Scribd Logo
Upload

Welcome to Scribd!

  • 1K views

    Tolerance Stackup Template

    Uploaded by

    Rajesh Venkatesh
    The document appears to be a template for conducting tolerance stack analyses over multiple sheets. It includes sections for describing the stack, listing steps with tolerances, calculating total tolerances using different methods, and comparing results to objectives. Monte Carlo analysis can also be performed if statistical data on tolerances is available. The template is intended to help users develop realistic tolerances and was developed based on established methods for tolerance stack analysis.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd

    Tolerance Stackup Template

    Uploaded by

    Rajesh Venkatesh
    1K views10 pages
    The document appears to be a template for conducting tolerance stack analyses over multiple sheets. It includes sections for describing the stack, listing steps with tolerances, calculating total tolerances using different methods, and comparing results to objectives. Monte Carlo analysis can also be performed if statistical data on tolerances is available. The template is intended to help users develop realistic tolerances and was developed based on established methods for tolerance stack analysis.

    Original Description:

    Tolerance stackup template

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document appears to be a template for conducting tolerance stack analyses over multiple sheets. It includes sections for describing the stack, listing steps with tolerances, calculating total tolerances using different methods, and comparing results to objectives. Monte Carlo analysis can also be performed if statistical data on tolerances is available. The template is intended to help users develop realistic tolerances and was developed based on established methods for tolerance stack analysis.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    1K views10 pages

    Tolerance Stackup Template

    Uploaded by

    Rajesh Venkatesh
    The document appears to be a template for conducting tolerance stack analyses over multiple sheets. It includes sections for describing the stack, listing steps with tolerances, calculating total tolerances using different methods, and comparing results to objectives. Monte Carlo analysis can also be performed if statistical data on tolerances is available. The template is intended to help users develop realistic tolerances and was developed based on established methods for tolerance stack analysis.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 10
    At a glance
    Powered by AI
    The document discusses a spreadsheet template for calculating tolerance stacks.

    The spreadsheet was developed to help users analyze tolerance stacks and develop more realistic tolerances.

    It uses methods like the Limit Stack Form and Nominal-Plus-Minus Form to calculate tolerance stacks based on components and their tolerances.

    Stack Description: ________________________________________ Ref. No.

    _____ TOLERANCE STACK ANALYSIS Sheet 1 of 10 OBJECTIVE: ______________________________________________ Name: _____________________________________ ______________________________________________ Date: _______

    MAXIMUM
    STEP ID DESCRIPTION FROM/TO

    + -

    MAX MIN

    + -

    MINIMUM COMPONENT FACTORED COMPONENT MIN TOLERANCE TOTAL TOLERANCE MAX TOLERANCE SQUARED

    COMMENTS:

    SUB TOTALS ANSWER DESIGN GOAL:

    WORST CASE OPTIMIZED? YES NO

    MRSS

    RSS

    gd-t.com

    TOLERANCE STACK ANALYSIS

    Sheet 2 of 10

    _________________

    ONENT MONTE CARLO

    MC

    gd-t.com

    Stack Description: ________________________________________ Stack No. _____ OBJECTIVE: ______________________________________________ Name: __________________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.

    MAXIMUM
    STEP ID

    DESCRIPTION FROM/TO

    + -

    MAX MIN

    + -

    MINIMUM COMPONENT FACTORED MIN TOLERANCE TOTAL MAX TOLERANCE

    COMMENTS:

    SUB TOTALS ANSWER


    DESIGN GOAL:

    WORST CASE OPTIMIZED? YES NO

    MRSS

    ________________________________

    wing.

    COMPONENT TOLERANCE MONTE SQUARED CARLO

    RSS

    MC

    Stack Description: ________________________________________ OBJ.: ______________________________________________ ______________________________________________

    Ref No. _____ Name: _____________________________ Date: _______

    STEP ID

    DESCRIPTION FROM / TO

    POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE

    +/-

    COMMENTS:

    SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol


    OPTIMIZED ? YES NO

    __________________________________

    FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO

    MRSS

    RSS

    MC

    Stack Description: ________________________________________ Ref No. _____ OBJECTIVE: _______________________________________ Name: _____________________________ ______________________________________________ Date: _______ Paste part sketch or drawing here. Sketch stack path on drawing.

    STEP ID

    DESCRIPTION FROM / TO

    POSITIVE NEGATIVECOMPONENT NOMINAL NOMINAL TOLERANCE +/-

    COMMENTS:

    SUB TOTALS NOMINAL ANSWER DESIGN GOAL: + tol - tol


    OPTIMIZED ? YES NO

    __________________________________ drawing.

    FACTORED COMPONENT TOTAL TOLERANCE MONTE TOLERANCE SQUARED CARLO

    MRSS

    RSS

    MC

    This spreadsheet was developed by my colleague John Stolter, based on Alex Krulikowski's method for calculating stacks, then embellished with columns to help users develop more realistic tolerances (MRSS Spreadsheet distributed with permission of Geometric Learning Systems and Stolter LLC.

    There are two templates (see tabs at the bottom of the page): the "Limit Stack Form" is the main one taug "Nom-Plus-Minus Form" is only included because many companies are used to that style of performing s involved, the Limit form is usually easier.)

    The "Factored Total Tolerance" column adds a statistical element to the stack using the methods known as Modified Root-Sum-Square (MRSS), as proposed by Bender and Gilson. The "Component Tolerance Squared" column finds the pure Root-Sum-Square (RSS) result of the stack. can then be redistributed around the nominal (find the average of the Worst-Case columns and add/subtr

    To make use of the Monte Carlo column, you need to have statistical data describing the tolerance. (Right now the column is just a place holder for you to play with and arrive at a simulated tolerance based on process capabilities; one algorithm to do this is the NORMINV function in Excel.) You can use this template in any way you like, but be sure to refer your colleagues to Geometric Learning Systems for training in GD&T and Tolerance Stacks!
    www.gdtseminars.com

    ulikowski's method for alistic tolerances (MRSS and RSS).

    rm" is the main one taught in our class. The hat style of performing stacks. (When GD&T is

    and Gilson. RSS) result of the stack. Each column's result e columns and add/subtract half of the MRSS or RSS).

    bing the tolerance. mulated tolerance based

    You might also like