Joints Movement Detail PDF

Uniclass L555 CI/SfB (42)+(43)+(47) June 2011 Xh
Allway Expansion Joint Covers
2 ALLWAY EXPANSION JOINT COVERS
C/S ALLWAY EXPANSION JOINT COVERS
FLEXIBLE FINISHING SOLUTIONS FOR BUILDING MOVEMENT With over 40 years experience of designing and manufacturing expansion joint covers, C/S offers the most comprehensive range in the world. We can support you at every stage of the selection process and right through to the practical considerations at the installation stage. In this brochure we have provided guidance to help you with the selection of expansion joint covers, taking into account the movements expected, the joint width, the usage environment and the aesthetics of the finish. We have also shown you dimensions for any blockouts which may need to be formed into the substrate to accommodate the cover. Should you have any questions at all, we encourage you to contact us for further clarification and technical assistance. We are here to help you avoid any costly mistakes and our installation service, Conspec Contracts, is available to install all of our joint covers if required.
Education
Healthcare
Airports
Car parks
Shopping centres
Retail outlets
Commercial
Sport and leisure
Company profile Construction Specialties operate through 22 offices worldwide and have key manufacturing locations or sales offices in most European countries. The UK Head Office, based in Buckinghamshire, is the sales and manufacturing hub for servicing markets across the UK and Ireland (and parts of Europe), through a network of experienced and professional technical sales representatives. Our product ranges include wall protection systems, entrance flooring systems, specialist coatings for walls and floors, expansion joint covers, solar shading, cubicle curtain track and pressure relief systems. These have been successfully installed in many of the worlds most prestigious buildings, across a spectrum of business sectors, including healthcare, transport, retail, leisure and commercial offices.
C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk
ALLWAY EXPANSION JOINT COVERS 3
CONTENTS
C/S Allway Expansion Joint Covers range from modest cover plates to the most sophisticated multi-directional assemblies, to suit a variety of situations and budgets.
a
Pages Introduction to EJCs including Specification Considerations Sitework Product Selection Guide Floor Joint Covers 4 5 6-7
To complement a wide offering of joint covers for floors, walls and ceilings in a choice of styles and finishes, the product range also includes speciality covers for car parks, roofs and exterior walls, to offer you a solution for any part of the building. If no standard cover meets your requirements, well design one for you. We can demonstrate full-size testing for any of our joints and systems in our R&D facility. A wide range of related accessories, including Fire Barriers and Moisture Barriers from a single manufacturer, ensures complete fitting and performance compatibility between components. Professional installation can be provided through our installation division, Conspec Contracts. Our trained installation teams can also help with problem resolution and on-site technical assistance.
Gasketed Metal Cover Strips
8-17 18-23 24-25
Wall & Ceiling Joint Covers Gasketed Metal Cover Strips/Compression Strips
26-29 30-31 32-33
Parking/Stadia Joint Covers Gasketed Metal
34-37 38-39
Exterior Joint Covers Wall Roof
40-41 42-43
Accessories Fire Barriers Moisture Barriers Acoustic Barriers
44 45 45
Our Services Recent Projects
46 47
EXPANSION JOINTS BASICS

CHARACTERISTICS
Structural gaps designed to accommodate the movement of a
building in a controlled manner, preventing damage to the internal and external finishes. Expansion joints go right through the structure of the building from top to bottom and front to back. They often become wider as you go higher up in the building.
Movement symbol key We have adopted the following symbols throughout the brochure to indicate the range of movement available with different EJC models:
TYPES OF MOVEMENT
Thermal/Shrinkage Movement caused by the structure expanding and contracting with temperature changes, or shrinking as it dries out. Settlement Movement caused by the dead and live loads of the structure on the supporting foundations. Wind Sway Movement caused by the effect of strong winds on the structure, which is more pronounced on tall buildings. Seismic Multi-directional movement caused by seismic events, can be significant depending on the magnitude of the seismic activity.
Floor/ceiling Opening/closing movement Wall
Floor/ceiling Movement resulting in a change of plane level on either side of the joint Wall
EXPANSION JOINT COVERS (EJCs)

EJCs provide a covered transition across an expansion or movement joint opening and remain unaffected by the relative movement of the two surfaces either side of the joint.
Floor/ceiling Movement along the joint length Wall
- denotes that movement of the EJC itself is unlimited, but may be restricted by site conditions. Movements shown in the tables are the maximum for each direction and are not always achievable simultaneously.
SPECIFICATION CONSIDERATIONS
EXPANSION OR MOVEMENT JOINT WIDTH
The nominal joint width is the width of the structural expansion gap under normal operating temperatures. Expansion joint covers are designed to work with specific joint widths, or a range of joint widths. Generally, the floor EJC application is the element most affected by usage, it is therefore recommended that the selection process begins with the floor cover and progresses from there.
AESTHETICS
When selecting EJCs consider adjacent floor and wall finishes. Certain models allow for the finish to be integrated into the cover assembly, thus minimising the visual impact. It is also possible to colour match the gaskets subject to minimum order quantities.
ANTICIPATED MOVEMENT
This can either be expressed as an overall movement, as a percentage of the expansion joint width or, more usually, as a +/- movement. For example, a 50mm nominal expansion joint with an anticipated expansion and contraction of 25mm could be expressed as: 50mm +/-25mm 50mm with a total movement of 50mm 50mm +/- 50%
ADDITIONAL CONSIDERATIONS
Blockout Recess It is essential to specify and correctly form the blockout for any recess mounted floor EJCs. Minimum recess dimensions required are noted on the product pages. Fire Rating C/S EJCs can be fitted with optional fire barriers to achieve a 1 hour or 2 hour fire rating. All C/S Fire Barriers have been tested to either BS 476 Parts 20 and 22: 1987 - Fire Tests on Building Materials and Structures, or are Underwriters Laboratories (UL-2079) certified. Moisture Barriers If moisture ingress is an issue, optional Moisture Barriers with or without drainage can be provided. Acoustic Barriers Acoustic Barriers can be provided in areas where noise transfer is an issue. Transition between adjacent cover systems It is important that transition details are worked out thoroughly, since bad transitions can ruin even the best joint cover scheme. Transitions in exterior covers, particularly between roof and wall covers, are critical to the water tightness of the exterior envelope.
BUILDING USAGE AND LOADING REQUIREMENTS

The type of usage that the building will be put to will affect the choice of expansion joint cover. For example, if the expansion joint is in a hospital, or other type of building where hygiene and infection control are of paramount importance, then a smooth gasketed model may be the optimum choice as it will be flush fitting, wheel friendly, watertight and can be sealed further to enhance infection control. In a heavily trafficked area where infection control is not an issue, such as light industrial, leisure or retail, the optimum choice may be an all metal model that is hardwearing, easily assembled and tamperproof. For very heavily trafficked areas, which will be subjected to heavy wheeled traffic, such as an airport, sports stadium, shopping centre or heavy industrial, the optimum choice would be a heavy duty all metal model that has all the advantages of the standard duty model with the added ability to withstand a 1000kg point load.
SITEWORK
MATERIAL HANDLING AND ACCLIMATISATION
Prior to the commencement of installation, all materials should be inspected for damage. Acclimatise product in the installation environment for 24 hours. Review Installation Instructions to familiarise yourself with all the details and components of the expansion joint cover assembly.
SUB-FLOOR PREPARATION
(RECESS MOUNTED MODELS) The blockouts must be prepared to receive recess mounted floor joint covers. It is recommended that the recess is formed a minimum of 5mm deeper to allow for levelling prior to the installation of the joint cover components. Non-shrink, self-levelling bedding compound should be used on top of concrete floor slabs in order to provide a level, even and structurally sound base under the entire width and length of the expansion joint cover base frame.
Floor to floor
Recess width = EJC width and 5mm extra from the edge of each side frame.
FFL Recess depth
Joint width
Non-shrink levelling bedding compound
Floor to wall
Recess width = EJC width and 5mm extra from the edge of the side frame.
Recess depth
Joint width
INSTALLATION
Full Installation Instructions will be supplied with our products. They can also be downloaded from our website www.c-sgroup.co.uk or requested on 01296 652800. The following are general guidelines only: Fire Barrier systems, if required, should be installed before the installation of the Expansion Joint Cover. Moisture Barrier, if required (and not part of the expansion joint cover), should be installed before proceeding with the installation of the EJC. If there is an expected temperature change of over 11oC daily, leave a 1.5mm gap at the end of each 3 metre length section due to the thermal expansion of aluminium. Where possible, stagger the centre plate and side frame joins. Seal in between plates to close the gap. Fixings for any Expansion Joint Cover system will inevitably tend to be close to the edge of the concrete floor slab. It is therefore important that any fixings used should not exert an excessive sideways force, which might fracture the concrete along the side of the floor slab and cause it to spall. We recommend that fixings used for installation of floor EJCs should achieve at least 40mm embedment into the concrete slab.
PRODUCT SELECTION CHART

Use this chart as the first step in the correct selection of your Expansion Joint Cover.
FLOOR COVERS
COVER TYPE SINGLE GASKET Standard duty APPEARANCE Heavy duty GASKETED DOUBLE GASKET Standard duty Heavy duty Standard duty Heavy duty Standard duty METAL COVER STRIPS
NOMINAL JOINT WIDTH MOVEMENT RANGE*
up to 50mm
up to 55mm
up to 135mm
up to 110mm
up to 150mm
up to 133mm
up to 100mm
up to +10mm up to 10mm Minimum exposed surface, sealed gasket installation, surface and recess mounted options Hygienic environments, interior applications
up to +15mm up to 15mm Robust construction, surface and recess mounted options
up to +38mm up to 38mm Recess mounted, sealed gasket installation, larger movement
up to +38mm up to 38mm Robust construction, flush centre plate and heavy duty gaskets
up to +100mm up to 100mm Up to 100% horizontal movement, low maintenance and tamperproof installations
up to +95mm up to 65mm Robust covers, tamperproof and low maintenance, full movement range
up to +65mm up to 100mm Economical rigid cover strips, easy to install, choice of materials
DESCRIPTION/ KEY FEATURES
DESIGNED FOR/ TYPE OF USE
Interior or exterior applications
Hygienic environments, interior applications
Hygienic environments, interior or exterior applications
Industrial, interior and exterior application options
Industrial, heavy wheeled equipment, interior and exterior applications Concrete, wood carpet, vinyl, ceramic tile 1000kg point load N/A
Interior applications, no recess required, suitable for retrofit situations
Finishes
Carpet, vinyl, wood ceramic tile, terazzo, stone 250kg point load p.27
Carpet, vinyl, wood ceramic tile, terazzo, stone, concrete 1000kg point load N/A
Concrete, wood carpet, vinyl, ceramic tile 250kg point load p.30-31
Carpet, vinyl, wood concrete, ceramic tile 250kg point load p.32
LOAD CAPABILITY (kg point load**) MATCHING FLOOR OR WALL/ CEILING JOINT ACCESSORIES Fire Barriers
Reflex (p.44) Available (p.45) Available (p.45) GFS - p.9 GFPS - p.9 GFT - p.11 GFT-B - p.12 GFT-SS - p.12
Reflex (p.44) Available (p.45) Available (p.45) RLO - p.13 HO & HO-SS - p.13
Reflex or Multiflex (p.44) Available (p.45) Available (p.45) DGTP & GTP - p.15 DGTR & GTR - p.16 DGTRD & GTRD - p.16 GFTD series - p.17
Reflex or Multiflex (p.44) Available (p.45) Available (p.45) DGTP-HD & GTP-HD - p.17
Reflex (p.44) Available (p.45) Available (p.45) ALS - p.21 ALR - p.21 SJP-SS - p.23 SJ-SS - p.23
Reflex (p.44) Available (p.45) Available (p.45) APF - p.19 APF-SM - p.19 AL-HD - p.22 SJ-HDSS - p.23
Reflex (p.44) Available (p.45) Available (p.45) W - p.25 PC - p.25
Moisture Barriers Acoustic Barriers
EJC SERIES
* For full details refer to product pages. Please note maximum + and movement is not always achievable on the same EJC model. ** Point load is based on 25mm diameter
WALL & CEILING COVERS

SINGLE GASKET GASKETED DOUBLE GASKET METAL COVER STRIPS COMPRESSION STRIPS
PARKING/STADIA
GASKETED METAL
EXTERIOR
WALL ROOF
Heavy duty
Heavy duty
up to 150mm
up to 100mm
up to 100mm
up to 50mm
up to 66mm
up to 100mm
up to 250mm
up to 150mm
up to 175mm
up to +150mm up to 105mm Minimum exposed surface, sealed gasket installation
up to +38mm up to 38mm Minimum exposed surface, sealed gasket installation, larger movement Hygienic environments, interior applications
up to +75mm up to 75mm Low maintenance, covers can be painted to match wall finish
up to +35mm up to 35mm Economical, easy to install, choice of materials
up to +6mm up to 6mm Flexible rubber sections, economical, easy to install
up to +60mm up to 60mm Exterior or interior, waterproof applications, full movement range Vehicular traffic, stadium seating bowls and concourse
up to +140mm up to 125mm Exterior or interior, waterproof applications, full movement range Vehicular traffic, stadium seating bowls and concourse
up to +150mm up to 90mm Minimum exposed surface, sealed gasket installation
up to +145mm up to 150mm Formed aluminium and EPDM bellows options
Hygienic environments, interior applications
Interior applications
Interior applications
Interior or exterior applications
Exterior walls
Roofs, flat or sloping
Drywall, ceramic tile
Drywall, ceramic tile
All finishes
All finishes
All finishes
Concrete, paving
Concrete, paving
All finishes
All roof finishes
N/A
N/A
N/A
N/A
N/A
1000kg point load N/A
1000kg point load N/A
N/A
N/A
p.8-11
p.14-17
p.20-21;25
p.24-25
N/A
N/A
N/A
Reflex (p.44) N/A Available (p.45) FGFS - p.27 FWF - p.27 FWFP - p.27 FWS - p.28 FWS-M - p28 FCS - p.28 FCF - p.29 HC - p.29
Reflex or Multiflex (p.44) N/A Available (p.45) GTW - p29
Reflex or Multiflex (p.44) N/A Available (p.45) SMN - p.31 AFW - p.31
Reflex or Multiflex (p.44) N/A Available (p.45) W - p.32
Reflex or Multiflex (p.44) N/A Available (p.45) JD - p.33
Available (p.44) N/A N/A
Reflex or Multiflex (p.44) Supplied as standard N/A
Reflex or Multiflex (p.44) N/A Available (p.45) SC - p.41 SF - p.41
Reflex or Multiflex (p.44) N/A Available (p.45) BRJ - p.43 SRJ - p.43
ZB - p.35 HB - p.36 TES - p.36 CSSF - p.36 PDA & PDS - p.37
KB - p.39 PTC - p.39
8 ALLWAY EXPANSION JOINT COVERS FOR FLOORS
GASKETED FLOOR JOINT COVERS

JOINTS TO 50MM MOVEMENT UP TO 10MM
Brislington Enterprise College, Bristol
Surface mounted floor joint covers Easy to clean, ideal for areas where hygiene is important Replaceable gaskets Simple installation, no blockout required Interior applications only Suitable for most floor finishes Multi-directional movement Retrofit applications
How it works
Single gasket expands and contracts during movement and is held in position by the aluminium side frames.
Models for 50mm wide joints include aluminium centre plate for added durability and support beneath the gasket.
ALLWAY EXPANSION JOINT COVERS FOR FLOORS 9
GFS series Standard duty

The easy to install surface mounted joint covers incorporating a single gasket.
Floor to floor covers Model GFS-80 GFS-100 GFS-200 Joint width (mm) 20 25 50 Exposed surface (mm) 105 111 129 Movement (mm) 3 5 10 1 3 3 1 2 3 Floor to wall covers Model GFSW-80 GFSW-100 GFSW-200 Joint width (mm) 20 25 50 Exposed surface (mm) 62 67 90 Movement (mm) 3 5 10 1 3 3 1 2 3
Colours and finishes Aluminium sections are clear anodised as standard. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers FGFS(C) series p.27
5
67 111
Aluminium floor frames are designed to provide a minimal bump
25
25
GFS-100
GFSW-100
GFPS series Standard duty

Surface mounted joint covers featuring exposed aluminium frames which are recessed to take a 5mm thick carpet or vinyl floor finish.
Floor to floor covers Model GFPS-80 GFPS-100 GFPS-200 Joint width (mm) 20 25 50 Exposed surface (mm) 23 30 48 Movement (mm) 3 5 10 1 3 3 1 2 3 Floor to wall covers Model GFPSW-80 GFPSW-100 GFPSW-200 Joint width (mm) 20 25 50 Exposed surface (mm) 22 28 48 Movement (mm) 3 5 10 1 3 3 1 2 3
Colours and finishes Aluminium sections are mill finished as standard, except for exposed wall frames, which are supplied clear anodised. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers FWF(C) series p.27
28
Recessed side frames accept floor finish to offer minimal visual impact
30 8
25
25
GFPS-100
GFPSW-100
Standard
TPR Gasket Colours
Black
White
Grey
Greige

Walsall Hospital, Walsall
Small, recess mounted interior joint covers with minimal visual impact Easy to clean, ideal for areas where hygiene is important Replaceable gaskets Suitable for most floor finishes. Frame depth and configuration is variable to suit selected finish Brass and stainless steel options available Interior use only Multi-directional movement
How it works
Models for 50mm wide joints include aluminium centre plate for added durability and support beneath the gasket.
GFT series - Standard duty

The standard embedded joint covers for floor joints up to 50mm wide, available in four frame depths. Can be fitted flush to the floor screed or left proud to butt up to a carpet or vinyl finish.
Floor to floor covers Model Joint width (mm) GFT-100/25 GFT-100/38 GFT-100/50 GFT-100/75 GFT-200/25 GFT-200/38 GFT-200/50 GFT-200/75 * From FFL Colours and finishes Aluminium sections are mill finished as standard, except for exposed wall frames, which are supplied with clear anodised finish. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers FWF(C) and FWFP(C) series p.27
48
Floor to wall covers Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 25 38 51 75 25 38 51 75 30 32 32 32 47 48 48 48 30 43 56 80 30 43 56 80 135 137 137 137 158 158 158 158 Movement (mm) Model Joint width (mm) 5 5 5 5 10 10 10 10 3 3 3 3 3 3 3 3 2 2 2 2 3 3 3 3 GFTW-100/25 GFTW-100/38 GFTW-100/50 GFTW-100/75 GFTW-200/25 GFTW-200/38 GFTW-200/50 GFTW-200/75 25 25 25 25 50 50 50 50 Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 25 38 51 75 25 38 51 75 28 29 29 29 48 48 48 48 30 43 56 80 30 43 56 80 80 82 82 82 103 104 104 104 Movement (mm)
25 25 25 25 50 50 50 50
5 5 5 5 10 10 10 10
3 3 3 3 3 3 3 3
2 2 2 2 3 3 3 3
51
50
GFT-200/50
48 Continuous aluminium support plate for added durability 25
50
GFTW-200/25
51 75
38
25
Mixed frame depths can be supplied to suit project requirements
Wales Millennium Centre, Cardiff Wales Millennium Centre
Standard
TPR Gasket Colours
Black
White
Grey
Greige
GFT-B series Standard duty

Recess mounted joint covers comprising brass capped aluminium frames and a C/S TPR Gasket.
Floor to floor covers Model Joint width (mm) GFT-100/50B GFT-200/50B * From FFL 25 50 Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 51 51 34 54 56 56 137 209 Movement (mm) Floor to wall covers Model Joint width (mm) 5 10 3 3 2 3 GFTW-100/50B 25 GFTW-200/50B 50 Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 51 51 30 52 56 56 81 130 Movement (mm)
5 10
3 3
2 3
Colours and finishes Aluminium floor frames are mill finished as standard and supplied with a brass frame cap. Wall frames are supplied with clear anodised finish. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barrier and Acoustic Barriers, see p.44-45 for details.
30
Brass frame capping 34
Continuous extruded aluminium wall frame
51
51
25
25
GFT-100/50B
GFTW-100/50B
GFT-SS series Standard duty

Recess mounted joint covers comprising aluminium frames with a stainless steel frame capping and a C/S TPR Gasket.
Floor to floor covers Model Joint width (mm) GFT-100/50SS GFT-200/50SS * From FFL 25 50 Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 51 51 34 53 56 56 137 158 Movement (mm) Floor to wall covers Model Joint width (mm) 5 10 3 3 2 3 GFTW-100/50SS GFTW-200/50SS 25 50 Frame Exposed Minimum depth surface recess required (mm) (mm) (mm) Depth* Width 51 51 30 52 56 56 82 104 Movement (mm)
5 10
3 3
2 3
Colours and finishes Aluminium floor frames are mill finished as standard and supplied with a stainless steel frame capping. Wall frames are supplied with clear anodised finish. C/S TPR Gasket is available in four standard colours. Other gasket colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barrier and Acoustic Barriers, see p.44-45 for details.
52 Stainless steel frame capping Continuous extruded aluminium wall frame
53
51
51
50
50
GFT-200/50SS
GFTW-200/50SS
Standard
TPR Gasket Colours
Black
White
Grey
Greige
GASKETED FLOOR JOINT COVERS - HEAVY DUTY

Robust construction Applications where heavy wheeled equipment is to be used Interior or exterior use Replaceable gaskets
How it works
RLO series Heavy duty

Heavy duty surface mounted joint covers comprising aluminium side frames and a flexible and robust PVC gasket.
Floor to floor covers Model Joint width (mm) 55 Exposed surface (mm) 210 Movement (mm) Floor to wall covers Model Joint width (mm) 55 Exposed surface (mm) 130
130
Movement (mm)
RLO-200/31
15
15
RLOW-200/31
15
15
Colours and finishes Aluminium sections are mill finished as standard. PVC gaskets are available in Black and Grey as standard. Load capability 1000kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
31
210
Continuous extruded side frames for surface mounting
31
55
55
RLO-200/31
RLOW-200/31
HO and HO-SS series Heavy duty

Heavy duty recess mounted joints covers comprising aluminium side frames and a flexible and robust PVC gasket. HO-SS models are supplied with a stainless steel capping on floor side frames.
Floor to floor covers Model Joint width (mm) 50 50 Exposed surface (mm) 55 61 Minimum recess required (mm) Depth* Width 45 45 155 155 Movement (mm) 15 15 15 15 5 5 Floor to wall covers Model Joint width (mm) 50 Exposed surface (mm) 55 58 Minimum recess required (mm) Depth* Width 45 45 105 105 Movement (mm) 15 15 15 15 5 5
HO-200/40 HO-200/40SS * From FFL
HOW-200/40
HOW-200/40SS 50
Colours and finishes Aluminium sections are mill finished as standard. Stainless steel capping is supplied dull polished. PVC gaskets are available in Black and Grey as standard. Load capability 1000kg point load.
55
Stainless steel frame capping 40
Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
55
61
Continuous extruded aluminium wall frame 40
40
50
50
50
HO-200/40
Standard
HO-200/40SS
HOW-200/40
PVC Gasket Colours
Black
Grey

John Radcliffe Hospital, Oxford
Recess mounted joint covers offering flush floor finish Suitable for applications with larger movement requirements Easy to clean, ideal for areas where hygiene is important Replaceable gaskets Multi-directional movement Choice of frame depths Heavy duty versions available Recessed centre plate options accept surrounding floor materials for maximum concealment
How it works
Dual gaskets allow for greater expansion and compression during movement.
Durable aluminium plate spans joint opening and turnbar assembly ensures that the plate remains centred and in place throughout the movement cycle.
DGTP & GTP series Standard duty

Floor covers with flush aluminium centre plate and dual C/S TPR gasket. Models incorporating 30mm deep side frames can be installed over joints with varying widths. Shallower, 16mm deep versions, require a consistent joint width along their length.
Floor to floor covers Model Joint Frame Exposed Minimum width depth surface recess required (mm) range (mm) (mm) (mm) Depth* Width 35-58 53-85 53-110 50 75 100 30 30 30 16 16 16 165 254 279 165 253 279 35 35 35 21 21 21 175 264 289 175 263 289 Movement (mm) Floor to wall covers Model Joint Frame Exposed Minimum width depth surface recess required (mm) range (mm) (mm) (mm) Depth* Width 10-54 20-80 50 75 100 30 30 30 16 16 16 108 164 189 107 164 189 35 35 35 21 21 21 113 169 194 113 169 194
108
Movement (mm)
DGTP-200 DGTP-300 DGTP-400 GTP-200 GTP-300 GTP-400 *From FFL
20 38 38 20 38 38
8 12 15 8 12 15
6 8 8 6 8 8
DGTPW-200 DGTPW-300 GTPW-200 GTPW-300 GTPW-400
10 19 19 10 19 19
2 3 5 2 3 5
3 4 4 3 4 4
DGTPW-400 20-105
Colours and finishes Aluminium sections are mill finished as standard, except for flush centre plates and exposed wall frames, which are supplied in clear anodised finish. C/S TPR Gaskets are available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers GTW(C) series p.29
165
30
30
50
50
DGTP-200
DGTPW-200
Installation flexibility
Models where all the workings take place within the frames and above the actual joint opening (for example dual gasketed models featuring 30mm deep frames) can be installed over a range of joint widths, or over uneven joint widths, whilst still maintaining the same movement capability. Technical tables provide minimum and maximum joint width values for these models.
165
165
30
30
35
58
DGTP-200 installed over minimum joint width
DGTP-200 installed over maximum joint width
Standard
TPR Gasket Colours
Black
White
Grey
Greige
DGTR & GTR series Standard duty

Flush floor covers with 3.2mm deep recessed aluminium centre plate to take a vinyl floor, bonded carpet or other insert. Models incorporating 30mm deep side frames can be installed over joints with varying widths. Shallower, 16mm deep versions, require a consistent joint width along their length.
Floor to floor covers Model Joint Frame Exposed Minimum width depth surface recess required (mm) range (mm) Depth* Width (mm) (mm) 35-58 53-85 53-110 50 75 100 30 30 30 16 16 16 165 254 279 165 254 278 35 35 35 21 21 21 175 264 289 175 264 289 Movement (mm) Floor to wall covers Model Joint Frame Exposed Minimum width depth surface recess required (mm) range (mm) Depth* Width (mm) (mm) 10-54 20-80 50 75 100 30 30 30 16 16 16 108 164 189 108 164 189 35 35 35 21 21 21 113 169 194 113 169 194 Movement (mm)
DGTR-200 DGTR-300 DGTR-400 GTR-200 GTR-300 GTR-400 *From FFL
20 38 38 20 38 38
8 12 15 8 12 15
6 8 8 6 8 8
DGTRW-200 DGTRW-300 GTRW-200 GTRW-300 GTRW-400
10 19 19 10 19 19
2 3 5 2 3 5
3 4 4 3 4 4
DGTRW-400 20-105
Colours and finishes Aluminium sections are mill finished as standard, except for exposed wall frames, which are supplied in clear anodised finish. C/S TPR Gaskets are available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers GTW(C) series p.29
30
108
Recessed centre plate to take up to 3.2mm deep floor finish 165
30
50
50
DGTR-200
DGTRW-200
DGTRD & GTRD series Standard duty

Flush floor covers with a 9.5mm deep recessed aluminium centre plate to take carpet, wood or vinyl flooring (not recommended for brittle finishes). Models incorporating 30mm deep side frames can be installed over joints with varying widths. Shallower, 16mm deep versions, require a consistent joint width along their length.
Floor to floor covers Model Joint Frame Exposed Minimum width depth surface recess required range (mm) (mm) (mm) (mm) Depth* Width 35-58 53-85 53-110 50 75 100 30 30 30 16 16 16 165 254 279 165 254 278 35 35 35 21 21 21 175 264 289 175 264 289 Movement (mm) Floor to wall covers Model Joint Frame Exposed Minimum width depth surface recess required range (mm) (mm) (mm) (mm) Depth* Width 30 30 30 16 16 16 108 165 190 108 165 190 35 35 35 21 21 21 113 170 195 113 170 195 Movement (mm)
DGTRD-200 DGTRD-300 DGTRD-400 GTRD-200 GTRD-300 GTRD-400 *From FFL
20 38 38 20 38 38
2 3 3 2 3 3
6 8 8 6 8 8
DGTRDW-200 10-54 DGTRDW-300 20-80 DGTRDW-400 20-105 GTRDW-200 GTRDW-300 GTRDW-400 50 75 100
10 19 19 10 19 19
2 2 2 2 2 2
3 4 4 3 4 4
Colours and finishes Aluminium sections are mill finished as standard, except for exposed wall frames, which are supplied in clear anodised finish. C/S TPR Gaskets are available in four standard colours. Other colours can be supplied subject to minimum quantity.
16
Recessed centre plate suitable for up to 9.5mm thick finishes 165
108
16
Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers GTW(C) series p.29
Standard
50
50
GTRD-200
GTRDW-200
TPR Gasket Colours
Black
White
Grey
Greige
DGTP-HD & GTP-HD series Heavy duty

Heavy duty floor joint covers with a flush centre plate suitable for areas where heavy rolling loads occur. Models incorporating 30mm deep side frames can be installed over joints with varying widths. Shallower, 16mm deep versions, require a consistent joint width along their length.
Floor to floor covers Model Joint Frame Exposed Minimum width depth surface recess required range (mm) (mm) (mm) (mm) Depth* Width 30 30 30 16 16 16 165 254 279 165 253 278 35 35 35 21 21 21 175 264 289 175 264 289 Movement (mm) Floor to wall covers Model Joint Frame Exposed Minimum width depth surface recess required range (mm) (mm) (mm) (mm) Depth* Width 30 30 30 16 16 16 108 164 189 108 164 189 35 35 35 21 21 21 113 169 194 113 169 194
108
Movement (mm)
DGTP-200HD 35-58 DGTP-300HD 53-85 DGTP-400HD 53-110 GTP-200HD GTP-300HD GTP-400HD *From FFL 50 75 100
20 38 38 20 38 38
8 12 15 8 12 15
6 8 8 6 8 8
DGTPW-200HD 10-54 DGTPW-300HD 20-80 DGTPW-400HD 20-105 GTPW-200HD GTPW-300HD GTPW-400HD 50 75 100
10 19 19 10 19 19
2 3 5 2 3 5
3 4 4 3 4 4
Colours and finishes Aluminium sections are mill finished as standard, except for the flush centre plate which is supplied in clear anodised finish. C/S TPR Gaskets are available in four standard colours. Other colours can be supplied subject to minimum quantity. Load capability 1000kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details. Complementary wall/ceiling joint covers GTW(C) series p.29
Heavy duty gaskets 165 16 16
50
50
GTP-200HD
GTPW-200HD
GFTD series Standard duty

Flush floor covers with an extra deep, 47mm recess in aluminium centre plate to take thick floor tiles, terrazzo or other floor finishes.
Floor to floor covers Model Joint Frame Exposed Minimum width depth surface recess required range (mm) (mm) (mm) (mm) Depth* Width 25-100 35-135 54 54 270 304 59 59 381 415 Movement (mm)
GFTD-200 GFTD-300 *From FFL
20 25
3 3
3 3
Extra deep centre plate allows for incorporation of thick floor finishes
Colours and finishes Aluminium sections are mill finished as standard. C/S TPR Gaskets are available in four standard colours. Other colours can be supplied subject to minimum quantity.
54
270
Load capability 250kg point load. Accessories Optional Fire Barriers, Moisture Barrier and Acoustic Barriers, see p.44-45 for details.
50
GFTD-200
Standard
TPR Gasket Colours
Black
White
Grey
Greige
METAL FLOOR JOINT COVERS - HEAVY DUTY

JOINTS TO 133MM MOVEMENT UP TO +40MM AND 20MM
County Square Shopping Centre, Ashford
Highly durable covers capable of withstanding heavy rolling loads Tamperproof installation with no exposed fasteners Surface and recess mounted variants Interior or exterior application Suitable for most floor finishes Low maintenance
How it works
Cover plate and exposed frame sections are serrated to offer skid resistance. Interlocking cover design allows for multi-directional movement.
Rubber gaskets prevent water penetration and eliminate any metal-to-metal noise.
A range of frame depths allows for application with almost any surface finish.
To facilitate easy installation, factory assembled profiles are supplied to site with transit clips setting the side frames the correct distance apart.
APF series Heavy duty

Recess mounted floor joint covers, highly resistant to rolling loads, distortion and wear. Five frame depths are available to suit a variety of situations and they can be mixed and matched if required. Cover plates and exposed frame sections are serrated to provide an anti-slip surface.
Floor to floor covers Model Joint Frame Exposed Minimum width range depth surface recess required (mm) (mm) (mm) Depth* Width 10-60 10-60 10-60 10-60 20-85 10-85 10-85 10-85 35-110 20-110 20-110 20-110 25 38 50 75 100 25 38 50 75 100 25 38 50 75 100 83 84 84 84 84 108 109 109 109 109 133 134 134 134 134 30 43 55 80 105 30 43 55 80 105 30 43 55 80 105 193 214 214 214 214 219 239 239 239 239 243 264 264 264 264 Movement (mm) +20/-10 6 +20/-10 6 +20/-10 6 +20/-10 6 +20/-10 6 Floor to wall covers Model Joint Frame Exposed Minimum width range depth surface recess required (mm) (mm) Depth* Width (mm) 10-70 10-70 10-70 10-70 40-95 10-95 10-95 10-95 25 38 50 75 100 25 38 50 75 100 25 38 50 75 100 83 84 84 84 84 108 109 109 109 109 133 134 134 134 134 30 43 55 80 105 30 43 55 80 105 30 43 55 80 105 138 149 149 149 149 163 174 174 174 174 188 199 199 199 199 Movement (mm) +20/-10 6 +20/-10 6 +20/-10 6 +20/-10 6 +20/-10 6
APF-200/25 APF-200/38 APF-200/50 APF-200/75 APF-300/25 APF-300/38 APF-300/50 APF-300/75 APF-400/25 APF-400/38 APF-400/50 APF-400/75 *From FFL
APFW-200/25 APFW-200/38 APFW-200/50 APFW-200/75 APFW-300/25 APFW-300/38 APFW-300/50 APFW-300/75
APF-200/100 10-60
APFW-200/100 10-70
+30/-10 10 +30/-10 10 +30/-10 10 +30/-10 10 +30/-10 10 +40/-20 15 +40/-20 15 +40/-20 15 +40/-20 15 +40/-20 15
+30/-10 10 +30/-10 10 +30/-10 10 +30/-10 10 +30/-10 10 +40/-20 15 +40/-20 15 +40/-20 15 +40/-20 15 +40/-20 15
APF-300/100 10-85
APFW-300/100 10-95 APFW-400/25 50-120 APFW-400/38 20-120 APFW-400/50 20-120 APFW-400/75 20-120 APFW-400/100 20-120
APF-400/100 20-110
Colours and finishes Aluminium sections are mill finished as standard, except for wall frames, which are supplied clear anodised. Accessories Optional Fire Barriers, Moisture and Acoustic Barriers, see p.44-45 for details. Load capability 1000kg point load.
50
84 84
38
50
50
APFW-200/38 APF-200/50 Suitable for applications with heavy rolling loads such as: Vehicles and goods handling trucks with tyres of hard plastics. The permissable Forklifts with full pneumatic tyres of a permissible total weight of 7 tonnes load dependant on tyre width is 6.5kg per every mm of tyre width. (tyre adhesion area 200 x 200mm) Trucks with pneumatic tyres of a permissible total weight of 30 tonnes
APF-SM series Heavy duty

Surface mounted floor joint covers incorporating serrated cover plates and side frames to provide an anti-slip surface. Ideal for situations with large vertical movement requirements. Easy to install, no blockout required.
Floor to floor covers Model Joint width (mm) 83 108 133 Exposed surface (mm) 273 298 323 Movement (mm) Floor to wall covers Model Joint width (mm) 83 109 133 Exposed surface (mm) 178 204 228 Movement (mm)
APF-200SM APF-300SM APF-400SM
+20/-10 +30/-10 +40/-20
25 35 40
APFW-200SM APFW-300SM APFW-400SM
+20/-10 +30/-10 +40/-20
25 35 40
Colours and finishes Aluminium sections are mill finished as standard, except for wall frames, which are supplied clear anodised. Load capability 1000kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
273 5
178
83
83
APF-200SM
APFW-200SM
METAL FLOOR JOINT COVERS

Globe Academy, London
Up to 100% horizontal movement of the joint width Standard and heavy duty options Tamperproof installations with no exposed fasteners Interior and exterior application options Suitable for most floor finishes Low maintenance
How it works
Free-floating centre plate spans joint and slides between frame assemblies to allow movement when required.
ALS series - Standard duty

Aluminium recess mounted floor joint covers for tamperproof applications where low maintenance is also required. This series offers up to 100% horizontal movement of the joint width. ALS-M models are suitable for new-to-existing applications.
Floor to floor covers Model Joint width (mm) ALS-100 ALS-200 ALS-300 ALS-400 25 50 75 100 Exposed surface (mm) 127 197 272 297 Minimum recess required (mm) Depth* Width 30 30 30 30 137 207 282 307 25 50 75 Movement (mm) Floor to wall covers Model Joint width (mm) 3 3 3 ALSW-100 ALSW-200 ALSW-300 ALSW-400 25 50 75 100 Exposed surface (mm) 76 124 175 199 Minimum recess required (mm) Depth* Width 30 30 30 30 81 129 180 204 12 25 38 38 Movement (mm)
3 3 3 3
+100/-50 3
New-to-existing floor to floor covers Model Joint width (mm) ALS-100M ALS-200M ALS-300M ALS-400M *From FFL 25 50 75 100 Exposed surface (mm) 127 174 224 249 Minimum recess required (mm) Depth* Width 30 30 30 30 81 128 178 203 12 25 38 38 Movement (mm)
Colours and finishes All exposed sections are supplied in clear anodised finish as standard (stainless steel and brass options are available). Other sections are mill finished as standard. Load capability 250kg point load. Complementary wall/ceiling joint covers AFW(C) series p.31
76
3 3 3 3
FFL at this level should be 2mm higher than the existing floor level 127
127
25
25
25
NEW 25 25 25
EXISTING
ALS-100
ALSW-100
ALS-100M
ALR series - Standard duty

Aluminium floor joint covers incorporating recessed cover plates helping to reduce visual impact. Up to 100% horizontal movement of the joint width can be accommodated. ALR-M models are suitable for new-to-existing applications.
Floor to floor covers Model Joint width (mm) ALR-100 ALR-200 ALR-300 ALR-400 25 50 75 100 Exposed surface (mm) 67 92 162 164 Minimum recess required (mm) Depth* Width 32 34 34 34 137 206 307 309 25 50 75 Movement (mm) Floor to wall covers Model Joint width (mm) 3 3 3 ALRW-100 ALRW-200 ALRW-300 ALRW-400 25 50 75 100 Exposed surface (mm) 46 71 132 132 Minimum recess required (mm) Depth* Width 32 34 34 34 81 128 204 204 12 25 35 38 Movement (mm)
3 3 3 3
+100/-50 3
New-to-existing floor to floor covers Model Joint width (mm) ALR-100M ALR-200M ALR-300M ALR-400M *From FFL 25 50 75 100 Exposed surface (mm) 97 122 157 183 Minimum recess required (mm) Depth* Width 32 34 34 34 81 128 178 203 12 25 38 38 Movement (mm)
Colours and finishes All exposed sections are supplied in clear anodised finish. Other sections are mill finished as standard. Load capability 250kg point load.
3 3 3 3
46 FFL at this level should be 5mm higher than the exisitng floor level 97
3 mm recess to take a vinyl floor finish 28
67
28
28
NEW 25 25 25
EXISTING
ALR-100
ALRW-100
ALR-100M
AL-HD series Heavy duty

Heavy duty aluminium floor joint covers utilising a free-floating centre plate held in position by cover plates. Suitable for use in areas with limited vehicular access. For areas where trolley traffic is prevalent, AL-HDC model, incorporating a secondary centre plate, is recommended. AL-HDM models have been designed for use in new-to-existing situations.
Floor to floor covers Model Joint width (mm) 25 50 75 100 50 Exposed surface (mm) 127 228 291 318 228 Minimum recess required (mm) Depth* Width 30 30 30 30 30 137 238 301 328 238 20 50 65 25 Movement (mm) 0 3 5 3 New-to-existing floor to floor covers Colours and finishes All sections are supplied mill finished as standard. Load capability 1000kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
228
Floor to wall covers Model Joint width (mm) 25 50 75 100 Exposed Minimum recess surface required (mm) (mm) Depth* Width 76 139 187 208 30 30 30 30 81 144 192 213 10 25 35 35 Movement (mm) 0 3 3 5
AL-100HD AL-200HD AL-300HD AL-400HD AL-200HDC
ALW-100HD ALW-200HD ALW-300HD ALW-400HD
+95/-40 3
Model
Joint width (mm) 50 100
Exposed surface (mm) 190 248
Minimum recess required (mm) Depth* Width 30 30 144 202 25 35
Movement (mm) 3 3
AL-200HDM AL-400HDM *From FFL
139
25
25
50
50
AL-200HD
Secondary centre plate for areas where trolley traffic is prevalent 228
ALW-200HD
FFL at this point should be 6mm higher than the existing floor level 190
25
25
NEW
50
EXISTING 50
AL-200HDC
AL-200HDM
STAINLESS STEEL OPTIONS

SJP-SS series Standard duty
Aluminium joint covers with a stainless steel cover plate sitting over a standard floor finish. Suitable for interior and exterior applications with wide joint openings and large movement requirements.
Floor to floor covers Model Joint width (mm) 50 75 100 125 150 Exposed Minimum recess surface required (mm) (mm) Depth* Width 114 165 191 267 302 46 46 46 46 46 162 190 213 239 264 25 50 75 100 100 Movement (mm)
Stainless steel cover plate
SJP-200SS SJP-300SS SJP-400SS SJP-500SS SJP-600SS *From FFL
2 2 2 2 2

41
165
Colours and finishes Centre plate is supplied in satin finished stainless steel. Aluminium sections are mill finished as standard. Load cabability 250kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
75
SJP-300SS
SJ-SS (Standard duty) and SJ-HDSS (Heavy duty)

Metal joint covers with a stainless steel flush fitting cover plate. These bespoke models can offer a wide variety of movements depending on configuration. Standard and heavy duty options can be supplied. Please contact us for details.
Floor to floor covers Model Joint width (mm) 50 50 Exposed Minimum recess surface required (mm) (mm) Depth* Width 203 203 33 37 215 215 25 25 Movement (mm) 2 2 12 12
Stainless steel centre plate and bearing plates 203
28
50
SJ-200SS
Heavy duty stainless steel centre plate 203
SJ-200SS SJ-200HDSS *From FFL
Colours and finishes Centre plate and bearing plates are supplied in satin finished stainless steel. Aluminium sections are mill finished as standard. Load capability Standard duty models - 250kg point load. Heavy duty models - 1000kg point load. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
32
50
SJ-200HDSS
COVER STRIPS
JOINTS TO 100MM MOVEMENT UP TO +65MM AND -100MM
Topshop, Westfield Shopping Centre, London
Surface mounted rigid cover strips and plates Quick and easy installation Interior applications Ideal for retrofit situations
How it works
Simple aluminium covers span over expansion joint.
Aluminium clips hold the cover in position during the movement cycle.
W series Standard duty

Easy to install system of rigid strips for covering floor joints. Aluminium, brass and stainless steel options available. Strips are supplied in 3m lengths with all the necessary fastening accessories.
Floor to floor covers Model Joint width (mm) Clip Clip Screw 15-35 35-85 fixing 25 25 25 25 50 50 50 Movement (mm) Clip Clip Screw 15-35 35-85 fixing 10 10 10 10 +25/-35 35 50 Aluminium Stainless steel Fixing method
W50 W70 W90 W120 W160
50 70 90 120 160
* *
73
Clips Clips Clips Clips Screws
Floor to wall covers Model Joint width (mm) Clip Clip 15-35 35-85 30 50 Movement (mm) Clip Clip 15-35 35-85 10 15 Aluminium Stainless steel Fixing method
W70A W90A
60
Clips Clips
73
* Brass versions available

90 90
Colours and finishes Aluminium strips are clear anodised as standard (powder coated upon request). Brass strips are supplied in polished brass, and stainless steel covers are satin polished as standard. Load capability 250kg point load. Complementary wall/ceiling joint covers W series p.32
40 60
25
50
W90 cover over 25mm joint
W90 cover over 50mm joint
PC series Standard duty

Simple aluminium cover plates surface mounted over floor finishes.
Floor to floor covers Model PC-100 PC-200 PC-300 PC-400 Joint width (mm) 25 50 75 100 Exposed surface (mm) 95 133 171 210 Movement (mm) 25 +40/-50 +50/-75 +65/-100 2 2 2 2 Floor to floor covers Model PCW-100 PCW-200 PCW-300 PCW-400 Joint width (mm) 25 50 75 100 Exposed surface 57 95 133 171 Movement (mm) 25 +40/-50 +50/-75 +65/-100 2 2 2 2
Colours and finishes Aluminium cover plates are supplied in clear anodised finish as standard. Stainless steel options can be offered upon request. Accessories Optional Fire Barriers, Moisture Barriers and Acoustic Barriers, see p.44-45 for details.
133 4
95
50
50
Load capability 250kg point load. Complementary wall/ceiling joint covers SMN(C) series p.31
PC-200
PCW-200
26 ALLWAY EXPANSION JOINT COVERS FOR WALLS/CEILINGS
GASKETED WALL/CEILING JOINT COVERS

Wall and ceiling joint applications Single or dual gasketed models Replaceable gaskets Interior applications only Suitable for most wall and ceiling finishes frame configuration variable to suit selected finish
How it works
National Archives, U.S.A.
ALLWAY EXPANSION JOINT COVERS FOR WALLS/CEILINGS 27
FGFS series
Surface mounted wall joint covers suitable for all wall finishes. Easy installation.
Wall to wall covers Model FGFS-80 FGFS-100 FGFS-200 Joint width (mm) 20 25 50 Exposed surface (mm) 105 110 130 Movement (mm) 3 5 10 1 5 10 1 2 3 Corner wall or wall to ceiling covers Model FGFSC-80 FGFSC-100 FGFSC-200 Joint width (mm) 20 25 50 Exposed surface (mm) 63 67 90 Movement (mm) 3 5 10 1 5 10
25
1 2 3
Colours and finishes Aluminium sections are clear anodised as standard. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details.
Complementary floor joint covers GFS(W) series p.9

25 5
5 110 67
FGFS-100
FGFSC-100
FWF series
Flush fitting joint covers suitable for dry lined walls or ceilings. Side frames are surface mounted to the substrate and are slightly recessed to allow taping and jointing. Ideal for applications where minimal visual impact is preferred and/or where hygiene is important
Wall or ceiling covers Model FWF-80 FWF-100 FWF-200 FWF-300 FWF-400 FWF-500 Joint width* (mm) 20 25 50 75 100 125 Exposed surface (mm) 21 27 48 75 100 125 Movement (mm) 3 5 10 +35/-50 +50/-75 +65/-100 1 5 10 15 15 15 1 2 3 3 3 3 Corner wall or wall to ceiling covers Model FWFC-80 FWFC-100 FWFC-200 FWFC-300 FWFC-400 FWFC-500 Joint width* (mm) 20 25 50 75 100 125 Exposed surface (mm) 21 26 49 75 100 125 Movement (mm) 3 5 10 +35/-50 +50/-75 +65/-100
25
1 5 10 15 15 15
1 2 3 3 3 3
* Larger sizes available, contact us for details. Colours and finishes Aluminium sections are mill finished as standard. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details. Complementary floor joint covers GFPS(W) series p.9 or GFT(W) series p.11
50
26 48
FWF-200
FWFC-100
FWFP series
Flush finish recess mounted expansion joint covers designed for use with plaster finished walls. Unobtrusive models suitable for applications in areas where hygiene is important.
Wall to wall covers Model FWFP-100 FWFP-200 Joint width (mm) 25 50 Exposed surface )(mm) 25 50 Movement (mm) 5 10 5 10 2 3 Corner wall or wall to ceiling covers Model FWFPC-100 FWFPC-200 Joint width (mm) 25 50 Exposed surface (mm) 25 50 Movement (mm) 5 10
25
5 10
2 3
Colours and finishes Aluminium sections are mill finished as standard. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details. Complementary floor joint covers GFT(W) series p.11
Complementary floor joint covers GFT(W) series p.11

25 14
14 25
FWFP-100
FWFPC-100
25
Standard
TPR Gasket Colours
Black
White
Grey
Greige
28 ALLWAY EXPANSION JOINT COVERS FOR WALLS/ CEILINGS
FWS series
Wall or ceiling covers incorporating a concertina type gasket. Side frames are surface mounted to the substrate and include a slight recess to allow taping and jointing.
Wall or ceiling covers Model FWS-200 FWS-300 FWS-400 FWS-500 Joint width* (mm) 50 75 100 125 Exposed surface (mm) 50 75 100 125 Movement (mm) +50/-25 +75/-50 +100/-75 +125/-80 10 15 15 20 6 6 6 6 6 Corner wall or wall to ceiling covers Model FWSC-200 FWSC-300 FWSC-400 FWSC-500 FWSC-600 Joint width* (mm) 50 75 100 125 150 Exposed surface (mm) 50 75 100 125 150 Movement (mm) +50/-25 +75/-50 +100/-75 +125/-80 10 15 15 20
50 50
6 6 6 6 6
FWS-600 150 150 * Larger sizes available, contact us for details.
+150/-105 20
+150/-105 20
Colours and finishes Aluminium sections are mill finished as standard. C/S Santoprene Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details.
3 50
3 50
FWS-200
FWSC-200
FWS-M series
Recess mounted wall joint covers incorporating a concertina type gasket. These models are suitable for application in situations where surface mounting is not practical (e.g. walls finished with cladding).
Wall covers Model FWS-200M FWS-300M FWS-400M Joint width (mm) 50 75 100 Exposed surface (mm) 50 75 100 Movement (mm) +50/-15 +75/-30 +100/-55 10 15 15 6 6 6
50 50
Colours and finishes Aluminium sections are mill finished as standard. C/S Santoprene Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details.
FWS-200M
FCS series
Concertina type, suspended ceiling joint covers, offering minimal visual impact.
Ceiling to ceiling covers Model FCS-200 FCS-300 Joint width* (mm) 50 75 Exposed surface (mm) 50 75 Movement (mm) +50/-25 +75/-50 +100/-75 10 15 15 6 6 6 Ceiling to wall covers Model FCSC-200 FCSC-300 FCSC-400 Joint width* (mm) 50 75 100 Exposed surface (mm) 50 75 100 Movement (mm) +50/-25 +75/-50 +100/-75 10 15 15 6 6 6
FCS-400 100 100 * Larger sizes available, contact us for details.
Colours and finishes Aluminium sections are mill finished as standard. C/S Santoprene Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity.
Concertina type gasket allows for up to 100% movement
75
75
FCS-300
FCSC-300
Standard
Gasket Colours
Black
White
Grey
Greige
ALLWAY EXPANSION JOINT COVERS FOR WALLS AND CEILINGS 29
FCF series
Flush gasketed suspended ceiling joint covers offering minimal visual impact.
Ceiling to ceiling covers Model FCF-80 FCF-100 FCF-200 FCF-300 Joint width* (mm) 20 25 50 75 Exposed surface (mm) 21 20 40 75 Movement (mm) 3 5 +10 +35/-25 +50/-75 1 5 10 15 15 1 2 5 9 12 Ceiling to wall covers Model FCFC-80 FCFC-100 FCFC-200 FCFC-300 FCFC-400 Joint width* (mm) 20 25 50 75 100 Exposed surface (mm) 21 20 45 75 100 Movement (mm) 3 5 10 +35/-25 +50/-75 1 5 10 15 15 1 2 5 9 12
FCF-400 100 100 * Larger sizes available, contact us for details. Colours and finishes Aluminium sections are mill finished as standard. C/S Santoprene Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity.
40
75
FCF-200
FWFC-300
HC series
Simple, white PVC covers which are mechanically attached to ceiling grid or wall.
Ceiling to ceiling covers Model HC-100 HC-200 HC-300 HC-400 Joint width* (mm) 25 50 75 100 Exposed surface (mm) 25 50 75 100 Movement (mm) 25 50 75 100 10 10 15 15 3 3 3 3 Ceiling to wall covers Model HCW-100 HCW-200 HCW-300 HCW-400
White PVC cover
Joint width* (mm) 25 50 75 100
Exposed surface (mm) 36 63 87 112
Movement (mm) 25 50 75 100 10 10 15 15 3 3 3 3
Colours and finishes Concertina type PVC cover is only available in White.
50 50 63
HC-200
HCW-200
GTW series
Wall or ceiling covers with flush aluminium centre plate and dual C/S TPR Gasket. Ideal for areas with larger thermal movement requirements, suitable for most wall and ceiling finishes.
Wall or ceiling covers Model Joint width* (mm) 50 75 Exposed surface (mm) 164 253 Recess required (mm) Depth Width 16 16 164 253 Movement (mm) Corner wall or wall to ceiling covers Model Joint width* (mm) 50 75 100 Exposed surface (mm) 107 164 190 Recess required (mm) Depth Width 16 16 16 107 164 190 Movement (mm)
GTW-200 GTW-300
+20 +38 +38
8 12 15
6 8 8
GTWC-200 GTWC-300 GTWC-400

50
10 19 19
2 3 5
50
3 4 4
GTW-400 100 278 16 278 * Larger sizes available, contact us for details.
Colours and finishes Aluminium sections are mill finished as standard. C/S TPR Gasket is available in four standard colours. Other colours can be supplied subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details. Complementary floor joint covers DGTP(W) & GTP(W); DGTR(W) & GTR(W); DGTRD(W) & GTRD(W); DGTP(W)-HD & GTP(W)-HD p15-17
30 30
16 165 Flush centre plate can be painted to match wall finish
16
108
GTW-200 GTWC-200
Standard
Gasket Colours
Black
White
Grey
Greige
30 ALLWAY EXPANSION JOINT COVERS FOR WALLS/CEILINGS
METAL WALL/CEILING JOINT COVERS

Surface and recess mounted models Interior application Covers are clear anodised as standard, or can be painted to match wall finish Low maintenance Tamper-resistant
How it works
Free-floating aluminium centre plate spans the joint and slides over the wall to allow movement when required
Banner Gateway Medical Centre, U.S.A.
ALLWAY EXPANSION JOINT COVERS FOR WALLS/CEILINGS 31
SMN series
Surface mounted aluminium wall joint covers, which can also be used as ceiling covers where the construction permits. Easy to install, they are often used for masonry applications where flush covers cannot be mounted into the wall structure.
Wall or ceiling covers Model SM-100N SM-200N Joint width (mm) 25 50 Exposed surface (mm) 127 197 Movement (mm) +40/-15 +60/-40 3 4 5 5 Corner wall or wall to ceiling covers Model SMC-100N SMC-200N Joint width (mm) 25 50 Exposed surface (mm) A B 76 124 46 47 Movement (mm) +40/-12 +60/-35 3 4 5 5
Colours and finishes Aluminium covers are clear anodised as standard. Polyester powder coating available subject to minimum quantity. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details. Complementary floor joint covers PC(W) series page p.25
Cover snaps into a continuous anchor clip for simple instalation 25
Gaskets on cover edges allow for better fit to wall 25
7 127
46 (B)
76 (A)
SM-100N
SMC-100N
AFW series
Recess mounted aluminium wall and ceiling covers for interior applications where low maintenance or tamper-resistance are required.
Wall or ceiling covers Model Joint width (mm) 25 50 75 100 Exposed surface (mm) 127 197 271 293 Recess required (mm) Depth Width 16 16 16 16 127 197 271 293 Movement (mm) Corner wall or wall to ceiling covers Model Joint Exposed Recess required width surface (mm) (mm) (mm) A B Depth Width 25 50 75 100 60 108 157 182 51 76 133 133 16 16 16 16
50
Movement (mm)
AFW-100 AFW-200 AFW-300 AFW-400
20 40 75 75
2 3 3 3
AFWC-100 AFWC-200 AFWC-300 AFWC-400
* * * *
10 20 38 38
2 3 3 3
* Refer to Product Data Sheet, please contact us for a copy.
Colours and finishes Exposed aluminium sections are clear anodised as standard or can be polyester powder coated (subject to minimum quantity). All other sections are supplied mill finished. Accessories Optional Fire Barriers and Acoustic Barriers, see p.44-45 for details. Complementary floor joint covers ALS(W) series p. 21
16 197
AFW-200
50
16
76 (B)
108 (A)
AFWC-200
32 ALLWAY EXPANSION JOINT COVERS FOR WALLS
COVER STRIPS FOR WALLS

How it works
Surface mounted rigid cover strips Quick and easy installation Interior applications
Aluminium clips hold the cover in position during the movement cycle
Simple aluminium covers span over expansion joint
W series
Rigid strips for covering wall joints, available in aluminium, stainless steel, brass and PVC options. Strips are supplied in 3m lengths with all the necessary fastening accessories.
Wall to wall covers Model Joint width (mm) Clip Clip 15-35 35-85 25 25 25 25 25 50 50 Movement (mm) Clip Clip 15-35 35-85 +5/-10 10 10 10 10 +25/-35 35 Aluminium Stainless steel PVC Fixing method
W30 W50 W70 W90 W120
30 50 70 90 120
* * 73
50
Clips Clips
70
Clips Clips Clips
Corner wall covers Model Joint width (mm) Clip Clip 15-35 35-85 30 50 Movement (mm) Clip Clip 15-35 35-85 10 15 Aluminium PVC Fixing method
W70A W90A
60
Clips Clips
73
* Brass versions available Colours and finishes Aluminium strips are clear anodised as standard (powder coated upon request) PVC strips are available in White, Grey, Sand or Brown as standard. Brass strips are supplied in polished brass and stainless steel covers are satin polished as standard. Complementary floor covers W series p.25
ALLWAY EXPANSION JOINT COVERS FOR WALLS 33
COMPRESSION STRIPS FOR WALLS

Recess mounted flexible rubber sections Quick and easy installation Interior or exterior applications
How it works
Flexible synthetic rubber sections are compressed and pushed into the joint.
JD series
Made of extruded synthetic rubber, JD compression strips are suitable for interior and exterior wall applications.
Wall to wall covers Model Strip size (mm) Width JD-16 JD-18 JD-25 JD-34 JD-42 JD-63 JD-83 16 18 25 34 42 63 83 Depth 16 16 20 30 30 43 60 Joint width (mm) 10 13 18 25 30 50 66 Minimum joint depth (mm) 25 25 30 40 45 70 90 Movement (mm) 2 2 3 3 4 5 6 Packaging (m) 50 50 50 25 25 25 25
34
25
Colours and finishes Black as standard, models JD-16 JD-42 are also available in Grey and Sand.
JD-34
34 ALLWAY EXPANSION JOINT COVERS FOR CAR PARKS & STADIA
GASKETED CAR PARK AND STADIA JOINT COVERS

Project photograph: TBA
Canary Wharf Car Park, London
Interior and exterior applications Watertight solutions Capable of withstanding regular vehicular movement
How it works
The shoulder of the gasket is substantial enough to withstand wheeled impact, regardless of the condition of the slab edge below.
Zip Blocks epoxy bond holds up under constant deflection and temperature extremes.
The EPDM seal allows for expansion and contraction movement.
ALLWAY EXPANSION JOINT COVERS FOR CAR PARKS & STADIA 35
ZB series
Zip Block (ZB) is a one-piece, extruded EPDM elastomeric seal with integral nosings, which is bonded to the substrate with high strength epoxy adhesive. This water resistant system can be installed over green concrete and is also suitable for retro-fit applications.
Floor to floor covers Model Joint width (mm) 25 50 75 Exposed surface (mm) 203 228 254 278 Minimum recess required (mm) Depth* Width 19 19 19 19 203 228 254 278 Movement (mm) Floor to wall covers Model Joint width (mm) Exposed surface (mm) 114 139 164 189 Minimum recess required (mm) Depth* Width 19 19 19 19 114 139 164 189 Movement (mm)
ZB-100 ZB-200 ZB-300
12 25 38 50
10 10 12 15
5 5 7 15
ZBW-100 25 ZBW-200 50 ZBW-300 75 ZBW-400 100 * From FFL
12 25 38 50
10 10 12 15
5 5 7 15
ZB-400 100 * From FFL Colours and finishes Black as standard. Load capability 1000kg point load.
Accessories Optional Fire Barriers see p.44-45 for details.
189
278 266 19
19
Continuous formed aluminium wall ledge angle
Sealant One-piece EPDM seal
100
100
ZB-400
ZBW-400
Durable design
PROBLEM WITH TRADITIONAL METHODS
C/S SOLUTION
RIGOROUS TESTING
Winged seals with elastomeric concrete fail regularly. Wheeled impact causes hairline cracks in elastomeric concrete in typical applications. Through further wheeled impact, cracking becomes more severe until the seals wing pulls away.
Zip Block a one-piece EPDM system. The shoulder of the Zip Block is substantial enough to withstand wheeled impact (even snow ploughs), regardless of the condition of the slab edge below. ZBs epoxy bond holds up under constant deflection and temperature extremes.
Zip Block was subjected to rigorous testing, including rolling loads of 1,350 kg per wheel, with simultaneous vertical slab deflection; sub-zero temperature testing, including several freeze-thaw cycles; and all applicable ASTM cycling tests. At 35,000 cycles the seal exhibited no wear or tear from the rolling load. The seal was also tested to simulate shear stress created by a rapidly moving vehicle braking abruptly. The result is a seal you can depend on, backed by our full product warranty.
HB series
A one-piece extruded EPDM elastomeric seal bonded into a high-strength epoxy adhesive to create a watertight system. Serrated edges create epoxy reservoirs and improve adhesion of the seal to joint walls. The closed cell design allows the system to achieve +/-50% movement capability.
Floor to floor Model Joint width (mm) 25 50 75 100 Exposed surface (mm) 25 50 75 100 Movement (mm)
50
HB-100 HB-200 HB-300 HB-400
12 25 38 50
5 10 10 10
5 10 10 15
68
Serrated seal edges create reservoirs for epoxy adhesive improving adhesion to joint walls
Colours and finishes Black as standard. Accessories Optional Fire Barriers, see p.44-45 for details.
HB-200
TES Terrace Seal

Water resistant two-part expansion seal for terrace joints.
Floor to floor Model Joint width range (mm) 25-35 Exposed surface (mm) 55 Minimum joint depth required (mm) 26 Movement (mm)
26 Continuous elastometric seal is installed on both treads and risers 55
TES-100
2
30 PVC-NBR retainer is fitted to terrace treads with adhesive
Colours and finishes Black as standard, other colours available subject to minimum quantity. Accessories Optional Fire Barriers, see p.44-45 for details.
TES-100
CSSF series
Recess mounted covers comprising Neoprene compression gasket bonded with epoxy adhesive to aluminium side frames. Suitable for interior and exterior applications.
Floor to floor Model Joint width (mm) 25 50 Frame depth (mm) 64 76 Exposed surface (mm) 45 62 Minimum recess required (mm) Depth Width 69 81 147 164 Movement (mm)
CSSF-100 CSSF-200 * From FFL
15 22
3 5
2 3
Colours and finishes Aluminium sections are mill finished and gasket is supplied Black as standard (other colours available subject to minimum quantity). Load capability 1000kg point load. Accessories Optional Fire Barriers, see p.44-45 for details.
Aluminium side frames offer additional reinforcement 62
76
50
CSSF-200
PDA and PDS series

Watertight systems available in four standard frame depths to suit project requirements and supplied with either aluminium (PDA) or stainless steel (PDS) capping. The systems incorporate an extruded Santoprene gasket, capable of accommodating up to +/- 60% of movement of the joint width. PVC wing seals can be used to tie the system into waterproofing. Standard and heavy duty (BT) options are available. Suitable for interior and exterior applications.
Floor to floor Model Joint width (mm) 50 50 50 50 100 100 100 100 Frame depth (mm) 50 75 100 125 50 75 100 125 Exposed surface (mm) 121 121 121 121 173 173 173 173 Minimum recess required (mm) Depth* Width** 55 80 105 130 55 80 105 130 197 197 197 197 250 250 250 250 Movement (mm)
50
Long wing seals for bituminous surfacing applications

Long side wing seals are tied directly into waterproofing system 121
PDA/PDS-200/50 PDA/PDS-200/75 PDA/PDS-200/100 PDA/PDS-200/125 PDA/PDS-400/50 PDA/PDS-400/75 PDA/PDS-400/100 PDA/PDS-400/125 Floor to wall Model
30 30 30 30 60 60 60 60
5 5 5 5 15 15 15 15
12 12 12 12 25
86 50
PDA-200/50
25 25 25
Floor frame assembly is welded on standard duty models
Joint width (mm) 50 50 50 50 100 100 100 100
Frame depth (mm) 50 75 100 125 50 75 100 125
Exposed surface (mm) 86 86 86 86 137 137 137 137
Minimum recess required (mm) Depth* Width** 55 80 105 130 55 80 105 130 124 124 124 124 175 175 175 175
Movement (mm)
50
PDAW/PDSW-200/50 PDAW/PDSW-200/75 PDAW/PDSW-200/100 PDAW/PDSW-200/125 PDAW/PDSW-400/50 PDAW/PDSW-400/75 PDAW/PDSW-400/100 PDAW/PDSW-400/125
30 30 30 30 60 60 60 60
5 5 5 5 15 15 15 15
12 12 12 12 25 25 25 25 Short side wing seals for coated concrete floor applications

50
PDAW-200/50
* From FFL ** Applicable to recessed concrete floor instalation with short wing seals Colours and finishes Aluminium sections are mill finished, stainless steel capping is supplied unpolished and Santoprene gasket Black as standard. Load capability Standard models (welded) - 250kg point load Heavy duty models (bolted) - 1000kg point load Accessories Optional Fire Barriers, see p.44-45 for details.
50
Aluminium capping 121
Santoprene gasket
50
PDA-200/50 Heavy duty model (example)

Floor frame assembly is bolted on heavy duty models 121 Stainless steel capping (standard on heavy duty models) Formed aluminium wall cap 86
75 50
50
50
PDS-200/75 BT
PDAW-200/50
METAL CAR PARK AND STADIA JOINT COVERS

JOINTS TO 250MM MOVEMENT UP TO 140MM AND -125MM
Boise State University Car Park, USA
How it works
Durable covers for interior and exterior applications Multi-directional movement
Free-floating aluminium centre plate spans joint and slides between frame assemblies to allow movement when required.
Unique design of the turnbar assembly and bolt housing shields the assembly from damage caused by impact of vehicular traffic.
KB series
All metal expansion joint covers for parking structures, featuring patented turnbar housing which reduces lateral load damage. Special design of the centre plate offers maximum strength yet minimal interference with pedestrians. KB joints are supplied with a Moisture Barrier as standard.
Floor to floor covers Model Joint width (mm) 100 125 150 175 200 Exposed surface (mm) 286 387 413 489 514 Minimum recess required (mm) Depth* Width 56 56 55 55 55 416 518 543 620 645 Movement (mm) Floor to wall covers Model Joint width (mm) 100 125 150 175 200 Exposed surface (mm) 193 257 283 333 359 Minimum recess required (mm) Depth* Width 56 56 55 55 55 259 322 348 399 424 Movement (mm)
KB-400 KB-500 KB-600 KB-700 KB-800 * From FFL
50 +100/-75 +85/-100
25 25 25
50 63 75 85 100
KBW-400 KBW-500 KBW-600 KBW-700 KBW-800
25 +70/-25 +45/-50 +80/-35 +55/-60
25 25 25 25 25
50 63 75 85 100
+140/-100 25 +115/-125 25
Colours and finishes All aluminium sections are mill finished as standard. Load capability 1000kg point load. Accessories Optional Fire Barriers, see p.44 for details.
Elastomeric concrete (by others) 286 Turnbar housing prevents shearing of bolts
193
51
51
100
100
KB-400 KBW-400
Moisture Barrier supplied as standard
PTC series
The design of these joint covers allows for the vertical displacement of the adjacent floor slabs. The unique damper system prevents the cover plate from flapping noisily under dynamic traffic loads. The centre plate is fully interchangeable.
Floor to floor covers Model Joint width* (mm) 150 175 200 225 250 Exposed surface (mm) 499 524 550 575 626 Minimum recess required (mm) Depth** Width 55 55 55 55 55 585 611 636 662 712 Movement (mm) Floor to wall covers Model Joint width* (mm) 150 175 200 225 Exposed surface (mm) 381 406 431 457 508 Minimum recess required (mm) Depth** Width 43 43 43 43 43 430 448 473 499 549 Movement (mm)
PTC-600 PTC-700 PTC-800 PTC-900 PTC-1000
75 85 100 110 125
25 25 25 25 25
50 50 50 50 50
PTCW-600 PTCW-700 PTCW-800 PTCW-900
75 85 100 110 125
25 25 25 25 25
25 25 25 25 25
PTCW-1000 250
* Larger sizes available, contact us for details ** From FFL Colours and finishes Aluminium sections are mill finished as standard. Stainless steel option is available for the centre plate. Load capability 1000kg point load.
381
Accessories Optional Fire Barriers, see p.44 for details.

Compression spring 499 Rotational frame 50 38 Elastomeric concrete (by others)
286
38
150
Moisture barrier supplied as standard
150
PTC-600
PTCW-600 C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk
40 ALLWAY EXPANSION JOINT COVERS FOR EXTERIOR WALLS
EXTERIOR GASKETED WALL JOINT COVERS

Exterior vertical applications where weather protection is critical Frames designed to attach to most exterior finishes No exposed fasteners Multi-directional movement Primary gaskets available in flush or concertina type options
How it works
Snap-in continuous secondary PVC gasket for weather integrity.
Gaskets expand and compress during movement, while providing a weather tight seal. Bank Headquarters, London Primary gasket contains UV inhibitors to prevent embrittlement and minimise fading.
ALLWAY EXPANSION JOINT COVERS FOR EXTERIOR WALLS 41
SC series
Wall joint covers comprising of continuous aluminium frames, a concertina type Santoprene primary gasket and a secondary PVC gasket. These covers are designed to accommodate up to 80% of horizontal movement. Heat welded weather tight transitions are available if required.
Wall to wall or corner wall covers Model Joint width* (mm) 50 75 100 125 Exposed surface (mm) 50 75 100 125 Movement (mm)
Secondary gasket acts as a moisture barrier 100
SC-200 SC-300 SC-400 SC-500
+50/-20 +75/-40
10 15
6 6 6 6 6
150
SC-400
+100/-70 20 +125/-70 20
SC-600 150 150 +150/-90 20 * Larger sizes available, please contact us for details
Colours and finishes Primary gaskets are available in four standard gasket colours. Aluminium side frames are supplied mill finished. Accessories Optional Fire Barriers, see p.44 for details.
Frames designed to suit most wall finishes
SC-600
SF series
Wall cover systems comprising of a flush Santoprene primary gasket and a secondary PVC gasket positioned in continuous extruded aluminium side frames. Heat welded weather tight transitions are available if required.
Wall to wall or corner wall covers Model Joint width* (mm) 75 100 125 Exposed surface (mm) 75 100 125 Movement (mm)
100
SF-300 SF-400 SF-500
+35/-40 +50/-70 +65/-70
15 20 15 15
3 3 3 3
6
SF-600 150 150 +75/-90 * Larger sizes available, please contact us for details
Colours and finishes Primary gaskets are available in four standard gasket colours. Aluminium side frames are supplied mill finished. Accessories Optional Fire Barriers, see p.44 for details.
Primary gasket contains UV inhibitors
SF-400
Santoprene
Gasket Colours
Black
White
Grey
Greige
42 ALLWAY EXPANSION JOINT COVERS FOR ROOFS
ROOF JOINT COVERS

Round Valley Office Complex, U.S.A.
Choice of flexible bellow or metal systems Suitable for built-up, flat roofs Roof applications where exterior seals are used in walls and watertight transitions are critical
How it works
Aluminium frames create a seal to the underside of the sliding cover plate.
Moisture seals and mosture barrier create a watertight system.
ALLWAY EXPANSION JOINT COVERS FOR ROOFS 43
BRJ series
Flexible roof joint covers utilising malleable membrane applied to support foam, secured with a factory-attached metal flange. Bellows material expands and contracts for multi-directional movement. These joints are suitable for flat and sloped roof applications.
Roof to roof Model BRJ-100 BRJ-200 BRJ-300 BRJ-400 BRJ-500 Joint width (mm)* 25 50 75 100 125 Exposed surface (mm) n/a n/a n/a n/a n/a Movement (mm) +50/-25 50 +35/-75 +50/-100 +60/-125 ** ** ** ** ** ** ** ** ** ** Roof to wall Model BRJW-100 BRJW-200 BRJW-300 BRJW-400 BRJW-500 Joint width (mm)* 25 50 75 100 125 Exposed surface (mm) n/a n/a n/a n/a n/a Movement (mm) +50/-25 50 +35/-75 +50/-100 +60/-125 ** ** ** ** ** ** ** ** ** **
* Larger sizes available, please contact us for details ** Lateral and/or vertical movement can be accommodated but will reduce the amount of horizontal movement, which needs to be taken into account when specifying roof joint cover. Contact us for details. Colours and finishes Membrane (EPDM as standard, Neoprene membrane available as an option) Black. Standard flanges are fabricated in galvanised steel; stainless steel / aluminium or copper options are also available.
EPDM bellows Closed cell support foam 50 min 15 50 min 15
Accessories Optional Fire Barriers, see p. 44-45 for details.
Metal flange
Metal flange
25
25
BRJ-100
BRJW-100
SRJ series
Aluminium roof covers for applications where occasional access is expected and where durability is an issue. Systems comprise of extruded aluminium components, turnbars, moisture seals and polyethylene moisture barrier. They are suitable for flat or sloped roof applications.
Roof to roof Model RJT-100 RJT-200 SRJ-300 SRJ-400 SRJ-500 SRJ-600 SRJ-700 Joint width (mm)* 25 50 75 100 125 150 175 Exposed surface (mm) 146 146 280 305 343 381 419 Movement (mm) +40/-20 +40/-45 +115/-50 +85/-75 +65/-100 +145/-125 +140/-150 ** ** ** ** ** ** ** ** ** ** ** ** ** ** Roof to wall Model RJTW-100 RJTW-200 SRJW-300 SRJW-400 SRJW-500 SRJW-600 SRJW-700 Joint width (mm)* 25 50 75 100 125 150 175 Exposed surface (mm) 98 98 180 205 237 268 300 Movement (mm) +35/-20 +20/-45 +55/-75 +55/-100 +65/-125 +70/-150 +70/-75 ** ** ** ** ** ** ** ** ** ** ** ** ** **
* Larger sizes available, please contact us for details ** Lateral and/or vertical movement can be accommodated but will reduce the amount of horizontal movement, which needs to be taken into account when specifying roof joint cover. Contact us for details. Colours and finishes Aluminium sections are mill finished as standard, Moisture Seals and Barrier Black.
Self-centering aluminium cover plate 280
Accessories Optional Fire Barriers, see p.44 for details.
Formed aluminium cover plate 180
Sealant (by others)
Continuous moisture seal
75mm min
75mm min Moisture Barrier
75
75
SRJ-300
SRJW-300 C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk
FIRE BARRIERS
Fire is an ever-present danger. The chimney effect created by an unprotected expansion joint may actually advance its spread. Construction Specialties fire barrier systems are available to cover all building regulation requirements, whilst ensuring that performance is maintained during any building movement. C/S Reflex Fire Barrier Systems
Suitable for floors and walls Floor joint widths 25-100mm Wall joint widths 25-100mm BS 476: Part 20 and 22: 1987 tested ANSI/UL 2079 and ASTM E1966 tested for a 1-hour and 2-hour rating An innovative and cost effective fire barrier system comprising of a compressible block of insulation housed in continuous stainless steel foil. The wall systems are applicable to both drywall/stud and masonry wall conditions and do not require stainless steel foil. Reflex systems have met ANSI/UL 2079 and ASTM E1966 testing requirements for a 1-hour and 2-hour rating including cycling capabilities of 50% horizontal movement. Lateral shear movement of 25% can also be accommodated.
Stainless steel heat shield Reflex fire barrier insulation
Stainless steel fire barrier cover used for smaller gasketed models for additional protection
GFT-100-38 with Reflex Fire Barrier to suit 25mm joint width
C/S Multiflex Fire Barrier Systems

Suitable for floors and walls Floor and wall joint widths 25-500mm ANSI/UL 2079 and ASTM E1966 tested for a 1-hour and 2-hour rating A blanket type fire barrier system consisting of insulation layers encapsulated in a stainless steel mesh, which keeps the insulation in place. Multiflex systems have met ANSI/UL 2079 and ASTM E1966 testing requirements for a 1-hour and 2-hour rating including cycling capabilities of 50% horizontal movement. Lateral shear movement of 50% can also be accommodated, along with a vertical deflection of 50mm.
Surface mounted flange
Multiflex Fire Barrier
SJP-400SS with Multiflex Fire Barrier to suit 100mm joint width
C/S Fire Barrier systems can be installed more easily and in much less time than most conventional fire barrier systems. This is due to the simple components that make up the systems, and because no fire caulks or complicated and expensive transition mitres are required for installation. Construction Specialties Fire Barrier Systems have been manufactured and tested to provide optimum fire protection when properly installed in the intended environment. However, no amount of testing can guarantee a 2-hour rating in every application. For that reason we urge you to contact us direct or to contact your local C/S representative for selection assistance during the initial stages of project development.
Reflex Fire Barrier Mutiflex Fire Barrier
MOISTURE BARRIERS
C/S Moisture Barrier is a flexible Neoprene or Polyethylene membrane, available with an optional drainage assembly. The membrane is installed beneath the expansion joint cover to help prevent moisture ingress from above or below.
Product MB-P1/N1 MB-P2/N2
Determined by associated cover type
Size (mm)* 300 400 600
Joint width (mm) 25-125 150-200 225-300
MB-P3/N3
P - Polyethylene N - Neoprene *Larger sizes available
Polyethylene or neoprene water stop 25mm to 31mm diameter field cut hole
PVC drain
Neoprene washer
PVC nut
Reinforced polyethylene or neoprene Moisture Barrier
PVC hose adapter PVC drainage assembly (if required) 16mm ID Hose Worm drive hose clamp
C/S Drainage Assembly
ACOUSTIC BARRIERS
C/S Acoustic Barrier is a flexible, non-reinforced mass loaded vinyl that resists the passage of sound waves and reduces the transmission of airborne noise. It is supplied on a roll and available in four density options offering different noise reduction rates.
Product AB-50 AB-100 AB-150 AB-200 Density (kg/m2) 2.5 5 7.5 10 Roll size Length (m) 15 15 7.5 7.5
Width (m) 1.22 1.22 1.22 1.22
Noise reduction provided by C/S Acoustic Barriers is measured in noise transmission loss (dB) / frequency (Hz)*: Hz 125 250 500 1000 2000 4000 Sound Transmission Class Rating 20 26 29 31
Noise transmission loss (dB) by density: AB-50 AB-100 AB-150 AB-200 8 16 17 16 13 17 19 22 17 22 25 26 22 27 31 32 27 31 36 35 31 36 44 40
* Per ASTM E-90
OUR SERVICE
C/S TECHNICAL SUPPORT

We look forward to assisting you with any queries which you may have and ensuring that you have made the right selection for your project. Call us on +44 (0)1296 652800 to speak with our Customer Service Team, Technical Team or Area Representatives.
SAMPLES SERVICE
Samples of all C/S Allway Expansion Joint Covers are available on request. Please contact our Customer Service Team on +44 (0)1296 652800 with your requirements.
C/S SPECIFICATION SUPPORT

Should you require specification assistance please call us on +44 (0)1296 652800. NBS Specification Clauses for our products are also available on NBS Plus.
PRODUCT DESIGN/FORMULATION
The company reserves the right to make composition changes for the purpose of product improvement, or to withdraw any product without notice.
CPD PRESENTATIONS
Tailored CPD presentations can be arranged through our Customer Service Team or your local C/S representative.
WARRANTY POLICY
Construction Specialties (UK) Ltd (the Company) warrants to its customers that all expansion joint covers sold by it will be free from any defects in materials and workmanship and will meet the product criteria noted in our brochures when properly installed and maintained. If, in the sole opinion of the Company, a product covered by this warranty is defective, the Company will replace it free of charge. This warranty shall extend for a period of two years following shipment by the Company. This is in lieu of all warranties expressed or implied, and is the sole warranty extended by the Company. The liability of the Company under this warranty is limited to replacement only, and does not include any responsibility for consequential or other damage of any nature.
INSTALLATION SERVICE
Construction Specialties offer a complete installation package through our sister company, Conspec Contracts Ltd. They provide full site surveys, implement installation programmes and advise upon suitability of material. Conspecs experienced installation teams are CSCS, SAFEcontractor and CHAS accredited.
FS 543714
RECENT PROJECTS
LG Arena - Birmingham Aviva Stadium Dublin, Ireland Stansted Airport Stansted Bristol International Airport - Bristol Dublin Airport Dublin, Ireland County Square Shopping Centre Ashford The Mall Shopping Centre Blackburn The Rock Shopping Centre Bury Brislington Enterprise College - Bristol Coventry & Walsgrave Hospital PFI Coventry Derby Hospital PFI Derby John Radcliffe Hospital PFI Oxford Lanchester Road Hospital Durham Manchester Hospital PFI Manchester Forth Valley Acute Hospital Larbert Queen Alexandra Hospital PFI Portsmouth Ysbyty Aneurin Bevan PFI Newport Mid Argyll Hospital - Lochgilphead Hammersmith Hospital - London Napier University Edinburgh Burnley Campus Burnley Middlesbrough College Middlesbrough Globe Academy - London International School of Aberdeen Aberdeen Bethnal Green Technology College London Athlone Town Centre Athlone, Ireland National Physical Laboratory Teddington Merck Sharp & Dohme Clonmel, Ireland Travelodge London British Sky Broadcasting Isleworth Network Railway Station - London Canary Wharf various projects, London Tate Modern London BNFL Sellafield Seascale Wyeth Medica Newbridge, Ireland
The complete range of C/S products
C/S Acrovyn Wall, Door and Corner Protection
C/S Wallglaze Specialist Coatings for Walls and Floors
C/S Pedisystems Entrance Flooring Systems
C/S Allway Expansion Joint Covers
C/S Airfoil Solar Shading Systems
C/S Supertrak Cubicle Curtain Track
FM21206
C/S Explovent Explosion Venting Systems
Construction Specialties (UK) Limited 1010 Westcott Venture Park Westcott Buckinghamshire HP18 0XB Tel: +44 (0)1296 652800 Fax: +44 (0)1296 652888 Email: [email protected] www.c-sgroup.co.uk
C/S worldwide operations UK (also servicing: Austria Republic of Ireland, Italy Scandinavia, Malta, Spain Portugal, Iceland) Poland France USA Germany Canada
Australia Singapore Hong Kong Taiwan UAE Uruguay
Printed in England. All rights reserved. Copyright 2011 Construction Specialties (UK) Ltd.

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Uniclass L555 CI/SfB (42)+(43)+(47) June 2011 Xh

Allway Expansion Joint Covers

2 ALLWAY EXPANSION JOINT COVERS

C/S ALLWAY EXPANSION JOINT COVERS

Sport and leisure

C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk

ALLWAY EXPANSION JOINT COVERS 3

Gasketed Metal Cover Strips

8-17 18-23 24-25

26-29 30-31 32-33

Parking/Stadia Joint Covers Gasketed Metal

Exterior Joint Covers Wall Roof

Accessories Fire Barriers Moisture Barriers Acoustic Barriers

Our Services Recent Projects

C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk

4 ALLWAY EXPANSION JOINT COVERS

EXPANSION JOINTS BASICS

Floor/ceiling Opening/closing movement Wall

EXPANSION JOINT COVERS (EJCs)

Floor/ceiling Movement along the joint length Wall

BUILDING USAGE AND LOADING REQUIREMENTS

C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk

ALLWAY EXPANSION JOINT COVERS 5

FFL Recess depth

Non-shrink levelling bedding compound

6 ALLWAY EXPANSION JOINT COVERS

PRODUCT SELECTION CHART

NOMINAL JOINT WIDTH MOVEMENT RANGE*

up to +15mm up to 15mm Robust construction, surface and recess mounted options

up to +38mm up to 38mm Recess mounted, sealed gasket installation, larger movement

DESCRIPTION/ KEY FEATURES

DESIGNED FOR/ TYPE OF USE

Interior or exterior applications

Hygienic environments, interior applications

Hygienic environments, interior or exterior applications

Industrial, interior and exterior application options

Interior applications, no recess required, suitable for retrofit situations

Reflex (p.44) Available (p.45) Available (p.45) W - p.25 PC - p.25

Moisture Barriers Acoustic Barriers

C/S Hotline: +44 (0)1296 652800 E-mail: [email protected] www.c-sgroup.co.uk

ALLWAY EXPANSION JOINT COVERS 7

WALL & CEILING COVERS

up to +150mm up to 105mm Minimum exposed surface, sealed gasket installation

up to +35mm up to 35mm Economical, easy to install, choice of materials

up to +6mm up to 6mm Flexible rubber sections, economical, easy to install

up to +150mm up to 90mm Minimum exposed surface, sealed gasket installation

up to +145mm up to 150mm Formed aluminium and EPDM bellows options

Hygienic environments, interior applications

Interior or exterior applications

Roofs, flat or sloping

Drywall, ceramic tile

Drywall, ceramic tile

All roof finishes

1000kg point load N/A

1000kg point load N/A