SDI COSP-2012: Discover The Easiest Way To Specify Metal Decking
SDI COSP-2012: Discover The Easiest Way To Specify Metal Decking
SDI COSP-2012: Discover The Easiest Way To Specify Metal Decking
General Information
Diaphragm Design
Composite Decks
Form Decks
Roof Decks
Introduction
SDI COSP-2012
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SDI COSP-2012
Section 1
1.1
Introduction
General
Scope: In the absence of specific instructions to the contrary in the Contract Documents or the Sales Contract, the trade practices that are defined in the Steel Deck Institute Code of Standard Practice (herein referred to as the Code) shall govern the sale, manufacture and installation of steel deck. This Code shall govern where building codes, designers plans and specifications or contracts are not complete or clear. There shall be no conflict between this Code and any legal building regulation; it shall only supplement and amplify such laws. Unless specific provisions to the contrary are made in a contract for the purchase of steel deck, this code is understood to govern the interpretation of such a contract. User Note: The practices defined in this Code are the commonly accepted standards of custom and usage for steel deck, which generally represent the most efficient approach. This Code is not intended to define a professional standard of care for the designer, change the duties and responsibilities of the owner, owners representative for construction, or designer, from those set forth in the contract documents, or assign to the owner or designer any duty or authority to undertake responsibility inconsistent with the provisions of the contract documents. The User Notes provide brief clarification of the requirements of this Code. This Code is supplemented by a Commentary, which should be referred to for additional information.
1.2
Reference Specifications, Codes, and Standards: The following documents or portions thereof are referenced in this standard and shall be considered part of the requirements of this Code, unless otherwise required. 1.2.1 Steel Deck Institute (SDI) A. SDI C-2011, Standard for Composite Steel Floor Deck-Slabs B. SDI NC-2010, Standard for Noncomposite Steel Floor Deck C. SDI RD-2010, Standard for Steel Roof Deck
Composite Decks
1.3
Definitions Accessories: Cold-formed steel components of the steel deck system other than the steel deck, which may include, but are not limited to; gage metal pour stops, girder fillers, ridge and valley plates, and sump plates. Buyer: The entity that purchases the steel deck from the seller. Contract Documents: The documents that define the responsibilities of the parties that are involved in bidding, manufacturing, and installing steel deck. These documents normally include the design drawings, specifications and the sales contract. Design Drawings: The graphic and pictorial portions of the contract documents showing the design, location and dimensions of the work. These documents generally include plans, elevations, sections, details, schedules, diagrams and notes. Deck: Steel roof deck, steel non-composite steel floor deck, and steel composite steel floor deck, coldformed from sheet steel. Designer: The licensed professional responsible for the content of the contract documents from which the project, including the steel deck, is to be built. Installation Drawings: Field-installation or deck-placement drawings that are prepared to show the location and attachment of the deck and accessories. Installer: The entity engaged in the installation of the steel deck and accessories. Manufacturer: The entity engaged in the production (manufacture) of steel deck from sheet steel. Owner: The entity that is identified as such in the Contract Documents.
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Introduction
SDI COSP-2012
Owners Representative for Construction (ORC): The Owner or the entity that is responsible to the Owner for the overall construction of the project, including its planning, quality, and completion. User Note: This is usually the general contractor, the construction manager, or similar authority at the job site. Sales Contract: The agreement by which the seller sells the deck and accessories to the buyer. Seller: The entity engaged in the sale of steel deck to the buyer.
Roof Decks
User Note: The seller in most instances is also the manufacturer, but it may be another entity, such as a broker. Specifications: The portion of the contract documents that consists of the written requirements for materials, standards and workmanship. 1.4 Design 1.4.1 Controlling Standards: In the absence of ordinances, specifications, or contracts to the contrary, design shall be in accordance with the current Standards of the Steel Deck Institute listed in Section 1.2.1. Where other specifications or standards are specified by the contract documents, the requirements set forth in the current Standards of the Steel Deck Institute shall be followed to the extent that they do not conflict with other requirements of the contract documents. Responsibility for Design: Unless otherwise agreed to or required by the contract documents, the seller and manufacturer shall assume no responsibility other than to furnish materials as specified. Responsibility for Shear Connectors: The design, layout, numbering, and sizing of shear connectors are not the responsibility of the manufacturer or the seller. Responsibility for Fire Rating Design: The designer is responsible for determining fire-rating requirements and for selecting floor and roof systems that comply with these requirements.
Form Decks
Composite Decks
Section 2
2.1
Materials
Steel: Steel shall be provided in accordance with the applicable SDI Standard. 2.1.1 Lubrication: Steel deck panels shall be shipped to the jobsite without visible liquid lubricants, or for those shipped with such lubricants, shall have warning labels indicating that a slipping hazard may be present and instructing those who may walk on the surface to wear appropriate fall protection. Thickness: It shall be permitted to specify deck base metal thickness either by dimensional thickness or by gage when the manufacturer has defined the relationship of base metal thickness to gage.
Diaphragm Design
2.1.2
2.2
Paint: When required by the contract documents, a shop coat of primer shall be provided by the manufacturer. The primer shall be permitted to be shop applied or provided as prepainted steel coils, at the manufacturers option.
Section 3
General Information
3.1
3.2
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SDI COSP-2012
3.3 Acoustical Batts: When open rib acoustical deck is provided, any sound absorbing acoustical batts provided by the seller shall be installed in the field by the ORC. Batts shall be stored at the jobsite by the ORC in such a manner as to ensure protection until installation. If acoustical batts become wet, they shall be allowed to thoroughly dry without being compressed before installation or shall be replaced if contaminated. Fireproofing: Neither the seller, manufacturer, nor installer shall be responsible for ensuring the bonding of fireproofing materials. Field Painting: Neither the seller, the installer, nor the manufacturer shall be responsible for field painting, either as a full finish coat or as touch-up. Field painting is the sole responsibility of the ORC to assure that the surface is properly prepared and that the coating is properly applied. Neither the seller, the manufacturer nor the installer will accept responsibility for adhesion or compatibility of the field coating or for other causes leading to unsatisfactory painting results. Repair of Deck Finish at Welds: Unless otherwise required by the contract documents, where deck welds are not directly exposed to a corrosive environment, it shall not be required to repair painted or galvanized finishes.
Introduction
3.4 3.5
Roof Decks
3.6
Section 4
4.1
4.2
4.2.2
Diaphragm Design
4.2.3
4.3
Excluded Materials: Unless otherwise specified, the following materials are excluded from the bid. 4.3.1 4.3.2 4.3.3 Sheet Metal Work: All closures, flashing, and other similar items, used in deck construction, unless otherwise specified, shall be detailed and furnished by others. Shear Connectors: Shear connectors and related placement plans and details are not the responsibility of the seller. Mechanical Fasteners: Mechanical fasteners, such as screws or power-actuated fasteners, and mechanical fastener installation tools, are not the responsibility of the seller, unless specifically noted in the sales contract. Welding Materials: Consumables used for field welding of deck or accessories are not the responsibility of the seller, or the manufacturer.
General Information
4.3.4
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SDI COSP-2012
Section 5
5.1
Roof Decks
5.2
Form Decks
Installation Drawings Prepared by Seller 5.2.1 5.2.2 Furnished by the Buyer: The buyer shall furnish to the seller complete architectural and structural drawings and specifications prepared by the designer, all correctly dimensioned Furnished by the Seller: The seller shall furnish to the buyer installation drawings clearly showing the location of all deck sheets. Unless otherwise agreed to, the seller shall provide the buyer with one reproducible and three prints of drawings for approval and again for field use. If additional copies are required or desired, they shall be provided at an additional cost at the discretion of the seller. Alternately, the seller shall be permitted to submit erection layouts and other required submittals as electronic files. User Note: Methods of submission should be agreed upon as part of the sales contract. 5.2.3 Approval: The installation drawings shall be submitted by the seller to the buyer for approval, unless the buyer instructs the seller to submit same directly to the designer or waives his right of approval. Within 14 calendar days, the buyer (or designer) shall return to the seller one copy marked with noted approval or with such corrections as deemed necessary. Resubmission of approval drawings, if required, shall be made only after all requested dimensions and information are provided by the approving entity. The seller shall not be required to direct commencement of manufacture prior to final approval of the sellers drawings, unless such approval is waived. Once the seller has received final approval drawings or a waiver, distribution (field use) drawings will be prepared, and deck manufacture may commence. Approval of the installation drawings, approval subject to corrections noted and similar approvals shall constitute the following: (a) Confirmation that the seller has correctly interpreted the contract documents in the preparation of those submittals; and (b) Release by the designer and ORC to begin manufacture using the approved submittals. User Note: As used in this Code, the 14-day allotment for the return of shop and erection drawings is intended to represent the sellers door-to-door time. The intent in this Code is that, in the absence of information to the contrary in the contract documents, 14 days may be assumed for the purposes of bidding, contracting and scheduling. When additional time is desired, the modified allotment should be specified in the contract documents. If installation drawings are approved subject to corrections noted, the ORC may or may not require that it be re-submitted for record purposes following correction. If an installation drawing is not approved, revisions must be made and the drawing re-submitted until approval is achieved.
General Information
Diaphragm Design
Composite Decks
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SDI COSP-2012
5.3 Installation Drawings Prepared by Buyer 5.3.1 5.3.2 5.3.3 5.4 5.5 Furnished by the Buyer: The buyer shall furnish to the seller complete installation drawings and bill of material, all correctly dimensioned. Discrepancies: The buyerss plans and bill of materials shall be assumed to be correct in the absence of written notice from the buyer to the contrary.
Approval: Responsibility for obtaining approval for installation drawings is the responsibility of the buyer.
Sign and Seal of Installation Drawings: Neither the seller, the installer, nor the manufacturer shall be responsible for putting a professional seal or signature on installation drawings. Changes by Buyer After Approval: When changes in the project scope as contracted are made via revised contract drawings, steel erection drawings, modified approval drawings, response to RFIs, or other modifications, an extra for material and/or redetailing costs shall be paid by the buyer at a cost agreed upon by the buyer and seller. Calculations: Neither the seller nor the manufacturer shall be responsible for providing design calculations, test reports, or other acceptance reports, with or without a professional seal, unless specifically required by the contract. As Built Drawings: Neither the seller, the installer, nor the manufacturer shall be responsible for as built drawings.
Form Decks
5.6
5.7
Section 6
6.1
Site Storage: Neither the seller nor the manufacturer will assume responsibility for damage to steel deck resulting from improper storage protection in the field when the deck is no longer under either the seller or the manufacturers control. Neither will the seller nor the manufacturer accept responsibility for surface corrosion or damage to deck finish for steel deck that is delivered to the site and stored for an excessive length of time. This applies whether the steel deck was stored properly or not. Protection After Erection: Steel deck shall be protected by the ORC to avoid any damage to or deterioration of the deck. This protection shall include avoiding extended exposure to aggressive atmospheric conditions, protection from erection traffic and/or handling that might be abrasive to the deck finish, and protection against interior conditions that would cause excess moisture to form on the deck. Deck protection after erection and any cost associated therewith shall be the responsibility of the ORC and is not the responsibility of the seller, manufacturer or installer. Deck Exposed in the Finished Structure: If aesthetics of the erected product is an important consideration, care shall be taken by the installer and ORC to protect the steel deck during the preerection storage as well as throughout the installation process.
6.2
Diaphragm Design
6.3
Section 7
7.1 7.2
7.3
7.4
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Introduction
SDI COSP-2012
7.5 Temporary shoring of floor deck, if required, shall be designed to the loading indicated in SDI C or SDI NC, as appropriate, or for greater loads as may be required by Section 8.2. The shoring shall be designed by the designer or the designers designee, and shall be left in place until the concrete attains 75% of its specified design strength.
Section 8
Roof Decks
8.1 8.2
Form Decks
8.3
Planking or other protection shall be placed when buggies, wheeled laser screeding apparatus, or like equipment are utilized in the concreting operation. Planks or other protection shall be of adequate stiffness to transfer loads to the steel deck without damaging the deck. Planking or any other means of protection is the responsibility of the ORC. Prior to concrete placement, the steel deck shall be free of soil, debris, oil, standing water and all other foreign matter. Neither the seller, installer, nor manufacturer shall be responsible for any required cleaning or debris removal. Concrete shall be placed such that the deck will not be damaged by impact or overloading. The ORC retains responsibility for ensuring proper concrete placement methods are followed. Neither the seller, installer, nor manufacturer shall be responsible for specifying concrete placement methods. Concrete construction joints shall be designed and location determined by the designer. When an increase in local slab thickness is used to compensate for differential floor deflection, the ORC shall secure permission from the designer to exceed the slab thickness before construction. Neither the manufacturer, the seller, nor the installer shall be responsible for concrete volume overages beyond the theoretical volume required by an undeflected floor system. All deflections of the steel deck shall be measured relative to the deflected position of the floor framing.
Composite Decks
8.4
8.5
8.6
Diaphragm Design
8.7
General Information
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Introduction
General
Reference Specifications, Codes, and Standards: The following documents are referenced within the commentary: 1. Steel Deck Institute (SDI) (All SDI Publications are available from SDI website) A. SDI-MOC, Manual of Construction with Steel Deck, 2nd Edition B. SDI White Paper, A Rational Approach to Steel Deck Corrosion Protection, 1997. C. SDI White Paper, Jobsite Storage Requirements for Steel Deck, 2006. D. SDI White Paper, Metal Deck and Concrete Quantities, 1994. E. SDI White Paper, Damaged Composite Steel Deck, 2008 F. SDI White Paper, Deck Damage and Penetrations, 2000 2. American Iron and Steel Institute (AISI) A. AISI S100-07, North American Specification for the Design of Cold- Formed Steel Structural Members 3. Steel Coalition Lubricant Task Group A. Steel Coalition Lubricant Task Group Final Report, May 14, 2002 (Available through SDI website) 4. Underwriters Laboratories (UL) A. Fire Resistance Directory 5. American Society for Testing and Materials (ASTM) A. ASTM C1338 08, Standard Test Method for Determining Fungi Resistance of Insulation Materials and Facings B. ASTM C1320 - 10, Standard Practice for Installation of Mineral Fiber Batt and Blanket Thermal Insulation for Light Frame Construction Controlling Standards: Steel roof deck and floor deck, both composite and non-composite, may be used in a variety of ways, some of which do not lend themselves to a standard steel deck analysis for span and loading. In these cases, other criteria must be considered in addition to those given by the Steel Deck Institute. Designers must make sure that this investigation starts with a review of the applicable codes and that any special conditions are included in the design. Responsibility for Shear Connectors: As a matter of practice, member companies of the Steel Deck Institute (SDI) do not manufacture or normally furnish shear studs. As manufacturers of steel deck, the SDI members are not in a position to properly design the shear connectors to meet the building designers intent. Consequently, the layout, design, numbering or sizing of shear connectors is not the responsibility of the manufacturer. Responsibility for Fire Rating Design: Fire rating requirements may dictate the concrete strength or density. Many fire rated assemblies that use composite or non-composite floor decks are available. In the Underwriters Laboratories Fire Resistance Directory, the deck constructions show hourly ratings for restrained and unrestrained assemblies. ASTM E119 provides information in Appendix X3 called Guide for Determining Conditions of Restraint for Floor and Roof Assemblies and for Individual Beams, indicating that deck attached to steel or concrete framing, and interior spans of wall supported deck may be considered to be restrained, while end spans of wall supported deck should be considered to be unrestrained. However, for most practical applications, interior and exterior spans of multispan deck properly attached to bearing walls may be considered restrained, except perhaps a single span deck system which is unattached to framing or a wall in order to provide a removable slab. Designers should be aware that some fire rated assemblies set limits on load capacity and/or place restrictions on fastener type and spacing.
C-1.4.1
Composite Decks
C-1.4.3
C-1.4.4
Section 2
C-2.1.1
Materials
Lubrication: The steel deck industry has adopted the Voluntary Lubricant Compliance Program (VLCP). This was developed for OSHA by the Steel Coalition, which consists of a group of trade organizations representing manufacturers of various types of steel panels and other related industries. The Steel Coalition Lubricant Task Group Final Report is posted on the SDI website. Since the adoption of the VLCP and to minimize the slipping hazard during the construction process, most steel deck is now shipped to the jobsite without visible liquid lubricants, regardless of finish. Prior to the VLCP, it was common practice to order sheet steel coils with a light film of lubricant to protect the steel from moisture during coil storage and to provide lubrication during the roll-forming process. An inherent benefit of the light lubricant film was to provide protection of the deck finish while stored in bundles at the jobsite. With
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Introduction
Diaphragm Design
Composite Decks
Form Decks
Roof Decks
Section 3
C-3.1.1
General Information
C-3.1.2 C-3.2
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C-3.4 C-3.5
Fireproofing: The adherence of fireproofing materials is dependent on many variables; neither the seller, the manufacturer, nor the installer can be responsible for the adhesion or adhesive ability of the fireproofing. Field Painting: The ORC typically uses the painting subcontractor to perform the tasks listed in this section. In some instances, field paint applied by other than the manufacturer, either as a full finish coat or as a touch-up, may be a job requirement. If field painting is intended, it is recommended that the steel surface, whether galvanized or primer painted, be checked for compatibility by the painting contractor, following the recommendations of the field coating manufacturer, particularly with regard to ambient application temperatures and humidity, cleanliness, surface moisture and surface preparation if required. Repair of Deck Finish at Welds: In most cases, deck welds are removed from a corrosive environment when the deck is installed and no weld touch up paint or cold galvanizing is necessary. In those instances where the welds are left exposed to a corrosive atmosphere, the weld should be wire brushed and coated with an approved substance.
Composite Decks
C-3.6
Section 4
C-4.3.1
Diaphragm Design
Section 5
C-5.4
C-5.6
General Information
Section 6
C-6.1
C-6.2
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Introduction
Section 8
Roof Decks
C-8.7
General Information
Diaphragm Design
Composite Decks
Form Decks
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