure to disconnect the wires from PWB. - Pull the cover control out from the control box and disconnect other wires. - Remove securing screws. - Pull the control box out from the chassis carefully.
4Way/Fan Connector Comp Connector Power Connector Power Connector Comp Connector Motor Connector
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 129 -
4) Before removing the Turbo Fan. - Remove the securing screws from the chassis. - Pull the pipe cover, top cover and the air guide.
Top Cover
Air Guide
Pipe Cover
5) To remove the Motor. - Remove the securing bolt from the motor shaft. - Pull the fan out from the motor shaft. - Remove 4 screws securing motor mount from the chassis and lift up the motor mount and the bracket.
Bracket
Turbo Fan
Bolt
Motor Mount
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 130 -
Disassembly of the parts 3. Art Cool Deluxe Type Indoor Unit(SZ,SU,S3) CAUTION: Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
To remove the Grille from the Chassis. Hold up Inlet Grille Horizentally. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward. To seperate connecter assembly and than to remove Inlet Grille assembly.
1) Before removing the control box, be sure to take out the wire screwed at the other end.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 131 -
Disassembly of the parts 4. Art Cool Deluxe Type Indoor Unit(SE) CAUTION: Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
To remove the Grille from the Chassis. Hold up Inlet Grille Horizentally. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward. To seperate connecter assembly and than to remove Inlet Grille assembly.
1) Before removing the control box, be sure to take out the wire screwed at the other end.
Earth Conductor
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 132 -
3) To remove the Discharge Grille. Unhook the discharge grille and pull the discharge grille out from the chassis carefully.
4) To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA).
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 133 -
5) To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis carefully.
Motor cover 6) To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Remove the left end of the cross-flow fan from the self-aligning bearing.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 134 -
1. Remove the air filter. Pull the inlet grille slightly toward you. Pull out the air filter. (2 pieces)
Inlet Grille
2. Remove the girlle from chassis Remove the screws securing the side plate and push to the bottom-side. Unhook the hanger from the hanger screw at the left and the right side. Pick out the inlet grille.
3. Remove the lower air guide Remove a screw of both side fixing "barrier airguide". Remove the screws of both sides of the lower air-guide. Remove the lower air-guide toward arrow mark by turning upwards as shown in figure.
Barrier Air guide Lower Air guide
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 135 -
VE chassis
Warning : Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
1. Before removing the control box, be sure to take out the wire screwed at the other end.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 136 -
3. To remove the Discharge Grille. Unhook the discharge grille and pull the discharge grille out from the chassis carefully.
4. To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA).
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 137 -
5. To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis carefully.
6. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Remove the left end of the cross-flow fan from the self-aligning bearing.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 138 -
Door Switch
R
Remove a bearing assembly by removing a screw and the bearing cover. Remove 4 screws securing the motor cover. Loosen the screw securing the crossflow fan to the fan motor shaft. (do not remove) Remove the crossflow fan by sliding it out from the shaft of fan motor.
Motor Cover
Bearing Cover
R
Bearing
5. Remove the control box Assembly. Disconnect the step motor connector, fan motor connector, display PCB connector, thermistor connector and door switch connector from the main PCB. If necessary, disconnect power supply cord and connecting cable from the terminal block and remove the cord clamp screw. Remove 2 screws securing the control box and pick out the control box carefully.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 139 -
7. Remove the diffuser assembly. Remove the screws of both side of diffuser assembly. (4 pieces) Push the upper side of cabinet strongly to pull out the inner hook of diffuser frame from the cabinet hole. Take up the diffuser frame carefully not so as to harm the display PCB wires and the step motor wires.
8. Remove display PCB assembly. Remove the screws at the both side of display cover. If necessary, disconnect the display PCB connector from PCB assembly. Remove 2 screws of PCB assembly.
Display Cover
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 140 -
Lower Vane
Upper Vane
10. Remove the drain pan assembly. Remove the both side of screws. (4 pieces) Pull out the drain pan assembly. Be careful not to harm to the EPS packing of drain pan and the tubings of evaporator.
11. Remove the evaporator. Remove the screws of both sides securing the EVA barrier-R/L on the side cabinet. Remove the screws which fasten the barrier on the evaporator and take out the barrier assembly. Remove the evaporator assembly by sliding toward arrow mark. (As shown in figure)
EVA. Barrier-L
Side Cabinet
EVA. Barrier-R
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 141 -
5V
R04F,10K
R02F,10K
1
R03F,1K R01F,1K
4 MICOM GMS81516
5V
R02H 12.1K 1% 1% 6.2K 12.1K 12.1K 12.1K 12.1K 12.1K 12.1K R04H R16H R15H R14H R13H R12H R11H R16G,6.8K R15G,6.8K Q13G KTA1270Y
DISPLAY
DC 5V
GND
REMOCON
Vout
1
C01M
3
R13G,6.8K Q12G
LED4
Vcc
2 3 4 5 6 7
LED3
0.01 50V
5
R12G,6.8K R11G,,6.8K Q11G KRA1270Y
LED2
C02L
LED1
CN-DISP1
220uF IC02M
CN-TH
PIPE-TH
10V
8 9 10
R03H,1K
KID65004AP
CN-DISP2
R06G,220
1 2 3
R01H,1K
1 2 3 4
C01H C02H
1 2
16 15
R01G,220
2
4 13
R07G,220
3 R03 53 D4 D5 D6 R54/WDTO
17 R53/Srdy 18 19 20 21
5 12
R02G,220
4
ROOM-TH
R04G,220
R05G,220
0.01 50V
CN-U/D
R03G,220
7 8 VCC 7 DU
R01T,10K R02T,10K R03T,10K
RD
1 1
DC 12V
OR
2 3 4 5 15 4 3 2 1 16 17 18 5 14 5 4 13 6 3 12 7 2 11 8
DC12V
10
OP6 XXXK OP5 XXXK OP4 XXXK OP3 XXXK OP2 XXXK OP1 XXXK
DC 5V
DC 5V
YL PK BL
STEP MOTOR UP/DOWN
DC 12V
1 D 3 Q 4 6 ORG 5 Vss
R04T,10K
R05T,10K
DC 5V
IC01M
Schematic Diagram
KID65084AP
9
SSR-MOTOR
CN-SUB
R02E,20
R02A,4.7K R01A,1K
A12 R23 37
5V
29
R03A,100 KIA7036P C01A 0.01 50V
RESET'
30
BZ01E R01E,1K
IC01A C02A 10uF/50V
+
Q01M KRC107M
31 32
R02L,10K
OSC01B CST-8.00MTW
XOUT VSS
5V
IC01K(TLP621)
R01L,1K
REMOCON
D01K 1SR139-600
RX
5V
4 IC02K(TLP627) 2
R03K 1K
ZNR01K 14D271
NF01M
ZNR01M INR14D471K
CN-FAN
3
NF01M
R02C,4.7K
R01C,1K
SSR-MOTOR
INDOOR
5V
R04C,10K
FREQUENCY
R03C,20K R05C 4.7K M C02C 0.015 50V Q01C KTC3198Y C01C 0.01 25V
DC 5V
C06D 0.01 25V +
Q01K KRC102M
R04K 680
R05K 25K,3W,1%
R01M,120,1/2W
C01M,0.1,AC275V
FAN MOTOR
IC02D
O 7805 C05D 470uF 16V I D02K 1SR139-600
COM
Schematic Diagram
NF01J
FUSE 250V/T2A
FREQUENCY
LIVE
1. Indoor Unit
1) Split Type
IC01D
DC 12V
C04D 0.01 25V + O C03D 470uF 25V 7812 I + C02D 0.1 50V
D01D 1SR139-600
D02D-05D 1SR139-600
NEUTRAL
CN-POWER
POWER TRANS
6171AQ3124C
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
A14 R25 35
- 142 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 143 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 144 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 145 -
DC310V
C05D 681
CN-POWER
2
5V C10D 103 C11D 223/1KV C12D 103/1KV NF NTC01D 10D-9 ZD01D P6KE200A C06D 3 4,5 IC02D(TLP521) EN BP R03D 150 ZD02D 11V C04D 103/250VA C07D 330uF/35V
470uF/35V
2
D03D UF5402 3.3uH G C08D 104
R04D
LIVE
1 2
250V/ T3.15A,3A
ZNR01J INR14D561K
NF01J 22mH/3A
R01J D01D 1M,1/2W 1N4007
12V
L01D
1 6,7
S/Trans
C09D 220uF/50V
IC11K(TLP621)
R11K 10K
C11K 102
M_RTX
R13K 1.5K
RX
2 1 3 4
Multi_RX
R12K,1K
DC 5V
M_RTX
D12K 1SR139-400 D11K 1SR139-400
DC 5V
1
AC_N C01D 10uF/ 400V IC01D TNY255P S 3,7,8
CN-OUT RY-OUTFAN 1 RY-4WAY 3 3 RY-4WAY 1 RY-OUTFAN
NEUTRAL
3 4
39
R16K 10K 3 4
R15K 82K/3W
3 3
M_RTX
RY-COMP
SIGNAL
C03J 10nF 275V C01J 100nF 275V D02D UF4005 D 5 4 TNY 255P 2 1 C03D 103 C02J 100nF 275V
2 1 IC12K(TLP627) R14K 1K
TX Multi_TX
DC 5V
Q11K
KRC104M
AC_L
12V
DC 12V
CN-REMO
_TX
STEP M5
RY-HEATER 5 5
1
P76 P77 P00 P73 P72 P71 P70 VDD (AIN7)/P67 (AIN6)/P66 (AIN5)/P65 (AIN4)/P64 (AIN3)/P63 (AIN2)/P62 (AIN1)/P61 P14(PPG) (AIN0)/P60 P01 P02 P03 P04 P05 P06 P07 P10(INT0) P11(INT1) P12(INT2/TC1) P13(DVO) P74
P75
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50
5V
HEATER 4WAY
Q01K
Q03K KRC104M
R02K
L03K
MED
4.7K
2 3 4 5 6 7 8 9 10 11 12 13 14 15
Q D
2 3
2 1
CN-D/PUMP
Drain Motor
L02K
KRA104M
STEP M
RY-D/PUMP
CN-LOUVER
Louver Motor
STEP M
R07H 12.1K 1%
R05H 12.1K 1%
R03H 12.1K 1%
5V
12V
5V
R01K
1 3 RY-LOUV 3
STEP M4
STEP M
R08H 12.1K 1%
R06H 12.1K 1%
R04H 12.1K 1%
1K
_RX
C03K 102
D02K
1 2
LOW
IC01M KID65004AF
C01K 102
C02K 102
Q04K
DAN212K
KRA104M
DC 12V
MOTOR 3 4
REMO 50/60Hz
CN-PIPE
3 3
Q02K KRC104M
REMO
C02L 681
OPTION2 PIPE TH
FREQ
5V
5V
R03C 10K
AC_L
1
R06C 10K
1 FAN 2
ZNR01M
1 2 3
IC01C
BZ01E
R02E 20
R04C 4.7K
ROOM TH OPTION 1
50/60Hz
MOTOR 3
PHASE
EERROM 1 S
CN-ROOM CN_M C
AC_N
Q01C
R05C 1K
C01C 103
R02A 10K
5V
1
R01E 1K
5V
VCC 7 DU C 8
16 17
C
P15(TC2) P16
VARF VASS
49 48 18
P17 P54 SB3
5V
12V
KIA7036P
+ 2
R01A 1K
GND
1
OR1 C02H C01H 103 103
5V
1 2 2
12V 5V
3.3uF /50V
5V
5 VSS
Q 4
S
GND
19 20
NC
P20(INT5/STOP) TEST
P53 (PWM/PDO)/P52
46 45 21
P21(XTIN) (INT4/TC4)/P51
SB2 SB1
S_B2
5V
R01U 10K
S_B1
GND
3
C02U 103
3 4
SB0
Multi_TX
GND
4 5 5
PLC_SEL Multi_TX
DISPLAY
GND
1 2
LED1
1 2 3 4 5 6 7
5V
44
REMO
S_B0
Vout
NC RESET XIN
R01B
R03L 1K
22 23 24
1.0M
43 42 41 25 26
LED1 XOUT VSS (SCK2)/P45 (SO1)/P44
CC RX CC TX
Multi_RX
6
_RX _TX _RX
GND 5V
6 1 2 1 2
Multi_RX
Vcc
3
R04L 1K
GND 5V
LED2
4
R05L 1K
5 6 7
40 39 27
CN-DISP
_TX
12V
3
SO1/PLC P30 LED2 (SI1)/P43
3 4 4
12V SO1
Force SW
LED4
R06L 1K
38 28
5V
SI1
37 29
P32 NC
SCK1
36
R02F R01F
7
LED4
1K 1K
CS0
CN-LOUVER 1 3 3 1
30
LOUVER FLOAT
P33
NC
35 31 32
P34 P35
C02F 103 C01F 103
8
NC NC
CS1
Schematic Diagram
34 33
CSO
CN_ZONE
CN-FLOAT 1 2 1 2
CSI
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
47
S_B3
4) Duct Type
- 146 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 147 -
1
LEV
CN-LEV 2
DC12V
SW-HIGH
3
5
3 A 5 4 5 3 E F 0 1 6 2 B C D 1 10K R16G 6 4
5 4 3
MN101C30A QFP64
12.1K, 1% R21H
9 8 7
MICOM
20K R14G 40K R15G
4 3
PA0/AN0
62
5V
12.1K, 1% R22H 12.1K, 1% R23H
80K R13G 2
PA1/AN1 PA2/AN2
5V
63 64
SW-LOW
WH YL OR BL BR RD
2 1 1 2
(UP/DOWN)
40 P63/A3
12V
IC01M
61 Vref1 2
CN-TH2 5V
2 1 1
ROOM-TH
R05G 1K 80K R07G 2
OR1H F1
20K R08G 40K R09G
OR2H F2
OR3H F3
PK 4 3 2 2 3 4 YL OR
D/PUMP
3 2 3
PA3/AN3 PA4/AN4
Schematic Diagram
COMP FAN
5 4
R03H 6.2K 1% R01H R02H 6.2K 12.1K 1% 1%
6
OR4H
1
C02G 103
C01G 103
PIPE-OUT_TH
RD 1 1
CN-TH1
4 3 2 4 3 2 1 1
OR6H
STEPPING MOTOR
(UP/DOWN)
12V
1K R04H 1K R05H 1K R06H
5V
C03H C02H C01H
CN-U/D1 BL 5 4 3 2 2
IC02M
5) Convertible Type
5 4 3 1
PA5/AN5 PA6/AN6
3 4 5
1 2
12V 5V
4.2K R09K
PIPE-TH
PK
49 P74/A12
103 103 103
YL
12V
OR
19 18
SDA SCL
MODE/WC
7 6 5
EEPROM IC 1
C11K 104 Q01K KRA104M Q03K KRC104M C12K 103
RD 1 1
R02E,20
3 4
12V
R01E 1K
BZ01E PKM13EPY-4002
17
R01F,1K
CN-REMO
L03K
3 2 1
L02K
3 2 1
CN_INSTALL
1 3 1 3
DISPLAY
7
P54 36
Force
C01F 103
GND
1 2
RECEIVER
R04G,330,1/4W
1 2 3 4 5 6
R01G,330,1/4W R02G,330,1/4W R03G,330,1/4W
50 P75/A13 51 P76/A14
R02F 10K
5V
R08K 1K
12V
C10K 102
Vout
HVB OUT
4
52 P77/A15
TM3IO/P13
C08K 102
5V
Vcc
LED4 3 4 5 6
1 2 3
25 24
C09K 102 Q04K KRA104M
LED3 LED2
R07F R05F 1K 1K
5V
1 2
R08F,1K
1 2 3
R06F,1K
30 29 28 27
C03F
3 4
5V
C04F
LED1 7
+
R06T,10K
R05T,10K
R04T,10K
R03T,10K
R02T,10K
R01T,10K
5V COMP
IC04D S78DL05L 1W C03D 681 SMPS D07D UG2D +
RY-4WAY RY-COMP
T1
INDOOR FAN
TR01J SM1L43
RY-D/PUMP CN-MOTOR 3 3
T2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
7
DC 5V
IC03M
12V
8
FORCE
CN-DOOR
Rx
INT
R08D 56K
CN-CC
DC 5V DC 12V DC 5V
R01A 1K 1 3 3.6V 2
Tx
5V
R02L,1K R01L 5.1K R04F,1K C01L 680pF/50V
1 2 3
C01A 10/ R03A 100
1 2 3 4
32 P50/NWE
50V
1 2 3 4 5
33 P51/NRE
OSC1 OSC2 NRST/P27
5V
53
receiver
3 3
1
21
IC01A
1 4 5 6
34 P52/NCS 35 P53/A16 22 P10/TMOIO 23 P11/TM1IO
Vss 10 XI 11 MMOD
C01Z 103
Telecontrol
5 6 7 8 9
NU 13
12,26,31,45,46 54~56
2
8 9
1M R01B
5V
OSC01B
C02F,103
CN-FLOAT
R03F,10K
5V
6 7 8 9
Vdd Vref+
7 8 9
7
- 148 6
Option
CN-HVB
3 2 1 1 2
HVB
SEL
3
2 1
JP1 JP3
3 2
4WAY
1
HVB OUT
CN-CONT
COMP 5V
12V
Tx FAN Rx D/PUMP
3
2 1
3 2 1
CN-12V
2 1
12V
DC PART
7 8 9 10
CN-ACDC
CN-ACDC
10
D/PUMP 12V
RY-FAN
IC01J TLP762JF
12V
1 2 3
NF02J
ZNR02J TVR10561
SH-CAPACITOR
R02J 100,1/2W
12V
5V
7805 O I
L1 ZBF503D
2 1
2 1
5V
C04D 470/35V/SD SD01D STO2D-200 + R04D 27k 1/8W 2012 R05D 300K 1/4W 3216
BD01D DF08M
RY-D/PUMP G5N-1A(G5NB-1A)
1 3
Drain Motor
CN-D/PUMP
OUTDOOR
4 3
D 5 IC02D TLP181(V4 BL) EN 4 BP 1 C05D 472M DC HIGH VOLTAGE GND C02D 104
INT
1 2 3 IC03D TLP181(V4 BL) DC HIGH VOLTAGE GND DC LOW VOLTAGE GND IC01D TNY266P S 2,3,7,8 D08D LL4148 R06D 300K 1/4W 3216
NF01J 15mH/1A
RY-4WAY G5N-1A(G5NB-1A)
4 4 FUSE 250V/T2A 4 3
FAN MOTOR
4-WAY
2 1
2 1
RY-COMP G4A-1A-E-LG 4
2(N)
COMPRESSOR
1(L) L 1 CN-TAB1 1 N
CN-POWER
AC220~240V 50/60Hz
Schematic Diagram
+5V
R01E,1K
HVB_S
R03E,0K
20 B0 19
IC1
1 2 3
74HC574
12V
100uF/25V
SMW-200-8P
CN_PTC2 C04H
12V
C04H CN_PTC1
5V
1
C03H 47uF/25V
20 A0 8
C05H
5V
4 3 3
IC02M KID65004AF
R02E 1M
C01E 104
B1 18 17 16 15 14 13 12 11
COMP
A6 A5 A4 A3
2 8
C01H
5V 12V
IC1
19 A1
C02H
B0 3
74HC574
AC
B1 7 6 5 4 3 2 1 6 5 4 3 2 1
A3
+5V 5V
COMP
B2 4 5 6 7 8 9 10
C01M/102
A2
104*2
2 2
DC12V
1
B B B B B B
10 11 12
A/C_OUT D/PUMP OUTFAN 4WAY COMP A/C_OUT
7 SM22 6 SM23 5 4 3 2 1 8
+5V
4WAY
B3 B4 B5 B6 B7 A0 A0 A1
4 A3
A0 A1 A2
17 5 A4 A5 A6 A7
R01H 10K Q01H KRA104M
250V/ T3.15A,3A
B2 16 6 7 8 9 GND 10 15 14 13 12 11 B3 B4 B5 B6 B7
R02H 1K
NF01J 22mH/3A
AC(N)
IC3 KID65004
12V
OUTFAN D/PUMP
SMW-250-04P
CN_HVB
4 5 6 7
13
RY-HEATER1
12
RY-HEATER2
13
CN-D/PUMP
35328-0210-NA(molex)
11
RY-HEATER3
14 15 16 9
IC01K(TLP181-BL) R03K,1K C01K 102
10
RY-HEATER4
CS1
Drain Motor
1 3 3 RY-D/PUMP
20 B0 19
IC2
OUT_RX
SM23
12V
1 A1
R02M 10K
ZNR01D
R10M 1M
CN_LEFT_SW
CN_RIGHT_SW
C01J
DC 5V
R01K 10K
WH YL OR BL BR RD
2 1 R14K 680
OUT_TX
CN-LEV
A A
SM11
4 IC02K(TLP181-BL)
68V/1W
6
12V
6 5
9 10 11 12
A A
SM43 SM10
8 7
2 3
1
C01D NF C01D
1 A2
R03M 10K
INR14D561K
1 2
AC(L)
1 2 2 A3
R04M 10K
CN-GRIL_LEFT
3 4
SM22 18
74HC574
B1 B2 17 16 15 14 13 B7 12 11
C02M/102
2
FP_L_UP
2 3 A4
R05M 10K
FRONT PANNEL UP_DOWN Motor
6 5
3
1 3 2 1 3 2
NF01J
3 4
FP_L_DOWN
+5V
3 4 A5
R06M 10K
5 4 3 2
A A A A
SM21 SM13 SM20
4 3 2 1
DC310V
R18D 200K,2W
R20D 110K,2W
SMPS(6170A90026A)
D01D UG2D L2 12uH(DIP)
SMW-250-6P
+15V
12V
+ C05D 220uF 35V
13 14 15 16 4 3 2 1
SM12
5V
A6 8 9 10 A1 A0 GND A1 A0
R07M 10K
CN-GRIL_RIGHT
NF02J
FP_R_UP
A7
R08M 10K
CS1
R09M 10K
1 3 2
1 3 2
FP_R_DOWN
TRB
R10H 1K
CS2
Q01D KRC104S
D08D 1N4937
D03D UG2D
S78DL05L,1W(DIP)
C19D 103,630V
L1 12uH(DIP) 7805 + C06D 470uF 25V R07D 1K 1/4W C07D 220uF 25V C08D 104 50V C04D 104 50V C03D 220uF 10V + + IC04D
+ R06D 1K 1/2W
IC03M KID650004AF
CS2
R10M 10K
5V
CS5
+5V
CS3
R11M 10K
C08H 103
C03H~C06H 103*4
1 20 SM43 B0 1 CS4
CN_GRILL
20 A7 A7
R12M 10K
5V
R19D 5.6K
IC01D TNY267P 1BP 2 S 6 IC02D PC-17K1 4 ZD03D BZX55C11 3 R22D 1K 1 C22D 104(DIP) DC LOW VOLTAGE GND R21D 39
ZD02D UZP-11B
5 D 4 EN
R17D 470
SMW-250-10P
STEPPING MOTOR
CN-UD2
C05M 103
CN-UD1
RD 10 10
12V 12V
RD 10 10 9 9 8 8 7 6 5 4 3 2 1 1 7 6 6 5 4 3 2 5 4 3 2 1 BL PK YL OR RD BL PK 7 YL 8 9 9 8 7 6 5 4 3 2 1 OR OR YL
9 10 11 12 13 14 15 16
B A A A A A A A
C18D 104
DC HIGH VOLTAGE GND
8 7 6 5 4 3 2 1
IC04M KID65004AF
19
SM30 SM31 SM32 SM33 SM40 SM41 SM42
IC3
C06H
220uF/25V C22H
2 1 CS6
R14M 10K
IC1
19 1
C07H
5V
B0
C02H C21H C01H
12V
1 A1 2
104*2
20 3 2 3 3
5V
5V
18
74HC574
B1 A2
104*2 47uF/25V
IC3
A0 4 A3
A0 A1 A2 A3
CS1
2 17 5
R14H R13H R12H R11H 1K*4
IC2
19 B2 16 A4 A5 A6 A7 GND 6 7 8 9 10 15 14 13 12 11 B3 B4 B5 B6 B7
KID65004
12V
CS3
A1 A2
FP_L_UP FP_L_DOWN FP_R_UP FP_R_DOWN
3 4 A3 A4 A5 A6
CS2
18
74HC245
B0 17 5 6 7 8 A7 9 16 15 14 13 12 B1 B2 B3 B4 B5 B6
DC310V
CY7 103 (DIP)
PK BL RD OR YL
4
CN-POWER YW396-07 AV
AC(COM)
3
PK BL
CN_PN YW-396-03
R017D 560K
STEPPING MOTOR
AC(L )
1
250V/T3.15A
(DIP) FUSE
ZNR01N SVC561D-14A
5V
U05Y MAX253
C01Y 104
7805 VR01Y
12V
C04M 103
11
10
CS2 CS3
C03M/102
1 3
9 10 CS6
9 10
TRB CS3
GND
10
11
B7
TRANS01Y 1 6
D01Y
IN GND
OUT
SS14
C02Y
C03Y
1/2W
104
22uF/35V
C04Y
2
C03N 0.33UF 275VAC (DIP)
R018D 1M
1/2W
AC(N)
BD01D (DIP) D3SBA60
SMW-200-10P
- SUB PCB
D02Y
22uF/35V
SS14
CN_A5
+15V
C05Y
U02Y
+5V
TX
R01Y
C07Y 104
104
6N137
RD 1 1
DC 311V
C11D 473 630V (TM)
4 1
IC05D TLP181-BL
4
5V
5V
D06D 1N4148
4.7K R03Y
U03Y
2 3 4 5 6
4 1
5
R08D 1K
on/off
SEL
R07Y
6N137
C08Y 104
BUS(B)
IN DOOR FAN
WH 5 6 7 7 R12D R10D D07D 1N4148 BL YL D05D 1N4148
3 2
3 BK 4
KRA223S Q05G
D04D 1N4148
3 2
CS6
HVB_S
R09H~R14H 12.1K*6 1%
LED1
0.33K (2012)
R04Y 5.1K
L01Y 12uH
BUS(A)
ZNR01Y
10K
1 3 1 3
C04F 103 C02F 103
R02F
RD 1 1
1 4
5V
2 2
2 3
R14D 1K
C14D 103 R16D 2.7K IC08D TLP181-BL
1 4
R03F
P13(TC3/PDO3/PWM3)
H/S1
10K
P14(TC4/PDO4/PWM4/PPG4)
WR_TX
5 SDA
SCL
IC07D
1K
OUT_RX
OUT_TX
C06F 103
R11D 5.1K
CN-FLOAT
C03F 103
R01F
EERROM M24C01-BN6 WC
IC06D TLP181-BL
C06Y 104
IN DOOR FAN
WH 5 5 BL 6 6 BK 4 4
GT-250-3P-TS
5V
AD_CH13
R04F
AD_CH13
C D Q S
10K
AD_CH12
R01G
MOTOR
R13D 1K C11H 103 C12H 103 R30H 10K R29H 10K
C15D 103 CN-M OT OR2(BL)
2 3
H/S2
P77(AIN17)
P76(AIN16)
P12(PPG)
P11(DVO)
P44(SI2)
3 2 1
C02G 103
P45(SO2)
P10(TC1)
1K
P41(RxD2)
P42(TxD2)
P75(AIN15)
P46(SCK2)
YL
10K
R02G
OFF_ON
AD_CH11 AD_CH10
P47 P43
PWM
SMW-250-07P
P40
AD_CH9
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
DISPLAY
GND
1
R02L 1K
1 2 3
LED1 LED2 LED3 LED4
R01L 10K
YFW254-03
(INT3/TC2)P15
CS4 CS5
33
+5V
SW2
AD_CH8
Vout
2
R07L 330,1/6W
LED1
49
(PDO5/PWM5/TC5)P16 (PDO6/PWM6/PPG6/TC6)P17 (SCL)P50
LED1
32 50 51 52
(SDA)P51
LED2
P74(AIN14)
AD_CH12
OR6 OR7 OR8 OR9 OR10 OR11
R03L 1K
Vcc
3
R04L 1K
C02L 681
31
P73(AIN13)
AD_CH11
LED2
4
R05L 1K
4 5 6 7
CN-DISP
+5V
30 29 53
P52
LED3
5 6 7
P71(AIN11)
AD_CH9
+5V
OR4
OR2
Force SW
LED4
R06L 1K
28 54
P53
LED4
P70(AIN10)
AD_CH8
10
10
OR1
27 55
WR_RX 5V
WR_TX
P67(AIN07/STOP3)
AD_CH7
AD_CH7
11
11
SMW-200-7P
L01K 100nH
26
P54
P66(AIN06/STOP2)
AD_CH6
AD_CH6
56 A0
C18K 103
25
P30
P65(AIN05/STOP1)
G/C
57 A1 A2
WR_RX
24
P31 P32
CN-REMO
12V
58 59 A3
C17K 102 Q01K KRA102S
Q03K KRC102S
MICOM
P33
23 22 60 A4 A5
P34 P35
P63(AIN03) P62(AIN02)
R04B 10K
AD_CH3 AD_CH2
AD_CH3 AD_CH2
PIPE_TH2
21 61 62
12V R11K 5V
P61(AIN01)
R05B 10K
20 19 A6
C12K 102 4.7K
C16K 103
GT-250-3P-TS
AVDD
+5V
P36
C13K 102
63 A7
P37
18 64 11 10 12 13 14 15
R16K 4.7K DELET KRA102S
C11K 103
VAREF
17 16
Q04K
P07(INT2)
H/S1
OR1 OR2
C21D 104
OR4
OR5
1N4148 DAN212K
XOUT
XIN
TEST
VSS
VDD
RESET
(RxD1)p01
(SO1)P05
(SCK1)P06
(XTIN)P21
(INT0)P00
(TxD1)P02
(INT1)P03
(SI1)P04
(XTOUT)P22
Q02K KRC102S
12V
(STOP/INT5)P20
D02J 1N4148
5V
SW1 YFW254-03
R02B
10K*6
R01T R06T R03T R04T R05T
12V 5V
12V
Q02K KRC104S
5V
RY02J G5NB-1A
12V
R02A 10K
5V
1 3
R03A 200
3
G/C
H/S2
2
R01A 1K KIA7036P IC01A 3.6V
2
CC_RX
_RX
5V
CC_SB3 CC_SB2 COMP
Q01K KRC104S
C01A
105
C02A 103
+5V
3 2
3 2
C20D 104
C15M 103
CS3 CS2 CS1
R16M 1K
CC_RX CC_TX
1
CC_SB1
OR3
R06H 12.1K
State
5V
RY01J G5NB-1A
Error
Data_IN
R04J 100
R03J 10K
R01J 150K/1W
CN_Contact BR-762C-4P
OSC01B 16MHZ
CC_TX
_ TX
D01J 1N4148
CN-UPG
SMW-200-03P
+5V
PC01J TLP421
R02J 150K/1W
Power Y/N
Fuse
250V/1.0A
L 1 N 2
6) CST Type
DRY_CONTACT SUB_PCB
CN_POWER BR-762C-2P
CN-CC SMW-200-9P
C02J 104
ZNR01J INR14D561K
S1
P60(AIN0)
R06B 10K
AD_CH0
AD_CH0
ROOM_TH
AD_CH1
AD_CH1
PIPE_TH1
P64(AIN04/STOP0)
AD_CH4
AD_CH4
CN-PIPE2
CN-PIPE1
CN-ROOM
SMW-250-03P
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
R01B
FLASH:TMP86FS49FG
P72(AIN12)
AD_CH10
R04H,R05H,R07H,R08H 12.1K*5 1%
ZD01D 6.8V
R09D 1K
PWM
4.7K
(2012)
5V
U04Y 8 6N137 7 6
RX
R05Y
MOTOR
R02C,20
+5V
R06Y
0.62K
CN_OPTION
SMW-200-11P
OR11
OR10
OR9
OR8
OR7
OR6
OR5
- 149 S
2WAY SUB M OT OR
CN-M OT OR1 (WH)
SMW-250-07P
Q04G KRA223S
U01Y SN65LBC176
L02Y 12uH
YW-396-02V CN-COMM
0.62K
R02Y 5.1K
1.0M
10K
+5V
5V
D06N 1N4148 D01N~D04N 1SR139-600
~ +
CT01N
Discharge Suction
2 2 3 4
R01H~R05H 1K
~
1
R11H R14H R15H R12H R13H
CT_AD
R02N,1.65K,1% C01N 100UF
+
3 4
1UF/50V
C11H~C15H
OUT_Air
CN_TH2
1 2 3 4 4 3 2 1
5V 5V
OUT_Pipe
DISCHARGE
CN_TH3
2 1 1 2
IC01M GMS81516
1 P70(AIN10) 2 3 4 5
R16H
R17H
R18H
R19H
R20H
C17D 103
6.2K
12.1K
6.2K
6.2K
6.2K
64
Pipe F
OUT_AIR
+ + + + +
OUT_PIPE TSUP_F
C01H 104 C03H 104 C04H 104 C05H 104 C02H 104
CT_AD DC_LINK
D01M
EG01C
59 7 P76(AIN16)
R10T~R15T, 270
P62(AIN02)
H/Press INT
8 P77(AIN17)
58
RX_F P61(AIN01)
57
Q01M KRC107M
W2 V2 U2 W1
56 55 54 53
P53(HPWM0)
P52(PWM4/PDO4)
C10H 104
311V
+5V
R03T,1K
7 7 R02T
RX_D TX_D
RY-PWR F0_IPM
15 P06(EMG1) 16 P07(CL1/PDW1)
P51(INT4/TC4) P50(INT3/TC3)
C31K 15uF,450V
50 49
10K
Q01T
RX_C TX_C
IPM_5V_ENB
17 P10(INT0)
P47(SDA/SO)
107M
C04T 103 R04T
R01T 10k
R31K 1M,1/2W
48
12V
RX_B
RY-HEATER
TEST S/W R05T
17 U1 16 2
BUS_COM
CN-IPM
U
+
U_
V_
W_
Fo
5V
1K
LED01T (RED)
+5V
18 P11(INT1)
P46(SCL/SI)
47
TX_B
RY-4WAY
U1 3
C13K 471,250V
19 P12(INT2/TC1)
P45(SCK)
RY-SV
1K
15
46 20 P13
R07T
U1 4
RX_A P44(TxD)
RY-FAN_1H
21 P14(PPG) 45
1 1
1 2 3
IC10S
4 3
2 8 8
1 2 3 4
R08T
3 9 9
47uF/50V
4 6 6 7 7 4 5
TX_A P43(RxD)
44
5V
BUS_ADDR_LEV
10K
1K
R06T
14
IC01S
3 2
4
IC06S IC05S IC07S IC09S IC02S IC08S IC03S IC04S
13
TLP559*6 TLP521*4
1 5 6 8 2
+5V
R01A,1K
LED02T (YELLOW)
C01A 102
U1 12
RY-FAN_2H
U1 11 10 7
23 P16(PDV1)
P41
RY-FAN_2L
U1 8 9
42 24 P17(PDU1)
LEV_CTL_A P40
RY-START
+5V
R30M
CN_Test 2
+5V
41 25 P20(INT5/STOP)
LEV_ENABLE P37
40
LEV_B_1
Q01Z KRA107M
R12M~R22M 4.7K
CN-SV
C07S 104 R01S 20K C08S 104 R02S 20K R03S 20K C09S 104 C10S R04S 104 20K C11S R05S 104 20K
C03A 10uF/50V
D08D RU2YX
IC04M KIA65084
+12V
D09D 1SR139-400
4.7K
+5V
IC04D
26 TEST 27 P21
C04M 104
P36 P35
7805
39 38 28 P22
LEV_B_2 LEV_B_3
RY-4WAY
S-TRANS CN-GATE2
D10D
17
+
P34
9
37
R08D 1.2K
+ + +
LEV_B_4
CN-4WAY
29 RESET 30 XIN
6 5 4 3 2 1
6 5 4 3 2 1
15 V
P33 P32
C03D 2200UF 35V
16
36 35
LEV_A_1 LEV_A_2
C15D C16D 103 104 C05D 220UF 16V
RY-HEATER
C06S 10UF
15 8
C14D 473
R09D 1K
C04D 680UF
OSC01B 16MHz
31 XOUT
R01B,1M
P31
32 VSS
DC LINK
IC03D,SE012N
14 1
34
LEV_A_3
P30
LED01Y(GREEN)
R03D 47K 3W
33
R05Y 15K R03Y 82K 1/4W R02Y 70K,3W
LEV_A_4
RY-FAN2_L
CN-HEATER
MOTOR
7 6 5 4 3 2 1 7 6 5 4 3 2 1
15 V
+
13
D05D EG01C
R07Y,1K
C08D 220UF 35V
12 2
Q01Y C3198
ZD01Y 20V 1W
R01Y 70K,3W
RC03M
D12D
C11D,473,630V
H/Press INT
Q02Y C3198
RY-FAN2_H
IC01V TLP621-BL
FB01D FBA04HA900
IC02D TLP621-BL
FAN2
RY-DISC
R06Y,10K IC01Y TLP621 R04Y 2.2K 1/4W C01Y 222
+12V
D01V 1SR139-600
R03V 33K
R06V 1K
R04M~R20M 68K
RY-FAN1_L
C01V 102
1/4W
D13D
11
CN-FAN2
C01S 10UF
+ + +
C02S 10UF
C03S 10UF
IC01D
FB02D R05D 5.6K 1/4W
R05V 10K
D01D~D04D 1SR139-600 R01D 27,5W NF01J
MOTOR
RC05M
9 8
9 8
Vupc Up Vup1 Vvpc Vp Vvp1 Vwpc Wp Vwp1 1 2 3 4 5 6 7 8 9 10 11 12 Vfo Ufo Wfo Un 16 Vn1 14 Vn 17
FUSE 250V/5A
C09D 330UF 35V
10
Br Wn F0 Vnc 13 18 15 19
RY-FAN1_H
2
5 R06D 680,1/4W 3 C13D 680P D07D 1N4937 50V
FAN1
G6551
ZNR01D ZNR561D14
RC04M
R07D 1 ,1W
+
CN-FAN1
CN-GATE1
4
Vcc In
GND In Vcc Fo GND Vcc In GND In TEMP Out Si Out Si Out Si GND GND GND Out Si GND Vcc
GND In Vcc Fo
In Fo
Fo
Vcc
Fo
GND
Fo
GND
Vcc
In
Fo
GND
RY-START
Out Si GND Out Si GND
Out Si GND
R02D 82K,1W
R00D 1M,1/2W
C02J 104,275V
C01J 104,275V
1 1 -
2 2
PTC
1
CN-AC
CN-POWER
IPM
PM50CSD120
+
W N B
NC
4
HIGH PRESS Comp OLP
REACTOR 28A 0.68mH
RM20TPM-2H AC440V/DC1600V, 40A
1 1
1 1
2 2
RED
DSA-362MA
561
WHITE
Schematic Diagram
L2:1.5mH
L1:2.0mH
Power Relay
BLACK
1uF
472 332
1W/1M 2.0uF
GND
1uF
N
COMP
400V 2200uF
800V,0.27uF
100K,2W
CT01N/30A 1:3000
472 332
1W/1M 2.0uF
821 (102)
500V,25A
1uF
1uF
400V 2200uF
100K,2W
472 332
1uF
1uF
1W/1M 2.0uF
821 (102)
500V,25A 561
821 (102)
472 332
500V,25A
3 ,380V,60Hz CN-INPUT
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
+5V 1/4W
+5V
2. Outdoor Unit
- 150 ~ +
56K
U1
RY-FAN_1L
22 P15(DVO/TC2)
P42
43
LEV_CTL_B
RC01M
LEV_CTL_C
RY-SV
RC02M
CN_TH5
TX_F
CN_TH4
CN_TH3
SUCTION
TSUP_E
R06H~R10H 1K
C16H~C20H
1UF/50V
CN_TH1
1 2 3 4 5 6 8 9 2 3 4 5 6 8 9 1
G/Y
G/Y
Schematic Diagram
DISCHARGE2
1 1 2 2
+5V
CN-TH4
3
R16H DISCHARGE1 R15H R12H 6.2K,1% 2012 R08H R07H R06H R05H R04H R03H PIPE CN-TH2 6.2K,1% 2012 12.1K,1% 2012 1.5K,1% 2012 R11H 12.1K,1% 2012 18K,1% 2012 18K,1% 2012 R14H R13H R10H R09H 4.7K 2012
1 2 3 2 3 4
CN-TH3
CN_LEV1
+15V
SUCTION
+5V
C03M 104
1
1 2 3
SW1 OR1 LONG C06H 10uF 50V 50V
LOW-V
1 2 3 4
+
C05H 10uF 50V 50V 50V 50V JIG POINT R14T 1K 2012 10uF 10uF 10uF 10uF R03N 20K 2012 C02N 102K 2012 C04H C02H C01H C03H C.T NORMAL R01H R01H~R08H 1K 2012 C07H~C12H C102*7 R04T 4.7K
INPUT VOLT
R02H
20
VCC A0 A1 A2
2 3
IC07M KIA65084
LEV1
19
CS
CS-1
OUT AIR
4
+ + + + +
1 2 3
18
B0
4
18
HEAT SINK
1
PIPE LENGTH
1 2
R01P~R04P 470K 1/2W 1% R05P~R10P
2012
17
B1 A3
5
17
CN_LEV2
ER_CODE, INDICATOR
16
B2
3 A4
6
16
1
LED01G : RED_10 LED02G : GREEN_1
2
C05P 102 +5V C09D 104 L03D 12uH R01L 4.7K R02L 4.7K +5V +5V 20K
2012
CN-TH1 5V : NORMAL GND : LONG C01L 103 2012 R15P~R17P 4.7K 1/4W(or 2012) G
+15V +5V
15
B3 A5
TX_JIG_S RX_JIG_S
7
15
14
B4
14
W V U
R05P R06P
9 8 14
3 1 8
100 99 98 97 96 95 94 93 92 89 88 90 91
2012 2012
Vcc
IC01M KID65004AP
LED0 1 18 R01G 1.5K
A6 +15V LED01G A7
8 9
13
B5
13
4
85 84 83 82 81
LEV2
12
B6
12
5
87 86
GND R02G 17 1.5K
10
P03/AN03 P05/AN05 P07/AN07 P02/AN02 P04/AN04 P06/AN06
5
LED02G
5 4 2
R19P
P96 P95 P94 P93 P92 P91 P90 BYTE CNVss P87 P86 RESET Xout Vss Xin Vcc1
2
AVcc P10/AN0 P101/AN1 P103/HEAT_SINK P105/PIPE P107/DISCHARGE1 P97 Vref AVss P102/AN2 P104/OUT_AIR P106/SUCTION
7 6
1 2
SCL SDA
WP
P01/AN01 P00/DISCHARGE2
11
B7
11
6
80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
LED0 LED1 PCB Auto Check
6
LED1 2 3 4
IPM Fault Signal
P14 INT3 INT4 INT5 P20/AN20 P21/AN21 P22/AN22 P23/AN23
A1
N
C07Z,09Z,11Z : 104K 2012
R09P
3 4
3
EEPROM M24C08
9 16 15 5
INT_HP PSC F/Signal Phase Control DC Fan On/off
RY-PWR RY-C/COMP
7 1
A0
CN_LEV3
R10M 10K
RY-P/ICE RY-HEATER QE A0 C01M 104
2012
+15V
+5V
R13Z~R15Z : 20 1/4W
5
2
IC05M 74HC245AF
1 2
D01Z~D03Z : 1N4937
6
+15V D01Z R13Z R11P~R13P 15K 1/4W 1% C04P 104 CN-WRITER IC01P KIA339A
RX_JIG_PC
1 2
TX_JIG_PC
C04M 104
FAN FG
32
VCC OUT COM C07Z IN(WH)
2012
P
VB
VB(W)
20
VCC
22
2012
IC08M KIA65084
A1
LEV3
VCC(WH)
21
+
C08Z
TXD-6
C01P~C03P 331
2012
31
VS(W)
W
VS IN
+5V R02A IC01A 100 2012 KIA7036P 3 C01A 3.3UF,50V RESET OSC01B 4MHz R01B 0 2
+
19 3
CS
CS-2
18
B0
18
20
1
R14Z C03A 104
23
D02Z
VB
VB(V)
18 17
YL
1 1
WCN-W YL
VCC VCC(VH)
OUT
COM COM(H) C09Z C10Z +5V +5V
P24/AN24 P25/AN25 P26/AN26 P27/A7 Vss P30/A8 Vcc2 P31/A9 P32/A10 P33/A11 P34/A12
IC02M KID65004AP
1 2 3
RY-FAN(B)_H
4 5 6 7 8
17
B1
17
16
B2
16
CN_LEV4
15
B3
15
14
B4
14
BL
2 2
WCN-V BL VS
30
16 15 19
D03Z R15Z R07Z R08Z 4.7K 2K R02Z R09Z 2K R10Z 4.7K R11Z 2K R12Z 4.7K R01Z
V
IN VS(V) VB(U) IN(VH)
+5V
RY-FAN(B)_L PSC(On/off) RY-FAN(A)_H RY-FAN(A)_L
9 10
B5 13 +5V B6
13
LEV4
12
12
RD
3
VB VCC VCC(UH)
WCN-U RD
13 12
11
B7
11
10
OUT
COM C11Z IN(UH) C12Z R16Z 20A :47,1/4W,1% 30A :56,1/4W,1% R04Z R05Z R06Z R01Z~R06Z 100 2012 R20Z 390, 2012 3.9K,1/4W,1% C13Z 102K,2012 R17Z R03Z IN
+
PWM
ENABLE1
29
U VS
VS(U)
P35/A13
8
CS-2 CS-3
9 C02M 104
2012
11 14
CN_LEV5
+5V
+15V
C05M 104
1
OUT(WL)
28
10 9 8
C14Z 104,2012
CSC
20
VCC A0 A1
2
IC09M KIA65084
LEV5
19
CS
4
50 35 38 36 46 32 33 34 41 31
3
CS-3
18
B0 A2
RXD-5 TXD-5 RXD-4 TXD-4 RXD-3 TXD-3 RXD-2 TXD-2 RXD-1 TXD-1
1
4
18
7 6
C01Z 471 C02Z 122 C03Z 471 C04Z 122 C05Z C06Z 122 471
27
IN(WL)
Nv
17
B1 A3
RX_Flash TX_Flash
2
5
17
16
16
CN_LEV6
Inv._COMP_BLDC Nu IN(UL)
25 NC
IN(UL)
5 4
15
B3
15
14
B4
14
26
LEV6
IC01K TLP421(Dip)
1 4
COM(L) VCC
R18Z 4.7k
2012 2012
COM(L) 2
VCC(L)
12
B6 GND R06K
AC_COM
7
10
12
24 NC 1
11
B7
680
11
5
+5V R01C 12K,1% C06K 102K
2012 2012
2 3
5
ZD03K 68V
+5V
9 IC02K TLP421(Dip)
4 1
10
+5V
R12K 1.5K 1/4W 1% Phase Freq R03C 10K,1% Q01C KTC3198Y (DIP) TRANS1 50Hz,DC12V R04C 4.7K,1/4 1% R02C 47K,1/4 1% C01C 103K 50V C07K 102K
2012
R14K 30K 1W
3 2
D03K
RX_JIG_PC
R01M~R08M 68K
R07K
680
2012
2 3
R06T 1K
R05T 4.7K
RX
1
AC_COM
CN_JIG_PC
VDC
TX_JIG_PC
TX
2 2 3 3
ZD04K 68V 3 AC(L) BD01C DF08M 5
~ +
+5V
C08K 102K +5V D02C 1N4148 D01C 1N4007 R07C 1K,1/4 5% INPUT VOLT 7 1
~
CN-COIL2
4
2012
4
+5V
IC04K TLP421(Dip)
4 1
D1
R16K 30K 1W
R07T 1K
RX_JIG_S
R17K 30K 1W R05C 12K,1% R06C 2.7K,1% C02C 102
+
2012
RX
1
R11K 10K
2012
1
D04K IC05K TLP421(Dip)
+5V
1 4
CN-COIL1 AC (L1) D4
~
2012
AC_COM
R08T 10K
TX_JIG_S
TX
CN_JIG_S
2 2 3 3
ZD05K 68V
+5V
+5V
D3
4
IC06K TLP421(Dip)
4 1
R10T 1K
R26K 1.5K 1/4W 1% R18K 1K 2012
3 2
R09T 4.7K
R30K 30K 1W
RX_FLASH
RX
CN_FLASH
2012
IC07K TLP421(Dip)
1 4
R31K 30K 1W
AC_COM
D05K
R12T 4.7K
+5V
C05S 104
8 1
680
G
~
BD01N DF08M
D1
D02N 1N4148
2012
+5V
IC08K TLP421(Dip)
4 1
RX
1
R27K 1.5K 1/4W 1% R32K 30K 1W
CN_CENTRAL
TX-CC
TX
2
C.T
R19K 1K 2012
Q01T KRA105
R06S 4.7K
2012
3
R01N 1K 1% 1/6W R07S 20K
2012
+
D01N 1N4148
1 4
4
C13K 102K
2012
4
R23K 10K
+5V
D4 C09S 0.1uF +120 R04S 0.05 R05S 71.5k C06S 152J D01S 1N4007
IC09K TLP421(Dip)
1 4
R33K 30K 1W
AC_COM
D06K
+5V
CN-COM
R40K 680 C07S
2 3
1
C08S 102K IC02S TLP421 +5V +5V D01Y 1N4148 IC01V TLP421_BL D01V 1N4007 R02V~R05V 47K,1/4W,5% C15K 102K
2012 2012 2012
2 3
1
ZD07K 68V 102
2012
C14K 102K
2012
+5V
IC10K TLP421(Dip)
4 1
R34K 30K 1W
2 2 3 3
TB2
R35K 30K 1W
AC_COM
D07K
4 5
4 5
C4
C4
6
R41K R08V 1K
680
TXD-6
3 2
2012
2 3
6
ZD08K 68V R06V 1K,1/4 5% D01D 1N4937 C04D 470UF 35V L02D 12uH C08D 103 50V +15V C01V 102K
2012
AC_COM
C3
R01V 47K,1W,5% R07V 10K
2012
C3
C16K 102K
2012
+5V
IC12K TLP421(Dip)
4 1
RXD-6
C17K 102K
2012
R25K 10K
PTC
R37K 30K 1W
D08K
D02K 1N4007
R05K 50.5K/1W
+
IN GND
R02D
+
2K 1/2W
R102
1
R101
13
C101
Q03F
R06F 4.7K
1/4W
NF02J AC (L)
FAN FG
ZNR01J,02J SVC561
NF01J J51~J56
J21~J26
OUT NC +15V +5V R01F RY-PWR G4A-1A-PE C07J 472M
3
D
D201
12
OUT
IC04D
1K
2012
C09J
9
NC
7805
R03F 4.7K
R05F 10K RY-FAN(A)-H JQ1A-12V RY-FAN(A)-L JQ1A-12V RY-FAN(B)-L JQ1A-12V C06D 103
R202
PC201
AC (L1)
FB
C04J Q02F
2012 2012
2) A6UW406FA0
RY-FAN(B)-H JQ1A-12V
5 6
TNY 268
R201
C06J 332M
1UF 275VAC
1/2W
RY-P/ICE G5NB-1A
RY-4WAY G5NB-1A
RY-HEATER G5NB-1A
RY-OIL/S G5NB-1A
AC (N)
7
GND u-POWER MODULE uRM1515-2B C10D 102M GND C01D 1000UF 35V C02D 470uF 25V
Q01F,02F KRC104S(Chip)
Q03F,04F KRA106S(Chip)
RY-C/COMP G4A-1A-E CN-PRESS Vs CN-MOTOR1 7 7 YL 6 6 BL FG 5 5 WH Vcc 4 4 BK GND 3 3 2 2 1 1 RD CN-FAN(A) CN-FAN(B) CN-P/ICE CN-4WAY CN-HEATER CN-OIL/S CN-HOT GAS
R03J 20 1/4W,5%
J27~J32
R02J 20 1/4W,5%
J57~J62
R01J
20
1/4W,5%
SURGE DA-38-302MT-A21
2 2
1 1
4 4
3 3
2 2
1 1
3 3
2 2
1 1
2 2
1 1
2 2
1 1
2 2
1 1
2 2
1 1
2 2
1 1
BK
WCN_GND2
BK
WCN_GND1
H/P
L/P
DC FAN MOTOR
FAN MOTOR(L)
FAN MOTOR(R)
COMP (single)
COMP_AC_IM
R21K 1K 2012
R36K 30K 1W
ZD01K,02K 36V,1W
C2
C2
C02K 150uF/100V
CN-CP(L)
CN-CP(N)
C1
C1
20A/250V
FUSE
WCN_P(L) BR
C02J
222M
C01J 1uF/
275VAC
C03J
222M
GND GND
GR/YL
WH
WCN_P(N) BL
BK
TB1
AC-POWER AC220~240V/50,60Hz
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
VDC
+5V
TX_FLASH
TX
2 2 3 3
- 151 -
13
B5
13
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
BUS_ADDR_LEV
R01M 10K
5V
C01M 104
12V
1
IC05M KIA65084 IC01M QE A0
CN_LEV 5
BUS_COM 5V
DC310V R01K 1.5K
ERA15-06
IC02K(TLP627)
1 VCC
18
3 1 2
A1 245
3 20 19 3
A2 A3
2 CS_LEV12
17
3 B0
16
TX_D0
IC01K(TLP621)
D01K D07K ERA15-06
5 18 4 5
A4 A5
LEV5
4 B1
15
6 17 16 6 15 7 14
RX_D0
R07K,IK
R19K 1K
R25K 82K/3W
CN-DATA
1 2 3 4 2 3 4 5 6 5 6 1
C07B 103
B2 B3 B4 A6 A7 GND
CN_LEV 6
2
B5
14
3 8 9 10 13 12 11
B6 B7
13
TX_D1
IC03K(TLP621)
D02K D08K ERA15-06
12
LEV6
11
10
C08B 103
RX_D1
C04K 102 25V R14K 10K IC06K(TLP627) R03K 1.5K
ERA15-06
R08K,IK
R20K 1K
R26K 82K/3W
R02M 10K
5V
C002M 104
12V
1
IC06M KIA65084 IC02M
CN_LEV 3
TX_D2
IC05K(TLP621)
D03K
1 QE VCC
18
3 1
A0 A1 A2 A3
3 20 2
245
2 CS_LEV12
17
4 19 3 4 5
A4
3 B0
16
RX_D2
C06K 102 25V R15K 10K IC08K(TLP627) R04K 1.5K
ERA15-06
18 17 16 6
A5 A6
B1 B2
C09B 103
1 15 7 14 8 13
B3 B4 B5
CN_LEV 4
TX_D3
IC07K(TLP621)
14
3
D04K
3
A7
R28K 82K/3W D10K ERA15-06
13
4 9
GND
4 12 10 11
B6 B7
12
RX_D3
C08K 102 25V R16K 10K IC10K(TLP627) R05K 1.5K
R10K,IK
R22K 1K
LEV4
11
10
C10B 103
TX_D4
ERA15-06
R03M 10K
IC09K(TLP621)
D05K D11K ERA15-06
5V
C003M 104
12V
1
R29K 82K/3W
1
IC07M KIA65084
CN_LEV 1
R23K 1K
2
IC03M QE
1 VCC
18
RX_D4
C10K 102 25V R17K 10K
R11K,IK
3
IC12K(TLP627) R06K 1.5K
ERA15-06
3 1
A0 A1 A2
17
4 20 2
245
4 19 3 4
IC11K(TLP621)
A3
D06K
3 CS_LEV12 B0
16
5 18 17 5
A4
LEV5
4 B1
15
TX_D5
C11B 103
16 6
R12K,IK R24K 1K
R30K 82K/3W D12K ERA15-06
B2
1 15
A5 A6 B3 B4
CN_LEV 2
7 14
2
B5
14
RX_D5
C12K 102 25V
3
R18K 10K
3 8
A7 GND
13 9 10 12 11
6 B6 B7
13
12
LEV6
11
10
C12B 103
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
Schematic Diagram
- 152 -
R09K,IK
R21K 1K
R27K 82K/3W
D09K ERA15-06
LEV3
15
Schematic Diagram
13
C101 R101
GND
R102
IN
+12V
D101
IC04D
7805
9
D201 R201 R202 PC201
L1 12uH
12
OUT
D
OUT
3 NC
TNY 267
FB
BD01D DF08M
N/F01N 11mH/1.5A
ZNR01N SVC561D-14A
FUSE_1 250V/T3.15A
+
1/4W
S
C102
5 NC 6
1K
7
D202
CN_PWR
D05D 1N4007
D05D 1N4007
D05D 1N4007
5V_EXT
5V 5V
C09Y 104 U05Y MAX253 Trans01Y D01Y SS12 G C04Y 22uF/35V IC03D KID78L05BP I O 7805 C02Y 104 C03Y 22uF/35V C05Y
R13K 1K/0.62K
1 2 3 4
6N137
4.7K R14K
4 5 6
D02Y SS12
1 2 3 4
2 3
U02Y 6N137
8 7 6 5
104 C01K
5
IC02K(6N137)
TXD1
CN_OUT
5V
1 2 3 4
C07Y 104 R02Y 5.1K 104
8 7 6 5
CN-COMM
1 2 3 4 4 3 2 1
TXD1
15pF C03K
RX
1 2 3 4
8 7 6 5 1 2 3 4 8 7 6 5
SEL
R12K 1K/4.7k
5
TX
SEL SCK
5V
2012
2012
IC01K(6N137)
5V_EXT 5V
IC05D
5V_EXT
7805
BR1
1 o o 2 3 o o 4 5 o o 6 7 o o 8
CON5*2
RXD0
44
43 MOSI 1 MISO 2
42
41
40
39
38
37
36
35
SEL
9 o o 10
TXD0
LED01G
5V 5V
LED02G LED03G
R02A 4.7K
5V
1
R03A 120
R01A 1K
IC01A 3.6V
4.7uF
ATMEGA162
RXD0 5
5V
PA7
R04T 10K
2012
AGND
SWITCH
V5
R02M 1K OMRON_B3WN
OUT
8 7 6 2 3 4
PD5
11 12
4*K1 W8/1
ON
5 1
SW DIP-4
V5
PD4
10
24
R05T 10K
R08S R07S R06S R05S
C05H
C04H
C03H
C02H
CN_JIG
4*K01 W8/1
4*301
TXD2
R06T 10K
R01B
1
C03X 104,2012
1M
RX
RXD2
C02X 102K
12uH L01D 12uH L02D
TX
GND
R03X 1K
2012
OSC01B 14.7456
5V
2012
C04X 104
5V
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
5V
V5
- 153 -
TXD0
6N137
C01X 102K
R01X 1K
104 C02K
RXD0
RXD1
5 6 7 8
4 3 2 1
R06Y 0.62K
15pF C04K
RXD1
GND
5V_EXT
12V_EXT
R15K 1K/0.62K
5V
Schematic Diagram
Wiring Diagram
1. Room Type Indoor Unit -SQ/SR/ST chassis
AC PCB ASM
CN-MOTOR
DC PWB ASM
CN-GND1
DC PCB ASM
THERMISTOR(OUT-PIPE) THERMISTOR(IN-PIPE) THERMISTOR(ROOM)
CN-MOTOR1
STEP MOTOR
CN-ACDC1
CN-ACDC2
ZNR
ZNR
Z
CN-POWER
GN/YL
BR
BL
RD
FUSE 250V 2A
H.V. ASM BK
1(L) 2(N)
CN-D1(WH) CN-D2(WH)
CN-POWER
TO OUTDOOR UNIT
3854A20135Y
3854A20135W
STEP MOTOR
FORCE S/W
CN-PIPE1
CN-REMO CN-PIPE2
CN-ROOM
CN-AIRC
CN-PTC
CN-OUT
VENTILATION E/HEATER
FLOAT S/W
CN-PIPE1
GN/YL BR
FUSE
CN-DISP CN-MOTOR CN-DPUMP CN-POWER
OPTION
RF-REMOTE CONTROL
3854A20419A
BLDC MOTOR
STEP MOTOR
OR
MOTOR
SH-CAPA
CN-U/D
BK
STEP MOTOR
BR YL GN/YL
ZNR CN-HVB
RD
H.V.B
RD
A/CL
BK
BK
CN-TH2
THERMISTOR(OUT-PIPE)
CN-TH1
THERMISTOR(IN-PIPE) THERMISTOR(ROOM)
CN-POWER
FUSE 250V 2A
BR BL GN/YL RD
CN-VFD
DISPLAY
1(L) 2(N)
3 4
TO OUTDOOR UNIT
CN-MAIN CN-SW/1
CONNECTOR PCB ASM
CN-SW/2 CN-SW/3
CN-STEP1
CN-STEP2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 154 -
1(L) 2(N)
BL
RD
TO OUTDOOR UNIT
Schematic Diagram
6. Duct Type Indoor Unit - BH/BP chassis 7. CVT Type Indoor Unit - VE chassis
WIRING DIAGRAM
ROOM. IN-PIPE. OUT-PIPE. CENTRAL CONTROL REMOTE TELE CONTROL THERMISTOR CONTROL THERMISTOR THERMISTOR DRY CONTACT
WIRING DIAGRAM
A/CL UNIT PTC HEATER
CN-DOOR
STEP MOTOR
S/W2
CN-PIPE1
CN-REMO CN-PIPE2
CN-ROOM
CN-AIRC
CN-PTC
CN-OUT
CN-UD1
VENTILATION E/HEATER
S/W1
DC PCB ASSY
CENTRAL CONTROL
CN-CC
AC PCB ASSY
4 RD GN/YL 1(L) 2(N) BL BR TO OUTDOOR UNIT
A/CL UNIT
CN-ACDC
RD
FLOAT S/W CN-PIPE1
TO OUTDOOR UNIT
HVB CN-HVB
CN-ACDC
GN/YL
FUSE
CN-TH1 CN-TH2 CN-FLOAT CN-DISP CNMOTOR CNDPUMP
OPTION
OPTION
RF-REMOTE CONTROL
3854A20419D
3854A20419B
CN-DOOR
DOOR S/W
HVB
STEP MOTOR
CENTRAL CONTROL
S/W2 S/W1
CN-CC
STEP MOTOR
STEP MOTOR
CN-HVB
RD GN/YL BL BR
TO OUTDOOR UNIT
CN-ACDC
CN-ACDC
FUSE
CN-TH1 CN-TH2 CN-FLOAT CN-DISP CNMOTOR CNDPUMP
CN-HVB
OPTION
CN-REMO
3854A20419E
OPTION
REMOTE CONTROL
3854A20419C
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 155 -
1(L) 2(N)
HVB
TO OUTDOOR UNIT
CN-CC
Schematic Diagram
CAPACITOR BR YL BK GN/YL
INDOOR MOTOR CN-ROOM CN-MOTOR CN-PIPE1 CN-FLOAT PIPE OUT THERMISTOR CN-PIPE2 CN-STEP CN-REMO
OR
CN-DPUMP
GN/YL
DRAIN PUMP
CN-AIRC
BR BL
1(L) 2(N)
RD
WH RD
BK
TO OUTDOOR UNIT
H.V.B
RD BK
P/N:3854A20405A
AIR CLEANER
DOOR S/W
(OPTION)
CN-DISP
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 156 -
Schematic Diagram
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 157 -
Schematic Diagram
2. A3UW246FA0
INVERTER COMPRESSOR
3. A4UW306FA0
INVERTER COMPRESSOR
RD BL YL
REACTOR
RD BL YL
OR
RD BL YL
RD
BL
YL
BK
BK
CN-FAN(A)
BL BK BR YL
OR
OR
FAN
RD
BL
YL
BK
BK
CN-FAN(A)
CN-LEV2 CN-LEV1
CN-COIL1 CN-COIL2
CN-LEV2 CN-LEV1 U V W CN-COIL1 CN-COIL2
BL BK BR YL
RD
FAN
BL
YL
BK
BK
CN-FAN(A)
LEV
U
CN-LEV2 CN-LEV2 CN-LEV1 LEV
CN-COIL1 CN-COIL2
CN-FAN(B)
LEV
MAIN PCB
4WAY VALVE
LEV
BL BK BR YL OR BL BK BR YL
FAN(A)
FAN(B)
CN-LEV3
LEV
CN-4WAY CN-LEV3
CN-4WAY
4WV
LEV
MAIN PCB
CN-HEATER
CN-TH2 CN-TH1 CN-TH3 CN-TH4
MAIN PCB
CN-HEATER
CN-TH2 CN-TH1 CN-TH3 CN-TH4
CN-JIG-PC CN-CENTRAL
CN-WRITER
CN-CENTRAL
CN-TH2
CN-TH3
CN-WRITER
CN-TH1
CN-P/ICE
(AIR/PIPE) (H/SINK) (DISP-I/SUG) (DISP-C)
CN-P/ICE
(H/SINK) (AIR/PIPE) (DISP-I/SUG) (DISP-C)
SV
CN-JIG-PC
(AIR/PIPE)
CN-PRESS CN-OIL/S WH RD
SV OIL SEPERATOR
CN-COM L N
BK
RY-C/COMP
CONSTANT
CONSTANT COMPRESSOR
BR BL RD C R S
BR BL RD
CN-COM L N WH RD BK BR BL BL
GND-1 GND-2 BR BR BL
GND-1 GND-2
BK
BL
BR
BR
BL
BL
BK
BL BR
BL BR
BR
BL
BL BR
1(L) 2(N) 3(L) 4(N) 5(A) 5(B) 3(L) 4(N) 5(C) 5(D)
GN/YL
POWER SUPPLY
A ROOM B ROOM
TO INDOOR UNIT
POWER SUPPLY
POWER SUPPLY
3854A20354A
TO INDOOR UNIT
3854A20354B
TO INDOOR UNIT
3854A20354C
4. A4UW306FA1
WIRING DIAGRAM
REACTOR
RD BL
YL
OR
RD
CN-LEV1
BL
YL
BK
BK
CN-FAN(A)
BL BK
BR
LEV
CN-COIL1 CN-COIL2
YL OR BL BK
BR
CN-CENTRAL
CN-WRITER
MAIN PCB
TH2 TH1 TH3 TH4
CN-FAN(B)
YL
CN-4WAY
YL
4WV
CN-JIG-PC
CN-HEATER
(H/SINK) (AIR/PIPE) (I/SUC-DISP) (DISP-C)
CN-OIL/S
WH BK NOISE FILTER RELAY WH
SV OIL SEPERATOR(INV)
LOW PRESSURE SWITCH CONS-COMP
BL RD BR R S C
CN-COM
CN-PRESS
FUSE 250V,20A
GND-2
GND-1
BR
BR
BL
BL BR BR
BL
GN/YL BL BR
GN/YL BR
T/B
1(L) 2(N)
1(L) 2(N)
3(A) 3(B)
Power Supply
LEV A LEV B LEV C LEV D LEV E LEV F
CN-LEV-A
LED1
CN-LEV-B
LED2
CN-LEV-C
LED3
CN-LEV-A
LED1
CN-LEV-B
LED2
CN-LEV-C
LED3
BRANCH DISTRIBUTOR-(A)
CN-ROOM-A CN-ROOM-B CN-ROOM-C L N S L N S L N S L N S CN-PWR
BRANCH DISTRIBUTOR-(B)
CN-ROOM-A CN-ROOM-B CN-ROOM-C L N S L N S L N S L N S CN-PWR
TO INDOOR UNIT
TO INDOOR UNIT
3854A20354G
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 158 -
Schematic Diagram
7. A2UW146FA0, A2UW146FA1
INVERTER COMPRESSOR
8. A3UW186FA0, A3UW186FA1
INVERTER COMPRESSOR
RD BL YL
REACTOR
RD BL YL
OR
RD
BL
YL
BK
BK
CN-FAN(A)
BL BK BR YL
OR
FAN
RD
BL
YL
BK
BK
CN_FAN(A)
CN-LEV2 CN-LEV1
CN-COIL1 CN-COIL2
BL BK BR YL
FAN
LEV
MAIN PCB
LEV
CN-4WAY
4WV
4WAY VALVE
CN_LEV2 CN_LEV1
LEV
CN_COIL1 CN_COIL2
LEV LEV
CN_4WAY CN_LEV3
MAIN PCB
CN_TH2 CN_TH1 CN_TH3
CN-JIG-PC CN-CENTRAL
CN-PRESS
CN_JIG_PC CN_CENTRAL
CN-WRITER
CN-TH2
CN-TH3
CN_WRITER
CN-TH1
CN_PRESS
CN_COM
N CN-GND1 CN-GND2
L N GND_1 GND_2
BR
BL
WH
BK
BK
BR BL
BR
BL
BK
BL BR
WH
BK
BL BR
GN/YL
POWER SUPPLY
A ROOM B ROOM
TO INDOOR UNIT
POWER SUPPLY
RD
CN-COM
3854A203
TO INDOOR UNIT
3854A2035
9. A4UW246FA0
INVERTER COMPRESSOR
WIRING DIAGRAM
RD BL YL
REACTOR
RD
CN-LEV1
OR
BL
YL
BK
BK
CN-FAN(A)
BL BK
BR
OR
YL
FAN (A)
4WAY 4WV VALVE CONS-COMP(C)
BR C BL R S
RD
RD
BL
YL
BK
BK
CN-FAN(A)
CN-WRITER
BL BK BR YL
FAN
LEV
CN-COIL1 CN-COIL2
CN-4WAY
CN-LEV2 CN-LEV1
CN-COIL1 CN-COIL2
CN-CENTRAL
MAIN PCB
TH2 TH1 TH3 TH4
CN-C/COMP2
LEV
CN-HEATER
BR
BL
LEV LEV
CN-4WAY CN-LEV3
MAIN PCB
CN-HEATER
CN-TH2 CN-TH1 CN-TH3 CN-TH4
CN-JIG-PC
CN-HEATER2 CN-C/FAN
CN-JIG-PC CN-CENTRAL
CN-COM
FM COOLING FAN
OIL
NOISE FILTER
CN-OIL/S
SV SEPERATOR
LOW PRESSURE SWITCH CONS-COMP(B)
WH BL BL BL C R S
RD
CN-WRITER
CN-P/ICE
(AIR/PIPE) (H/SINK) (DISP-I/SUG) (DISP-C)
SV (HEATING)
DEFROST
FUSE 250V,20A
CN-PRESS
CN-PRESS CN-OIL/S WH RD
GND-2
BK
GND-1
BK
RY-C/COMP BR
SV OIL SEPERATOR
GN/YL BL BR GN/YL
BL
T/B
BR
CN-COM L N
BK
RY-C/COMP
BR BL RD
T/B
1(L) 2(N)
1(L) 2(N)
3(A) 3(B)
GND-1 GND-2 BR BR BL BL
LEV A
Power Supply
LEV B LEV C LEV D LEV E LEV F LEV G LEV H
BL BR
BL BR
CN-LEV-A
LED-1
CN-LEV-B
LED-2
CN-LEV-C
LED-3
CN-LEV-D
LED-4
CN-LEV-A
LED-1
CN-LEV-B
LED-2
CN-LEV-C
LED-3
CN-LEV-C
LED-4
1(L) 2(N) 3(L) 4(N) 5(A) 5(B) 3(L) 4(N) 5(C) 5(D)
BRANCH DISTRIBUTOR-(A)
CN-ROOM-A CN-ROOM-B CN-ROOM-C CN-ROOM-D L N S L N S L N S L N S L N S CN-PWR
BRANCH DISTRIBUTOR-(B)
CN-ROOM-A CN-ROOM-B CN-ROOM-C CN-ROOM-D L N S L N S L N S L N S L N S CN-PWR
POWER SUPPLY
TO INDOOR UNIT
3854A2
TO INDOOR UNIT
TO INDOOR UNIT
3854A20354K
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 159 -
Schematic Diagram
Components Locations
1. Indoor Unit
MAIN P.C.B ASM 1) Split Type DC part
AC part
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 160 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 161 -
JP32
CN
_U
/D
(W
CN_POWER
JP28
D07D
JP40
JP39
JP45
NF02J R05K
C01J JP35
JP44
JP58
ZNR01J C04D
D02K
D01K
NF01J ZNR02J
PCB : 6870A90120C
ASM : 6871A10111
JP47 CN_CON(BL)
R03J
R02J
D05D
JP31
IC01D Q01V
~
D02D
OSC01B IC01A
~
C05D ZD02D
C02A IC1
JP49
TR01J
JP56
JP38
JP51
JP52
IC01K
JP19
JP50 Q01C
IC03D
BOTTOM VIEW
JP32 CN-L/R(BL)
JP20
CN-MOTOR
CN-CH2
JP27
CN
-U
/D
(W
H)
JP33
C03J
JP53
JP54
R01J
JP57
CN
C01F
EARTH C06J
JP4
N-T
H1
L1 R02F R01F C06D
JP40
JP45
C07D
CN
JP3
JP39
-V
JP44
D(W
JP58
H)
JP35
C01J
C04V
R04V
C04D
NF02J D02K
MICOM
50
C03V R03V
JP16
ZNR02J
JP48
JP46 JP47
55
TR01J R03J
JP49
30
R01B
C02D
D05D
R02J
JP8 R01L
IC01D
20
JP31
25
JP41
R05D
JP42
OR2H
JP10
R01A C01A
R05K
Q01V
JP17
BC01D C05D
IC02K
D01K
R04J
C01G R01G
C01X
JP19
Q02V
R08D
JP37
L01X
L02X
JP12
JP56
JP55
R03D R02D
JP38
JP21
JP36
JP54
JP53
JP52
JP51
JP23
JP22
IC1
ZD02D
Q01C
R07D
R04D
JP13
JP7 JP6
C01K
R01K
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 162 -
R04K R02K
R02A JP50
R06D
IC01A JP14
IC02D
R01P
D02D
IC01J
IC03D
Q01K
R03K
NF01J
CN-POWER
IC02M
JP28
-H
VB
(B
L)
CN
-S
UC
(W
H)
FUSE 250V/T2A
JP55
C04J
IC01K
JP12
JP48
H) CN
SMPS
_S
UC
(W
H) CN _H
JP43 L1 C06D
VB
(B
L) CN _T H1
CN
_V
FD
(W
H)
JP11 JP46
45
1 10 15
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 163 -
Schematic Diagram 4) Duct Type High static (BH/BG chassis) Built in type (BP chassis)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 164 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 165 -
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 166 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 167 -
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 168 -
58
BOTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 169 -
TOP VIEW
BOTTOM VIEW
DC part
TOP VIEW
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 170 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 171 -
BOTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 172 -
PWB ASM:6871A20390
PCB:6870A90065K
BOTTOM VIEW
VB chassis
TOP VIEW
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 173 -
BOTTOM VIEW
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 174 -
TP4 TP3
TP2
TP2
TP7
TP8
TP4
TP6
TP5
TP3
TP1
TP1
C18
C8
C14
C15
C13
M42
R8 R7
M45 M44
1
C20
Schematic Diagram
3. Outdoor Unit
1) Component side
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 175 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 176 -
2) Bottom View
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 177 -
Schematic Diagram
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 178 -
Troubleshooting Guide
Troubleshooting Guide
Refrigeration Cycle Diagram
1. A2UW146FA0/1/2, A2UW166FA0/1, A2UW186FA0, A3UW186FA0/1
Exchanger Heat
OUTDOOR UNIT
Th4
Reversing Valve
Compressor
Th1
Th2
3 rooms model
Header
Room C
Room B
Room A
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 179 -
OUTDOOR UNIT
Troubleshooting Guide
2. A3UW246FA0, A4UW246FA0
Valve(1) Solenoid
Cooling
Heating
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes Check Valve(2) Accumulator Heat Exchanger Constant Compressor 4 room model LEV-D Inverter Compressor Th4
- 180 -
Refrigerant Flow
OUTDOOR UNIT
Reversing Valve
Room D
3. A4UW306FA0
Room C
Room B Th5 Header Check Valve(2) Oil Seperator Th2 Th1 Heat Exchanger Check Valve(1)
Room C
Liquid
Room B
Room A
Troubleshooting Guide
Heating
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes Accumulator Constant Compressor LEV-D Inverter Compressor Th4
Room A
- 181 -
Room D
Refrigerant Flow
Cooling
OUTDOOR UNIT
Refrigerant Flow Cooling Heating
Reversing Valve
4. A4UW306FA1
Troubleshooting Guide
Th5
Constant Compressor
Solenoid Valve(1)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes Check Check Valve(2 Valve(2) ) Accumulator Th2 Oil Seperator Check Check Valve(1 Valve(1) ) Oil Seperator Th1 Heat Exchanger Th4 Field Piping Liquid ( 6.35) Drier Receiver
- 182 -
OUTDOOR UNIT
Refrigerant Flow Cooling Heating
Reversing Valve
5. A6UW406FA0
Th5
Constant Compressor
L.E.V. Th4
Solenoid Valve(1)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes Check Check Valve(2 Valve(2) ) Accumulator Th2 Oil Seperator Check Check Valve(1 Valve(1) ) Oil Seperator Th1 Heat Exchanger
- 183 -
Troubleshooting Guide
OUTDOOR UNIT
Reversing Valve
Refrigerant Flow
Troubleshooting Guide
Cooling Heating
6. A7UW486FA0, A8UW566FA0
Solenoid Valve(1)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes Th6 Check Valve(3) Check Valve(2) Oil Seperator Heat Exchanger Check Valve(1) Accumulator Th3 Th2 Th1 Th5 L.E.V. Drier Receiver
- 184 -
Troubleshooting Guide
7. BD Unit
Refrigerant Flow Cooling Heating Main Liquid Main Gas Piping ( 9.52) Piping ( 15.88)
[Indoor Unit]
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 185 -
LEV-D
LEV-C
Outdoor Unit
Troubleshooting Guide
Self-diagnosis Function
I Error Indicator The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. After error occurrence, if error is released, error LED is also released simultaneously. To operate again on the occurrence of error code, be sure to turn off the power and then turn on. Having or not of error code is different from Model.
Indoor Error
Error code 00 01 02 03 04 05 06 07 Description No Error Indoor Room themistor error Indoor in-piping sensor error Remote controller error Drain Pump error Communcation error between in and out Indoor Out-Piping sensor error Differnt mode operation INV TPS LED 1 (Red) LED 2 (Green) 1time 2times 3times 4times 5times 6times 7times Indoor Status ON OFF OFF OFF OFF OFF OFF OFF
Outdoor Error
Error Code
21 22 23 24 25 26 27 28 32 33 40 41 44 45 46 47 51 52 53 60 61 62 63 65
Description
DC Peak (IPM Fault) CT 2(Max CT) DC Link Low Volt. L_P/Heater Sink Low voltage / Over voltage DC Comp Position Error PSC Fault Error DC Link High Volt D-Pipe High (INV) D-Pipe High (Normal) CT Sensor (Open/Short) INV. D-PipeTh Error(Open/Short) Outdoor air Th Error(Open/Short) Cond. Pipe Th Error(Open/Short) Suction Pipe Error(Open/Short) Const D-pipe Th Error(Open/Short) Capacity over Signal error(INV Board Main Board) Signal error (Indoor Outdoor) EEPROM Check Sum Error Cond. Pipe High Heatsink High Cond. Pipe Low Heatsoml Th error (Open/Short)
INV TPS
LED 1 (Red)
2times 2times 2times 2times 2times 2times 2times 2times 3times 3times 4times 4times 4times 4times 4times 4times 5times 5times 5times 6times 6times 6times 6times 6times
LED 2 (Green)
1time 2times 3times 4times 5times 6times 7times 8times 2times 3times O 1time 4times 5times 6times 7times 1time 2times 3times O 1time 2times 3times 5times
Indoor Status
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
- 186 -
Troubleshooting Guide
Temp. Difference Temp. difference Current Operating Current Temp. difference Current : less than 8C : near the rated current Excessive amount of refrigerant : approx. 8C : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor
Temp. difference
: over 8C
Normal
Notice: Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal Excessive amount of refrigerant Insufficient amount of refrigerant(Leakage) Clogging High pressure does not quickly rise at the beginning of operation. Current is low.
Lower
Higher
Notice: 1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
2
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 187 -
Troubleshooting Guide
Trouble 1
Turn off the main power and wait until LED on outdoor PCB is off.
Does "Beeping" sound is made from the indoor unit? NO Check the voltage of power(AC220V/AC240V, 50Hz). The voltage of main power. The voltage applied to the unit. The connecting method of Indoor/Outdoor connecting cable (each color) The P.W.B. Ass'y (Fuse, Noise Filter, Power Transformer, IC01D, IC02D, etc.) YES Primarily, the operating condition of Micom is O.K.
Check CN-DISP1
The operation check of the P.C.B. Ass'y Procedure 1) The input voltage of power transformer. 2) The output voltage of power transformer. 3) IC01D(7812) 4) IC02D(7805) 5) IC01A(KIA7036) Specification 1) AC230V 30V : Check the rated voltage 2) 14V 3V 3) DC12V 4) DC5V 5) The voltage of micom pin 29 : DC4.5V Remedy 1) Replace power transfomer. 2) Replace power transfomer. 3) Replace IC01D. 4) Replace IC02D. 5) Replace IC01A.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 188 -
Troubleshooting Guide
Trouble 2
While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)
When the detect switch (double key) inside the remote controller door is fault, it is impossible to operate temperature regulating(L / M) and wind speed selecting.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 189 -
Troubleshooting Guide
Trouble 3
Operate Cooling Mode by setting the disired temperature of the remote controller is less than one of the Indoor temperature by 1C at least.
Check the sensor for Indoor temperature is attatched as close as to be effected by the themperature of Heat Exchange (EVA.)
When the sensor circuit for Indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor fan is stopped. Check the related circuit of R02H(12.1K), R01H(1K), R04H(6.2K), R03H(1K), C01H(102), C02H(102), Micom(pin No. , ). Check the Indoor temperature sensor is disconnected or not (about 10K at 25C).
Check the Relay(RY-PWR, RY-START) for driving Compressor. Check the voltage between brown and blue cable of terminal to connect the Outdoor (About AC220V / 240V). Check the related circuit of relay in Outdoor PCB Ass'y. Check Point Between Micom(No. 19) and GND Between IC01M(No. 10) and GND Comp. ON DC 5V DC 1V Comp. OFF DC 0V DC 12V
Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 190 -
Troubleshooting Guide
Trouble 4
Check the related circuit of indoor Fan Motor. The pin No. 38 of micom and the part for driving SSR.(Q01M) Check the related pattern. Check the SSR. - SSR Open: Indoor Fan Motor never operate. - SSR short: Indoor Fan Motor always operates in case of ON or OFF.
Check the SSR high speed operation by remote control. (the Indoor Fan Motor is connected) The voltage of Pin No 1(orange) and 3(black) of CN-FAN.
Check SSR
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 191 -
Troubleshooting Guide
Trouble 5
Confirm that the vertical louver is normally geared with the shaft of Stepping Motor. If the regular torque is detected when rotating the vertical louver with hands Normal
Check the connecting condition of CN-U/D or CN0L/R Connector Check the soldering condition(on PCB) of CN-U/D or CN0L/R Connector
Check the operating circuit of the vertical louver Confirm that there is DC +12V between pin of CN-U/D, CN0L/R and GND. Confirm that there is a soldering short at following terminals. - Between 17 , 18 , 19 and 20 of MICOM - Between 1 , 2 , 3 and 4 of MICOM - Between 4 , 5 , 6 and 7 of IC01M - Between 5 , 6 , 7 and 8 of IC01M
If there are no problems after above checks. Confirm the assembly condition that are catching and interfering parts in the link of the vertical louver
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 192 -
Troubleshooting Guide
General Information
I Error Indicator (Indoor) The function is to self-diagnosis air conditioner and express the troubles if there is any trouble. Error mark is displayed on display window of indoor units and wired-remote controller, and LED of outdoor unit control board. If more than two troubles occur simultaneously, lower number of error code is first displayed. After error occurs, if error is released, error LED is also released simultaneously.
1 digit
I Indoor Error Error code 01 02 03 04 05 06 07 Contents Air sensor (open/short) Inlet pipe sensor
10 digit
Case of error Open / Short Open / Short Communication Poorly Float switch Open Communication Poorly Open / Short Different operation mode
Communication(Indoor Wired R/Control) Drain pump/ Float switch Communication(Indoor Outdoor) Outlet pipe sensor Different operation mode
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 193 -
Troubleshooting Guide
I Error Indicator (Outdoor) Outdoor Error Ex) Error 21 (DC Peack)
2 Times 2 Times 2 Times
LED01G (RED)
1 Sec. 1 Time 1 Sec. 1 Time 1 Sec. 1 Time
LED02G (GREEN)
2 Sec. 2 Sec.
Error code
21 22 23 24 25 26 27 28 32 33
Contents
IPM Fault (Compressor Over current) CT 2(Max. Current) DC Link Low Volt. Low / High press AC Low / AC High Volt. DC Compressor Position PSC Fault DC Link High Volt Discharge Pipe Temp. High (INV) Discharge Pipe Temp. High (Cons.)
Case of error
Compressor malfunction,IPM Fault Current is 14A DC Link volt. Is 140V Low / High press switch OPEN Abnormal AC volt. Input.
Outdoor Status
Off Off Off Off Off Off Off Off Off Off
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 194 -
Troubleshooting Guide
I Error Indicator (Outdoor) Outdoor Error
Error code
40 41 44 45 46 47 51 53 60 61 62 65 CT Circuit
Contents
Case of error
CT Circuit malfunction Open / Short Open / Short Open / Short Open / Short Open / Short Over combination Communication Poorly Check sum mismatching
Outdoor Status
Off Off Off Off Off Off Off Off Off Off Off Off
D-pipe sensor INV. (open/ short) Air sensor (open/ short) Cond. Pipe sensor (open/ short) Suction pipe sensor (open/ short) D-pipe sensor Cons. (open/ short) Over capacity Communication (Indoor EEPROM check sum Cond. Pipe sensor temp. high Heat sink sensor temp. high Heat sink sensor (open/ short) Outdoor)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 195 -
02
06
10k
2.5Vdc
V
Check Point
1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10K/ 5K at 25C, then sensor is normal. 4. If the resistance of the sensor is 0 K or , then sensor is abnormal. Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. Repair or Change the PCB.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 196 -
CN-REMO
12Vdc
V
12Vdc
V
Check Point
1. Check the wire connection. (Open / Short) Repair the connection 2. Check the soldering state of connector. (Soldered poorly) Repair or Change the PCB. 3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) Repair or Change the main PCB. 4. Check the installation of wired remote controller. (Noise interference) Adjust the state of installation
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 197 -
04
CN Float
CN-D/PUMP CN-Float
Check Point
1. Check the wire connection. (Open, Soldered poorly) Repair the connection or change the PCB. 2. Check the resistance of float switch (Abnormal : Open, Normal : short) Check the float switch. 3. Check the level of water 4. Check the volt. Of Drain pump power supply. (AC 230V) Repair or Change the main PCB.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 198 -
04 / 53
Communication poorly
Check Point
1. Check the input power AC230V. (Outdoor, Indoor unit) 2. Check the communication wires are correctly connected. Adjust the connection of wire Confirm the wire of Live, Neutral 3. Check the resistance between communication line and GND. (Normal : Over 2M) 4. Check the connector for communication is correctly connected. 5. Check the connection of GND1, GND2, and main GND. 6. If one indoor unit is operated normally, outdoor PCB is no problem. Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 199 -
21
DC Peak
Comp U V W
Resistance() at 20C Terminal U-V V-W W-U Copper pipe Inverter Constant comp. comp. 0.64 0.64 0.64 0.8 0.8 0.8
Comp
Resistance() at 20C Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2M 2M 2M 2M 2M 2M
Check Point
1. Check the wire connection. (U,V,W) 2. Check the load condition. (Refrigerant, Pipe length, ) Adjust the load condition 3. Check the electricity leakage of the compressor. Normal : Over 2M. 4. Check the resistance of compressor. Normal : 0.65(INV), 0.8(Cons.) No difference at each terminal. 5. Check the insulation from water at IPM part. Check the trace of water. 6. Check the IPM circuit.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 200 -
Max. C/T
22
Check Point
1. Check the power source. 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the internal circuit. (C/T, Diode, Resistor)
+ + -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 201 -
28
Check Point
1. Check the power source. 2. Check the components (B/Diode, Reactor, PSC Parts )
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 202 -
25
Input voltage
CN PRESS
CN TRNAS1
Check Point
CH 24 1. Check the connection of CN_PRESS 2. Check the install condition for over load. 3. Check the SVC V/V open. 4. Check the leakage of refrigerant. CH 25 1. Check the power source. 2. Check the components (Trans1, B/Diode, Diode, Resistance)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 203 -
27
PSC Fault
E C B
B E
Check Point
CH 26 1. Check the connection of U,V,W 2. Check the insulation of IPM part. 3. Check the compressor. (same with CH21) CH 27 1. Check the component of IGBT 2. Check the components (IGBT, R04S, NF1, BD02S)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 204 -
33
Normal Normal
Check Point
CH 32 1. Check the install condition for over load. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. CH 33 1. Check the install condition for over load. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. 4. Check the constant compressor. (same with CH21)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 205 -
Troubleshooting Guide 11) Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65
Display code 41 Title Cause of error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Check point & Normal condition Normal resistor : 200K / at 25C (Unplugged) Normal voltage : 4.5Vdc / at 25C (plugged)
44
Air sensor
Normal resistor : 10K / at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
45
46
47
Normal resistor : 200K / at 25C (Unplugged) Normal voltage : 4.5Vdc / at 25C (plugged)
65
Normal resistor : 10K / at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
Check Point
1. Estimate the resistance of each sensor.(Unplugged) 2. Estimate the voltage of each sensor.(Plugged) 3. If the resistance of the sensor is 0 k or , then sensor is abnormal.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 206 -
Over capacity
60
Model A2UW146FA0 A2UW146FA1 A2UW146FA2 A2UW166FA0 A2UW166FA1 A2UW186FA0 A3UW186FA0 A3UW246FA0 A4UW246FA0 A4UW306FA0 A6UW406FA0
Check Point
CH 51 1. Check the indoor unit capacity. CH 60 1. Check the insertion condition of EEPROM. 2. Check the poor soldering
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 207 -
Check the load condition. Check the sensor of Condenser pipe sensor.
62
Normal
OFF
Normal
Check Point
CH 61 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, ) CH 62 1. Check the fan is locked. 2. Check the Outdoor temp. is very high.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 208 -
(3-way) Valve
(3-way) Valve
3-way Valve (Liguid Side) 3-way Valve (Gas Side) Valve cap Open position Closed position Pin To piping connection
To outdoor unit
To outdoor unit
Works Shipping
Service port Closed (with cap) Open (push-pin or with vacuum pump) Closed (with cap) Open (connected manifold gauge) Open (connected manifold gauge) Open (with charging cylinder) Open (connected manifold gauge) Open (connected manifold gauge)
1.
Open Open (counter-clockwise) (push-pin or with vacuum pump) Open (with valve cap) Closed (clockwise) Closed (with cap) Closed (with cap)
Operation
2.
3.
Evacuation (Servicing)
Open
Open
4.
Open
Open
5.
Open
Open
6.
Open
Open
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 209 -
(3-way) Valve
Indoor unit
Indoor unit
Lowhandle (CLOSE)
Procedure 1. Confirm that both the gas side and liquid side valves are set to the open position. - Remove the valve stem caps and confirm that the valve stems are in the raised position. - Be sure to use a hexagonal wrench to operate the valve stems. 2. Operate the unit for 10 to 15 minutes. 3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of the gas side valve. - Connect the hose of the gauge with the push pin to the service port. 4. Air purging of the charge hose. - Open the Low-handle valve on the gauge slightly to air purge from the hose. 5. Set the liquid side valve to the closed position. Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm g.
2
7. Immediately set the gas side valve to the closed position. - Do this quickly so that the gauge ends up indicating 1kg/ g. 8. Disconnect the charge set, and mount the liquid side and gas side valve caps and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m) - Be sure to check for gas leakage.
- 210 -
(3-way) Valve
(2) Evacuation
(All amount of refrigerant leaked)
Indoor unit
Indoor unit
Gas side 3-Way valve manifold gauge Vacuum pump Lowhandle (OPEN) Hi- handle (OPEN) Open
Procedure
1. Confirm that both the liguid side valve and gas side valve are set to the opened position. 2. Connect the vaccum pump to the center hose of the manifold gauge. 3. Connect the service port of the gas side valve to the low side of the gauge. 4. Evacuation for approximately one hour. - Confirm that the gauge needle has moved toward-76 cmHg (vacuum of 4 mmHg or less). 5. Close the Low handle of the gauge turn off the vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes after turning off the vacuum pump). 6. Disconnect the charge hose from the vacuum pump. - Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted,replenish as needed. 7. Mount the valve caps and the service port caps.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 211 -
(3-way) Valve
Indoor unit
Indoor unit
Procedure
1. Connect the gauge to the charging cylinder. - Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. - If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. 2. Purge the air from the charge hose. - Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. 3. Open the low handle on the gauge and charge the system with liquid refrigerant. - If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure(pumping down-pin). 4. Immediately disconnect the charge hose from the gas side valve's service port. This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. - Stopping partway will allow the gas to be discharged. - If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. 5. Mount the valve stem nuts and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.) - Be sure to check for gas leakage.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 212 -
Exploded View
Exploded View
Indoor Unit
SQ/SR chassis
135316
135314
152313
342800 159830
354210
147581 268711A
352115 352116
135311
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 213 -
135316
267110
135314
152313
342800
352115 352116 35211B 263230B 352150 146811 346810 135516 263230A 268711B
W0CZZ
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 214 -
135312
152302
152313
131410 159830
733010
342800
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 215 -
152302
152313
342800
359011
346810 35211B
268711A
135516
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 216 -
135515
249951 354210 130400 266090 268711C 267110 330870 352116 268711B 352115
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
35211B 152302 146811B 147581 135500C 352380 131410 263230B 263230A 135311B 135500B 147581 135311A 346810 159830 349600 146811B 268711A 135311C 359012 135500A 147581 146811B
135316
- 217 -
135313
Exploded View
152302
668713A 146811
668713B
135313
733010
267110 159830
359011
342800 354210 131410 346810 352150 352114 352118 W0CZZ 35211B 266090 249951
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 218 -
152302
268711B 146811B
145200A
145200B 268711C
135313
159830
733010
267110
359011
342800 354210 131410 346810 352150 352114 352118 266090 35211B 249951
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 219 -
152302
268711B 146811B
145200A
145200B 268711C
135313 263040
263230B
263230A
733010
267110
359011
159830
342800 354210 131410 346810 352150 352115 352116 266090 35211B 249951
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 220 -
152302
268711B 146811B
145200A
145200B 268711C
135313 263040
263230B
263230A
733010
267110
359011
159830 354210
342800
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 221 -
135316 152302
263230C
268711C
268711A
268711D
146811B
733010
359011
135516
266090
263230B
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 222 -
263230A 263230C
159830
336600B
346810B
249951
263230B
268711B 336600A 354210 352118A 359012B 330870 352118B 267110 158591 352150
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 223 -
336600B
346810 359012A
249951 268711A
263230B
354210 267110
352118A
330870
352118B
158591 352150
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 224 -
359012B 137214
346810
W0CZZ
352111
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 225 -
152302
A/CL
W0CZZ 359012A
354210
267110
263230A
263230B
263230C
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 226 -
137214
249951 267110
263230A
158591 W0CZZ
352118A 346810
359012A 336600B
352118B 354210
330870
237202
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 227 -
267110A
352150 158591
Option
330870 352116
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 352115 354210 266090 268711 249951 159830 263230A 263230B 263230C
- 228 -
Exploded View
Exploded View
267110A
354212 158591
266012 359011
137211 352116
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 330860 352115 354210 146811 152302 266090 W0CZZ 268714 249951 140570 152312 135312 159830 738290
OW NE RS MA NU AL
268712
135802
738282
INS TA LL MA NU AL
266090 249951
263230C
263230B
263230A
268711
159830
354211
352118
35211A
158591 266010
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 230 -
Exploded View
130412
W0CZZ
346811
359012
140570
130911A
130911B 352150
267110A
(Optional)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 231 -
263230C
263230B
263230A
268711
159830
354211
352118
35211A
158591 266010
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 232 -
Exploded View
130412
359012
140570
130911A
130911B 352150
267110A
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 233 -
266090
249951
268711
354211B 354211A
159830
158591
266010
352111
330870
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 234 -
Exploded View
130412
W0CZZ
346810
359012 W4056
130911B
267110B
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 235 -
266090
158591 354211
266010
352118
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 236 -
Exploded View
130412
346810
359012
130911B
140570
130912A
352150 130911A
267110
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 237 -
249951 266090
159830
268714
263230A 263230B
130411
263230C
354211
352118A
158591
266012
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 238 -
Exploded View
130411
W0CZZ
146811
268712
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 239 -
135310
733010
352115 352116 135500 346810 263230A 354210 35211B 352150 268711B W4810 359011 342800 Applied for Plasma Model 159830 330780 266090 266000 Applied for Plasma Model 249951 263230B 268711A 131410
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 240 -
135310
Exploded View
146811
147590A
346810 266000
147590B
130911
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
235450 237900 268711A 249951 352115 354210 35211A 263230A 263230B 268711C W0CZZ 330870 359011 152302 342800
352150
- 241 -
267110
137211
135314
135303
Outdoor Unit
552112
A2UW146FA2, A2UW166FA1
546810
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
559010 W0CZZ 261704 268711 649950 552116 661400A 554160 447910 661400B 552200 263230A 263230B 561410 W49810 437211 430411 552203A 552203B 552203A 552203B
- 242 -
Exploded View
435301
437212 554031
552113 435511
552112
546810
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
559010 W0CZZ 261704 268711 649950 552116 661400A 554160 447910 661400B 552200 263230A 263230B 561410 W49810 437211 430411 552203A 552203B 552203A 552203B
- 243 -
435301
A2UW146FA0
554031
437212
435512 552112
552113
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 559010 W0CZZ 566000 268711 447910 261704 649950 263230A 552116 661400A 661400B 554160 552200 263230B 561410 435511 546810 W49810 552203A 552203B 552203A 552203B 437211 430411
- 244 -
435301
Exploded View
Exploded View
A3UW186FA1
554031
437212
435512 552112
552113
546810
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
435511
435301
W49810
552203A
552203B
435512 552112
552113
A2UW146FA1, A2UW186FA0
558511
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 559010 W0CZZ 566000 268711 447910 261704 649950 435511 546810 263230A 552116 661400A 661400B 554160 552200 561410 263230B W49810 552203A 552203B 437211 430411 552203A 552203B
- 246 -
435301
Exploded View
554031 437212
435512 552112
552113
558511
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 546810 268711 447910 261704 435511 649950 263230A 263230B 561410 554160 552200 552116 661400A 661400B 661400C W49810 552203A 437211 430411 552203B
- 247 -
435301
A3UW246FA0
552201
552116
435512
566000
559010 649950
546810
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 268711 435511 661400A W0CZZB W0CZZA 661400B 661400C 447910 561410C 561410B 554160A 552200 554160B 552203A 437210 W49810 552203B 430411
263230A
263230B
263230C
- 248 -
435301
Exploded View
554031 137213A 435300 137213B 552111 552204 552115 552113 558511 349600 559010 649950 548490 561410A 268711 561410B 447910 561410C 661400A W0CZZB W0CZZA 661400B 661400C 661400D 435511 546810 261704
Exploded View
A4UW246FA0
552201
552116
435512
566000
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes 554160A 552200 554160B 552203A 552203B 437210 W49810 430411
263230A
263230B
263230C
- 249 -
435301
552115
552116
552111
A4UW24GFA0, A4UW30GFA0
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
649950 546810 561411A 561411 561411B 561411C 561411D 561410 554160 559010 552113A 552113B 437210 430410 552113
263230A
- 250 -
263230B
435301
Exploded View
Exploded View
566000
A4UW306FA0
561410A
552116
561410B
435512
263230A
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
546810B 268711 661400A 661400B W0CZZA W0CZZB W49810 552203A 447910 552200 554160B 554160A 552203B 661400C 661400D 435511 437210 261704 430411
263230B
263230C
- 251 -
435301
566000
A4UW306FA1
561410A
552116
561410B
435512
558511
263230A
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
546810B 268711 W0CZZA W0CZZB W49810 552203A 447910 554160B 554160A 552203B 435511 437210 261704 430411
263230B
263230C
- 252 -
435301
Exploded View
Exploded View
A6UW406FA0
558511
268711
263230A
263230B
263230C
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
55211GB 554160A 554160B 55211GA 566000 552203A 554031B 552203B 430411 552115B 552113 552115A 661400 352112
437210
- 253 -
435301
435511
137213
P/NO : 3828A20097W
NOVEMBER, 2007