Uniflair Manual
Uniflair Manual
Uniflair Manual
Uniflair
Uniflair
Cooling System
Cooling System
This manual is available in English on the enclosed CD. Este manual est disponible en espaol en el CD-ROM adjunto. O manual em Portugus est disponvel no CD-ROM em anexo.
Contents
General Information ........................................................ 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Active alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Alarm history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Alarm events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Exceeding temperature or humidity limits . . . . . . . . . . . . . . . . . . . 43 Optional sensor or digital input alarms . . . . . . . . . . . . . . . . . . . . . . 43 Unit function alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Electronic expansion valve alarms (DX, TC, ES units only) . . . . . 45 Sensor alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Service note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 LAN interrupted alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 System alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Access alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Remote alarm signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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Remote Terminal from the Board Connection . . . . . . . . . . . . . . . . .61 Terminal and pCO Board Addressing the Local Network . . . . . . . .62
Assigning the list of private and shared terminals (pCO) . . . . . . . 62 Assigning the list of private and shared terminals . . . . . . . . . . . . . 63
LAN Parameter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Displaying the Network from the Terminal . . . . . . . . . . . . . . . . . . . .68
Maintenance ................................................................... 69
Safety During Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Quarterly Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Uniflair CW and DX Operation and Maintenance Manual iii
Actuator and Chilled Water Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Actuator and Hot Water Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Electrical Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Replacing the electrical heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CW Troubleshooting ..................................................... 75
Initial Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Electric Heaters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Humidity Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
DX Troubleshooting ...................................................... 78
Initial Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Humidity Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
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General Information
Overview
This manual supplies general operation and maintenance information for Uniflairs Microprocessor Control and Local Network. The descriptions and illustrations in this manual are owned by Schneider Electric. Schneider Electric reserves the right to make any alterations it sees fit in order to improve the product without having to update this document. The illustrations and images in this manual are examples only and may differ from practical situations.
Symbols
Note the icons and be observant for them throughout this manual (they are intended to call attention to potential hazards and important information). Warning: Indicates a hazard which, if not avoided, could result in personal injury or death. Note: Indicates important information.
Abbreviations
Note the model abbreviations and be observant for them throughout this manual: CW: Chilled Water DX: Direct Expansion ES: Energy Saving TC: Twin-Cool
Microprocessor Control
General Features
The microprocessor control manages unit operation. The control consists of: Microprocessor control board housed inside the electrical panel Graphic user interface
Control Board
The microprocessor control board contains the program settings and all the stored operating parameters that can be viewed and set on the user interface. The control system has the following functions: Temperature and humidity control based on setpoints programmed on the user interface Ability to set dual setpoints for temperature control Complete alarm signalling system Ability to record alarms Configuration of alarm signal contacts on the user interface Programming of automatic restart after power is restored Remote unit switch on/off Control compressor sequencing to guarantee efficiency and reliability Setting of electronic thermostat valve with alarm signalling Two levels for password (settings and service) Ability to communicate with a supervision system using the RS485 serial board, LON FTT10 by Trend and pCO Web (optional) Control of clock/date (clock card optional) Calculation of operating hours and cycle times of major components Symbols to show the status of all sensors and the values recorded by the sensors connected to the control board Operating scheduling times for switching the units on/off (with optional clock board): weekdays, weekends and holidays Local Network Management with optional programming the rotation of one or two stand-by units and the operation of these units setback mode settings based on average temperatures Override function that allows manual control of major components without excluding remote control
User Interface
The user interface consists of: 1 backlit 132 x 64 pixel LCD display with buzzer 6 backlit buttons to move between and change parameters The microprocessor board is connected to the user interface by a 6-conductor telephone cable with a RJ11 jack connector.
Description
Views and resets alarms (flashes red when an alarm is triggered) Enters Configuration Menu Exits the screens Moves up the menu Confirms Move down the menu
Language Selection
The display uses the language that has been defined by the regulation program selected in the flash memory. The available language are: IT = Italian EN = English DE = German FR = French SP = Spanish RU = Russian To select a different language at any time, press the ESCAPE button and then the ENTER button.
Note: Screens that are reserved for use by service technicians (such as the Service Menu) will always appear in English. From the CDZNEW 2.9 software version, it is possible to directly select the wanted language, using the appropriate screen. The initials of the current language will appear in the bottom right corner of the screen. To display this screen, press the PROGRAM button and select the Language Menu.
Program Identification
This manual describes the standard operating characteristics for air conditioning units. Note: The characteristics of special-order units may differ from those described in this manual.
Family
CDZNEW
Release
v 3.0
Language
GB
Update
03/01/2011
LAN Version
LAN
A: Time, date (if the clock card is inserted) and number of the unit in the LAN network B: Room temperature and the percentage of humidity (if the temperature and humidity sensor is installed) C: Information regarding unit status
Pre-operation symbols
When the unit is not in operation, the following symbols display: : Press enter to switch on : Switched off by remote contact : Switched off by supervision system : Switched off with timer : Unit in operational transfer cycle : Switched off by fire/smoke contact : Switched off by flooding contact : Setback mode : Switched off by air flow alarm : Switched off by manual shut down : Switched off by high air flow alarm
Operation symbols
During operation, various symbols are displayed that indicate operating status of the unit: Note: If the user interface is flashing, a call is in progress.
Symbol
Description
Evaporator fan on Power frequency Alarm signalling (there is also a red flashing ALARM button) Mechanical cooling activated Compressor status (if more than 1, the number is shown inside) Heaters on (if in stages, a number will appear by its side) Cold water valve on Hot water valve on Hot gas valve on Dehumidification on Humidifier on Generic alarm activated Time rotation activated Unit manual switch-on Unit manually on Unit manual switch-off Unit switched on or off by remote terminal Unit switched on by supervisory system
Symbol examples
In DX models, after the main screen, a second screen is displayed that indicates the number and status of the compressors.
In CW models, the displayed screen indicates the number of cold water valves, their opening, and the water inlet and outlet temperature.
CW Model
In the CW model, if the hot water valve is also present, the corresponding icon is displayed with an opening percentage.
d. Operational transfer cycle Note: If the unit is programmed to setback mode, it will automatically switch on even when it exceeds the set humidity temperature limits .
Automatic mode
When in automatic mode, the unit can only be switched on by overriding it. To switch the unit on in automatic mode: 1. Go to the main screen and use the UP or DOWN button to select Switch On Unit. The symbol will appear. 2. Press the ENTER button. 3. Enter the password. 4. Press the ENTER button (the Override Switch On symbol will appear).
Note: The password is provided inside the envelope enclosed with this manual.
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Adjusting Parameters
To modify set parameters and to configure a sub-routine (setpoint, differential): 1. Proceed to screens in the programming method. 2. Use the UP or DOWN button to select the screen that shows the parameter (a cursor flashes in the top left corner). 3. Press the ENTER button to move the cursor to the parameter to be modified. 4. To select the parameter value, which can be numerical or Boolean (YES/NO), use the UP or DOWN button. Note: Numeric values can be varied only within the set control limits. 5. Press the ENTER button. 6. To return to the previous screen, press the ESCAPE button. 7. To modify parameters in other screens press ESCAPE until the cursor is at the start of the first line. 8. Press the UP or DOWN button to select the desired screen.
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Unit Configuration
This screen allows you to view operation information; however, only the information or data relative to the chosen configuration appears. To display unit configuration: 1. From the main screen, press the UP or DOWN button until reaching the menu that groups the items described in the following sections. 2. Select the desired option. 3. Press the ENTER button.
Unit on/off
This screen is used to switch the unit ON and OFF. Based on the current status of the unit, a different icon is displayed indicating the operation to be performed. In the event of forced activation/deactivation in automatic mode (remote contact, supervisor, time bands), the settings password is required for confirmation.
Input/Output
This screen is used to verify the state of the input and output boards. The initials on the display are the same used to identify components within the unit.
Setpoints
This screen is used to check the setpoint and the other calibration parameters for the correct operation of the unit. Since the parameters are read-only the values cannot be changed. To set the values and access the parameters in programming mode, enter the settings password. All variables are factory preset so that the control functions correctly maintain the room temperature.
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Alarms history
This screen displays the historical sequence of the alarms activated (the microprocessor stores the last 100 events in its memory.) All the alarms saved can be read in sequence by pressing the UP or DOWN button. If the clock card (optional) is installed, the date and time is recorded for each alarm event.
Software information
This screen displays the software version, BIOS, boot, and unit serial number. This information is essential when adding a new unit to a group of connected units in the LAN (the controllers must have the same program version). When contacting a service center, the version of the control program saved on the control board must be indicated precisely.
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Setpoints
This screen is used to check the setpoint and the other calibration parameters for the correct operation of the unit. To set the values and access the parameters in programming mode, enter the settings password. All variables are factory preset so that the control functions correctly maintain the room temperature.
Operative settings
All variables are pre-set in the factory so that the control functions correctly maintain standard conditions in the room. This screen displays: Cooling setpoint Cooling proportional band Kp proportional cooling gain Adjustment offset derived from remote setpoint (remote setpoint 0-10V present) Setpoint active after the sum of the cooling setpoint plus offset Status of the operating season (CW mode only) This screen is displayed if electric heaters are installed: Heating setpoint Kp proportional heating gain
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This screen is displayed if the unit is connected to a system called Master Control, which is used to manage the cooling installation by optimizing the operation of all the devices.
This screen displays whether the compensation setpoint is enabled and when the outlet probe is used for room temperature control.
This screen displays the alarm activation settings: High room temperature Low room temperature High room humidity Low room humidity High delivery temperature plus alarm enabling
Uniflair CW and DX Operation and Maintenance Manual 15
Sleep mode
This screen displays the setback function, which can be either activated or deactivated by using the control panel or BMS. This function consists of an automatic start-up of the standby unit if the unit exceeds the following programmable limits for at least 30 seconds: Minimum temperature Maximum temperature Minimum relative humidity (only with optional humidity sensor) Maximum relative humidity (only with optional humidity sensor) The setback function intervenes to control the room conditionsalthough with larger tolerances even if the whole system is in stand-by. Its intervention is independent and not influenced by signals from remote systems. The intervention of the setback function is not considered an alarm situation. Fan Cyclical Start: If set to Y, the fan runs in cycles, defined by the cycle time, to allow air from the room to be drawn across the sensor. When in setback mode, in the STATUS screen the symbol is displayed. Normal operating conditions are reset automatically when the temperature values return to values set for [temp. min. + 2C] + 3.6F and for [max. temp. - 2C] - 3.6F. A minimum of 15 minutes must pass before the unit exits the setback mode. This enables stable conditions to be reached and avoids continuous switching on and off of the fans. When normal conditions return, the on the previous status. icon is displayed, alternating with other icons depending
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This screen determines the digital output that signals the alarm. The configuration of an alarm does NOT affect the action performed by the controller (signal only on the display or shutdown of the device affected by the alarm).
Serial/modem settings
Supervision system: A supervision system exchanges data via a serial cable with the board of the unit that is commanded and controlled remotely. An optional serial card is available that permits the interface to an RS232/RS485 device for data transmission). Both for an external supervision system (with the possibility to turn On/Off the unit) or with a closed-circuit monitoring system (only data transmission), the units serial address and the transmission speed must be set. This screen allows you to determine: Serial address of the unit connected to the supervision serial network (must be the same as the serial address set in the supervision program) Speed of data transmission (Vel. Ser.): 1200, 2400, 4800 for RS232 or 1200, 2400, 4800, 9600 and 19200 for RS485 Communication Protocol Standard Modbus or GSM modem Note: With the LON protocol, set the serial speed to 4800 and the protocol to Standard.
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GSM modem
This screen enables setting the parameters for the GSM modem connected to the unit through RS232 serial board inserted in UpCO1 board. The parameters are: Total phone number: enter the number of telephone numbers present in contacts (maximum four) Phone number: enter the contact phone number and the phone number to be recorded (in case of alarm, the modem starts sending the text message (SMS) to the first number in contacts; in case of failed connection, the modem attempts the message again after 60 seconds, and then will move to the next number in the contacts) Modem password: password from remote Modem rings: the number of rings to make Send SMS enable: enables the sending of a text message (SMS) in case of an alarm activation This screen enables entering a text message to be combined with the activated alarm message and then to be sent to the addressee of the numbers recorded in the previous screen.
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The alarms activating the sending of the SMS are: Loss of Air Flow Compressor Alarm Smoke-Fire Alarm EXV Valve Failure Heaters Overheating Clogged Filter, Flooding Alarm Room Humid.Limits Room Temp.Limits Control Failure LAN Disconnected Humid.Sensor Failure Temp.Sensor Failure High Air Flow CW Alarm Humidifier Alarm Dig.Input 6 Alarm Dig.Input 4 Alarm Dig.Input 2 Alarm Wrong Password Low Air Pressure, Frequency N.D. Example: The application managing the GSM modem may define an alarm message as: << Centrale Server Padova >> <<Loss of Air Flow >> The first part of the message shows the unit allocation position (see the SMS text); the second part shows the type of alarm activated (see the alarms list). This screen enables performing a operating test of the modem by means of sending a text message (SMS) written in the previous screen (SMS text). Hang Up enables ending the call.
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Warning: The SMS message must not contain spaces, and it must start with a dot.The fields must be separated by a dot, and the message must end with the character & (not preceded by a dot).
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LAN settings
The pCO controller can be enabled for the automatic management of a Local Network connected to more than one unit (up to a maximum ten), of which some are in operation and others in stand-by (up to a maximum two units). In the default configuration this is set to NO LAN. A single unit can operate temporarily if the address of the board is equal to one. This screen states: Number of units in the Local Network has to be set (up to a maximum ten units) Start-up of the stand-by unit in the event of malfunctions on a unit connected in the LAN Rotation time to allow the workload to be shared between the units at programable time intervals (by setting cycle time = h 000, the controller runs a test, rotating the units at two-minute intervals) Possibility of having one or two units in standby Possibility to start the stand-by unit only in the event of alarms (the rotation time is disabled) The next screen, displayed only if the Local Network is set, gives the possibility to control unit operation with a mean temperature measured in the room or with the local value measured by the sensor inside the unit: Local Values mode: unit control of the temperature and humidity values are read by the sensors in the unit Mean Values mode: Unit control of the temperature and humidity values are read by the sensors in the active connected units in the Local Network.Whatever the difference between the mean value and the sensor reading exceeds the value Mean/Loc.Diff. (default equal to 2C, 3.6F), the control automatically exchanges from the Mean mode to the Local mode.
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The Exclude From Rotation parameter enables excluding the unit from the rotation time management by working in Stand-Alone. If required, this function must be enabled for an individual unit. The second parameter, displayed only if the floor air pressure transducer system (AFPS) is configured (used to manage floor air pressure control) in local mode or with mean values.
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Time bands
This device sets the automatic start up and shut down of the unit on a temporary basis (time bands) to obtain: Up to 3 on-off daily cycles, each with start up and stop time Weekly cycle distinguishing the daily cycles divided into regular days N (default is from Monday to Friday), pre-holiday P (default is on Saturday), and holidays F (default is on Sunday) By setting Yes the time bands device is activated; in field C of the Status screen the Time icon appears. The three adjacent screens show programmed time cycles characterized by a start time (On) and a stop time (Off) of the regular days (N), pre-holidays (P), holidays (F).
With a stopped unit (Programmed Stop - Re-Start. At...), the icon appears in the display with the time and weekday that is programmed for the next start-up. By setting 00:00 in the On or Off the cycle is ignored.
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Configuring weekdays
This screen is displayed when the time bands device is activated (Unit On-Off Cycle: Yes). The present day is shown (at the end of the programming of the time bands): N: Regular day or holiday P: Pre-holiday F: Holiday To change the classifications, press ENTER to move to next screen or press the DOWN button.
Weekly program
The microprocessor memory is classified as: Regular days (N) all week days from Monday to Friday Pre-holidays (P) Saturday Holiday (F) Sunday Use this screen (moving from previous screen by pressing the ENTER button) to change the classification of the seven days to come, including the actual day that is shown on the first line of the screen. Under each day there is a recorded classification (N or P or F) that can be modified by pressing the UP or DOWN button until finding the wanted classification By pressing the ENTER button, the set classification is confirmed and the next day is selected. If the classification differs from the standard, the symbol > appears automatically before the classification.The selected time bands are the same as the days of the classification. The selection of the time bands is cancelled automatically once the day for which it was activated has passed. To exit from the time-calendar and time bands screens press the ESCAPE button.
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Hardware settings
If the memory is cleared in the controller, the unit needs to be reconfigured based on how it was originally ordered from the factory. In this phase it is necessary to define all the elements of the unit that the microprocessor must control. As a rule, this function is only required when the unit is in the factory during final inspections; it can, however, be used in the field for troubleshooting purposes or for unit modification. The screens that refer to this configuration are reserved for technicians only: Small Unit: NO Unit Type: identifies the type of unit between DX, CW, ES, TC Compressors: identifies the number of compressors installed on the unit (maximum 4) Refrigerant Circuits: identifies the number of refrigerant circuits (maximum 2) Compressor Type: identifies the type of compressor installed Heaters: identifies the number of operating stages of the electric heaters installed Hot Water Coil: enables operation of the hot water coil/valve Hot Water Coil Out: enables the hot water coil/valve operating through analog output Y4. This screen is used to configure: Hot Gas Coil: enables operation of the hot gas coil/valve in the DX models Exter.Hum. (on/off): enables operation of external humidifier via an on/off contact from a digital output on the control board
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Humidif. 0-10V: enables operation of the external humidifier via the 0-10 Volt analog output Y2 Dual Coil: enables the configuration for CW Dual Coil units Water Valve Type: determines the number of ports on the water valves in the CW model Phases Seq. Control: enables the possibility of managing the phases sequence control in the CW model This screen is used to configure input 1 as an optional supply temperature sensor (Deliv.Temp.Sensor) or as the setpoint remote control (Setp.Remote Control).
This screen is used to configure digital input 5 as: No switch connected: no connection Summer/Winter Switch: change operating season in the CW model Water Flow Switch: water flow switch In the CW model, the operating season can be changed over, in alternative to the digital input, from the user terminal, on the setpoint screen, or via serial connection (supervisor). This screen and the following are used to configure digital inputs 2/4/6. This procedure allows the activation of digital inputs ID2-4-6 if optional kits are installed. The kits include fire and smoke sensors, flood sensors, and high/low outside temperature and humidity sensors that must be connected to a specific input. First verify that multifunction inputs have not been previously configured. The table below shows a detailed description of each input, with the corresponding function: Digital Input 2
Not Used 1. Flooding Sensor 2. Remote ON/OFF 3. Change Setpoint 4. User Configuration: Alarm signalling DX/CW Switch-Over Emergency Working
Digital Input 4
Not Used 1. Smoke-Fire Sensor 2. Remote ON/OFF 3. Change Setpoint 4. User Configuration: Alarm signalling DX/CW Switch-Over Emergency Working
Digital Input 6
Not Used 1. External Limit Sensor 2. Remote ON/OFF 3. Change Setpoint 4. User Configuration: Alarm signalling DX/CW Switch-Over Emergency Working
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If the digital input chosen is configured as User Configuration, the following screen is used to select the other functions: Alarm signalling: Alarm signal coming from a component outside of the unit DX/CW Switch-Over: External digital contact for changing over operating mode of the unit (TC model only) Emergency Working: Signal coming from a component outside of the unit (the Status screen will display the warning icon) In addition, the status of the contact can be defined, N.O. or N.C. This screen is displayed if the remote setpoint control is enabled. Remote setpoint control sets the parameters relating to the remote control of the unit operating value. Connect a 20Kohm high precision (1/1000) resistance in a series to terminal B1 of board UpCO1 or to terminal B3 of board UpCOE; apply a 0-10V signal between this terminal and the GND terminal (check attached wiring diagram). The zero adjustment is automatic using the Hardware Setup function. It enables determining: Minimum and maximum signal in Vcc (from 0 to 10 Vcc) Minimum and maximum offset to be calculated depending on Vcc in input Example: At a minimum value set that with 0 Vcc there is an offset of 0.0C (0.0F), whereas to a maximum value of 10 Vcc set an offset of 5.0C (9.0F). The control, depending on the signal sent to it and read through the used analog input, calculates the offset to be added to operating setpoint. It is used to configure: Anti-Hunting Time: Enables setting the anti-hunting time of the final calculated setpoint Active Signal: Active signal in tension read by the analog input of the board Active Offset: Active offset calculated based on the set Signal V and Offset C parameters This screen, available if the AFPS is installed, is used to define: Range Begin: Transducer reading start range value Range End: Transducer reading end range value Read Value: Value read by the sensor Delta: Maximum variation of the input without activating the filter Time: Duration of the filter Value: Value read by the sensor
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This screen is used to establish: Fan Speed: Rated fan speed Fan Supply: Number of phases in the fan power supply Fan Signal: Signal for modulating the fan speed Dehumidification Fan Speed: Rated speed in the dehumidification phase (for Amico units with mechanical thermostatic valve only) Modulation with Air Pressure Enabled: Enables fan speed modulation with the AFPS system Air Press. Transducer: Determines whether the transducer is installed on the unit This screen, available if the AFPS is installed, is used to define: Minimum Speed-DX: Minimum speed in TC models only Minimum Speed: Minimum fan control speed Maximum Speed: Maximum fan control speed This screen, available if the AFPS is installed, is used to define: Setpoint: Reference pressure value to be maintained by modulating the fan speed Dead Band: Control dead band Regul. Band: Control proportional band Integral Time: Integral time Derivat. Time: Derivative time Air pressure: Value read by the sensor Evaporating Fan: Evaporator fan control percentage This screen, available if the AFPS is installed, is used to define: Alarm Level: Low air pressure alarm activation threshold Alarm Delay: Low air pressure alarm activation delay time This screen is used to establish: Enable: Enables fan speed control associated with the opening of the water valve (CW model only) Minimum Speed: Minimum fan control speed Maximum Speed: Maximum fan control speed This screen allows enabling fan start-up at maximum speed (100%) for a maximum time of 10 seconds, in units with single-phase fan.
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This screen is used to establish which resources remain active in the event of emergency operation, activated by a multifunction digital input ID2/4/6 configured as User Configuration - Emergency Working.
This screen, displayed only when the electronic expansion valve is installed, is used to establish the activation of the low pressure alarm by the pressure transducer connected to the driver, setting: Normal Limit: Rated operating pressure Alarm Diff.: Differential pressure due to the activation of alarm BP Alarm Delay After Compr. On: Alarm BP activation delay time from compressor on Alarm Delay Normal Working: Alarm BP activation delay time during normal operation This screen, displayed only when the expansion valve is installed, is used to establish the activation of the low pressure alarm by the pressure switch connected to ID6, setting: Alarm Delay After Compr. On: Alarm BP activation delay time from compressor on Alarm Delay Normal Working: Alarm BP activation delay time during normal operation This screen, displayed only if the multifunction digital input is enabled, is used to set: Off Unit on Alarm: Enables the shutdown of the unit if the flood alarm is activated Valve Closed on Al.: Enables the closing of the water valve if the flood alarm is activated This screen is used to set: On/Off mode Via input contact: Enables unit on/off via the multifunction digital input On/Off mode only Via serial: Enables unit on/off from BMS Motorized Damper: Enables operation of the damper Opening Time: Damper opening time (during this period the start of the fan and the air flow alarm are ignored) Mot. Damper Output: Damper control output This screen is used to set: Backlight Time: Time the display backlighting remains on (this time also coincides with the timeout for entering the password) Buzzer Type: Enables operation of the buzzer Time On: Time the buzzer remains on
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This screen is used to set the unit serial number. The serial number can be found on the nameplate found inside the electrical panel.
Software settings
This screen is used to set: Anti-Hunting Time Constant: the time constant for the temperature control action to avoid excessive temperature swings around the setpoint (the higher the thermal inertia of the air-conditioned environment, the higher the value needs to be set) Humid.C.Type: Humidity control type between relative (rH%) or absolute (g/Kg) Dehumid.Control: Enables dehumidification control (only if the humidity probe is installed) Dehum.Open Valve: Maximum opening percentage of the cold water valve during dehumidification phase in Cooling Water mode Capacity Limitation: Activation of the capacity of the water coil in the Cooling Water units during dehumidification phase Cap. Lim.: Capacity logic between Standard or Advanced mode This screen enables setting the parameters for the advanced adjustment logic of dehumidification. Example: If the opening of the valve is greater than the Threshold Valve value equal to a time of Observ.Time, it means that the heat load is high and, therefore, the coil is not partialized; whereas if opening is lower, the water coil is partialized. This screen is enabled to set the atmospheric pressure (millibar) depending on the different geographical areas for calculating the absolute humidity value in g/Kg.
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This screen is used to set: Deliv.T. Low Limit: Enables minimum air outlet temperature control Deliv.T. Set Limit: Minimum air outlet temperature setpoint (if the function is enabled and the delivery air temperature is near Deliv.T. Set Limit setpoint, control starts to disable the active resources, meaning switch-off the compressors for the DX units or close the valves for the cooling water units) This screen is used to set the PID adjustment parameters in Cooling and Heating mode: Integral Time: Time constant of the integral action Derivative Time: Time constant of the derivative action Dead Zone: Dead adjustment zone This screen is used to set the type of control for the operation of the external humidifier via the 0-10V signal sent by the board.
These screens are used to make the settings for the condensing circuit on: DX units TC or ES units, during the mechanical cooling phase with only the compressors on The controller keeps the water temperature in the closed circuit at a suitable value for condensing: between the setpoints plus a fixed differential of 6C (10.8F).
The temperature is controlled by managing the operation of the DryCooler fans (Rad-Cooler) connected to the indoor unit control: On-Off: Operation of the radiator fans is either on or off Modulating (Modul): Control of the 0-10 V signal sent via analog output Y1 to manage the radiator DryCooler fan speed
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This screen is only available in the Twin-Cool model and is used to manage the settings for activating the changeover from mechanical cooling operation to operation with CW.
To avoid continuously alternating between the two operating modes, there is a minimum interval of 30 minutes between two consecutive activations of the cold water valve. If the high room temperature limit is exceeded (default: 30 C, 86 F), the unit automatically switches from CW operation to DX operation, signaling the High cold water temperature or valve fault alarm. This screen is only available in the Twin-cool model and is used to enable CW operation only if the alarm is activated in DX mode or via multifunction digital contact or by BMS.
This screen is used to set the type of control in CW mode: Room Temperature: Unit controls the return air temperature Delivery Temperature: Unit controls the outlet air temperature This screen is only available in the CW model and is used to establish the dehumidification settings on CW units and calibrate the high temperature alarm (only if the inlet water temperature probe is installed).
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During the dehumidification phase, a special control function is activated, which acts as follows: The controller sends the chiller a request for water at a lower temperature to allow dehumidification; this is done by instantly activating digital output DO7. Temperature probe located on the CW inlet is read. When the value read reaches the setpoint as set on the screen, the valve is opened to the maximum position on the following screen. If the setpoint is not reached, after 15 minutes an alarm is signalled (CW too warm to dehumidify). The temperature probe on the CW inlet is also used to control the High CW temp. alarm, when the temperature exceeds the High Temp. value set on the screen, signaling a possible fault on the chiller. This screen is only available in the TC model and is used to enable the variation in the chiller cooling setpoint for dehumidification. This screen is used to set the setpoint that triggers the switching between the two heating systems. This screen concerns the behavior during the initial transients and is used to set: At Power On: Delay in restarting the unit after a power failure; this is used to prevent simultaneous starts in multiple installations (units in the LAN automatically feature a sequence start-up progressive [unit 1, unit 2, ] with 5 second intervals between one unit and the next) Regul. Transient: Period of time between when the unit starts and control commences (this is the initial period required for the control system to become stable; in this period the air flow switch reading is also ignored allowing the unit to start without the No air flow alarm being activated, particularly on units with motor-driven dampers) Fan Off Delay: Fan shutdown delay This screen is used to set: T+H Al. Delay: Delay in signaling room alarms when starting the unit and in normal operation Wrong Phases Sequence or Phase Loss: Minimum unit Off time if the alarm is activated This screen enables setting the Min. OFF Time of the electric heaters after activation of the Heaters Overheating alarm.
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This screen is used to change the access passwords for the: Settings (settings password) Configuration (configurations or service password) Since access to the Hardware Menu is denied unless the corresponding password is known, the new password should be written down before changing the old one. This screen is used to set: Anti-Hunting Time Constant: Control time constant Delay Com. Error: Delay for the communication error between the unit and the Master Control Start Com. Trans.: Initial communication transient The last line indicates the status of communication between the unit and the Master Control.
Sensors settings
This screen adjusts control of the temperature sensors (Room Temp., Ext. Air Temp., Delivery Temp., CW Closed And Hot Water, Room Humidity) in case a difference between the measured value of the sensor and the effective value is detected when measured with a precision instrument. The adjustments can be done at intervals of 0.1 C (.18F) and the maximum adjustment possible is between -9.9C (-17.82F) and +9.9 C (+17.82F). The Read value is the measurement transmitted by the sensor already corrected. The adjustment (Adjustment) is the quantity that needs to be added or subtracted to obtain the correct value when measured with a precision instrument.
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Memory operations
This screen manages the data contained in the microprocessor Flash EPROM. Program Setup: Operation that is carried out the event of Flash EPROM substitution (it can be useful if data is damaged as it is possible to clean the memoryincluding data relative to the unit HARDWARE configuration, where all the setpoint values reset automatically). After this operation it is necessary to re-configure the control and set the setpoint (when different from those of the default). Warning: When modified, a parameter of the configuration (and Flash EPROM substitution) is necessary to empty the RAM memory by cutting off the power to the control for a few seconds. Alarm Page Clear-Up: Historical alarm that cancels the last 100 saved alarm events Hardware Setup: Automatic identification of the devices connected to the control (this operation is useful when an optional device must be connected to the board, when substituting a sensor or when the temperature sensor display shows a NC reading).
Main settings
This screen enables choosing the electronic thermostatic different for the two refrigerating circuits: Valve Type: Model of electronic valve used Refrigerant: Type of refrigerant gas used This screen is used to set: Low Super Heat (SH) Protection: Activates the Low SH protection that quickly acts by closing the valve in case of too low a SH temperature (this avoids liquid returning to compressor) Maximum Operating Pressure (MOP) Protection: Activates the MOP protection that moderately closes the EEV valve to limit the evaporator temperature (this prevents the compressor from stopping from thermal protection) MOP Set: MOP activation set Low Operating Pressure (LOP) Protection: Activates the LOP protection that quickly acts by opening the valve when the evaporator temperature is too low (this avoids the compressor stopping from low pressure) LOP Set: LOP activation set
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This screen is used to set: Range Begin: Start scale for the evaporator pressure transducer reading Range Ending: End scale for the evaporator pressure transducer reading Read Value: Value read, i.e. the measurement sent by the pressure transducer Cond.Press.Range: Enabling condenser pressure reading Range Begin: Start scale for the condenser pressure transducer reading Range Ending: End scale for the condenser pressure transducer reading Read Value: Value read, i.e. the measurement sent by the pressure transducer If the measured value of the evaporator pressure sensor does not match the effective value when measured with a precision instrument, the pressure reading can be adjusted using the Press.Offset parameter. The maximum adjustment possible is between -6.9 bar (-99.9 psi) and 6.9 bar (99.9 psi). The read value is the measurement transmitted by the pressure evaporator sensor, including the correction factor. If the measured value of the evaporator temperature sensor does not match the effective value when measured with a precision instrument, the temperature reading can be adjusted using the Temp.Offset parameter. The maximum adjustment possible is between -9.9C (-17.82F) and +9.9 C (+17.82F). The read value is the measurement transmitted by the temperature evaporator sensor, including the correction factor. This screen corrects the pressure of the condensing sensor reading. If the measured value of the sensor does not match the effective value when measured with a precision instrument, the sensor can be adjusted using the Press.Offset parameter. The maximum adjustment possible is between -6.9 bar (-99.9 psi) and 6.9 bar (99.9 psi). The read value is the measurement transmitted by the pressure evaporator sensor including the correction factor. This screen is used to set: Low Superheat: Low superheat alarm activation delay time High Suct. Temp.: High suction temperature alarm activation delay time LOP Failure: Low operating pressure alarm activation delay time MOP Failure: Maximum operating pressure alarm activation delay time Press. Probe Failure After Compr. ON: Pressure probe disconnected or not working alarm activation delay time after the compressor starts Press.Probe Failure At Normal Work: Pressure probe disconnected or not working alarm activation delay time in normal operation
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This screen is used to manually set the opening steps for the electronic expansion valve.
This screen is used to set the closing steps for the electronic expansion valve when there is no cooling request.
Advanced settings
This screen enables setting the SuperHeat set for Individual Circuit: Overheating Setpoint.
This screen is used to set for Circuit 1: Dead Zone: Dead band Prop.Gain: Proportional gain Integral Time: Integral time This screen is used to set: Derivat. Time: Derivative time
This screen is used to set for Circuit 2: Dead Zone: Dead band Prop.Gain: Proportional gain Integral Time: Integral time This screen is used to set: Derivat. Time: derivative time
This screen is used to set for an individual circuit: Max Suct. Temp.: Maximum suction temperature Circ./EEV Ratio: Ratio expressed in percentage between the maximum cooling capacity of the circuit regulated by the EVDriver and that obtainable with maximum opening of the expansion valve in the same operational conditions
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This screen is used to set: Low Limit: Low superheat minimum limit
This screen is used to set for single circuit: Integral Time: Integral time to low superheat
This screen is used to set: Start-up delay: Maximum operating pressure protection delay time when starting
This screen is used to set: Integral Time: Integral time for maximum operating protection
This screen is used to set: Integral Time: Integral time for minimum operating protection
This screen is used to set: Dehum.SH Set: Superheat setpoint in the dehumidification phase LOP Limit: Minimum operating pressure limit in the dehumidification phase This screen enables setting the operation parameters of the expansion valve for Circuit 1: Enable: Enables the regulating mode Time:s: Maximum activation time of the operation parameters of the expansion valve after the staging ON of the compressor SuperHeat Set: Superheating setpoint Dead Zone: Dead adjustment zone Prop. Gain: Proportional regulation gain Integral Time: Integral regulation time Derivat.Time: Derivative regulation time
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This screen enables setting the operation parameters of the expansion valve for Circuit 2.
Manual control
During normal operation, all the components installed on the unit are managed automatically. To assist maintenance and checks or in cases of emergency, the individual components can be activated manually and independently of the control process: Unit fan (Unit Start-Up) Compressor 1/2/3/4 (Compressor 1/2/3/4) (On CW units) analog output 0/1 (Y0/Y1Ramp%) Dehumidification function (Dehumidification) First electric heater stage (Reheating 1) Second electric heater stage (Reheating 2) 0/1 analog output on DX, TC, ES units (Y0/Y1Ramp)
Operating modes
To change the operating mode of a component, simply move the cursor to the corresponding line, press the UP or DOWN button to change from automatic (No) to manual (Yes) or vice-versa, and confirm by pressing the ENTER button.
The next screen can also be used to set, as a percentage, the opening of the devices connected to analog outputs Y1, Y2 and Y3.
When activating one or more components manually, the STATUS screen will show the icon.
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Winload
On all pCO system controllers the firmware can be updated using a PC. For this purpose, Schneider Electric SAS provides the WinLoad32.exe program and a serial converter with USB-RS485 output to connect to the pCO via the telephone connector. The special driver, supplied by Schneider Electric SAS, must be installed on the PC. The WinLoad32.exe program is installed together with the pCO Manager program. The installation includes, in addition to WinLoad32.exe, the user manual and the driver for the USB-RS485 converter.
SmartKey
The SmartKey programming button can also be used to update the controller firmware, with the sole exception of the Boot, which is not loaded by the SmartKey. In addition, the key can clone the contents of a pCO and then copy these to another pCO that is identical to the first, via the telephone connector on the terminals (the pLAN must be disconnected). The key can also copy the data logged by a series of pCO devices to a PC. On the PC, using the SmartKey Programmer, the key can be configured to run certain operations, such as acquire logs, program applications, and program the BIOS. The following are some images showing examples of downloading the program to the pCO control board:
Inside the kit is a CD and a manual with step-by-step explanations of how to best use these accessories. The program files will be sent by e-mail or CD, indicating the name of the application.
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Alarms
Active alarms
By pressing the ALARM button, the alarm will be silenced and a description of the alarm will be displayed. If the cause of the alarm has been eliminated, the last alarm message can be reset by pressing the ALARM button for several seconds (the red light on the button will turn off immediately). If the cause of the alarm has not been eliminated, the alarm buzzer will be activated again.
Alarm history
In order to be able to reconstruct the alarm history sequence, the microprocessor holds 100 alarm events in its memory. All of the set alarms can be read in series by entering the status screens by pressing the UP and DOWN buttons and choosing the Alarm History option (if there is a clock card). The time and date will also be recorded for each alarm event. The alarms activated when the counter threshold is exceeded are not recorded and therefore cannot be read.
Alarm events
All of the possible alarm messages that can be displayed on the user terminal are shown below. For active alarms (not recorded in the alarm history sequence), some possible suggestions will appear for solving the problem in the last two lines of the display: Incorrect Phase Sequence: The Scroll compressor must rotate in the correct direction, otherwise there will be a loss of efficiency. In single units with a three-phase power supply it is possible that the phase sequence of the network forces a rotational direction that is different to that which has been planned; in this case, as soon as the unit is connected to the power supply, the microprocessor immediately enters into an alarm state blocking any other type of operation.If this occurs, disconnect the power supply and invert the two phases of the power supply. Power Supply Return Signal: When the power supply is restored following a break in the power supply, the control records the screen, shown here in the alarm history sequence.
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Activated by the Smoke / Fire sensors (always causes the unit to switch off).
Activated by the leak detection control module or from the condensate pump alarm contact (only causes the unit to switch off if it has been chosen as a second level alarm, but it does not activate the stand-by unit).
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Activated by the differential high air flow (FSA): Causes all of the devices to switch off compressors, electrical heaters, humidifier, and fans.
Activated by the differential dirty filter pressure switch (PFS): Only causes an alarm signal, without unit operation being affected (indicates that the air filter needs to be cleaned or replaced).
Alarm signal activated by from the overheat switch (TSR): Causes the electrical heaters to switch off.
DX, ES, TC units only: Causes the compressors to switch off on the circuit indicated (1 or 2); check the refrigerant circuit and/or refrigerant charge and high pressure switch).
DX, ES, TC units only: Causes the compressors to switch off on the circuit indicated (1 or 2); check the refrigerant circuit and/or refrigerant charge and high pressure switch. This alarm also specifies the number of the circuit).
CW units only: Activated by the CW flow switch which signals a lack of water within the hydraulic circuit).
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CW units only (signal only): Activated by the CW temperature sensor when the setpoint value is not reached within 15 minutes of the dehumidification request.
CW units only (signal only): Activated by the CW temperature sensor when the high temperature limit is exceeded.
TC units only: Causes the changeover from CW operation to DX (it is also displayed when the ambient temperature sensor detects that the limit set has been exceeded for the first time.
Activated on a loss in communication between the UpCO1 control board and the UpCOE expansion board in the Twin-Cool Water-Cool model.
Activated when the controller cannot automatically detect the mains frequency.
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Activated following an error in the signal given by the low pressure transducer or a lack of working pressure caused by the compressors not being switched on.
Activated following an error in the signal given by the NTC low pressure temperature sensor for the superheating reading. This alarm also specifies the number of the circuit.
Activated following an error in the EEPROM memory of the driver. This alarm also specifies the number of the circuit.
Activated when there is low superheating, for a period which is longer than the Alarms Delay Low SH. This alarm also specifies the number of the circuit.
Activated following an error in the LAN connection between the EVD400 driver and the pCO1 control board. This alarm also specifies the number of the circuit.
Activated following a temperature measurement taken by the EVD400 sensor, which is higher than the threshold value set in the High SH. This alarm also specifies the number of the circuit.
This is only displayed in the alarm history when the driver is without power for more than 5 seconds when the compressor is operating. This alarm also specifies the number of the circuit.
Sensor alarms
These are activated when there is a malfunction of the sensors, or they have been incorrectly connected to the main board: Note: If one of these alarms is activated, check the exact configuration set, that the sensor is present, and that the connections have been made and are operating correctly.
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Activated following an error signal from the sensor which is connected, disabling the unit operation linked with the reading.
Causes the compressors and electric heaters to switch off, keeping only the fans switched on.
Signal only.
Signal only.
Service note
These are signalling alarms which are activated when the operating hours of the component are exceeded. Note: This type of alarm, which continues until the counter is reset, is not recorded in the historical alarm sequence. Signal only: This may concern the air filters, the unit, the compressors, the electric heaters and the humidifier. To reset the alarm it is necessary to zero the counter.
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The screen for setting the alarm thresholds and zero the counter can be found in the Parameters Menu. If the threshold is set at 0 hours, the alarm will not be activated.
System alarms
Indicates a writing error in the EEPROM memory, probably due to the cancelling/writing cycle being exceeded. The board needs to be replaced.
Access alarms
This refers to an attempt at accessing the setting or configuration screens by entering the password incorrectly 3 consecutive times. To reset the alarm, carry out the following procedure: 1. Press the PROGRAM button and select Service Menu. 2. Enter the password and press the ENTER button. 3. Exit by pressing the ESCAPE button until the main screen is reached. 4. Press the ALARM button again to reset the cycle and then keep it pressed for another 3 seconds to reset the alarm completely.
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Default Values
CONFIGURATION PARAMETER DESCRIPTION CONTROL PARAMETERS Heating Hot water coil Hot gas coil External Humidifier (On/Off) External Humidifier (0-10V) Delivery sensor 2nd Cooling SetP. of the remote Flooding Smoke/Fire External sensor AFPS Disable BP transitory start limit Off unit with flood alarm Off water valve with flood alarm Remote On/Off of via digital input Remote On/Off of via serial Motorized damper Buzzer enabled Dehumidification Humidification SetP. change of the Dehum. CW Enabled High T.Delivery alarm SetP. compen. of the CW working Enabled setback mode Enabled Fan Cyclical Start Enabled ON/OFF cycle A AND B ALARMS TYPES Loss of Air Flow Clogged Filters Heaters Overheating EEPROM Failure Wrong Password High Air Flow High Cond.Pressure Low Evap.Pressure EXV Valve Failure High Room Temp. Low Room Temp. High Room Humidity Low Room Humidity A A A A A A A A A A A A A No No No No No No No No No No No No No No No No No Yes Yes No No No Yes No No No DEF. NUMERICAL PARAMETERS PARAMETER DESCRIPTION Setpoint Cooling setpoint with Room Temperature Cooling Propor. Band 2nd cooling setpoint Cooling setpoint with Delivery Temperature Cooling Propor. Band Heating setpoint Heating Propor. Band Dehumidifier setpoint Dehumidifier Propor. Band Humidifier setpoint Humidifier Propor. Band Delivery T. Set Limit SETPOINT COMPENSATION P1:Delivery SetP. P1:Room Temp. P2: Delivery SetP. P2: Room Temp. SET ALARMS High Room Temp. Low Room Temp. High Room Humidity Low Room Humidity High Delivery Temp. SETBACK MODE Min. Room Temp. Max. Room Temp Min. Room Humidity Max. Room Humidity Fan cyclical start time TIMER THRESHOLD Timer threshold h 0 0 32000 CHANGE PASSWORD *(password found in the envelope enclosed with unit) Password Settings Password Service LAN SETTINGS Lan units number Cycle time Number of Stand-by units n h n 0 168 1 2 1 1 10 98 2 n n xxxxx xxxxx 00000 32000 00000 32000 C C rH % rH % min 16.0 28.0 35 75 30 5.0 20.0 20 50 15 24.0 35.0 60 90 99 C C rH % rH % C 30.0 10.0 80 30 23.0 20.0 0.0 40 0 10.0 40.0 32.0 99 65 40.0 C C C C 17.0 22.0 18.0 20.0 14.0 17.0 14.0 17.0 35.0 35.0 35.0 35.0 C C C C C C C rH % rH % rH % rH % C 23.0 1.5 17.5 17.0 15.0 23.0 1.5 55 05 45 05 14.0 17.0 0.5 17 17.0 0.5 12.0 0.5 20 03 20 03 10.0 35.0 9.9 35 35.0 18.0 30.0 9.9 90 15 90 20 25.0 VAL. DEF. MIN. MAX.
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CONFIGURATION PARAMETER DESCRIPTION High Water Temp. (C1/C2) Low Air Pressure AFPS: Expansion Board CW Dehumid. Failure (C1/C2) D.C.: Expansion Board Supply Frequency Wrong Phases Seq. Room Temp.Sensor Room Humid.Sensor Delivery Temp. Sensor Outdoor temp. Sensor Water IN Temp. Sensor (C1/C2) Water OUT Temp. Sensor (C1/C2) Hot Water Temp. Sensor Air Pressure Sensor Loss of Water Flow Smoke/Fire Flooding Local Network Humidifier Failure External Sensors High Delivery Temp Unit Run Hours Filter Run Hours Compress.Run Hours El.Heaters Run Hours Humidif.Run Hours Alarm By ID2 Alarm By ID4 Alarm By ID6 STAND-BY ROTAT. ALARMS Loss of Air Flow Clogged Filters Heaters Overheating EEPROM Failure Wrong Password High Air Flow High Cond.Pressure Low Evap.Pressure EXV Valve Failure High Room Temp. Low Room Temp. High Room Humidity Low Room Humidity High Water Temp. (C1/C2) Yes No Yes Yes No Yes Yes Yes No No No No No No DEF. A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A
NUMERICALS PARAMETERS PARAMETER DESCRIPTION DELAY SETTINGS Integral Time Anti-hunting time constant Unit Start Up Delay At Power On Operation Fan Off delay Temp/Hum.Alarms Delay After Power ON Normal Working
Wrong Phases Sequence Min.OFF Time
DEF. 600 1 0 60 10 10 60 60 120 300 5 0.0 0.2 2.0 1.3 180 6 60 60 360 0 100 4.0 1 55 100 20.0 0.0 160.0 40 0 15.0 60 8.0 28.0 28.0 8.0 6.0
MIN. 0 0 0 15 10 0 0 5 20 30 1 -9.9 0.1 0.9 0.1 30 2 60 0 360 -6250 0 -9.9 0 40 40 0 0 0 0 0 0 0 5.0 15.0 15.0 1.0 1.0
MAX. 2000 30 300 200 60 99 999 999 300 999 999 +9.9 5.0 5.0 5.0 240 10 600 999 600 6250 6250 +9.9 99 100 100 6250 6250 9999 999 999 6250 999 24.0 40.0 40.0 15.0 15.0
OTHER RESOURCES Motorized damper time Backlight Time Buzzer On Time SENSOR ADJUSTMENT Adjustment COMPRESSOR Transitory limit BP BP Alarm normal limit BP Alarm differential BP Alarm after compress. ON BP Alarm at normal work Minimum OFF compr. time Minimum OFF compr. time Minimum time 2 starting AFPS Air transducer press Range Begin. Air trisector press Range End. Delta Input Filter Time Input Filter Min. speed fan Max. speed fan Setpoint Dead Band Regul. band Integral time Derivat. Time Alarm level Alarm delay ENERGY SAVING SETTINGS Energy Saving Temp. Summer Temp. Active radcooler setpoint ON Radcooler fan at E.S. E.S. setpoint (Room T.-Water T.)
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CONFIGURATION PARAMETER DESCRIPTION Low Air Pressure AFPS: Expansion Board Room Temp.Sensor Humidity Sensor Deliv.Temp.Sensor Outdoor Temp.Sensor Water In Temp.Sens. (C1/C2) Water Out Temp.Sens. (C1/C2) Hot Water Temp.Sens. Air Pressure Sensor Loss of Water Flow Flooding External Sensors Humidifier Failure High Delivery Temp. CW Dehumid.Failure (C1/C2) D.C.: Expansion Board Alarm By ID2 Alarm By ID4 Alarm By ID6 ALARMS RESET MODE High Room Temp. Low Room Temp. High Room Humidity Low Room Humidity High Water Temp. (C1/C2) Loss of Air Flow High Air Flow Low Evap.Pressure EXV Valve Failure External Sensors Loss of Water Flow Humidifier Failure Smoke-Fire Alarm By ID2 Alarm By ID4 Alarm By ID6 High Delivery Temp. Low Air Pressure AFPS: Expansion Board High Wat.T.to Deh. (C1/C2) Dual Coil: Exp.Board. Auto Auto Auto Auto Auto Man. Man. Auto Auto Man. Man. Man. Man. Man. Man. Man. Auto Auto Auto Auto Auto DEF. No No Yes Yes No No No No No No No No No Yes No No No No No No
NUMERICALS PARAMETERS PARAMETER DESCRIPTION TWIN-COOL SETTINGS CW enable Setpoint CW deactivation Setpoint COOLING WATER SETTINGS Dehumidification setpoint High water temp. alarm (C1/C2) Open valve at alarm (C1/C2) P1 Dual Coil P2 Dual Coil Hot Water Coil setpoint EXV VALVE MOP Set LOP set Pressure Probe Range Begin. Pressure Probe Range Ending Pressure Probe Offset Temperature Probe Offset Low SH High Suction Temp. LOP Failure MOP Failure Press. Probe Failure after comp. ON Press. Probe Failure at norm. work Manual open Step Closing Backsteps Superheat set Superheat set Auto Dead Zone Dead Zone Auto Prop. Gaing. Prop. Gaing. Auto Integral Time Integral Time Auto Derivat. Time Derivat. Time Auto Max Suction Temp. Max Suction Temp. Auto Circ/EEV Ratio. Low Superheat protection limit Low Superheat protection limit Auto Low Superheat protection Integral Low Superheat protec. Integ. Time MOP Protection Start-up delay MOP Protection Start-up delay Auto MOP Protection Integral Time MOP Protection Integral Time Auto s s s s C C % C C s s s s s s C C bar bar bar C s s s s s s n n C C C C 14.0 02.0 -01.0 09.1 0.0 0.0 120 0 0 0 20 10 265 5 6.0 6.0 0.0 0.0 3.0 2.6 30 35 1.5 1.5 30.0 20.0 50 0.5 2.0 15.0 0.8 30 30 3.5 2.5 -50.0 -50.0 -99 0 -9.9 -9.9 0 0 0 0 0 0 0 0 2.0 0 0 0 0 0 0 -0.4 0 0 0 70.0 70.0 999 999 +9.9 +9.9 600 600 600 600 99 99 2625 100 40.0 99 999 999 999 999 100 21.0 300 600 999 51 C C % % % C 7.0 15.0 0 100 0 40 5.0 5.0 0 0 0 25 20.0 80.0 50 100 100 60 C C 7.0 3.0 7.0 0.0 25.0 9.9 VAL. DEF. MIN. MAX.
CONFIGURATION PARAMETER DESCRIPTION SUPERVISION Serial Address Serial Speed (1200-19200) Protocol TWIN-COOL CALIBRATION Enabled CW working Also On DX Alarm Only By ID Contact Only By Serial COOLING WATER CALIBRATION Sensor of regulation
Valve Off of the alarm High water Temp. Enabled Change Set Chiller of Dehumi.
RoomT.
NUMERICALS PARMETERS DEF. 01 1200 Std PARAMETER DESCRIPTION LOP Protection Integral Time LOP Protection Integral Time Auto Dehumid. SH Set Dehumid. LOP limit VAL. s s C C DEF. 15.0 1.5 20.0 2.0 MIN. 0 2.0 -50.0 MAX. 600 40.0 70.0
Yes No No
Yes No E2V
R410A
EXV VALVE Valve type Refrigerant Type Low SH Protection MOP Protection LOP Protection Manual open Step
LOW PRESSURE SETTINGS WITH REFRIGERANT TYPE R410A Transitory limit Normal limit Alarm differential Alarm delay after compr. ON Alarm delay normal working Range Begin: Range Ending: bar bar bar s s bar bar 0.5 4.6 2.0 180 06 -0.4 34.3 MIN 0.1 0.9 0.1 30 02 -9.9 0.0 MAX 5.0 5.0 5.0 240 10 99.9 99.9
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DX Models
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TC Models
ES Models
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Local Network
Overview
Several air conditioners installed in the same room connected in parallel in the same system can be managed by connecting them to a local network. The number of connected units depends on the program managing the network, stored in the Flash Eprom memory. Units in a network can be connected at a max. of 500 meters (1640 ft). All the units connected to the network must have the same program version on the flash memory on the board. A terminal can be configured as private or shared: Private terminal shows the status of the single unit connected to it by a telephone cable. Shared terminal shows the status of all the units connected to the network. Each board can talk to 3 terminals at the most; there are usually no more than two in normal operating conditions: one installed in the unit and one possibly in a remote location. To communicate on the local network, the units must be configured so that each of them can convey the information necessary to operate properly. To achieve this, the separate units must first be numbered progressively (1,2,3,...10) and then the various terminals and LAN boards correctly addressed to them. The electrical connections must also be made, step by step, as described in the following section.
Note: Alarm signals always have priority over the terminal, even if the parameters of another unit are being viewed when the alarm is triggered.
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In this configuration, should power fail in the first unit, the terminal would close down. It would therefore not be possible to read any information regarding the units in the network. However, the other units in the network would continue to operate normally.
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Warning: Network polarity must be respected: the RX/TX+ of one board must be connected to the RX/TX+ of the other boards; the same applies to RX/TX- and the GND.
Board Terminal
GND Rx+ / Tx+ Rx- / Tx-
Cable Connection
First couple (both wires) Second couple Second couple
The shield should be connected to the ground on the first unit at a metal point using a screw and a washer and the length of the screen should be as short as possible.
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Terminal
0 1 2 3 4 5 6
If both of the pin-strip jumpers are between 2 and 3, the passage of the current is interrupted between the connectors that are separated by a dashed line. If power is needed to be supplied to all of the connectors, both of the jumpers must be between 1 and 2. The 0 terminal is the support terminal, which can be used to connect the screen to the earth of the shielded cable; the T derivative may however be connected to a metallic part of the unit, already connected to the earth.
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Code
Meco 110X1A Meco 130X1A Meco 140X1A
For distances up to a maximum of 200 meters, a screened cable must be used (a twisted pair cable with a shield AWG24, resistance < 80ohm/M). The cable can be a three or two twisted pair depending on if it has to transfer power to the terminals.
Technical features
Article
Y08723 4.50 2x2xAWG22/7 54.8 50 108 198 300 -10/+60
External om.
(mm)
Impedence
(ohm)
Capacity (pF/m)
C1 C2
Operating voltage
(V)
Operating temperature
(C)
60
61
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The fields in the Adr column represent the addresses of the terminals associated with the pCO board, address 11 for the local terminal and 32 for the shared terminal, while the column Priv/Shared indicates the type of terminal. Warning: The terminals of the UG40 line cannot be configured as Sp (shared printer) as they do not have a printer output. Note: If the terminal remains inactive for more than 30 seconds (no button has been pressed) it exits automatically from the configuration procedure without recording any eventual changes.
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5. Press the ENTER button to accept the value of the address of the proposed board on the display or the UP and DOWN buttons to modify it: set the "pLAN address: 1" on unit 1 Note: If a button is not pressed within 15 seconds the screen will disappear from the display and it will be necessary to repeat the procedure described in step 1). 6. Press the ENTER button. 7. Disconnect the power supply 8. Repeat the procedure in steps 1 through 6 for the other units in the network.
9. Reposition the J11 terminal clamps (Rx/Tx-, Rx/Tx+, GND) on the board.
Address
1 2 3 4 5 6 7 8 9 10
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Terminal Address
16 17 18 19 20
Terminal Address
32
In the following figure, a network of 4 units, each with its own local user terminal and a shared 32 remote user terminal displaying the information of unit 1. To move from showing the display of unit 1 to that of unit 2, press the ESCAPE and DOWN buttons at the same time and in succession for the other units.
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Air press. control: Local value: Fan speed is modulated based on the pressure value read by the probe installed to the unit only Mean value: Fan speed is modulated based on the mean pressure value read by the probes on the units that are activated and connected to the local network
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In the example, the result is that the network is composed of 3 LAN boards with the address 1,2,3 and of 4 user terminals with the address 11,12,13 and 32.
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Maintenance
Safety During Maintenance Work
All work must be carried out by professionals that have been qualified and trained on Schneider Electric cooling products. Warning: Disconnect the unit from the power supply before starting any maintenance work.
Quarterly Checks
Perform the following checks every three months: Check the power supply. Check the alarm status. Check the working temperatures. Check the correct operation of the local/remote controls. Check the air filters, replace them if necessary. Check the efficiency of the condensate drain. Verify that the steam cylinder is clean, replace it if necessary.
Semi-Annual Checks
Perform the following checks every six months: Check the cooling coil and clean if necessary. Check the operation of the humidifier.
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Annual Checks
Perform the following checks every twelve months: Check for corrosion on hardware and coils. Check the hinges and gaskets. Check the cables and wiring. Tighten the terminal blocks. Check the safety device settings (pressure switches and protection devices) and reset if necessary. Check the fittings, operation and amps of the fan(s) motor. Check the regulation devices setting and reset if necessary. Check the chilled water circuit seal (reseal if necessary) and tighten the unit couplings. Check the water regulation valve(s) setting and reset if necessary. Warning: There are moving parts. Do not operate unit with panels removed. Warning: Risk of electric shock. Disconnect power before servicing unit. Warning: Emptying the unit is recommended in the event of prolonged inactivity.
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Filters
Replacing the filters
To replace a filter, open the front panels. For models with rear air intake, use the following figure:
For models with high intake (MOD. TDCV: 3400, 4000, 4300), use the following procedure: 1. Remove the filter blocking supports. 2. Reposition the new filters in the unit, checking the direction of the air flow (noted on the filters).
For other models, use the following procedure: 1. Remove the filters.
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2. Position the new filters in the unit, checking the direction of the air flow (noted on the filters).
Alternatively, it is possible to remove the actuator from the valve body and move the valve stem itself.
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Humidifier
The only maintenance required is periodic inspection and cleaning of the steam humidifier components. This should be done at least once a year.
Note: Periodically inspect the feed and drain connections in order to guarantee trouble-free humidifier operation. Limescale deposits can affect humidifier performance. Periodically check for limescale buildup and replace humidifier cylinder when necessary. The frequency of this operation depends on the supply water: the higher the content of salts or impurities, the more frequently the cylinder will need cleaning. Before removing the cylinder for replacement or cleaning it is necessary to completely drain all of the water from the boiler. To connect the CPY user terminal
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Before working on the equipment, turn off all power supplying the equipment and disconnect the power cable. Only trained personnel familiar with the construction and operation of the equipment and the electrical hazards involved may make repairs to the equipment. Failure to follow these instructions will result in death or serious injury.
1. Connect the CPY user terminal by following the substeps: a. Turn off the unit, then power it down. b. Using a #2 Phillips screw driver, remove the Controller Board Access panel.
WARNING
PRESENCE OF SPINNING FAN BLADES Some units contain fans above the humidifier controller board. Failure to turn off unit before powering it down may result in damage to the system or injure the user.
c. Power up the unit and connect the CPY user terminal to the Humidifier Control Board port. 2. Press UP and DOWN together for 2 seconds (the message dr on the display alternating with tot indicates the function has been activated). 3. Press UP and DOWN again for 2 seconds to stop the drain cycle. The drain cycle in any case ends automatically. If the CPY User terminal is not available, connect a jumper wire between terminals M11.3 and M8.1 of CPY board. Remove the jumper wire to stop the drain cycle.
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To access the cylinder: 1. Completely drain the water contained in the cylinder. 2. Turn the unit off and open the main power disconnecting switch. To turn the unit off, see Switching Unit On and Off on page 10. 3. Open and remove the cover. 4. Remove the steam hose from the cylinder. 5. Disconnect the electrical connections from the top of the cylinder. 6. Release the cylinder from the fastening device and lift it up to remove it. Electrical heaters .
Electrical Heaters
Replacing the electrical heaters
Electrical Hazard: Perform Lockout/Tagout procedures on the cooling unit before servicing. Failure to remove power before servicing this equipment could result in serious injury or death. The total power of the electrical heaters is divided into different elements. The color of the wires on each element has the following meaning: black wire: low power current carrying capacity white wire: high power current carrying capacity red wire: standard The wires of each element are connected to the CR1 and CR2 connectors on the electrical panel in such a way as to balance the load across the phases and create three stages of heating (refer to the electric diagram on the side of the unit).
Electrical Heaters Safety Thermostats Number of thermostats Fixed set 2 Set 482F, 250C
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CW Troubleshooting
Troubleshooting is made easier by the indications on the control panel display. If necessary, call Technical Support describing the nature of the fault and its possible cause displayed on the control panel.
Initial Startup
Problem Possible Cause
A) No power supply to the electrical panel
Check/Corrective Action
Check that the power is on and the unit main switch on the electrical panel is closed. 1) Check that the M automatic circuit breaker on the AUX circuit is set. 2) Check the fuse on the main board.
UNIT DOES
NOT START
C) Control panel does not start the Check that the control panel connectors are unit correctly located in their sockets.
Temperature Control
Problem Possible Cause
A) Parameter settings on the control panel are not correct B) Air flow is low or absent
Check/Corrective Action
See Adjusting Parameters on page 11. See the table Fans on page 77.
C) Temperature sensor reads higher Check the electrical connections and the control than expected configuration.
ROOM
D) Thermal load is higher than the Check the rooms thermal load. expected Check the electrical connections of the actuator valve. E) Chilled Water valve is not working Open the valve by means of the manual control knob. Check the chilled water supply and check that the shut-off valves are open. F) Insufficient chilled water flow A) Parameter settings on the control panel are not correct Check the chilled water function. See Adjusting Parameters on page 11. 1) Check the hot water capacity and temperature. 2) Check the function of the regulation valve. E) Chilled water valve is blocked open Close the valves using the manual control knob and replace the actuator.
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ROOM
Electric Heaters
Problem
Possible Cause
A) Insufficient air flow
Check/Corrective Action
See the table Fans on page 77.
ELECTRIC
HEATER SAFETY B) Thermostat connection wire is Check the connection between the safety THERMOSTAT interrupted thermostat and the control system. CLOSES OR OPENS C) Thermostat is faulty Replace the thermostat.
Humidity Control
Problem Possible Cause
A) Parameter settings on the control panel are not correct B) Latent load is higher than expected
Check/Corrective Action
See Adjusting Parameters on page 11. Check the latent load, fresh air conditions and volume; external air infiltration. Check that the feeding solenoid valve of the dehumidification circuit is working properly. Check that the panel and/or the probe are working properly.
ROOM HUMIDITY
IS TOO HIGH
E) Chilled water is not sufficiently cold for the dehumidification Lower the chilled water temperature until function (in Energy Saving and condensate is present on the surface of the coil. Twin-Cool units) A) Parameter settings on the control panel are not correct B) Latent load is lower than expected Check the room humidity settings. Check the latent load, fresh air conditions and volume; external air infiltration. 1) Check the water supply pressure. C) Humidifier does not work 2) Check the function of the manual control system and of the steam production group. Check that the control panel and/or sensors work properly.
ROOM HUMIDITY
IS TOO LOW
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Fans
Problem Possible Cause
A) No power to the fans
Check/corrective Action
Check the power supply to the fans. 1) Shake the dust out of the cartridge and clean with a vacuum cleaner. Replace the filter if it is completely blocked. 2) Check the correct setting of the clogged filter pressure switch. Reverse input phases and check if fans are rotating in the correct direction. Check the airflow distribution.
ABSENT OR
LOW AIR FLOW
D) Air flow is obstructed
Check the resistance of the fan motor E) Fan thermal protection closes or opens windings. Re-set then to measure the voltage and absorption. F) Fan speed regulation not set correctly See Software settings on page 31.
Check the dimensioning of the air G) Excessive external static pressure in the distribution system, as well as, all its parts (ducts, suspended ceilings, floor plenum air distribution system and air grills).
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DX Troubleshooting
Troubleshooting is made easier by the indications on the control panel display. If necessary, call Technical Support describing the nature of the fault and its possible cause displayed on the control panel.
Initial Startup
Problem Possible Cause Check/corrective Action
No power supply to the units electrical Check that the power is on and the unit main panel. switch on the electrical panel is closed.
1. No power to the auxiliary circuits. 2. The control panel does not start the unit.
Check that the IM automatic circuit breaker on the AUX circuit is set. Check the fuse on the main board.
Check that the control panel connectors are correctly located in their sockets.
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Temperature Control
Problem Possible Cause
The parameter settings on the control panel are not correct. The air flow is low or absent.
Check/corrective Action
See control panel instruction manual See ABSENT OR LOW AIR FLOW on page 80. Check the electrical connections and the control configuration. Check the room thermal load. Check the electrical connections of the servomotor valve.
The temperature sensor is not working. The thermal load is higher than expected.
Open the valve by means of the manual control knob. Check the chilled water supply; check that the shut-off valves are open.
There is an insufficient chilled water flow. The chilled water temperature is too high.
The compressor(s) not working despite See THE COMPRESSOR(S) DOESN'T/ control call DON'T WORK on page 83. The parameter settings on the control are not correct The hot water coil is not working. See the microprocessor control manual. 1. 2. 1. 2. Check the hot water capacity and temperature. Check the function of the regulation valve (see valve and servomotor). Check the hot gas valve function. Check the function of the compressor serving the re-heat. See THE COMPRESSOR(S) DOESN'T/DON'T WORK on page 83.
Close the valve using the manual control knob and replace the servomotor.
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Humidity Control
Problem Possible Cause
The parameter settings on the control panel are not correct. The latent load is higher then expected.
Check/corrective Action
See control panel instruction manual. Check the latent load, fresh air conditions and volume; external air infiltration. See THE COMPRESSOR(S) DOESN'T/ DON'T WORK on page 83.
The chilled water is not sufficiently Lower the chilled water temperature until cold for the dehumidification function condensate is present on the surface of the (in energy saving and twin cool units). coil. The parameter settings on the control panel are not correct. Check the room humidity settings (see control panel instruction manual).
The latent load is lower than expected. Check the quantity of latent heat.
1. 2.
Check the water supply pressure. Check the function of the manual control system and of the steam production group (see panel instruction manual). See the control panel instruction manual; check that the control panel and/or sensors work properly.
Fans
Problem Possible Cause
There is no power to the fans.
Check/corrective Action
Check the power supply to the fans. 1. Shake the dust out of the cartridge and clean with a vacuum cleaner. Replace the filter if it is completely blocked. Check the correct setting of the dirty filter pressure switch PFS.
2.
Check that the air flow is not obstructed, not even partially. Check the resistance of the fan motor windings. Reset then measure the voltage and absorption.
(In TD*R, TU*R units with backward Change the power supply voltage to the fans. curved blade fans). The power supply See Software settings on page 31. to the fans is insufficient. The air distribution output pressure is too high. Check the air pressure distribution (ducts, ceiling or floor plenum, grilles).
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Compressors
Problem Possible Cause
Loss of control voltage to input contact
Check/corrective Action
Check voltage and to input and high head pressure switch
There is non-condensable air or gas in the refrigerant circuit, with Evacuate the refrigerant circuit and bubbles in the flow sight glass; recharge. excessive sub-cooling. 1. Check the fan operation and rotation direction in the remote heat exchanger. 2. Check to see if the exchanger is dirty and if necessary remove any obstructing material (leaves, paper, seeds, dust, etc.) The air flow to the remote heat with a blast of compressed air exchanger is insufficient or too or a brush; warm. 3. In the external unit check for obstructions in the air flow and in the recirculation of the cooling air. 4. Check that the temperature of the cooling air is within the planned limits. 1. Check the condenser water flow, pressure and temperature in the closed circuit water system. The water flow to the condenser is 2. Check the setting and function insufficient or too warm. of the pressostatic regulation valve.Check the setting and function of the pressostatic regulation valve. There is too much refrigerant in the circuit; the condenser is partially Remove some refrigerant from the flooded. The refrigerant subcooling circuit. is too high at the condenser outlet. The discharge valves are partially closed. Check the opening of the valves. 1. Check the fan function of the condenser and of the relative protection; re-set or replace the faulty fans. 2. Check the setting and function of the fan speed regulator of the remote condenser. See THE COMPRESSOR(S) DOESN'T/DON'T WORK on page 83.
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Problem
Possible Cause
Check/corrective Action
The condensing pressure control Check the setting and function of system is not functioning efficiently the condenser fan pressure switch (see control panel manual). or speed regulator. 1. Check the condenser water flow and temperature 2. Check the setting and function of the pressure regulating valve The water flow to the condenser is (if fitted). too high or too cold. 3. Fit a pressure regulating valve to control the water pressure according to the condensing pressure. See LOW COMPRESSOR SUCTION PRESSURE (and The suction pressure is too low. possible freezing of the coil) on page 82. Check the rooms thermal load; check in case of over The thermal load is too high. dehumidification, check the air flow and conditions of external air, check the external air infiltration. See HIGH COMPRESSOR The discharge pressure is too high. SUCTION PRESSURE on page 82. There is an overcharge of Remove some refrigerant from the refrigerant in the circuit. Remove circuit. some refrigerant from the circuit. There is a return of liquid Check that the super heat setting of refrigerant to the compressor intake the thermostatic valve is correct. The room temperature is too low. See ROOM TEMPERATURE TOO LOW on page 79. See ABSENT OR LOW AIR FLOW on page 80.
The liquid line solenoid valve is not Check the valve opening. completely open.
The refrigerant filter is obstructed. Check the refrigerant filter. Check the super heat setting of the thermostatic valve; check that the The thermostatic valve is sensor bulb has not lost its charge incorrectly calibrated or defective. and is well positioned, fixed and insulated. Check the sub-cooling of the There is an insufficient refrigerant refrigerant liquid at the condenser charge. outlet; check to see if there are any leaks and re-charge the unit.
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Problem
Possible Cause
Check/corrective Action
Re-set the automatic switch and check the cause of the short circuit.Before re-starting the compressor, check the resistance and continuity of the compressor motor windings. Check the contacts and the contactor coil.
Check the resistance of the compressor motor windings. After A loss or drop in of phase voltage is re-setting, measure the voltage and present. current absorption of the three phases.
The motor is overloaded.The motor Check that the unit pressure is overloaded. operates within the planned limits. The power supply voltage is too high or too low. The rotor is blocked or seized. Check that the voltage is within -10% and +10% of the nominal value. Replace the compressor.
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2012 APC by Schneider Electric. APC and the APC logo are owned by Schneider Electric Industries S.A.S., American Power Conversion Corporation, or their affiliated companies. All other trademarks are property of their respective owners.
990-4480A-001
4/2012