PV Elite Vessel Analysis Program: Input Data

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD
FileName : M2-228-L4-301D-CALC-REV D
------------------------Input Echo :
Step:
1 12:29p Oct 24,2013
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
6600.0
60
Hydrostatic
Vertical
200.00
200.00
10
Welded
None
5.0
N
N
N
N
N
N
Y
No
0.0000
0.0000
0.0000
mm
mm
C
kPa
kPa
kPa
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code

ASCE-7 98/02/05/IBC-03/STS-1
Basic Wind Speed
[V]
40.300
Surface Roughness Category
C: Open Terrain
Importance Factor
1.0
Type of Surface
Moderately Smooth
Base Elevation
200.
Percent Wind for Hydrotest
25.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000
Distance Upwind of Crest
Lh
0.0000
Distance from Crest to the Vessel
x
0.0000
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
kPa
C
UBC 1997
m/sec
mm
mm
mm
mm

------------------------Input Echo :
Step:
1 12:29p Oct 24,2013
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)

UBC Importance Factor
UBC Seismic Coefficient Ca
UBC Seismic Coefficient Cv
UBC Seismic Coefficient Nv
UBC Horizontal Force Factor
Apply Allowables per paragraph 1612.3.2
1
1.250
0.120
0.180
1.000
2.900
No
Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Y
N
Y
N
Configuration Directives:
Using Metric Material Databases, ASME II D
Using ASME VIII-1 Code Case 2695
Yes
No
Complete Listing of Vessel Elements and Details:
Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Inside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
[Normalized]
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam
10
20
Skirt Sup.
SKIRT
1887.0 mm
2632.0 mm
2632.0 mm
16.000 mm
0.0000 mm
16.000 mm
0.0000 mm
60 C
40 C
1.2
SA-516 70
174987. kPa
166190. kPa
246981. kPa
7750.4 kg/m
0.0000 mm
249185. kPa
D
CS-2
K02700
Plate
1.0
1.0
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Skirt Thickness
Nominal Thickness
20
30
Skirt Sup.
SKIRT
657.00 mm
2949.0 mm
2632.0 mm
16.000 mm
0.0000 mm
16.000 mm
0.0000 mm
60 C

------------------------Input Echo :
Step:
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Material Name
[Normalized]
40
1.2
SA-516 70
1.0
1.0

Element To Node
Element Type
Description
Skirt Thickness
Nominal Thickness
Material Name
[Normalized]
30
40
Skirt Sup.
SKIRT
1000.0 mm
2949.0 mm
2949.0 mm
16.000 mm
0.0000 mm
16.000 mm
0.0000 mm
60 C
40 C
1.2
SA-516 70
1.0
1.0

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Design Internal Pressure
Design External Pressure
Material Name
[Normalized]
Efficiency, Circumferential Seam
40
50
Spherical
BOTTOM HEAD
0.0000
2900.0
36.000
3.0000
40.000
0.0000
6600.0
60
17.200
40
1.2
SA-516 70
1.0
1.0
mm
mm
mm
mm
mm
mm
kPa
C
kPa
C
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
40
Liquid
HC
-1450.0
1450.0
1000.0
mm
mm
kg/m
Element From Node

Detail Type
Detail ID
Height/Length of Insulation
Thickness of Insulation
Density
40
Insulation
Ins: 40
-1450.0
1450.0
125.00
360.00
mm
mm
mm
kg/m
Element From Node
40

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Step:
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Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]
Nozzle
17-DN 350
0.0000
14.0
80
600
90.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
40
Nozzle
31-DN 50
410.00
2.0
None
600
90.0
N
0.0000
GR 1.1
SA-105
mm
in.
kN
mm
in.
kN

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
50
60
Cylinder
SHELL
4630.0
2900.0
63.000
3.0000
65.000
0.0000
6600.0
60
17.200
40
1.2
SA-516 70
1.0
1.0
mm
mm
mm
mm
mm
mm
kPa
C
kPa
C
Element From Node

Detail Type
Detail ID
Height/Length of Liquid
Liquid Density
50
Liquid
HC
0.0000
4090.0
1000.0
mm
mm
kg/m
Element From Node

Detail Type
Detail ID
Density
50
Insulation
Ins: 40
0.0000
4630.0
125.00
360.00
mm
mm
mm
kg/m
Element From Node

Detail Type
50
Nozzle

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Step:
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Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
1B-DN 600
1090.0
24.0
None
600
270.0
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
50
Nozzle
35-DN 50
340.00
2.0
None
600
315.0
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
50
Nozzle
49A-DN 80
2410.0
3.0
None
600
340.0
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
50
Nozzle
49B-DN 80
1490.0
2.9000001
None
600
340.0
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Miscellaneous Weight
Offset from Element Centerline
50
Weight
INTERNAL
0.0000
9.8060
0.0000
mm
kN
mm
Element From Node

Detail Type
Detail ID
50
Weight
INTERNAL
3000.0
176.51
0.0000
mm
kN
mm
mm
in.
kN
mm
in.
kN
mm
in.
kN
mm
in.
kN

------------------------Input Echo :
Step:
1 12:29p Oct 24,2013
Element From Node

Detail Type
Detail ID
50
Weight
INTERNAL
0.0000
49.030
300.00
mm
kN
mm

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
[Normalized]
60
70
Spherical
TOP HEAD
0.0000
2900.0
36.000
3.0000
40.000
0.0000
6600.0
60
17.200
40
1.2
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Density
60
Insulation
Ins: 40
0.0000
1450.0
125.00
360.00
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
60
Nozzle
1A-DN 600
0.0000
24.0
None
600
90.0
Y
16.318
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
60
Weight
TOP NOZZLE
500.00
11.767
0.0000
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
mm
mm
mm
mm
mm
mm
kPa
C
kPa
C
mm
mm
mm
kg/m
mm
in.
kN
mm
kN
mm

------------------------Internal Pressure Calculations :
Step:
3 12:29p Oct 24,2013
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
kPa
|
mm
|
mm
|
mm
|
kPa
|
--------------------------------------------------------------------------SKIRT|
... |
16.000 |
... |
2632.0 |
... |
SKIRT|
... |
16.000 |
... |
2949.0 |
... |
SKIRT|
... |
16.000 |
... |
2949.0 |
... |
BOTTOM HEA|
6654.3 |
40.000 |
3.0000 |
2900.0 |
166190. |
SHELL|
6640.1 |
65.000 |
3.0000 |
2900.0 |
166190. |
TOP HEAD|
6600.0 |
40.000 |
3.0000 |
2900.0 |
166190. |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
kPa
|
kPa
|
kPa
|
mm
|
mm
|
---------------------------------------------------------------------------SKIRT|
... |
No Calc |
No Calc |
16.0000 |
No Calc |
SKIRT|
... |
No Calc |
No Calc |
16.0000 |
No Calc |
SKIRT|
... |
No Calc |
No Calc |
16.0000 |
No Calc |
BOTTOM HEA|
6600.00 |
7410.12 |
8582.89 |
36.0000 |
32.3825 |
SHELL|
6600.00 |
6684.61 |
7442.35 |
63.0000 |
62.2299 |
TOP HEAD|
6600.00 |
7464.45 |
8582.89 |
36.0000 |
32.1403 |
Minimum
6684.613
7442.338
MAWP: 6684.613 kPa, limited by: SHELL.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 2, 2010, 2011a
Spherical Head From 40 To 50 SA-516 70 , Fig. 3.8M Curve D at 60 C
BOTTOM HEAD
Spherical Shell Calculation - Section 4.3.5.1
Computed Minimum Required Thickness [t]:

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 2906.000/2*(exp( 0.5 * 6654.328/(166190.094*1.000 ))-1) + 3.000 + 0
= 29.3825 + 3.000 + 0.000 = 32.3825 mm
Computed Maximum Allowable Working Pressure [MAWP]:
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 166190.1 * 1.000 * Ln( ( 2*33.000 + 2906.000 )/2906.000 ) - 54.
= 7464.449 - 54.328 = 7410.1206 kPa
Computed Maximum Allowable Pressure New & Cold [MAPnc]:
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 174986.672 * 1.000 * Ln( ( 2*36.000 + 2900.000 )/2900.000 )
= 8582.8877 kPa
Computed Stress Intensity at Design Pressure [S]:
= 0.5 * P / ( E * Ln( ( 2*t + D ) / D ) )
= 0.5 * 6654.328/( 1.000 * Ln( ( 2*33.000 + 2906.000 )/2906.000 ) )
= 0.1E+06 kPa
Percent Fiber Elongation per Table 6.1
For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro)
2.041 %

Step:
3 12:29p Oct 24,2013
For one Piece doubly Curved Heads
100*ln(Db/(Do-2t))
37.379 %
Where Db is the blank diameter for one piece doubly curved surfaces [Db]:
= square root( 4 * Head Surface Area / 3.14159 )
= square root( 4 * 13.9/3.14159 )
= 4214.356 mm
MDMT Calculations in the Spherical Portion:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature :
User entered Minimum Design
Temperature :
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is
-40 C
10 C
: D
:
-33 C
:
7 C
: 0.856
The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 28.250 * 1.00 )/( 36.000 - 3.000 - 0.000 )
= 0.856
Note: Post Weld Heat Treatment is required for this Element/Joint.
Cylindrical Shell From 50 To 60 SA-516 70 , Fig. 3.8M Curve D at 60 C
SHELL
Cylindrical Shell Calculation - Section 4.3.3.1

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*2906.000 *(exp( 6640.108/(166190.094*1.000 ))-1) + 3.000 + 0.000
= 59.2299 + 3.000 + 0.000 = 62.2299 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 166190.094 * 1.000 * Ln( ( 2*60.000 + 2906.000 )/2906.000 ) - 40.10
= 6724.722 - 40.109 = 6684.6133 kPa
= S * E * Ln( ( 2*t + D ) / D )
= 174986.672 * 1.000 * Ln( ( 2*63.000 + 2900.000 )/2900.000 )
= 7442.3452 kPa
= P / ( E * Ln( ( 2*t + D ) / D ) )
= 6640.108/( 1.000 * Ln( ( 2*60.000 + 2906.000 )/2906.000 ) )
= 0.2E+06 kPa
Cylinders formed from Plate
(50*tnom/Rf)*(1-Rf/Ro)
Minimum Design Metal Temperature Results:

Temperature :
-25 C
10 C
: D
:
-23 C
2.192 %

Step:
3 12:29p Oct 24,2013

:
2 C
: 0.949

= ( tr * E* ) / ( tnom - ci - cext )
= ( 56.925 * 1.00 )/( 63.000 - 3.000 - 0.000 )
= 0.949
Spherical Head From 60 To 70 SA-516 70 , Fig. 3.8M Curve D at 60 C
TOP HEAD
Spherical Shell Calculation - Section 4.3.5.1

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 2906.000/2*(exp( 0.5 * 6600.000/(166190.094*1.000 ))-1) + 3.000 + 0
= 29.1403 + 3.000 + 0.000 = 32.1403 mm
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 166190.1 * 1.000 * Ln( ( 2*33.000 + 2906.000 )/2906.000 ) - 0.0
= 7464.449 - 0.000 = 7464.4487 kPa
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 174986.672 * 1.000 * Ln( ( 2*36.000 + 2900.000 )/2900.000 )
= 8582.8877 kPa
= 0.5 * P / ( E * Ln( ( 2*t + D ) / D ) )
= 0.5 * 6600.000/( 1.000 * Ln( ( 2*33.000 + 2906.000 )/2906.000 ) )
= 0.1E+06 kPa
For Heads formed from Segments (75*tnom/Rf)*(1-Rf/Ro)
For one Piece doubly Curved Heads 100*ln(Db/(Do-2t))
Where Db is the blank diameter for one piece doubly curved surfaces [Db]:
= square root( 4 * Head Surface Area / 3.14159 )
= square root( 4 * 13.9/3.14159 )
= 4214.356 mm
MDMT Calculations in the Spherical Portion:
Temperature :
-40 C
10 C
: D
:
-33 C
:
8 C
: 0.849

= ( tr * E* ) / ( tnom - ci - cext )
= ( 28.019 * 1.00 )/( 36.000 - 3.000 - 0.000 )
= 0.849
2.041 %
37.379 %

Step:
3 12:29p Oct 24,2013
Hydrostatic Test Pressure Results:
Test Pressure at high point in vessel per Equation 8.1

= 1.43 * MAWP
= 1.43 * 6684.6133
= 9558.997 kPa
Test Pressure at high point in vessel per Equation 8.2
= 1.25 * MAWP * ST/S
= 1.25 * 6684.6133 * 1.046
= 8736.884 kPa
Vertical Test performed per: max( 1.43*MAWP, 1.25*MAWP*ST/S)
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
BOTTOM HEAD
SHELL
TOP HEAD
Stress
214466.9
237707.2
213140.0
Allowable
246981.2
246981.2
246981.2
Ratio
0.868
0.962
0.863
Elements Suitable for Internal Pressure.

Pressure
9632.81
9618.59
9573.21

------------------------Nozzle Flange MAWP :
Step:
6 12:29p Oct 24,2013
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
kPa
kPa
C
---------------------------------------------------------------------------17-DN 350
9880.0
10210.0
60
600
GR 1.1
31-DN 50
9880.0
10210.0
60
600
GR 1.1
1B-DN 600
9880.0
10210.0
60
600
GR 1.1
35-DN 50
9880.0
10210.0
60
600
GR 1.1
49A-DN 80
9880.0
10210.0
60
600
GR 1.1
49B-DN 80
9880.0
10210.0
60
600
GR 1.1
1A-DN 600
9880.0
10210.0
60
600
GR 1.1
---------------------------------------------------------------------------Minimum Rating
9880.0
10210.0 kPa
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
Note: Large Diameter Flange ratings per ANSI B16.47 2006 edition.

------------------------Stress due to Combined Loads :
Step:
15 12:29p Oct 24,2013
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
For Division 2, stress Sigma1 is the hoop stress due to internal
pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).
The positive magnitude of Sigma3 is the 0.5 times the pressure.
The stresses are combined per equation 4.3.44 to determine
the overall stress intensity.
An asterisk (*) in the final column denotes overstress.
Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From
Node
10
20
30
40
50
60
Stress
Intensity
2177.35
2431.39
2335.91
1173.17
569.46
181.87
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Analysis of Load Case 2 : NP+EW+EE+FS+BS
Compressive
Stress
-7330.78
-6564.45
-5523.04
-2576.47
-1304.78
-282.02
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0131
0.0146
0.0141
0.0071
0.0034
0.0011
Comp.
Ratio
0.0538
0.0509
0.0428
0.0283
0.0087
0.0031

Step:
15 12:29p Oct 24,2013
From
Node
10
20
30
40
50
60
Stress
Intensity
1101.23
1611.56
1766.28
959.90
453.29
166.32
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Compressive
Stress
-8852.64
-7723.86
-6328.62
-2878.09
-1469.07
-304.00
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0066
0.0097
0.0106
0.0058
0.0027
0.0010
Comp.
Ratio
0.0650
0.0599
0.0490
0.0317
0.0098
0.0033
Compressive
Stress
-9791.59
-9025.26
-7720.75
-2576.47
-1304.78
-282.02
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0236
0.0251
0.0234
0.0071
0.0034
0.0011
Comp.
Ratio
0.0719
0.0699
0.0598
0.0283
0.0087
0.0031
All. Stress Compressive

Intensity
Stress
166190.09 -14633.10
166190.09 -12403.70
166190.09 -9989.66
166190.09 -3373.57
166190.09 -1738.95
166190.09
-303.91
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0030
0.0107
0.0138
0.0037
0.0016
0.0010
Comp.
Ratio
0.1074
0.0961
0.0774
0.0371
0.0116
0.0033
Compressive
Stress
-7511.44
-7167.21
-6238.37
-2387.22
-1201.70
-272.71
All. Comp.
Stress Fxa
116171.44
116171.44
112585.15
132588.28
143141.42
132588.28
S. I.
Ratio
0.0162
0.0160
0.0145
0.0053
0.0026
0.0008
Comp.
Ratio
0.0647
0.0617
0.0554
0.0180
0.0084
0.0021
Compressive
Stress
-8721.82
-8011.82
-6805.60
-2586.50
-1310.24
-278.18
All. Comp.
Stress Fxa
116171.44
116171.44
112585.15
132588.28
143141.42
132588.28
S. I.
Ratio
0.0128
0.0136
0.0129
0.0047
0.0023
0.0007
Comp.
Ratio
0.0751
0.0690
0.0604
0.0195
0.0092
0.0021

Intensity
Stress
166190.09 -9791.59
166190.09 -9025.26
166190.09 -7720.75
166190.09 1
166190.09
166190.09 1
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
110490.23
S. I.
Ratio
0.0236
0.0251
0.0234
0.8936
0.8726
0.8936
Comp.
Ratio
0.0719
0.0699
0.0598
All. Comp.
Stress Fxa
136263.09
S. I.
Ratio
0.0030
Comp.
Ratio
0.1074
Analysis of Load Case 3 : NP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
Stress
Intensity
3917.41
4171.44
3889.93
1173.17
569.46
181.87
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
From
Node
10
20
30
40
50
60
Stress
Intensity
493.94
1782.53
2285.57
609.54
262.46
166.39
Analysis of Load Case 5 : NP+HW+HI
From
Node
10
20
30
40
50
60
Stress
Intensity
4006.55
3962.12
3577.82
1306.99
642.35
188.45
All. Stress
Intensity
246981.19
246981.19
246981.19
246981.19
246981.19
246981.19
Analysis of Load Case 6 : NP+HW+HE
From
Node
10
20
30
40
50
60
Stress
Intensity
3150.68
3364.89
3176.73
1166.08
565.60
184.58
All. Stress
Intensity
246981.19
246981.19
246981.19
246981.19
246981.19
246981.19
Analysis of Load Case 7 : IP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
Stress
Intensity
3917.41
4171.44
3889.93
148503.88
145018.11
148509.03
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
From
Node
10
Stress
Intensity
493.94

Intensity
Stress
166190.09 -14633.10

Step:
15 12:29p Oct 24,2013
20
30
40
50
60
1782.53
2285.57
148879.11
145010.06
148519.59
166190.09 -12403.70
166190.09 -9989.66
166190.09 1
166190.09
166190.09 1
129041.78
129041.78
90897.55
149481.11
110490.23
0.0107
0.0138
0.8958
0.8726
0.8937
0.0961
0.0774
Compressive
Stress
-9791.59
-9025.26
-7720.75
-2968.08
-1526.03
-673.63
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0236
0.0251
0.0234
0.0087
0.0044
0.0028
Comp.
Ratio
0.0719
0.0699
0.0598
0.0327
0.0102
0.0074

Intensity
Stress
166190.09 -14633.10
166190.09 -12403.70
166190.09 -9989.66
166190.09 -3765.18
166190.09 -1960.20
166190.09
-695.52
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0030
0.0107
0.0138
0.0053
0.0025
0.0027
Comp.
Ratio
0.1074
0.0961
0.0774
0.0414
0.0131
0.0077
All. Comp.
Stress Fxa
116171.44
116171.44
112585.15
132588.28
143141.42
132588.28
S. I.
Ratio
0.0162
0.0160
0.0145
0.8350
0.4555
0.8414
Comp.
Ratio
0.0647
0.0617
0.0554
All. Comp.
Stress Fxa
116171.44
116171.44
112585.15
132588.28
143141.42
132588.28
S. I.
Ratio
0.0128
0.0136
0.0129
0.8358
0.4559
0.8414
Comp.
Ratio
0.0751
0.0690
0.0604
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
110490.23
S. I.
Ratio
0.0199
0.0191
0.0170
0.8929
0.8726
0.8936
Comp.
Ratio
0.0420
0.0428
0.0374
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
S. I.
Ratio
0.0326
0.0318
0.0281
0.8928
Comp.
Ratio
0.0563
0.0578
0.0512
Analysis of Load Case 9 : EP+OW+WI+FW+BW
From
Node
10
20
30
40
50
60
Stress
Intensity
3917.41
4171.44
3889.93
1450.08
725.91
458.77
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Analysis of Load Case 10 : EP+OW+EQ+FS+BS
From
Node
10
20
30
40
50
60
Stress
Intensity
493.94
1782.53
2285.57
886.45
418.91
443.30
Analysis of Load Case 11 : HP+HW+HI
From
Node
10
20
30
40
50
60
Stress
Intensity
4006.55
3962.12
3577.82
206231.36
112493.66
207813.20

Intensity
Stress
246981.19 -7511.44
246981.19 -7167.21
246981.19 -6238.37
246981.19 2
246981.19 1
246981.19 2
Analysis of Load Case 12 : HP+HW+HE
From
Node
10
20
30
40
50
60
Stress
Intensity
3150.68
3364.89
3176.73
206430.62
112602.20
207818.67

Intensity
Stress
246981.19 -8721.82
246981.19 -8011.82
246981.19 -6805.60
246981.19 2
246981.19 1
246981.19 2
Analysis of Load Case 13 : IP+WE+EW
From
Node
10
20
30
40
50
60
Stress
Intensity
3311.65
3167.73
2826.64
148385.80
145020.91
148503.06

Intensity
Stress
166190.09 -5726.64
166190.09 -5523.11
166190.09 -4829.05
166190.09 1
166190.09
166190.09 1
Analysis of Load Case 14 : IP+WF+CW
From
Node
10
20
30
40
Stress
Intensity
5420.55
5276.63
4674.66
148370.91

Intensity
Stress
166190.09 -7665.82
166190.09 -7462.29
166190.09 -6610.97
166190.09 1

Step:
15 12:29p Oct 24,2013
50
60
145022.23
148513.77
166190.09
166190.09 1
149481.11
110490.23
0.8726
0.8936
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
110490.23
S. I.
Ratio
0.0304
0.0295
0.0264
0.8929
0.8726
0.8936
Comp.
Ratio
0.0601
0.0619
0.0545
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
110490.23
S. I.
Ratio
0.0199
0.0191
0.0170
0.8929
0.8726
0.8936
Comp.
Ratio
0.0420
0.0428
0.0374
Compressive
Stress
-8187.45
-7983.91
-7026.76
-2324.14
-1167.34
-269.61
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0304
0.0295
0.0264
0.0081
0.0040
0.0011
Comp.
Ratio
0.0601
0.0619
0.0545
0.0256
0.0078
0.0030

Intensity
Stress
166190.09 -8187.45
166190.09 -7983.91
166190.09 -7026.76
166190.09 1
166190.09
166190.09 1
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
110490.23
S. I.
Ratio
0.0304
0.0295
0.0264
0.8929
0.8726
0.8936
Comp.
Ratio
0.0601
0.0619
0.0545
All. Comp.
Stress Fxa
136263.09
129041.78
129041.78
90897.55
149481.11
90897.55
S. I.
Ratio
0.0304
0.0295
0.0264
0.0098
0.0050
0.0028
Comp.
Ratio
0.0601
0.0619
0.0545
0.0299
0.0093
0.0073
Analysis of Load Case 15 : IP+VO+OW
From
Node
10
20
30
40
50
60
Stress
Intensity
5051.71
4907.79
4380.66
148385.80
145020.91
148503.06

Intensity
Stress
166190.09 -8187.45
166190.09 -7983.91
166190.09 -7026.76
166190.09 1
166190.09
166190.09 1
Analysis of Load Case 16 : IP+VE+EW
From
Node
10
20
30
40
50
60
Stress
Intensity
3311.65
3167.73
2826.64
148385.80
145020.91
148503.06

Intensity
Stress
166190.09 -5726.64
166190.09 -5523.11
166190.09 -4829.05
166190.09 1
166190.09
166190.09 1
Analysis of Load Case 17 : NP+VO+OW
From
Node
10
20
30
40
50
60
Stress
Intensity
5051.71
4907.79
4380.66
1351.60
666.64
190.64
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Analysis of Load Case 18 : FS+BS+IP+OW
From
Node
10
20
30
40
50
60
Stress
Intensity
5051.71
4907.79
4380.66
148385.80
145020.91
148503.06
Analysis of Load Case 19 : FS+BS+EP+OW
From
Node
10
20
30
40
50
60
Stress
Intensity
5051.71
4907.79
4380.66
1628.51
823.09
467.55
All. Stress
Intensity
166190.09
166190.09
166190.09
166190.09
166190.09
166190.09
Compressive
Stress
-8187.45
-7983.91
-7026.76
-2715.75
-1388.59
-661.22
Absolute Maximum of the all of the Stress Ratio's
0.8958
Governing Element: BOTTOM HEAD

Governing Load Case 8 : IP+OW+EQ+FS+BS
Additional Results per Section 4.4, see 4.4.15
Nomenclature :
L
- Section Length mm
Fxa - Allowable comp mem stress due to compression with lamc <= 0.15, kPa

Step:
15 12:29p Oct 24,2013
Fba
Fva
Fha
Fxha
Fhxa
Faha
Fbha
Fhba
Allowable
Allowable
Allowable
Allowable
Allowable
Allowable
Allowable
Allowable
all comp mem stress due to bending moment, kPa

shear stress when only shear is present, kPa
hoop comp memb stress under ext pressure alone, kPa
axial comp w/hoop compression and lamc <= 0.15, kPa
hoop comp w/axial compression and lamc <= 0.15, kPa
axial comp w/hoop compression and lamc > 0.15, kPa
axial comp from bending w/hoop compression, kPa
hoop comp w/long compression due to moment, kPa
Allowable Stress Results for Case 1 :

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+EW+WI+FW+BW
Fva
Fha Fxha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+EW+EE+FS+BS
Fva
Fha Fxha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+OW+WI+FW+BW
Fva
Fha Fxha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+OW+EQ+FS+BS
Fva
Fha Fxha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+HW+HI
Fva
Fha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+HW+HE
Fva
Fha
68163
66987
66987
90897
76187
90897
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600

Step:
15 12:29p Oct 24,2013

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+OW+WI+FW+BW
Fva
Fha Fxha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+OW+EQ+FS+BS
Fva
Fha Fxha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
EP+OW+WI+FW+BW
Fva
Fha Fxha Fhxa
68163
66987
66987
90897
76187
65284
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
EP+OW+EQ+FS+BS
Fva
Fha Fxha Fhxa
68163
66987
66987
90897
76187
65284
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
HP+HW+HI
Fva
Fha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
HP+HW+HE
Fva
Fha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+WE+EW
Fva
Fha
68163
66987
66987
90897
76187
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Faha
Fbha
6894600
6894600
6894600
6894600
56128
6894600
Fhba
6894600
6894600
6894600
6894600
97485
6894600
Faha
Fbha
6894600
6894600
6894600
6894600
119680
6894600
Fhba
6894600
6894600
6894600
6894600
75902
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600

Step:
15 12:29p Oct 24,2013

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+WF+CW
Fva
Fha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+VO+OW
Fva
Fha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
IP+VE+EW
Fva
Fha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
NP+VO+OW
Fva
Fha
68163
66987
66987
90897
76187
90897

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
FS+BS+IP+OW
Fva
Fha Fxha
68163
66987
66987
90897
76187

From Lamc
L
Fxa
Fba
10 0.199 3544
20 0.174 3544
30 0.174 3544
40
50 0.184 5596
60
FS+BS+EP+OW
Fva
Fha Fxha Fhxa
68163
66987
66987
90897
76187
65284
90897
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fxha
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Fhxa
Faha
Fbha
6894600
6894600
6894600
6894600
6894600
6894600
Fhba
6894600
6894600
6894600
6894600
6894600
6894600
Faha
Fbha
6894600
6894600
6894600
6894600
26579
6894600
Fhba
6894600
6894600
6894600
6894600
102672
6894600

------------------------Basering Calculations :
Step:
18 12:29p Oct 24,2013
Skirt Data :
Skirt
Skirt
Skirt
Skirt
Skirt
Outside Diameter at Base

Thickness
Material
Basering Input:
SOD
STHK
SCA
2664.0000 mm
16.0000 mm
0.0000 mm
0.0000 mm
SA-516 70 [Normalized]
Type of Geometry: Simple Basering With Gussets
Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
TBA
BASOPE
DI
DOU
SA
RN
DC
20.0000
0.0000
SA-325 1
138989.41
8
2820.0000
Thickness of Gusset Plates

TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
16.0000
25.0000
125.0000
201631.0
261979.8
225.0000
125.0000
62.5000
2

Dead Weight of Vessel
Operating Weight of Vessel
Test Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Test Moment on Basering
Percent Bolt Preload
BND
BCA
30.0000 mm
40.00 C
SA-516 70 [Normalized]
174986.67 kPa
261980.03 kPa
2420.0000 mm
2940.0000 mm
CA
0.0000
DW
ROW
TW
EQMOM
WIMOM
TM
ppl
467.2
1020.3
877.0
579491.5
155271.6
155909.1
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress

Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
mm
mm
kPa
mm
mm
mm
mm
N/mm
kPa
mm
mm
mm
mm
kN
kN
kN
N-m
N-m
N-m
No
No
1.0000
Results for Basering Analysis : Analyze Option

Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt],
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 579491/2820.000 ) - 1020 )/8
= -24.8343 kN [** No Uplift ** ]
Required Area for
Area Available in
Area Available in
Bolt Stress Based
Each Bolt, Based on Max Load

a Single Bolt (Corr)
all the Bolts (Corr)
on Simplified Analysis
0.0000
0.0002
0.0017
0.0
m
m
m
kPa

Step:
18 12:29p Oct 24,2013
Allowable Bolt Stress
138989.4
[Fact]
138989.41
Concrete Contact Area of Base Ring

CCA
2.19
Concrete Contact Section Modulus of Base Ring
0.1350E+10
kPa
m
mm
Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:
= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1

= (1.000 (0.0017 *138989 +1020 )/2.19 ) + 579491/.13495E+10
= 1005.59 kPa
Allowable Stress on Concrete
8273.52
kPa
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2940.000 -2664.000 )/2, Rw2 = (2632.000 -2420.000 + 2*0.000 )/2
Rw1 = 138.000 , Rw2 = 106.000 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 262480.000 kPa

= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(138.0000 ,106.0000 ) * ( 3 * 1005.593/262480.000 ) + 0.0000
= 14.7946 mm
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 1005.593 * ( Max[138.000 , 106.000 ]/(30.000 - 0.000 ) )
= 63835.027 , must be less than 262480.000 kPa
Required Thickness of Base Plate in Tension:

(since no top ring given, per Jawad & Farr, Eq. 12.13)
F = (SA*ABSS),
Bolt Allowable Stress * Area
A = (CG*2),
Distance between Gussets
B = (DOU/2-DS/2),
Base Plate Outside Width
RL= (DC/2-DS/2),
Skirt to Bolt Circle
D = (BND+1/8),
Diameter of Bolt Hole
TBB = SQRT((3.91*F)/(SY*(2*B/A+A/(2*RL)-D*(2./A+1/(2*RL)))))+CA
TBB = SQRT( 3.91 * 30 )/(261979 * (2*138.0000/125.0000 +125.0000
/( 2 *78.0000 ) -23.1750 * ( 2 /125.0000 + 1 /(2 *78.0000 )))))
TBB = 13.4472 mm
Required Thickness of Gusset in Compression, per AISC E2-1:
1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1

Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Actual Buckling Str. at Given Thickness
Required Gusset thickness, + CA
48.7131
123.2529
133645.25
12569.91
4.8972
kPa
kPa
mm
2. Allowed Compression at Calculated Thickness:
Factor Kl/r Per E2-1

Factor Cc Per E2-1
Allowable Buckling Str. per E2-2
Act. Buckling Str. at Calculated Thickness
159.1553
123.2529
40986.70
41068.38
kPa
kPa
Summary of Basering Thickness Calculations:
Required Basering Thickness (simplified)

Required Basering Thickness (tension)
Actual Basering Thickness as entered by user
Required Gusset thickness, + CA
14.7946
13.4472
30.0000
mm
mm
mm
4.8972
mm

Step:
18 12:29p Oct 24,2013
Actual Gusset Thickness as entered by user
16.0000
mm
Local Stress in Skirt at Base Ring per Jawad & Farr Eq. 12.14:
Outside width of base plate [B]:

= ( Dou - Ds )/2 = 138.000 mm
Load from Single Bolt [F]:
= SA * Area Available per bolt = 30.17 kN
Local Stress in Skirt [S]:
= ( 1.5 * F * B ) / ( Pi * Ts * HG )
= ( 1.5 * 30.17 * 138.000 )/( 3.141 * 16.000 * 225.000 )
= 34509.73 kPa
Local Stress in the Skirt due to the Gussets
Weight plus Bending Stress in the Skirt (Highest)
Comb. loc. + bending stress Worst Load Case
Allowed membrane + bending stress( 3* Skirt All.)
34509
14633
49142
498570
kPa
kPa
kPa
kPa
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 14633.104 * ( 16.000 - 0.000 )
= 0.23 kN/mm
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]

= 0/[( 0.4 * 249185 ) * 2 * 0.707]
= 1.661 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 30.2/( 94.500 + 2 * ( 225.000 + 0.000 ) )
= 0.055 kN/mm
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )

= 30.2 * 78.000/(94.500 * (225.000 ) + 0.6667 * (225.000 ) )
= 0.043 kN/mm
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 0.06 + 0.04)
= 0.070 kN/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 0.07/[( 0.4 * 249185 ) * 2 * 0.707]
= 0.497 mm
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size

Required Gusset to Skirt Double Fillet Weld Size
6.3500
6.3500
mm
mm

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
INPUT VALUES, Nozzle Description: 17-DN 350
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Temperature for External Pressure
From : 40
P
Temp
Pext
Tempex
6654.328
60
17.20
40
kPa
C
kPa
C
Shell Material [Normalized]

Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
t
c
co
2900.00
36.0000
3.0000
0.0000
mm
mm
mm
mm
Distance from Head Centerline
L1
0.0000
mm
User Entered Minimum Design Metal Temperature
SA-516 70
166190.09 kPa
174986.67 kPa
10.00
Type of Element Connected to the Shell : Nozzle

Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
ID
90.00
12.5000
Size and Thickness Basis

Actual Thickness
Flange Material
Flange Type
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
tn
deg
in.
Actual
19.0500 mm
SA-105
Weld Neck Flange
h
L`
( tn or x+tp )
99.0000
21.9500
41.0000
mm
mm
mm
can
3.0000
mm
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
User Defined Nozzle/Shell Centerline Angle
851.0000
10.0000
33.0000
0.0000
0.0000
90.0000
Class of attached Flange

Grade of attached Flange
600
GR 1.1
Corrosion Allowance
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
|
|
|
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|
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\ |
|
|
\ |
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|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: 17-DN 350
ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
12.500
0.750
in.
in.
Nozzle input data check completed without errors.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*323.500 *(exp( 6654.328/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 6.9672 + 3.000 + 0.000 = 9.9672 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*16.050 + 323.500 )/323.500 ) - 0.000
= 14928.120 - 0.000 = 14928.1201 kPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.446 in.
11.340 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 59665.7, Allowable : 157790.2 kPa Passed
Expansion :
0.0, Allowable : 343806.3 kPa Passed
Occasional : 31945.8, Allowable : 209861.0 kPa Passed
Shear
: 19894.1, Allowable : 110453.2 kPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[157790.2/166190.1 , 1]
= 0.949
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 41.000 - 3.000
= 38.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 19.050 - 3.000
= 16.050 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 2906.000/33.000

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
= 88.061
must be less than 400.
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 2900.000/2 + 3.000
= 1453.000 mm
Effective Length of Vessel Wall [LR]:
= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1453.000 * 33.000 ), 2 * 161.750 )
= 218.973 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 33.000 + 0.000 )/38.000 )^0.35, 1 )
= min( 0.952 , 1 )
= 0.952
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(33.000+0.000+0.952*sqrt(161.750*38.000),851.000+33.000)
= 107.622 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 33.000+((0.000*1.00)/218.973)
= 33.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 33.000 * 218.973
= 0.007 m
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 38.000 * 107.622
= 0.004 m
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.007+0.949(0.004+0.000)+0.000+0.000+0.000
= 0.011 m
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 38.000/ln[ 1 + 38.000/161.750 ]
= 180.082 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 33.000/ln[ 1 + 33.000/1453.000 ]
= 1469.438 mm

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 6654.328 * 180.082 * 107.622
= 129.0 kN
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 6654.328 * 1469.438 * ( 218.973 + 38.000 )/2
= 1256.3 kN
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 6654.328 * 1469.438 * 161.750 )/2
= 790.8 kN
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 1256.3 + 790.8 + 129.0 )/6654.328
= 0.3 m
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 249285.141/( 2 * 0.327/0.011 - 1469.438/(2*33.000 ) )
= 6858.4 kPa
= 2 * S * [t/Rxs]
= 2 * 166190.094 * [33.000/1469.438 ]
= 7464.4 kPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 6858.417 , 7464.449 )
= 6858.417 kPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 128.963 + 1256.321 + 790.784 )/0.011
= 195010.250 kPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 6654.328 * 1469.438/( 2 * 33.000 )
= 148153.4 kPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 195010.250 - 148153.391, 148153.391 )
= 241867.1 kPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Strength of Nozzle Attachment Welds per 4.5.14
Discontinuity Force Factor [ky]:
Sallow
PL
Pmax
249285.14
241867.09
6858.42
kPa
kPa
kPa

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
= ( Rnc + tn ) / Rnc
= ( 161.750 + 38.000 )/161.750
= 1.235 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 161.750 + 38.000 )
= 313.767 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(790*1.23,1.5*157790.2(0.004+0.000),pi/4*6654.3*161.75^2*1.23^2)
= 208.524 kN
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 208.524/(313.767 (0.49*7.071 + 0.6*33.000 + 0.49*0.000 ) )
= 28566.814 < or = to 166190.094 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
= tn / ln[1 + tn/Rn ]
= 38.000/ln[ 1 + 38.000/161.750 ]
= 180.082 mm
= 33.000/ln[ 1 + 33.000/1453.000 ]
= 1469.438 mm
= Shell Fha Value
= 93736.227
= 93736.2 kPa
= P * Rxn * LH
= 17.200 * 180.082 * 107.622
= 0.3 kN
= P * Rxs * ( LR + tn )/2
= 17.200 * 1469.438 * ( 218.973 + 38.000 )/2
= 3.2 kN
Discontinuity Force from External Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1469.438 * 161.750 )/2
= 2.0 kN
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 3.2 + 2.0 + 0.3 )/17.200
= 0.3 m
= 93736.227/( 2 * 0.327/0.011 - 1469.438/(2*33.000 ) )
= 2578.9 kPa

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013

= 2 * Fha * [t/Rxs]
= 2 * 93736.227 * [33.000/1469.438 ]
= 4210.2 kPa
= min( 2578.903 , 4210.175 )
= 2578.903 kPa
= ( fN + fS + fY ) / AT
= ( 0.333 + 3.247 + 2.044 )/0.011
= 504.059 kPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1469.438/( 2 * 33.000 )
= 382.9 kPa
= max( 2 * 504.059 - 382.944 , 382.944 )
= 625.2 kPa
Maximum Allowable External Pressure
Sallow
PL
Pmax
93736.23
625.17
2578.90
kPa
kPa
kPa
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,

Curve: C
---------------------------------------------------------------------This element is Post Weld Heat Treated PWHT
-84 C
Temperature :
10 C
: C
:
-31 C
:
53 C
: 0.415

= ( tr * E* ) / ( tnom - ci - cext )
= ( 6.657 * 1.00 )/( 19.050 - 3.000 - 0.000 )
= 0.415
Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld),
Curve: C
-26 C
Temperature :
10 C
: C
:
-18 C
:
8 C
: 0.845

= ( tr * E* ) / ( tnom - ci - cext )
= ( 27.891 * 1.00 )/( 36.000 - 3.000 - 0.000 )

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
= 0.845
Governing MDMT of all the sub-joints of this Junction
-26 C
ANSI Flange MDMT including temperature reduction per 3.11:

Flange MDMT with Temp reduction
-48 C
The Drop for this Nozzle is : 13.8245 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 900.8246 mm
Input Echo, WRC107 Item
1,
Description: 17-DN 350
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
ID
Spherical
3.0000 mm
2900.000 mm
36.000 mm
Smc
Smh
60.00
SA-516 70
174986.67
166190.09
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Round
Hollow
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
Can
Dn
Tn
ID
3.0000
317.500
41.000
SA-105
164987.44
157790.23
SNmc
SNmh

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(Vl)
Circumferential Shear
(SUS)
(Vc)
Circumferential Moment (SUS)
(Mc)
Longitudinal Moment
(SUS)
(Ml)
Torsional Moment
(SUS)
Use Interactive Control

WRC107 Version
C
kPa
kPa
mm
mm
mm
kPa
kPa
Dp
6654.328
No
kPa
P
V1
V2
M1
M2
Mt
-36.1
36.1
27.1
25300.0
32900.0
37900.0
kN
kN
kN
N-m
N-m
N-m
No
March
Version
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
1979
No
No
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment
Dimensionless Param: U =
(VC)
(VL)
(MC)
(ML)
0.91 TAU =
P
V2
V1
M1
M2
MT
5.00 (
-36.1
27.1
36.1
25300.0
32900.0
37900.0
4.76) RHO =
Dimensionless Loads for Spherical Shells at Attachment Junction:
kN
kN
kN
N-m
N-m
N-m
0.87

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 1
0.04424
(A,B,C,D)
M(x)
/ P
SP 1
0.04514
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 1
0.06298
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 1
0.08442
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 1
0.06298
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 1
0.08442
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
1
1
1
1
1
1
Stress Concentration Factors Kn = 1.00,
0.08351
0.01512
0.08152
0.03444
0.08152
0.03444
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
1466
1466
1466
1466
1466
1466
1466
1466
Rad. Bend. P |
8977 -8977
8977 -8977
8977 -8977
8977 -8977
Rad. Memb. MC |
0
0
0
0 -6642 -6642
6642
6642
Rad. Bend. MC |
0
0
0
0 -53415 53415 53415 -53415
Rad. Memb. ML | -8637 -8637
8637
8637
0
0
0
0
Rad. Bend. ML | -69460 69460 69460 -69460
0
0
0
0
|
Tot. Rad. Str.| -67653 53311 88542 -68334 -49613 39261 70501 -54284
-----------------------------------------------------------------------Tang. Memb. P |
2768
2768
2768
2768
2768
2768
2768
2768
Tang. Bend. P |
3007 -3007
3007 -3007
3007 -3007
3007 -3007
Tang. Memb. MC |
0
0
0
0 -8596 -8596
8596
8596
Tang. Bend. MC |
0
0
0
0 -21789 21789 21789 -21789
Tang. Memb. ML | -11179 -11179 11179 11179
0
0
0
0
Tang. Bend. ML | -28335 28335 28335 -28335
0
0
0
0
|
Tot. Tang. Str.| -33738 16916 45290 -17395 -24610 12953 36162 -13432
-----------------------------------------------------------------------Shear VC |
1308
1308 -1308 -1308
0
0
0
0
Shear VL |
0
0
0
0 -1743 -1743
1743
1743
Shear MT |
4579
4579
4579
4579
4579
4579
4579
4579
|
Tot. Shear|
5888
5888
3270
3270
2836
2836
6322
6322
-----------------------------------------------------------------------Str. Int. | 68647 54240 88788 68543 49930 39563 71628 55240
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) | 148153 148153 148153 148153 148153 148153 148153 148153

------------------------Nozzle Calcs. : 17-DN 350
Nozl:
8 12:29p Oct 24,2013
Rad. Pl (SUS) | -7170 -7170 10103 10103 -5175 -5175

8108
8108
Rad. Q (SUS) | -60482 60482 78438 -78438 -44437 44437 62392 -62392
-----------------------------------------------------------------------Long. Pm (SUS) | 148153 148153 148153 148153 148153 148153 148153 148153
Long. Pl (SUS) | -8410 -8410 13947 13947 -5828 -5828 11365 11365
Long. Q (SUS) | -25327 25327 31343 -31343 -18782 18782 24797 -24797
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1308
1308 -1308 -1308 -1743 -1743
1743
1743
Shear Q (SUS) |
4579
4579
4579
4579
4579
4579
4579
4579
-----------------------------------------------------------------------Pm (SUS)
| 148153 148153 148153 148153 148153 148153 148153 148153
-----------------------------------------------------------------------Pm+Pl (SUS)
| 141810 141810 162504 162504 144424 144424 160275 160275
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 115408 202394 236941 130966 123860 187717 219782 135676
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
148153
166190
|
Passed
Pm+Pl (SUS)
|
162504
249285
|
Passed
Pm+Pl+Q (TOTAL)|
236941
511765
|
Passed
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013

Parent : 17-DN 350
P
Temp
Pext
Tempex

S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
6654.328
60
17.20
40
kPa
C
kPa
C
SA-105
157790.23 kPa
164987.44 kPa
317.50
851.0000
19.0500
3.0000
0.0000
10.00
mm
mm
mm
mm
mm
C

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
90.00
2.0000

Actual Thickness
tn
Flange Material [Normalized]

Flange Type
Corrosion Allowance
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
Actual
16.8000 mm
SA-105
Long Weld Neck
can
3.0000
Outside Projection
ho
Wo
Inside Projection
h
Wi
232.0000
6.0000
8.7376
0.0000
0.0000
90.0000

600
GR 1.1

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
deg
in.
mm
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
Insert Nozzle No Pad, no Inside projection

2.000
0.661
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6654.328/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 1.2233 + 3.000 + 0.000 = 4.2233 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*13.800 + 56.800 )/56.800 ) - 0.000
= 62489.840 - 0.000 = 62489.8398 kPa
7.800 mm
Expansion :
Occasional :
Shear
= min[Sn/S, 1]
= min[157790.2/157790.2 , 1]
= 1.000
Thickness of Nozzle [tn]:
= 16.800 - 3.000
= 13.800 mm
= Di/t
= 323.500/16.050
= 20.156 must be less than 400.
= 317.500/2 + 3.000
= 161.750 mm
= min( sqrt( 161.750 * 16.050 ), 2 * 28.400 )
= 50.952 mm

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
Thickness Limit Candidate [LH1]:

= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*16.050 , 0.000 ] + sqrt( 28.400 * 13.800 )
= 19.797 mm
= Lpr1
= 232.000
= 232.000 mm
= 8( t + te )
= 8( 16.050 + 0.000 )
= 128.400 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 19.797 , 232.000 , 128.400 ) + 0.000
= 35.847 mm
= t + (( A5 * frp ) / LR )
= 16.050+((0.000*1.00)/50.952)
= 16.050 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*28.40 + 13.800 )/( sqrt((323.50 + 16.050 ) * 16.050 )) )
= 0.956
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 16.050 * 50.952 * max( (0.956/5)^(0.85), 1 )
= 0.001 m
= tn * LH
= 13.800 * 35.847
= 0.000 m
= 0.5 * Leg41^(2)
= 0.5 * 6.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.001+1.000(0.000+0.000)+0.000+0.000+0.000
= 0.001 m
= tn / ln[1 + tn/Rn ]
= 13.800/ln[ 1 + 13.800/28.400 ]
= 34.846 mm
= 16.050/ln[ 1 + 16.050/161.750 ]
= 169.649 mm

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
= 1.5 * S * E
= 1.5 * 157790.234 * 1.000
= 236685.3 kPa

= P * Rxn * LH
= 6654.328 * 34.846 * 35.847
= 8.3 kN
= P * Rxs * ( LR + tn )
= 6654.328 * 169.649 * ( 50.952 + 13.800 )
= 73.1 kN
= P * Rxs * Rnc
= 6654.328 * 169.649 * 28.400
= 32.1 kN
= ( fS + fY + fN )/P
= ( 73.1 + 32.1 + 8.3 )/6654.328
= 0.0 m
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 236685.344/( 2 * 0.017/0.001 - 169.649/16.050 )
= 15712.6 kPa
= S[t/Rxs]
= 157790.234[16.050/169.649 ]
= 14928.1 kPa
= min( 15712.593 , 14928.118 )
= 14928.118 kPa
= ( fN + fS + fY ) / AT
= ( 8.312 + 73.096 + 32.060 )/0.001
= 85286.594 kPa
= P * Rxs / teff
= 6654.328 * 169.649/16.050
= 70336.3 kPa
= max( 2 * 85286.594 - 70336.258 , 70336.258 )
= 100236.9 kPa
Sallow
PL
Pmax
236685.34
100236.92
14928.12
kPa
kPa
kPa

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
= ( 28.400 + 13.800 )/28.400


= pi/2 * ( Rn + tn )
= pi/2 * ( 28.400 + 13.800 )
= 66.288 mm
= 4.243,
0.000,
0.000, mm
= min(32*1.49,1.5*157790.2(0.000+0.000),pi/4*6654.3*28.40^2*1.49^2)
= 9.307 kN
= 9.307/(66.288 (0.49*4.243 + 0.6*8.738 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 13.800/ln[ 1 + 13.800/28.400 ]
= 34.846 mm
= 16.050/ln[ 1 + 16.050/161.750 ]
= 169.649 mm
= Shell Fha Value
= 93736.227
= 93736.2 kPa
= P * Rxn * LH
= 17.200 * 34.846 * 35.847
= 0.0 kN
= P * Rxs * ( LR + tn )
= 17.200 * 169.649 * ( 50.952 + 13.800 )
= 0.2 kN
= P * Rxs * Rnc
= 17.200 * 169.649 * 28.400
= 0.1 kN
= ( fS + fY + fN )/P
= ( 0.2 + 0.1 + 0.0 )/17.200
= 0.0 m
= 93736.227/( 2 * 0.017/0.001 - 169.649/16.050 )
= 6222.8 kPa

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013

= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 93736.227 [16.050/169.649 ]
= 8868.1 kPa
= min( 6222.773 , 8868.138 )
= 6222.773 kPa
= ( fN + fS + fY ) / AT
= ( 0.021 + 0.189 + 0.083 )/0.001
= 220.447 kPa
= P * Rxs / teff
= 17.200 * 169.649/16.050
= 181.8 kPa
= max( 2 * 220.447 - 181.804 , 181.804 )
= 259.1 kPa
Sallow
PL
Pmax
93736.23
259.09
6222.77
kPa
kPa
kPa

Curve: C
Computed Minimum Design Metal Temperature : -104 C
Temperature :
10 C
: C
As the Stress Ratio < 0.241, the MDMT is

: -104 C
: 0.085

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.169 * 1.00 )/( 16.800 - 3.000 - 0.000 )
= 0.085

-104 C
-48 C

1,
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
ID
Cylindrical
3.0000 mm
317.500 mm
19.050 mm

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
Design
Vessel
Vessel
Vessel
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
60.00
SA-105
164987.44
157790.23
Smc
Smh
Attachment Type
Type

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
ID
3.0000
50.800
16.800
SA-105
164987.44
157790.23
SNmc
SNmh
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
Use Interactive Control

WRC107 Version
kPa
kPa
Round
Nbasis
Can
Dn
Tn

Include Pressure Thrust
mm
mm
mm
kPa
kPa
Dp
6654.328
No
kPa
P
Vl
Vc
Mc
Ml
Mt
-6.0
6.0
4.4
600.0
900.0
800.0
kN
kN
kN
N-m
N-m
N-m
Version
No
March
1979

Compute Pressure Stress per WRC-368
No
No
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dimensionless Parameters used :
P
VC
VL
MC
ML
MT
Gamma =
-6.0
4.4
6.0
600.0
900.0
800.0
kN
kN
kN
N-m
N-m
N-m
10.58
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.217
4C
1.785
(A,B)
N(PHI) / ( P/Rm )
0.217
3C
1.502
(C,D)
M(PHI) / ( P )
0.217
2C1
0.074
(A,B)
M(PHI) / ( P )
0.217
1C
0.102
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.217
3A
0.340
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.217
1A
0.094
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.217
3B
1.209
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.217
1B
0.043
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2 * Beta) )
MC/(Rm
* Beta) )
0.217
0.217
0.217
0.217
0.217
0.217
3C
4C
1C1
2C
4A
2A
1.502
1.785
0.104
0.073
0.565
0.053
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
N(x)
M(x)
/ ( ML/(Rm**2 * Beta) )
/ ( ML/(Rm
* Beta) )
0.217
0.217
Stress Concentration Factors Kn = 1.00,
4B
2B
0.347
0.070
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
3931
3931
3931
3931
3307
3307
3307
3307
Circ. Bend. P | 10349 -10349 10349 -10349 14234 -14234 14234 -14234
Circ. Memb. MC |
0
0
0
0 -2023 -2023
2023
2023
Circ. Bend. MC |
0
0
0
0 -35523 35523 35523 -35523
Circ. Memb. ML | -10807 -10807 10807 10807
0
0
0
0
Circ. Bend. ML | -24574 24574 24574 -24574
0
0
0
0
|
Tot. Circ. Str.| -21101
7348 49662 -20184 -20005 22573 55090 -44427
-----------------------------------------------------------------------Long. Memb. P |
3307
3307
3307
3307
3931
3931
3931
3931
Long. Bend. P | 14535 -14535 14535 -14535 10198 -10198 10198 -10198
Long. Memb. MC |
0
0
0
0 -3367 -3367
3367
3367
Long. Bend. MC |
0
0
0
0 -20160 20160 20160 -20160
Long. Memb. ML | -3104 -3104
3104
3104
0
0
0
0
Long. Bend. ML | -39510 39510 39510 -39510
0
0
0
0
|
Tot. Long. Str.| -24772 25178 60458 -47633 -9398 10525 37658 -23061
-----------------------------------------------------------------------Shear VC |
2067
2067 -2067 -2067
0
0
0
0
Shear VL |
0
0
0
0 -2819 -2819
2819
2819
Shear MT |
4452
4452
4452
4452
4452
4452
4452
4452
|
Tot. Shear|
6520
6520
2385
2385
1633
1633
7272
7272
-----------------------------------------------------------------------Str. Int. | 29710 27308 60961 47839 20251 22790 57726 46667
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) | 70336 70336 70336 70336 70336 70336 70336 70336
Circ. Pl (SUS) | -6876 -6876 14738 14738
1283
1283
5331
5331
Circ. Q (SUS) | -14224 14224 34923 -34923 -21289 21289 49758 -49758
-----------------------------------------------------------------------Long. Pm (SUS) | 31945 31945 31945 31945 31945 31945 31945 31945
Long. Pl (SUS) |
203
203
6412
6412
563
563
7298
7298
Long. Q (SUS) | -24975 24975 54045 -54045 -9962
9962 30359 -30359
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
2067
2067 -2067 -2067 -2819 -2819
2819
2819
Shear Q (SUS) |
4452
4452
4452
4452
4452
4452
4452
4452
-----------------------------------------------------------------------Pm (SUS)
| 70336 70336 70336 70336 70336 70336 70336 70336
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 31-DN 50
Nozl:
9 12:29p Oct 24,2013
Pm+Pl (SUS)
| 63595 63595 85166 85166 71822 71822 75884 75884
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 50222 79578 120203 66011 50426 92962 126358 28592
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
70336
157790
|
Passed
Pm+Pl (SUS)
|
85166
236685
|
Passed
Pm+Pl+Q (TOTAL)|
126358
484166
|
Passed
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013
INPUT VALUES, Nozzle Description: 1B-DN 600

From : 50
P
Temp
Pext
Tempex
6629.419
60
17.20
40
kPa
C
kPa
C

S
Sa
SA-516 70
166190.09 kPa
174986.67 kPa

D
L
t
c
co
2900.00
5596.6665
63.0000
3.0000
0.0000
mm
mm
mm
mm
mm
1090.0000
mm
Distance from Bottom/Left Tangent

10.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
ID
270.00
24.0000

Actual Thickness
Flange Material
Flange Type
Style of FVC Nozzle
Corrosion Allowance
SA-105
K03504
Forgings
157790.00 kPa
164987.00 kPa
tn
Actual
54.0000 mm
SA-105
Weld Neck Flange
h
195.0000
L`
47.6000
( tn or x+tp )
101.6000
Variable Body (V2)
can
3.0000
Outside Projection
ho
Wo
Inside Projection
h
Wi
This is a Manway or Access Opening.
580.0000
10.0000
62.0000
0.0000
0.0000
90.0000

600
GR 1.1

| |
deg
in.
mm
mm
mm
mm
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013
| |
/ |
/
|
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: 1B-DN 600
24.000
2.126
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*615.600 *(exp( 6629.419/(157790.000*1.000 ))-1) + 3.000 + 0.000
= 13.2075 + 3.000 + 0.000 = 16.2075 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.000 * 1.000 * Ln( ( 2*51.000 + 615.600 )/615.600 ) - 0.000
= 24191.553 - 0.000 = 24191.5527 kPa
= min[Sn/S, 1]
= min[157790.0/166190.1 , 1]
= 0.949
= 101.600 - 3.000
= 98.600 mm
= 54.000 - 3.000
= 51.000 mm
= Di/t
= 2906.000/60.000
= 2900.000/2 + 3.000
= 1453.000 mm
= min( sqrt( 1453.000 * 60.000 ), 2 * 307.800 )

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013
= 295.263 mm

= min[1.5*60.000 , 0.000 ] + sqrt( 307.800 * 98.600 )
= 174.210 mm
= Lpr1
= 580.000
= 580.000 mm
= 8( t + te )
= 8( 60.000 + 0.000 )
= 480.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 174.210 , 580.000 , 480.000 ) + 0.000
= 234.210 mm
= t + (( A5 * frp ) / LR )
= 60.000+((0.000*1.00)/295.263)
= 60.000 mm
= min( 12, (2*307.80 + 98.600 )/( sqrt((2906.00 + 60.000 ) * 60.000 ))
= 1.693
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 60.000 * 295.263 * max( (1.693/5)^(0.85), 1 )
= 0.018 m
= tn * LH
= 98.600 * 234.210
= 0.023 m
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.018+0.949(0.023+0.000)+0.000+0.000+0.000
= 0.040 m
= tn / ln[1 + tn/Rn ]
= 98.600/ln[ 1 + 98.600/307.800 ]
= 354.820 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013

= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
= P * Rxn * LH
= 6629.419 * 354.820 * 234.210
= 550.9 kN
= P * Rxs * ( LR + tn )
= 6629.419 * 1482.798 * ( 295.263 + 98.600 )
= 3871.6 kN
= P * Rxs * Rnc
= 6629.419 * 1482.798 * 307.800
= 3025.6 kN
= ( fS + fY + fN )/P
= ( 3871.6 + 3025.6 + 550.9 )/6629.419
= 1.1 m
= 249285.141/( 2 * 1.123/0.040 - 1482.798/60.000 )
= 7814.7 kPa
= S[t/Rxs]
= 166190.094[60.000/1482.798 ]
= 6724.7 kPa
= min( 7814.708 , 6724.722 )
= 6724.722 kPa
= ( fN + fS + fY ) / AT
= ( 550.905 + 3871.601 + 3025.621 )/0.040
= 187654.953 kPa
= P * Rxs / teff
= 6629.419 * 1482.798/60.000
= 163834.9 kPa
= max( 2 * 187654.953 - 163834.859, 163834.859 )
= 211475.1 kPa
Sallow
PL
Pmax
249285.14
211475.06
6724.72
kPa
kPa
kPa

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013

= ( 307.800 + 98.600 )/307.800
= pi/2 * ( Rn + tn )
= pi/2 * ( 307.800 + 98.600 )
= 638.372 mm
= 7.071,
0.000,
0.000, mm
= min(3025*1.32,1.5*157790.0(0.023+0.000),pi/4*6629.4*307.80^2*1.32^2)
= 859.926 kN
= 859.926/(638.372 (0.49*7.071 + 0.6*60.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 98.600/ln[ 1 + 98.600/307.800 ]
= 354.820 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= Shell Fha Value
= 108646.109
= 108646.1 kPa
= P * Rxn * LH
= 17.200 * 354.820 * 234.210
= 1.4 kN
= P * Rxs * ( LR + tn )
= 17.200 * 1482.798 * ( 295.263 + 98.600 )
= 10.0 kN
= P * Rxs * Rnc
= 17.200 * 1482.798 * 307.800
= 7.8 kN
= ( fS + fY + fN )/P
= ( 10.0 + 7.8 + 1.4 )/17.200
= 1.1 m
= 108646.109/( 2 * 1.123/0.040 - 1482.798/60.000 )

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013
= 3405.9 kPa

= 108646.109[60.000/1482.798 ]
= 4396.3 kPa
= min( 3405.889 , 4396.260 )
= 3405.889 kPa
= ( fN + fS + fY ) / AT
= ( 1.429 + 10.045 + 7.850 )/0.040
= 486.870 kPa
= P * Rxs / teff
= 17.200 * 1482.798/60.000
= 425.1 kPa
= max( 2 * 486.870 - 425.069 , 425.069 )
= 548.7 kPa
Sallow
PL
Pmax
108646.11
548.67
3405.89
kPa
kPa
kPa

Curve: C
-64 C
Temperature :
10 C
: C
:
-11 C
:
53 C
: 0.247

= ( tr * E* ) / ( tnom - ci - cext )
= ( 12.620 * 1.00 )/( 54.000 - 3.000 - 0.000 )
= 0.247
Curve: C
-11 C
Temperature :
10 C

= ( tr * E* ) / ( tnom - ci - cext )
: C
:
-8 C
:
3 C
: 0.935

------------------------Nozzle Calcs. : 1B-DN 600
Nozl:
10 12:29p Oct 24,2013
= ( 56.103 * 1.00 )/( 63.000 - 3.000 - 0.000 )

= 0.935

-11 C
-48 C

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013

From : 50
P
Temp
Pext
Tempex
6636.774
60
17.20
40
kPa
C
kPa
C

S
Sa
SA-516 70
166190.09 kPa
174986.67 kPa

D
L
t
c
co
2900.00
5596.6665
63.0000
3.0000
0.0000
mm
mm
mm
mm
mm
340.0000
mm

10.00

Material
[Normalized]
Material UNS Number
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
Sn
Sna

Layout Angle
Diameter
ID
315.00
2.0000

Actual Thickness
Flange Material
Flange Type
Style of FVC Nozzle
deg
in.
Actual
17.4000 mm
tn
SA-105
Weld Neck Flange
h
L`
( tn or x+tp )
222.0000
8.0000
25.4000
Heavy Barrel
mm
mm
mm
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
285.0000
10.0000
62.0000
0.0000
0.0000
90.0000

600
GR 1.1
Corrosion Allowance

| |
| |
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
/ |
/
|
|
|
|
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_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle
2.000
0.685
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6636.774/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 1.2200 + 3.000 + 0.000 = 4.2200 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*14.400 + 56.800 )/56.800 ) - 0.000
= 64717.504 - 0.000 = 64717.5039 kPa
7.800 mm
Expansion :
Occasional :
Shear
= min[Sn/S, 1]
= min[157790.2/166190.1 , 1]
= 0.949
= 25.400 - 3.000
= 22.400 mm
= 17.400 - 3.000
= 14.400 mm

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
= Di/t
= 2906.000/60.000

= 2900.000/2 + 3.000
= 1453.000 mm
= min( sqrt( 1453.000 * 60.000 ), 2 * 28.400 )
= 56.800 mm
= min[1.5*60.000 , 0.000 ] + sqrt( 28.400 * 22.400 )
= 25.222 mm
= Lpr1
= 285.000
= 285.000 mm
= 8( t + te )
= 8( 60.000 + 0.000 )
= 480.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 25.222 , 285.000 , 480.000 ) + 0.000
= 85.222 mm
= t + (( A5 * frp ) / LR )
= 60.000+((0.000*1.00)/56.800)
= 60.000 mm
= min( 12, (2*28.40 + 22.400 )/( sqrt((2906.00 + 60.000 ) * 60.000 )) )
= 0.188
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 60.000 * 56.800 * max( (0.188/5)^(0.85), 1 )
= 0.003 m
= tn * LH
= 22.400 * 85.222
= 0.002 m
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
= 0.003+0.949(0.002+0.000)+0.000+0.000+0.000
= 0.005 m

= tn / ln[1 + tn/Rn ]
= 22.400/ln[ 1 + 22.400/28.400 ]
= 38.521 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
= P * Rxn * LH
= 6636.774 * 38.521 * 85.222
= 21.8 kN
= P * Rxs * ( LR + tn )
= 6636.774 * 1482.798 * ( 56.800 + 22.400 )
= 779.4 kN
= P * Rxs * Rnc
= 6636.774 * 1482.798 * 28.400
= 279.5 kN
= ( fS + fY + fN )/P
= ( 779.4 + 279.5 + 21.8 )/6636.774
= 0.2 m
= 249285.141/( 2 * 0.163/0.005 - 1482.798/60.000 )
= 6723.5 kPa
= S[t/Rxs]
= 166190.094[60.000/1482.798 ]
= 6724.7 kPa
= min( 6723.494 , 6724.722 )
= 6723.494 kPa
= ( fN + fS + fY ) / AT
= ( 21.787 + 779.386 + 279.477 )/0.005
= 205043.250 kPa
= P * Rxs / teff
= 6636.774 * 1482.798/60.000
= 164016.6 kPa

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013

= max( 2 * 205043.250 - 164016.625, 164016.625 )
= 246069.9 kPa
Sallow
PL
Pmax
249285.14
246069.89
6723.49
kPa
kPa
kPa

= ( 28.400 + 22.400 )/28.400
= pi/2 * ( Rn + tn )
= pi/2 * ( 28.400 + 22.400 )
= 79.796 mm
= 7.071,
0.000,
0.000, mm
= min(279*1.79,1.5*157790.2(0.002+0.000),pi/4*6636.8*28.40^2*1.79^2)
= 13.451 kN
= 13.451/(79.796 (0.49*7.071 + 0.6*60.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 22.400/ln[ 1 + 22.400/28.400 ]
= 38.521 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= Shell Fha Value
= 108646.109
= 108646.1 kPa
= P * Rxn * LH
= 17.200 * 38.521 * 85.222
= 0.1 kN
= P * Rxs * ( LR + tn )
= 17.200 * 1482.798 * ( 56.800 + 22.400 )
= 2.0 kN

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
= P * Rxs * Rnc
= 17.200 * 1482.798 * 28.400
= 0.7 kN

= ( fS + fY + fN )/P
= ( 2.0 + 0.7 + 0.1 )/17.200
= 0.2 m
= 108646.109/( 2 * 0.163/0.005 - 1482.798/60.000 )
= 2930.3 kPa
= 108646.109[60.000/1482.798 ]
= 4396.3 kPa
= min( 2930.305 , 4396.260 )
= 2930.305 kPa
= ( fN + fS + fY ) / AT
= ( 0.056 + 2.020 + 0.724 )/0.005
= 531.394 kPa
= P * Rxs / teff
= 17.200 * 1482.798/60.000
= 425.1 kPa
= max( 2 * 531.394 - 425.069 , 425.069 )
= 637.7 kPa
Sallow
PL
Pmax
108646.11
637.72
2930.30
kPa
kPa
kPa

Curve: C
Temperature :
10 C
: C

: -104 C
: 0.081

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.166 * 1.00 )/( 17.400 - 3.000 - 0.000 )
= 0.081
Curve: C

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013

Temperature :
10 C
: C

: -104 C
: 0.052

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.166 * 1.00 )/( 25.400 - 3.000 - 0.000 )
= 0.052

-104 C
-48 C

1,
Diameter Basis for Cylindrical Shell

Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor
ID
3.0000
2900.000
63.0000
1.000
mm
mm
mm
ID
3.0000
50.800
25.4000
1.000
mm
mm
mm
6636.77
-6.00
4.50
6.00
600.00
900.00
800.00
kPa
kN
kN
kN
N-m
N-m
N-m
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
Include Axial Pressure Thrust

Stress Computations at the Edge of the Nozzle:

WRC 297 Curve Access Parameters:
Vessel Mean Diameter

Nozzle Outside Diameter
Vessel Thickness used
(D) =
(d) =
(T) =
2966.000 mm
101.600 mm
60.000 mm
No
No

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
Nozzle Thickness used

(t)
T / t
d / t
Lambda = [(d/D)* (D/T)^(1/2)]
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
22.400 mm
2.679
10.000
0.241
0.255
0.237
0.204
0.190
0.205
0.191
0.209
-0.128
0.202
0.194
0.205
-0.118
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
)-----------Outplane Membrane (P )
317
317
317
317
Outplane Bending (P )
2033
-2033
2033
-2033
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
289
289
-289
-289
Outplane Bending (ML)
-3026
3026
3026
-3026
Normal Pressure Stress
157465
164105
157465
164105
----------------------- -------- -------- -------- -------Outplane Stress Summary
157079
165704
162553
159072
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
)-----------Inplane Membrane (P )
420
420
420
420
Inplane Bending (P )
2371
-2371
2371
-2371
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-475
-475
475
475
Inplane Bending (ML)
-2978
2978
2978
-2978
Inplane Pressure Stress
78729
78729
78729
78729
----------------------- -------- -------- -------- -------Inplane Stress Summary
78067
79281
84975
74275
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
)-----------Outplane Shear (Vc)
468
468
-468
-468
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
820
820
820
820
----------------------- -------- -------- -------- -------Shear Stress Summary
1289
1289
351
351
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
Two * Max Shear Stress
-----------(kPa
157100
165718
)-----------162553
159072
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
317
317
317
317
2033
-2033
2033
-2033
206
206
-206
-206
-2054
2054
2054
-2054
0
0
0
0
0
0
0
0
78729
78729
78729
78729
79232
79274
82928
74751
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
2371
-2371
2371
-2371
-310
-310
310
310
-2006
2006
2006
-2006
0
0
0
0
0
0
0
0
157465
164105
157465
164105
157941
163850
162574
160458
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Outplane Shear (Vl)
-620
-620
620
620
Torsional Shear (Mt)
820
820
820
820
199
199
1440
1440
Vessel Stresses
(Stress Intensities
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress
Cu
Cl
Left
Left
Outside
Inside
-----------(kPa
157941
163850
Du
Dl
Right
Right
Outside
Inside
)-----------162595
160478
Au
Al
Top
Top
Outside
Inside
-----------(kPa
317
317
0
0
0
0
0
0
289
289
0
0
7239
15202
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------317
317
0
0
0
0
0
0
-289
-289
0
0
7239
15202

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
----------------------- -------- -------- -------- -------Hoop Stress Summary

7846
15809
7266
15230
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
)-----------Axial Membrane (P )
1075
1075
1075
1075
Axial Bending (P )
7852
-7852
7852
-7852
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-9680
-9680
9680
9680
Axial Bending (ML)
-11107
11107
11107
-11107
Axial Pressure Stress
3619
3619
3619
3619
----------------------- -------- -------- -------- -------Axial Stress Summary
-8239
-1730
33335
-4584
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kPa
)-----------Shear due to (Vc)
1254
1254
-1254
-1254
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
2199
2199
2199
2199
3454
3454
944
944
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Outside
Inside
-----------(kPa
17505
18849
Bu
Bl
Outside
Inside
)-----------33362
19904
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
)-----------Hoop Membrane (P )
317
317
317
317
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
206
206
-206
-206
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
7239
15202
7239
15202
7763
15726
7349
15312
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
1075
1075
1075
1075
Axial Bending (P )
7852
-7852
7852
-7852
Axial Membrane (Mc)
-6453
-6453
6453
6453
Axial Bending (Mc)
-7701
7701
7701
-7701
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
3619
3619
3619
3619
-1606
-1909
26702
-4405

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Shear due to (Vl)
-1675
-1675
1675
1675
2199
2199
2199
2199
523
523
3874
3874
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(kPa
9424
17663
Du
Dl
Outside
Inside
)-----------27447
21180
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) | 157465 164105 157465 164105 157465 164105 157465 164105
Circ. Pl (SUS) |
606
606
28
28
110
110
730
730
Circ. Q (SUS) |
-993
993
5059 -5059
365
-365
4377 -4377
-----------------------------------------------------------------------Long. Pm (SUS) | 78729 78729 78729 78729 78729 78729 78729 78729
Long. Pl (SUS) |
-55
-55
895
895
523
523
111
111
Long. Q (SUS) |
-607
607
5349 -5349
-21
21
4087 -4087
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
468
468
-468
-468
-620
-620
620
620
Shear Q (SUS) |
820
820
820
820
820
820
820
820
-----------------------------------------------------------------------Pm (SUS)
| 157465 164105 157465 164105 157465 164105 157465 164105
-----------------------------------------------------------------------Pm+Pl (SUS)
| 158073 164713 157495 164135 157579 164219 158199 164839
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 157098 165723 162553 159075 157940 163850 162598 160482
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
164105
166190
|
Passed
Pm+Pl (SUS)
|
164839
249285
|
Passed
Pm+Pl+Q (TOTAL)|
165723
511765
|
Passed
------------------------------------------------------------------------

Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl

------------------------Nozzle Calcs. : 35-DN 50
Nozl:
11 12:29p Oct 24,2013
---------------|-------------------------------------------------------Circ. Pm (SUS) |
7239 15202
7239 15202
7239 15202
7239 15202
Circ. Pl (SUS) |
606
606
28
28
523
523
111
111
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
3619
3619
3619
3619
3619
3619
3619
3619
Long. Pl (SUS) | -8605 -8605 10755 10755 -5378 -5378
7528
7528
Long. Q (SUS) | -3255
3255 18959 -18959
151
-151 15553 -15553
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1254
1254 -1254 -1254 -1675 -1675
1675
1675
Shear Q (SUS) |
2199
2199
2199
2199
2199
2199
2199
2199
-----------------------------------------------------------------------Pm (SUS)
|
7239 15202
7239 15202
7239 15202
7239 15202
-----------------------------------------------------------------------Pm+Pl (SUS)
| 13073 20944 14588 16127 10093 17802 11780 15902
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 17505 18849 33367 19904
9428 17666 27446 21186
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
15202
157790
|
Passed
Pm+Pl (SUS)
|
20944
236685
|
Passed
Pm+Pl+Q (TOTAL)|
33367
484166
|
Passed
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
INPUT VALUES, Nozzle Description: 49A-DN 80

From : 50
P
Temp
Pext
Tempex
6616.475
60
17.20
40
kPa
C
kPa
C

S
Sa
SA-516 70
166190.09 kPa
174986.67 kPa

D
L
t
c
co
2900.00
5596.6665
63.0000
3.0000
0.0000
mm
mm
mm
mm
mm
2410.0000
mm

10.00

Material
[Normalized]
Material UNS Number
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
Sn
Sna

Layout Angle
Diameter
ID
340.00
3.0000

Actual Thickness
Flange Material
Flange Type
Style of FVC Nozzle
deg
in.
Actual
22.0000 mm
tn
SA-105
Weld Neck Flange
h
L`
( tn or x+tp )
200.0000
9.5000
31.5000
Heavy Barrel
mm
mm
mm
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
287.0000
10.0000
62.0000
0.0000
0.0000
90.0000

600
GR 1.1
Corrosion Allowance

| |
| |
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
/ |
/
|
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: 49A-DN 80
3.000
0.866
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*82.200 *(exp( 6616.475/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 1.7601 + 3.000 + 0.000 = 4.7601 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*19.000 + 82.200 )/82.200 ) - 0.000
= 59960.559 - 0.000 = 59960.5586 kPa
8.730 mm
Expansion :
Occasional :
Shear
= min[Sn/S, 1]
= min[157790.2/166190.1 , 1]
= 0.949
= 31.500 - 3.000
= 28.500 mm
= 22.000 - 3.000
= 19.000 mm

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
= Di/t
= 2906.000/60.000

= 2900.000/2 + 3.000
= 1453.000 mm
= min( sqrt( 1453.000 * 60.000 ), 2 * 41.100 )
= 82.200 mm
= min[1.5*60.000 , 0.000 ] + sqrt( 41.100 * 28.500 )
= 34.225 mm
= Lpr1
= 287.000
= 287.000 mm
= 8( t + te )
= 8( 60.000 + 0.000 )
= 480.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 34.225 , 287.000 , 480.000 ) + 0.000
= 94.225 mm
= t + (( A5 * frp ) / LR )
= 60.000+((0.000*1.00)/82.200)
= 60.000 mm
= min( 12, (2*41.10 + 28.500 )/( sqrt((2906.00 + 60.000 ) * 60.000 )) )
= 0.262
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 60.000 * 82.200 * max( (0.262/5)^(0.85), 1 )
= 0.005 m
= tn * LH
= 28.500 * 94.225
= 0.003 m
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
= 0.005+0.949(0.003+0.000)+0.000+0.000+0.000
= 0.008 m

= tn / ln[1 + tn/Rn ]
= 28.500/ln[ 1 + 28.500/41.100 ]
= 54.105 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
= P * Rxn * LH
= 6616.475 * 54.105 * 94.225
= 33.7 kN
= P * Rxs * ( LR + tn )
= 6616.475 * 1482.798 * ( 82.200 + 28.500 )
= 1086.0 kN
= P * Rxs * Rnc
= 6616.475 * 1482.798 * 41.100
= 403.2 kN
= ( fS + fY + fN )/P
= ( 1086.0 + 403.2 + 33.7 )/6616.475
= 0.2 m
= 249285.141/( 2 * 0.230/0.008 - 1482.798/60.000 )
= 6846.3 kPa
= S[t/Rxs]
= 166190.094[60.000/1482.798 ]
= 6724.7 kPa
= min( 6846.305 , 6724.722 )
= 6724.722 kPa
= ( fN + fS + fY ) / AT
= ( 33.730 + 1086.037 + 403.217 )/0.008
= 202215.812 kPa
= P * Rxs / teff
= 6616.475 * 1482.798/60.000
= 163515.0 kPa

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013

= max( 2 * 202215.812 - 163514.953, 163514.953 )
= 240916.7 kPa
Sallow
PL
Pmax
249285.14
240916.66
6724.72
kPa
kPa
kPa

= ( 41.100 + 28.500 )/41.100
= pi/2 * ( Rn + tn )
= pi/2 * ( 41.100 + 28.500 )
= 109.327 mm
= 7.071,
0.000,
0.000, mm
= min(403*1.69,1.5*157790.2(0.003+0.000),pi/4*6616.5*41.10^2*1.69^2)
= 25.172 kN
= 25.172/(109.327 (0.49*7.071 + 0.6*60.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 28.500/ln[ 1 + 28.500/41.100 ]
= 54.105 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= Shell Fha Value
= 108646.109
= 108646.1 kPa
= P * Rxn * LH
= 17.200 * 54.105 * 94.225
= 0.1 kN
= P * Rxs * ( LR + tn )
= 17.200 * 1482.798 * ( 82.200 + 28.500 )
= 2.8 kN

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
= P * Rxs * Rnc
= 17.200 * 1482.798 * 41.100
= 1.0 kN

= ( fS + fY + fN )/P
= ( 2.8 + 1.0 + 0.1 )/17.200
= 0.2 m
= 108646.109/( 2 * 0.230/0.008 - 1482.798/60.000 )
= 2983.8 kPa
= 108646.109[60.000/1482.798 ]
= 4396.3 kPa
= min( 2983.829 , 4396.260 )
= 2983.829 kPa
= ( fN + fS + fY ) / AT
= ( 0.088 + 2.823 + 1.048 )/0.008
= 525.674 kPa
= P * Rxs / teff
= 17.200 * 1482.798/60.000
= 425.1 kPa
= max( 2 * 525.674 - 425.069 , 425.069 )
= 626.3 kPa
Sallow
PL
Pmax
108646.11
626.28
2983.83
kPa
kPa
kPa

Curve: C
Temperature :
10 C
: C

: -104 C
: 0.089

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.682 * 1.00 )/( 22.000 - 3.000 - 0.000 )
= 0.089
Curve: C

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013

Temperature :
10 C
: C

: -104 C
: 0.059

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.682 * 1.00 )/( 31.500 - 3.000 - 0.000 )
= 0.059

-104 C
-48 C

1,
Description: 49A-DN 80

Shell Diameter
Shell Thickness
Nozzle Diameter
Nozzle Thickness
ID
3.0000
2900.000
63.0000
1.000
mm
mm
mm
ID
3.0000
76.200
31.5000
1.000
mm
mm
mm
6616.48
-8.80
6.60
8.80
1300.00
2000.00
1700.00
kPa
kN
kN
kN
N-m
N-m
N-m

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt



(D) =
(d) =
(T) =
2966.000 mm
139.200 mm
60.000 mm
No
No

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013

(t)
T / t
d / t
Lambda = [(d/D)* (D/T)^(1/2)]
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
28.500 mm
2.105
10.000
0.330
0.239
0.231
0.151
0.174
0.226
0.199
0.184
-0.119
0.219
0.198
0.177
-0.079
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
2213
-2213
2213
-2213
0
0
0
0
0
0
0
0
310
310
-310
-310
-4219
4219
4219
-4219
156983
163601
156983
163601
155707
166339
163526
157279
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
579
579
579
579
3385
-3385
3385
-3385
0
0
0
0
0
0
0
0
-785
-785
785
785
-5233
5233
5233
-5233
78488
78488
78488
78488
76433
80129
88471
71235
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
496
496
-496
-496
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
923
923
923
923
1420
1420
427
427
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
-----------(kPa
155728
166359
)-----------163526
157279
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
2213
-2213
2213
-2213
303
303
-303
-303
-2861
2861
2861
-2861
0
0
0
0
0
0
0
0
78488
78488
78488
78488
78563
79860
83679
73530
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
579
579
579
579
3385
-3385
3385
-3385
-510
-510
510
510
-3516
3516
3516
-3516
0
0
0
0
0
0
0
0
156983
163601
156983
163601
156921
163801
164973
157789
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Outplane Shear (Vl)
-668
-668
668
668
923
923
923
923
255
255
1592
1592
Vessel Stresses
(Stress Intensities
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress
Cu
Cl
Left
Left
Outside
Inside
-----------(kPa
156921
163801
Du
Dl
Right
Right
Outside
Inside
)-----------165001
157817
Au
Al
Top
Top
Outside
Inside
-----------(kPa
420
420
0
0
0
0
0
0
310
310
0
0
8501
16436
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------420
420
0
0
0
0
0
0
-310
-310
0
0
8501
16436

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013

9231
17167
8611
16547
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
882
882
882
882
Axial Bending (P )
7260
-7260
7260
-7260
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-8590
-8590
8590
8590
Axial Bending (ML)
-12692
12692
12692
-12692
4247
4247
4247
4247
-8894
1971
33673
-6232
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kPa
1054
1054
-1054
-1054
Shear due to (Vl)
0
0
0
0
1958
1958
1958
1958
3012
3012
903
903
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Outside
Inside
-----------(kPa
19098
17739
Bu
Bl
Outside
Inside
)-----------33700
22848
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
303
303
-303
-303
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
8501
16436
8501
16436
9224
17160
8618
16553
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
882
882
882
882
Axial Bending (P )
7260
-7260
7260
-7260
Axial Membrane (Mc)
-5584
-5584
5584
5584
Axial Bending (Mc)
-8742
8742
8742
-8742
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
4247
4247
4247
4247
-1937
1027
26716
-5288

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Shear due to (Vl)
-1406
-1406
1406
1406
1958
1958
1958
1958
551
551
3364
3364
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(kPa
11210
17174
Du
Dl
Outside
Inside
)-----------27316
22848

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) | 156983 163601 156983 163601 156983 163601 156983 163601
Circ. Pl (SUS) |
730
730
110
110
69
69
1089
1089
Circ. Q (SUS) | -2006
2006
6432 -6432
-131
131
6901 -6901
-----------------------------------------------------------------------Long. Pm (SUS) | 78488 78488 78488 78488 78488 78488 78488 78488
Long. Pl (SUS) |
-206
-206
1364
1364
723
723
117
117
Long. Q (SUS) | -1848
1848
8618 -8618
-648
648
5074 -5074
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
496
496
-496
-496
-668
-668
668
668
Shear Q (SUS) |
923
923
923
923
923
923
923
923
-----------------------------------------------------------------------Pm (SUS)
| 156983 163601 156983 163601 156983 163601 156983 163601
-----------------------------------------------------------------------Pm+Pl (SUS)
| 157716 164333 157096 163713 157057 163675 158077 164695
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 155732 166360 163527 157281 156921 163801 165004 157819
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
163601
166190
|
Passed
Pm+Pl (SUS)
|
164695
249285
|
Passed
Pm+Pl+Q (TOTAL)|
166360
511765
|
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl

------------------------Nozzle Calcs. : 49A-DN 80
Nozl:
12 12:29p Oct 24,2013
---------------|-------------------------------------------------------Circ. Pm (SUS) |
8501 16436
8501 16436
8501 16436
8501 16436
Circ. Pl (SUS) |
730
730
110
110
723
723
117
117
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
4247
4247
4247
4247
4247
4247
4247
4247
Long. Pl (SUS) | -7708 -7708
9472
9472 -4702 -4702
6466
6466
Long. Q (SUS) | -5432
5432 19952 -19952 -1482
1482 16002 -16002
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1054
1054 -1054 -1054 -1406 -1406
1406
1406
Shear Q (SUS) |
1958
1958
1958
1958
1958
1958
1958
1958
-----------------------------------------------------------------------Pm (SUS)
|
8501 16436
8501 16436
8501 16436
8501 16436
-----------------------------------------------------------------------Pm+Pl (SUS)
| 12865 20734 13927 16895 10079 17837 11418 16873
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 19098 17741 33703 22850 11215 17177 27320 22854
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
16436
157790
|
Passed
Pm+Pl (SUS)
|
20734
236685
|
Passed
Pm+Pl+Q (TOTAL)|
33703
484166
|
Passed
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
INPUT VALUES, Nozzle Description: 49B-DN 80

From : 50
P
Temp
Pext
Tempex
6625.497
60
17.20
40
kPa
C
kPa
C

S
Sa
SA-516 70
166190.09 kPa
174986.67 kPa

D
L
t
c
co
2900.00
5596.6665
63.0000
3.0000
0.0000
mm
mm
mm
mm
mm
1490.0000
mm

10.00

Material
[Normalized]
Material UNS Number
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
Sn
Sna

Layout Angle
Diameter
ID
340.00
2.9000

Actual Thickness
Flange Material
Flange Type
Style of FVC Nozzle
deg
in.
Actual
22.0000 mm
tn
SA-105
Weld Neck Flange
h
L`
( tn or x+tp )
200.0000
9.5000
31.5000
Heavy Barrel
mm
mm
mm
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
190.5000
10.0000
62.0000
0.0000
0.0000
90.0000

600
GR 1.1
Corrosion Allowance

| |
| |
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
/ |
/
|
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: 49B-DN 80
2.900
0.866
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*79.660 *(exp( 6625.497/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 1.7080 + 3.000 + 0.000 = 4.7080 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*19.000 + 79.660 )/79.660 ) - 0.000
= 61543.172 - 0.000 = 61543.1719 kPa
8.730 mm
Expansion :
Occasional :
Shear
= min[Sn/S, 1]
= min[157790.2/166190.1 , 1]
= 0.949
= 31.500 - 3.000
= 28.500 mm
= 22.000 - 3.000
= 19.000 mm

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
= Di/t
= 2906.000/60.000

= 2900.000/2 + 3.000
= 1453.000 mm
= min( sqrt( 1453.000 * 60.000 ), 2 * 39.830 )
= 79.660 mm
= min[1.5*60.000 , 0.000 ] + sqrt( 39.830 * 28.500 )
= 33.692 mm
= Lpr1
= 190.500
= 190.500 mm
= 8( t + te )
= 8( 60.000 + 0.000 )
= 480.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 33.692 , 190.500 , 480.000 ) + 0.000
= 93.692 mm
= t + (( A5 * frp ) / LR )
= 60.000+((0.000*1.00)/79.660)
= 60.000 mm
= min( 12, (2*39.83 + 28.500 )/( sqrt((2906.00 + 60.000 ) * 60.000 )) )
= 0.256
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 60.000 * 79.660 * max( (0.256/5)^(0.85), 1 )
= 0.005 m
= tn * LH
= 28.500 * 93.692
= 0.003 m
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
= 0.005+0.949(0.003+0.000)+0.000+0.000+0.000
= 0.007 m

= tn / ln[1 + tn/Rn ]
= 28.500/ln[ 1 + 28.500/39.830 ]
= 52.804 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
= P * Rxn * LH
= 6625.497 * 52.804 * 93.692
= 32.8 kN
= P * Rxs * ( LR + tn )
= 6625.497 * 1482.798 * ( 79.660 + 28.500 )
= 1062.6 kN
= P * Rxs * Rnc
= 6625.497 * 1482.798 * 39.830
= 391.3 kN
= ( fS + fY + fN )/P
= ( 1062.6 + 391.3 + 32.8 )/6625.497
= 0.2 m
= 249285.141/( 2 * 0.224/0.007 - 1482.798/60.000 )
= 6882.3 kPa
= S[t/Rxs]
= 166190.094[60.000/1482.798 ]
= 6724.7 kPa
= min( 6882.320 , 6724.722 )
= 6724.722 kPa
= ( fN + fS + fY ) / AT
= ( 32.778 + 1062.565 + 391.290 )/0.007
= 201860.312 kPa
= P * Rxs / teff
= 6625.497 * 1482.798/60.000
= 163737.9 kPa

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013

= max( 2 * 201860.312 - 163737.922, 163737.922 )
= 239982.7 kPa
Sallow
PL
Pmax
249285.14
239982.70
6724.72
kPa
kPa
kPa

= ( 39.830 + 28.500 )/39.830
= pi/2 * ( Rn + tn )
= pi/2 * ( 39.830 + 28.500 )
= 107.333 mm
= 7.071,
0.000,
0.000, mm
= min(391*1.72,1.5*157790.2(0.003+0.000),pi/4*6625.5*39.83^2*1.72^2)
= 24.295 kN
= 24.295/(107.333 (0.49*7.071 + 0.6*60.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 28.500/ln[ 1 + 28.500/39.830 ]
= 52.804 mm
= 60.000/ln[ 1 + 60.000/1453.000 ]
= 1482.798 mm
= Shell Fha Value
= 108646.109
= 108646.1 kPa
= P * Rxn * LH
= 17.200 * 52.804 * 93.692
= 0.1 kN
= P * Rxs * ( LR + tn )
= 17.200 * 1482.798 * ( 79.660 + 28.500 )
= 2.8 kN

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
= P * Rxs * Rnc
= 17.200 * 1482.798 * 39.830
= 1.0 kN

= ( fS + fY + fN )/P
= ( 2.8 + 1.0 + 0.1 )/17.200
= 0.2 m
= 108646.109/( 2 * 0.224/0.007 - 1482.798/60.000 )
= 2999.5 kPa
= 108646.109[60.000/1482.798 ]
= 4396.3 kPa
= min( 2999.526 , 4396.260 )
= 2999.526 kPa
= ( fN + fS + fY ) / AT
= ( 0.085 + 2.758 + 1.016 )/0.007
= 524.036 kPa
= P * Rxs / teff
= 17.200 * 1482.798/60.000
= 425.1 kPa
= max( 2 * 524.036 - 425.069 , 425.069 )
= 623.0 kPa
Sallow
PL
Pmax
108646.11
623.00
2999.53
kPa
kPa
kPa

Curve: C
Temperature :
10 C
: C

: -104 C
: 0.086

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.632 * 1.00 )/( 22.000 - 3.000 - 0.000 )
= 0.086
Curve: C

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013

Temperature :
10 C
: C

: -104 C
: 0.057

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.632 * 1.00 )/( 31.500 - 3.000 - 0.000 )
= 0.057

-104 C
-48 C

1,
Description: 49B-DN 80

Shell Diameter
Shell Thickness
Nozzle Diameter
Nozzle Thickness
ID
3.0000
2900.000
63.0000
1.000
mm
mm
mm
ID
3.0000
73.660
31.5000
1.000
mm
mm
mm
6625.50
-8.80
6.60
8.80
1300.00
2000.00
1700.00
kPa
kN
kN
kN
N-m
N-m
N-m

Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt



(D) =
(d) =
(T) =
2966.000 mm
136.660 mm
60.000 mm
No
No

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013

(t)
T / t
d / t
Lambda = [(d/D)* (D/T)^(1/2)]
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
28.500 mm
2.105
10.000
0.324
0.241
0.233
0.153
0.175
0.226
0.199
0.184
-0.120
0.219
0.199
0.177
-0.081
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
2233
-2233
2233
-2233
0
0
0
0
0
0
0
0
324
324
-324
-324
-4316
4316
4316
-4316
157196
163822
157196
163822
155859
166649
163843
157369
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
586
586
586
586
3419
-3419
3419
-3419
0
0
0
0
0
0
0
0
-799
-799
799
799
-5343
5343
5343
-5343
78598
78598
78598
78598
76461
80308
88747
71221
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
510
510
-510
-510
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
965
965
965
965
1475
1475
455
455
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
-----------(kPa
155880
166670
)-----------163843
157369
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
2233
-2233
2233
-2233
310
310
-310
-310
-2916
2916
2916
-2916
0
0
0
0
0
0
0
0
78598
78598
78598
78598
78646
80011
83859
73558
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
586
586
586
586
3419
-3419
3419
-3419
-523
-523
523
523
-3578
3578
3578
-3578
0
0
0
0
0
0
0
0
157196
163822
157196
163822
157100
164043
165304
157934
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Outplane Shear (Vl)
-682
-682
682
682
965
965
965
965
282
282
1647
1647
Vessel Stresses
(Stress Intensities
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
Pressure
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Stress
Cu
Cl
Left
Left
Outside
Inside
-----------(kPa
157100
164043
Du
Dl
Right
Right
Outside
Inside
)-----------165332
157962
Au
Al
Top
Top
Outside
Inside
-----------(kPa
420
420
0
0
0
0
0
0
324
324
0
0
8176
16133
Bu
Bl
Bottom
Bottom
Outside
Inside
)-----------420
420
0
0
0
0
0
0
-324
-324
0
0
8176
16133

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013

8921
16877
8273
16229
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kPa
903
903
903
903
Axial Bending (P )
7328
-7328
7328
-7328
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-9018
-9018
9018
9018
Axial Bending (ML)
-12961
12961
12961
-12961
4088
4088
4088
4088
-9659
1606
34300
-6280
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kPa
1075
1075
-1075
-1075
Shear due to (Vl)
0
0
0
0
2027
2027
2027
2027
3102
3102
951
951
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Outside
Inside
-----------(kPa
19587
17477
Bu
Bl
Outside
Inside
)-----------34335
22586
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
420
420
420
420
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
310
310
-310
-310
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
8176
16133
8176
16133
8907
16864
8287
16243
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kPa
903
903
903
903
Axial Bending (P )
7328
-7328
7328
-7328
Axial Membrane (Mc)
-5860
-5860
5860
5860
Axial Bending (Mc)
-8907
8907
8907
-8907
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
4088
4088
4088
4088
-2447
710
27088
-5384

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kPa
0
0
0
0
Shear due to (Vl)
-1434
-1434
1434
1434
2027
2027
2027
2027
592
592
3461
3461
Nozzle Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(kPa
11410
16884
Du
Dl
Outside
Inside
)-----------27702
22703

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) | 157196 163822 157196 163822 157196 163822 157196 163822
Circ. Pl (SUS) |
744
744
96
96
63
63
1109
1109
Circ. Q (SUS) | -2083
2083
6549 -6549
-159
159
6997 -6997
-----------------------------------------------------------------------Long. Pm (SUS) | 78598 78598 78598 78598 78598 78598 78598 78598
Long. Pl (SUS) |
-213
-213
1385
1385
730
730
110
110
Long. Q (SUS) | -1924
1924
8762 -8762
-683
683
5149 -5149
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
510
510
-510
-510
-682
-682
682
682
Shear Q (SUS) |
965
965
965
965
965
965
965
965
-----------------------------------------------------------------------Pm (SUS)
| 157196 163822 157196 163822 157196 163822 157196 163822
-----------------------------------------------------------------------Pm+Pl (SUS)
| 157943 164569 157295 163921 157264 163890 158310 164936
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 155884 166674 163843 157371 157101 164044 165335 157966
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
163822
166190
|
Passed
Pm+Pl (SUS)
|
164936
249285
|
Passed
Pm+Pl+Q (TOTAL)|
166674
511765
|
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl

------------------------Nozzle Calcs. : 49B-DN 80
Nozl:
13 12:29p Oct 24,2013
---------------|-------------------------------------------------------Circ. Pm (SUS) |
8176 16133
8176 16133
8176 16133
8176 16133
Circ. Pl (SUS) |
744
744
96
96
730
730
110
110
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
4088
4088
4088
4088
4088
4088
4088
4088
Long. Pl (SUS) | -8115 -8115
9921
9921 -4957 -4957
6763
6763
Long. Q (SUS) | -5633
5633 20289 -20289 -1579
1579 16235 -16235
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1075
1075 -1075 -1075 -1434 -1434
1434
1434
Shear Q (SUS) |
2027
2027
2027
2027
2027
2027
2027
2027
-----------------------------------------------------------------------Pm (SUS)
|
8176 16133
8176 16133
8176 16133
8176 16133
-----------------------------------------------------------------------Pm+Pl (SUS)
| 13124 21014 14203 16664 10187 17962 11492 16600
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 19588 17483 34332 22589 11415 16884 27702 22707
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
16133
157790
|
Passed
Pm+Pl (SUS)
|
21014
236685
|
Passed
Pm+Pl+Q (TOTAL)|
34332
484166
|
Passed
------------------------------------------------------------------------

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013
INPUT VALUES, Nozzle Description: 1A-DN 600

From : 60
P
Temp
Pext
Tempex
6600.000
60
17.20
40
kPa
C
kPa
C

S
Sa
SA-516 70
166190.09 kPa
174986.67 kPa
Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
t
c
co
2900.00
36.0000
3.0000
0.0000
mm
mm
mm
mm
Distance from Head Centerline
L1
0.0000
mm
10.00

Material
[Normalized]
Material UNS Number
SA-105
K03504
Forgings
157790.23 kPa
164987.44 kPa
Sn
Sna

Layout Angle
Diameter
ID
90.00
24.0000

Actual Thickness
Flange Material
Flange Type
Style of FVC Nozzle
deg
in.
Actual
54.0000 mm
tn
SA-105
Weld Neck Flange
h
L`
( tn or x+tp )
270.0000
23.0000
77.0000
Heavy Barrel
mm
mm
mm
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
This is a Manway or Access Opening.
694.0000
10.0000
33.0000
0.0000
0.0000
90.0000

600
GR 1.1
Corrosion Allowance

| |
| |
mm
mm
mm
mm
mm
deg.

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013
/ |
/
|
|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|
Hub Nozzle
Reinforcement CALCULATION, Description: 1A-DN 600
24.000
2.126
in.
in.


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*615.600 *(exp( 6600.000/(157790.234*1.000 ))-1) + 3.000 + 0.000
= 13.1476 + 3.000 + 0.000 = 16.1476 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157790.234 * 1.000 * Ln( ( 2*51.000 + 615.600 )/615.600 ) - 0.000
= 24191.590 - 0.000 = 24191.5898 kPa
= min[Sn/S, 1]
= min[157790.2/166190.1 , 1]
= 0.949
= 77.000 - 3.000
= 74.000 mm
= 54.000 - 3.000
= 51.000 mm
= Di/t
= 2906.000/33.000
= 2900.000/2 + 3.000
= 1453.000 mm
= min( sqrt( 1453.000 * 33.000 ), 2 * 307.800 )
= 218.973 mm

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013
Intermediate value [Cn]:

= min( (( t + te )/tn)^0.35, 1 )
= min( (( 33.000 + 0.000 )/74.000 )^0.35, 1 )
= min( 0.754 , 1 )
= 0.754
Intermediate value [Cp]:
= 9999999.000
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(33.000+0.000+0.754*sqrt(307.800*74.000),694.000+33.000)
= 146.762 mm
= t + (( A5 * frp ) / LR )
= 33.000+((0.000*1.00)/218.973)
= 33.000 mm
= t * LR
= 33.000 * 218.973
= 0.007 m
= tn * LH
= 74.000 * 146.762
= 0.011 m
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 0.000 m
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.007+0.949(0.011+0.000)+0.000+0.000+0.000
= 0.018 m
= tn / ln[1 + tn/Rn ]
= 74.000/ln[ 1 + 74.000/307.800 ]
= 343.473 mm
= 33.000/ln[ 1 + 33.000/1453.000 ]
= 1469.438 mm
= 1.5 * S * E
= 1.5 * 166190.094 * 1.000
= 249285.1 kPa
= P * Rxn * LH
= 6600.000 * 343.473 * 146.762
= 332.7 kN

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013
= P * Rxs * ( LR + tn )/2
= 6600.000 * 1469.438 * ( 218.973 + 74.000 )/2
= 1420.6 kN

= ( P * Rxs * Rnc )/2
= ( 6600.000 * 1469.438 * 307.800 )/2
= 1492.5 kN
= ( fS + fY + fN )/P
= ( 1420.6 + 1492.5 + 332.7 )/6600.000
= 0.5 m
= 249285.141/( 2 * 0.492/0.018 - 1469.438/(2*33.000 ) )
= 7405.4 kPa
= 2 * S * [t/Rxs]
= 2 * 166190.094 * [33.000/1469.438 ]
= 7464.4 kPa
= min( 7405.430 , 7464.449 )
= 7405.430 kPa
= ( fN + fS + fY ) / AT
= ( 332.690 + 1420.629 + 1492.527 )/0.018
= 184558.094 kPa
= P * Rxs / ( 2 * teff )
= 6600.000 * 1469.438/( 2 * 33.000 )
= 146943.8 kPa
= max( 2 * 184558.094 - 146943.812, 146943.812 )
= 222172.4 kPa
Sallow
PL
Pmax
249285.14
222172.38
7405.43

= ( 307.800 + 74.000 )/307.800
= pi/2 * ( Rn + tn )
= pi/2 * ( 307.800 + 74.000 )
= 599.730 mm
= 7.071,
0.000,
0.000, mm
kPa
kPa
kPa

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013

= min(1492*1.24,1.5*157790.2(0.011+0.000),pi/4*6600.0*307.80^2*1.24^2)
= 755.604 kN
= 755.604/(599.730 (0.49*7.071 + 0.6*33.000 + 0.49*0.000 ) )
= tn / ln[1 + tn/Rn ]
= 74.000/ln[ 1 + 74.000/307.800 ]
= 343.473 mm
= 33.000/ln[ 1 + 33.000/1453.000 ]
= 1469.438 mm
= Shell Fha Value
= 93736.227
= 93736.2 kPa
= P * Rxn * LH
= 17.200 * 343.473 * 146.762
= 0.9 kN
= P * Rxs * ( LR + tn )/2
= 17.200 * 1469.438 * ( 218.973 + 74.000 )/2
= 3.7 kN
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1469.438 * 307.800 )/2
= 3.9 kN
= ( fS + fY + fN )/P
= ( 3.7 + 3.9 + 0.9 )/17.200
= 0.5 m
= 93736.227/( 2 * 0.492/0.018 - 1469.438/(2*33.000 ) )
= 2784.6 kPa
= 2 * Fha * [t/Rxs]
= 2 * 93736.227 * [33.000/1469.438 ]
= 4210.2 kPa
= min( 2784.591 , 4210.175 )
= 2784.591 kPa

------------------------Nozzle Calcs. : 1A-DN 600
Nozl:
14 12:29p Oct 24,2013

= ( fN + fS + fY ) / AT
= ( 0.867 + 3.702 + 3.890 )/0.018
= 480.970 kPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1469.438/( 2 * 33.000 )
= 382.9 kPa
= max( 2 * 480.970 - 382.944 , 382.944 )
= 579.0 kPa
Sallow
PL
Pmax
93736.23
578.99
2784.59
kPa
kPa
kPa

Curve: C
-64 C
Temperature :
10 C
: C
:
-11 C
:
53 C
: 0.246

= ( tr * E* ) / ( tnom - ci - cext )
= ( 12.563 * 1.00 )/( 54.000 - 3.000 - 0.000 )
= 0.246
Curve: C
-27 C
Temperature :
10 C
: C
:
-18 C
:
8 C
: 0.838

= ( tr * E* ) / ( tnom - ci - cext )
= ( 27.661 * 1.00 )/( 36.000 - 3.000 - 0.000 )
= 0.838

-27 C
-48 C

------------------------Nozzle Schedule :
Step:
26 12:29p Oct 24,2013
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
in.
mm
mm
mm
mm
-----------------------------------------------------------------------------31-DN 50
2.000 600 LWN
3.323 16.800
256.76
35-DN 50
2.000 600 WNF
3.370 17.400
348.89
49B-DN 80
2.900 600 WNF
4.632 22.000
255.11
49A-DN 80
3.000 600 WNF
4.732 22.000
351.67
17-DN 350
14.000 600 WNF
14.000 19.050
900.82
1B-DN 600
24.000 600 WNF
28.252 54.000
701.12
1A-DN 600
24.000 600 WNF
28.252 54.000
781.17
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------31-DN 5
SA-105
8.738
6.000
35-DN 5
SA-105
62.000
10.000
49B-DN
SA-105
62.000
10.000
49A-DN
SA-105
62.000
10.000
17-DN 3
SA-105
33.000
10.000
1B-DN 6
SA-105
62.000
10.000
1A-DN 6
SA-105
33.000
10.000
Nozzle
Material
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------31-DN 50
90.00
232.00
0.00
17-DN 350
35-DN 50
4049.975
315.00
285.00
0.00
SHELL
49B-DN 80
5199.974
340.00
190.50
0.00
SHELL
49A-DN 80
6119.975
340.00
287.00
0.00
SHELL
17-DN 350
90.00
851.00
0.00
BOTTOM HEAD
1B-DN 600
4799.975
270.00
580.00
0.00
SHELL
1A-DN 600
90.00
694.00
0.00
TOP HEAD
Nozzle

------------------------Nozzle Summary :
Step:
27 12:29p Oct 24,2013
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC Table 4.5.2 Weld
--------------------------------------------------------------------------17-DN 350
6804.09
OK
...
OK
OK
Passed
31-DN 50
14873.79
OK
...
OK
OK
Passed
1B-DN 600
6695.30
OK
...
...
OK
Passed
35-DN 50
6686.72
OK
...
OK
OK
Passed
49A-DN 80
6708.25
OK
...
OK
OK
Passed
49B-DN 80
6699.23
OK
...
OK
OK
Passed
1A-DN 600
7405.43
OK
...
...
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
6686.72 35-DN 50
Min. Shell&Flgs
6684.61 50
60
7442.34
Computed Vessel M.A.W.P.
6684.61
kPa
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
40
40
50
50
50
50
60
Nozzle Description
17-DN 350
31-DN 50
1B-DN 600
35-DN 50
49A-DN 80
49B-DN 80
1A-DN 600
Y Coordinate,
0.000
0.000
1090.000
340.000
2410.000
1490.000
0.000
Layout Angle,
90.000
90.000
270.000
315.000
340.000
340.000
90.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

Inside Radius
161.750
28.400
307.800
28.400
41.100
39.830
307.800

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PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD