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    ZRC 3 07

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    groelzj
    Cold Galvanizing Compound is 95% zinc in the dry film using only Type III "ultra pure" zinc dust. Zinc dust is compounded with a tenacious non-encapsulating binder using a highly controlled process in our state-of-the-art manufacturing facility. The result is a self-healing galvanic film that does not require sandblasting for superior galvanic protection against corrosion.

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    ZRC 3 07

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    groelzj
    105 views2 pages
    Cold Galvanizing Compound is 95% zinc in the dry film using only Type III "ultra pure" zinc dust. Zinc dust is compounded with a tenacious non-encapsulating binder using a highly controlled process in our state-of-the-art manufacturing facility. The result is a self-healing galvanic film that does not require sandblasting for superior galvanic protection against corrosion.

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    Cold Galvanizing Compound is 95% zinc in the dry film using only Type III "ultra pure" zinc dust. Zinc dust is compounded with a tenacious non-encapsulating binder using a highly controlled process in our state-of-the-art manufacturing facility. The result is a self-healing galvanic film that does not require sandblasting for superior galvanic protection against corrosion.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    105 views2 pages

    ZRC 3 07

    Uploaded by

    groelzj
    Cold Galvanizing Compound is 95% zinc in the dry film using only Type III "ultra pure" zinc dust. Zinc dust is compounded with a tenacious non-encapsulating binder using a highly controlled process in our state-of-the-art manufacturing facility. The result is a self-healing galvanic film that does not require sandblasting for superior galvanic protection against corrosion.

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    www.zrcworldwide.

    com

    ZRC

    Cold Galvanizing Compound

    The original Cold Galvanizing Compound! Providing superior zinc coating protection for over 50 years!

    Enjoy the following great benefits with ZRC Cold Galvanizing Compound: 95% zinc in the dry film using only Type III ultra pure ASTM-D-520 zinc Recognized under the Component Program of Underwriters Laboratories, Inc. as equivalent to hot-dip galvanizing Meets and exceeds Fed. Spec. DOD-P-21035A (Galvanizing Repair Spec); MIL-P-26915A (USAF Zinc Dust Primer); ASTM Des. A-780 (Standard Practice for Repair of Damaged Hot-Dip Galvanized Coatings; SSPC-Paint 20 (Specification for Zinc-Rich Primer) Passes 3,000 hours salt spray testing without failure (ASTM Des. B117) Passes Preece Test (ASTM Des. A239) for hot-dip galvanizing Passes 9-year subtropical testing Low VOC approved in all 50 states ISO 9001 registration assures the highest quality consistently For specification assistance, application assistance, test reports and product selection please contact our customer support at (800) 831-3275 or our website www.zrcworldwide.com.

    APPLICATIONS
    Field applied galvanizing Repairing hot-dip galvanizing Rust proofing welds Repairing inorganic zinc Re-galvanizing of worn hot-dip Metal fabrication Construction Manufacturing/OEM Antenna Towers Petrochemical Plants Roads & Bridges Tanks Industrial Maintenance Water Treatment Marine & Offshore Cooling Towers Hundreds more!

    THE ZRC DIFFERENCE


    The ZRC difference is made possible by ZRC's high zinc content (95% by weight in the dried film) of ultra pure (ASTM D 520 Type III) zinc dust, ensuring that more metallic zinc is available for superior galvanic protection against corrosion. This high purity zinc dust is compounded with a tenacious non-encapsulating binder using a highly controlled trade secret process in our state-of-the-art manufacturing facility. The result is a self-healing galvanic film that does not require sandblasting for most applications, providing both up-front labor savings and extendCompetitor ed longevity of corrosion protection. We offer a Certificate of Compliance to these exacting material standards and a copy of our most recent ISO Registration Certificate. The Proof is in the Photos These scanning electron microscope photos illustrate the difference between the true galvanic protection of ZRC and a competitors low percentage zinc coating.

    ZRC

    TESTING & SPECIFICATION CONFORMANCE DATA


    Meets and exceeds Fed. Spec. DOD-P-21035A, formerly MIL-P-21035 (Galvanizing Repair Spec.) Meets and exceeds Fed. Spec. MIL-P-26915A (USAD Zinc Dust Primer) Passes 3,000 hours salt spray testing without failure** (ASTM Des. B117) Passes Preece Test (ASTM Des. A239) for hot-dip galvanizing Resists intermittent dry-heat temperatures up to 750F Meets and exceeds ASTM Des. A-780 (Standard Practice for Repair of Damaged Hot-Dip Galvanized Coatings) Meets and exceeds SSPC-Paint 20 (Specification for Zinc-Rich Primer), Type II (organic), Level I, Type III zinc dust AVAILABILITY/COST Immediately available off the shelf, ZRC Cold Galvanizing Compound is offered directly from the manufacturer, or through a worldwide distribution network. The initial cost of ZRC is more than offset by substantial maintenance savings and the increased service life of protected surfaces. Contact ZRC Worldwide for current pricing and further information. TYPE THEORETICAL COVERAGE METALLIC ZINC CONTENT FLASH POINT VOC CONTENT WEIGHT PER GALLON SOLIDS CONTENT VISCOSITY MAXIMUM SERVICE TEMP - Intermittent MAXIMUM SERVICE TEMP - Constant ELECTRICAL CONDUCTIVITY IMPACT RESISTANCE ABRASION RESISTANCE POT LIFE SHELF LIFE PACKAGING DRY TIME RECOAT TIME TOPCOATING

    Technical Data
    Single pack, premixed, ready to apply, liquid organic zinc compound 400 ft/gal @ 1.5 mil dry film thickness 95% by weight in dry film 111F (44C) (SETA method, ASTM D3278) 3.3 lbs/gal (385 gms/ltr) (ASTM D3960) 24 lbs. (ASTM D1475) 86% (by weight)/52% (by volume) 1900 cps. Brookfield spindle #5 @ 100 RPM, @ 25C 750F (399)C 350F (177)C 73 million ohms per square @ 3 mils dry (resistivity) Greater than 30 inch-lbs. (extrusion) per ASTM-D2794 11.5 liters per dry mil (tested @ 3 dry mils) per ASTM-D98-51 At least 24 hrs. Liquid - 3 yrs.; Aerosol - 1 yr. 3.5 gallon pails, gallon, quart, and aerosol cans Set to touch. When ambient air dried, 20-30 min. @ 1.5 mil (38) thickness 12 hrs. Under certain conditions, recoat time can be reduced. Please contact manufacturer for specifics. After 24-48 hrs., topcoat with acrylic, epoxy, urethane or vinyl type products. DO NOT USE alkyd, alkyd-modified acrylic, or lacquer type products. Consult our Guide to Topcoating for detailed instructions.

    MATERIALS/FINISHES
    A unique formulation of 95% pure zinc metal as a liquid coating, ZRC Cold Galvanizing Compound is manufactured to exacting standards in our own state-of-the-art manufacturing facility.

    SUGGESTED SPECIFICATION
    Organic Zinc-Rich coating containing 95% metallic zinc, by weight in the dried film; as manufactured by ZRC Worldwide, Marshfield, MA (www.zrcworldwide.com) or other facility having been registered to the International Organization for Standardization ISO 9001 standard for quality. For areas and industries with more stringent VOC restrictions specify ZRC 221. ** Copy of reports available upon request

    Surface Preparation
    Dependant upon surface condition and intended service. Typical examples include: GREASE & OILS RUST SCALE MILL SCALE WATER IMMERSION Solvent clean to SSPC-SP1 Power tool clean to SSPC-SP3 or SSPC-SP11 Sandblast to SSPC-SP6 (commercial) (100F maximum) Sandblast to SSPC-SP10 (near-white)

    Application
    BRUSH/ROLLER/AEROSOL SPRAY (low pressure compressor type) Atomized air pressure Fluid pressure Orifice of tip Viscosity reduction SPRAY (airless type) Pump Hose Orifice of tip Type of tip Filter screens Viscosity Recommended procedure Apply as received in container 50 lbs/in = 3.5 kg/cm 15-20 lbs/in = 1.1-1.4 kg/cm 0.080 inches (0.20 cm) 4:1 ZRC:XXX Thinner -OR- 16:1 ZRC:Xylol/Xylene 30:1 1/2 (1.3 cm) (I.D.) 60-0.026 inches (0.07 cm) Tungsten carbide, reversing Complete removal is recommended. However, if screens are employed, use no less than 30 mesh. No reduction required Connect hose directly to pump, without filter assembly, ensuring a hose length of 50 ft. max. Use in-pot agitator or continuous recycling. Use least pressure possible. Start at 1500 lbs/in = 105 kg/cm and increase as required for good spraying. ZRC XXX Thinner* or Xylol/Xylene

    CLEAN UP * XXX Thinner is our special solvent.

    145 Enterprise Drive, Marshfield, MA 02050-2132 Tel: 800.831.3275 or 781.319.0400 Fax: 781.319.0404 www.zrcworldwide.com E-mail: [email protected]

    ZRC Worldwide has been registered by Underwriters Laboratories, Inc., to the International Organization for Standardization ISO 9000 Series Standards for Quality. The fact that ZRC is registered to ISO 9001 assures our customers that the zinc-rich coatings manufactured in our facility are designed and manufactured according to the most stringent quality control standards, so you can rely on their consistency.

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