Carmex Catalogue Web
Carmex Catalogue Web
Carmex Catalogue Web
Carmex specializes in the production of threading tools for turning and milling. Our product lines include Thread Turning inserts and tool holders, Mill-Thread inserts and tool holders, Mill-Thread Solid-Carbide and Spiral Mill-Thread. In addition to threading, we produce grooving tools, Mini Chamfer mills, Thread Whirling tools and the Tiny-Tools line of small boring bars for threading, turning, grooving small parts. The companys di erent product lines are recognized worldwide as advanced technology, reliable full range lines that o er accurate geometry, excellent cutting performance and extended tool life. Our products and the service we provide live up to the highest standards and outperform them. Carmex also produces special tools in accordance with customers requirements. In addition to our unyielding strive for high quality, speedy service and reliability, Carmex is certi ed by ISO 9001:2008, ISO 13485:2003, ISO 14001:2004, OHSAS 180001 and CE. Most of our customers requirements are supplied immediately from our readily available wide range of stock, as well as from our agents and distributors stocks around the world. In August 2008 Carmex completed its transfer to the new, state of the art modern building. In addition to the construction we invested in machinery and advanced equipment as part of our strategy to keep our position in the rst line of high technology. In addition to its distributors chain, Carmex has three independant sales branches. Each of them keeps Carmexs wide range of stock and employs talented, service oriented managers, engineers, technicians and administrators willing to ful ll the customers needs. The branches were opened gradually, 2003 - C.P.T. GmbH, a sales branch in Stuttgart Germany serving Europe. 2004 - Carmex Precision Tools, LLC, a sales branch in Winsconsin USA serving North America and Mexico. 2008 - Carmex Italia Srl, a sales branch in Modena, Italy.
In addition to our customers recognition of our high quality tools, we are also well known as a service oriented company and as a very competitive supplier that pledge for customer satisfaction.
European Conformity
EU consumer safety, health and environmental requirements
0470
New Products
Mill-Thread
Page: 56
Carmex presents a new sub-micrograin grade with PVD triple layer coating. The BLU grade provides a combination of very high strength with high wear resistance.
Large variety of vertical Inserts and Toolholders, sizes 16 up to 27
Pages: 5-27
Thread Turning inserts for
VAM profile
DSI -
a unique line of 2 sided inserts including 6 cutting edges, a cost saving tool.
TAPER - IPF
Page: 35
Page: 49-54
Grooving Inserts
Insert Size 11
Thread Whirling
Page: 64 Pages: 193-196
Solid Carbide
Mini Mill - Thread
Mini Mill-Thread for G55 profile
MTI profile
Page: 120
Pages: 129-131
DMT - 3 in 1
Drill, Thread, Chamfer
Mini Chamfer -
Dovetail 45
Page: 164
Pages: 135-136
New Products
CMT Mill-Threading
Vertical Mill-Thread
Pages: 93-101
Tiny Tools
Carbide Grade: BMK (K10 - K20) Sub-micron grade with advanced PVD triple coating. Extremely high heat resistant and smooth cutting operation, for high performance, and normal machining conditions. General purpose for all materials.
Page: 192
New Products
- Toolholders for Swiss type machines. - Toolholders with coolant channel.
Page: 169-183
New Toolholders
Page: 189
-Toolholders with 25 mm
Page: 190
External
Available Profile Round (DIN 20400) Trapez (DIN 103) Pitch 16 mm 14-24 mm
Internal
Tailor made profiles according to customers request
Acme, Stub Acme American Buttress 1.0 - 1.5 TPI 1.5 - 2.0 TPI
TAPER-IPF
L1
L1
SIR 0025 S22UB - TR40X7 SIR 0012 L16B & SIR 0014 L16B
D1 F F
L1
Thread
ISO Standard
Material
<0.25%C Non-Alloy Steel and Cast Steel, Free Cutting Steel 0.25%C 0.55%C
Condition
Annealed Annealed Annealed
BLU
BMA
Coated P25C
MXC
BXC
K20
Uncoated
P30
P M K N S H
< 0.55%C
Quenched & Tempered Quenched & Tempered Annealed Quenched & Tempered Annealed Quenched & Tempered Martensitic Austenitic Pearlitic Ferritic Ferritic Ferritic/Martensitic
110-210
120-180
100-180
100-180
70-150
50-130
Low Alloy Steel and Cast Steel (less than 5% alloying elements) High Alloy Steel, Cast Steel, and Tool Steel Stainless Steel and Cast Steel Cast Iron Nodular (GGG) Grey Cast Iron (GG) Malleable Cast Iron Aluminum-Wrought Alloy Aluminum-Cast, Alloyed <=12% Si >12% Si >1% Pb
60-90 50-60 50-80 60-90 65-85 60-85 450-600 150-350 600-800 200-550 50-80
50-80 40-50
Ferritic/Pearlitic
Pearlitic Pearlitic
Cured
Not Cureable Not Cureable Cured High Temperature Brass Free Cutting
350-500 110-300
190-350
150-250 200-300
110-180 150-210
150-250 100-200
90-150 110-150
Ni or Co based
Annealed
30-65
25-60
35-45
20-30
15-25
C10
3 FLUTES
C12
C18
4 FLUTES
C25
MT11 Ultra- ne sub-micron grade with advanced PVD triple blue coating.
MT11
0.1
Without coolant
Without coolant
Without coolant
ISO Standard
Material
0.25%C <0.25%C
Condition
Annealed Annealed
BXC
BMK
P M K N S H
Quenched and tempered Quenched and tempered Annealed Quenched and empered Annealed Quenched and empered Martensitic Austenitic Pearlitic Ferritic Annealed
25-50
30-60
Low alloy steel and cast steel (less than 5% alloying elements) High alloy steel, cast steel, and tool steel Stainless steel and cast steel Cast iron nodular (GGG) Grey cast iron (GG) Malleable cast iron Aluminum-wrought alloy Aluminum-cast, alloyed <=12% Si >12% Si >1% Pb
20-25 18-20
24-30 22-24
Ferritic/martensitic
Ferritic/pearlitic
Copper alloys
Electrolytic copper
22-25 35-45
24-30
Annealed
15-20
18-24
Alpha+beta alloys cured Hardened 51-55 HRc Hardened 56-62 HRc Hardened cast Hardened 45-50 HRc
10-14
CARBIDE GRADE BMA - PVD TiALN coated submicrograin for stainless steel, exotic materials.
Contents:
Thread Whirling Advatages Product Identification Ordering according to Machine Type or Model
Page
194 194 195 Specials 196
193
Increased Productivity:
Short maching time Thread whirling is performed in a single pass. This elimates multiple passes required for a single point threading. Thread whirling allows working at high feed rates and consequently short cycle times.
Very high surface quality and accurate geometry: Long tool life: Faster Setup:
The use of up to 8 cutting edges, higher concentricity, special cutting edge geometry and ideal chip removal, enable top quality surfaces to be produced without burr. Whirling inserts have a stronger cutting edge that single point tools, because cutter side clearance is achieved by rotating the whirling spindle, not by relieving material under the cutting edge. Thread whirling eliminates special support devices and expensive startup development costs.
Large helix angles can be compensated by adjusting the whirling unit. One toolholder can be used for various applications. All toolholders are standard stock items. Inserts are made for each application as a special item. The toolholders are designed according to different machine types and manufacturers. Special adaptors for machine heads are available as stock items.
Product Identification
SR
40
12
Cutting Diameter (D)
418
Serial No.
194
d1
Machine Type Model SV12 / SV20 Star SR20 / ECAS20 M12 / M16 Citizen M20 / M32 Tornos Traub Hanwha Maier DECo 13 / 20 TNL26 / TNK36 SL26HPD ML20D
Whirling Holder Ordering Code SRW4012 418 - 6 SRW4012 424 - 8 SRW4012 419 - 6 SRW4012 425 - 8 SRW4512 422 - 6 SRW4512 426 - 8 SRW4512 423 - 6 SRW4512 427 - 8 SRW4012 420 - 6 SRW4116 421 - 6 SRW4012 416 - 3 SRW4012 417 - 5
Adaptor Ordering Code WA4012 537 WA4012 439 WA4512 443 WA4512 536 -
Z 6 8 6 8 6 8 6 8 6 6 3 5
d1 Insert Insert Torx Size Screw Key 16 SW16 KW16 SW11 KW11 SW16 KW16 SW11 KW11 SW16 KW16 SW11 KW11 SW16 KW16 SW11 KW11 SW16 KW16 SW16 KW16 SW16 KW16 SW16 KW16
12
40
11 16 11 16 11 16 11 16 16 16 16
12
45
12 16 12 12
40 41 40 40
195
196
Copyright CARMEX Precision Tools Ltd. 2012 CARMEX FCE 03/2012 METRIC