Alarm Annunciators
Alarm Annunciators
Alarm Annunciators
Minilec Microprocessor Based Alarm Annunciators are designed to keep an alert & watchful eye on your plant & processes. The entire range has been designed with an insight into the modern day manufacturing plant & its future requirements. Minilec Alarm Annunciators are equipped with microprocessor-based design, super bright LED facia windows, site selectable, programmed sequences as per ISA standard & thoughtful provisions for troubleshooting & maintenance. Dynamic, Alert & Responsive These unique advantages have helped the Minilec Annunciators to be an icon in the power T & D industry & engineering establishments in India. The world class Minilec Annunciator has made its presence felt in Overseas markets.
MICROPROCESSOR BASED SYSTEM TWO DIFFERENT WINDOW SIZES
LEGEND REPLACEABLE SITE SELECTABLE E ES UC SEQN STANDARD CONNECTING CABLE MAX . 3mt. COMPUTER LINKING
SITE SELECTABLE NO / NC
SMPS MODULE
WELCOME TO X 8 IMTE9
GROUPING T FACILIY
MODELS :
FEATURES
4 windows to 128 windows Integral & Split models Microprocessor based Super bright LEDs for facia Standard operating sequenses Any other custom- made sequenses NO-NC & Trip Non-Trip site selectable Repeat relays Supply fail annunciation / Indication Choice of 3 window sizes Choice of five colours
MICROWARN 0600, MBAS 0600, MBAS 9700, MBAS 9900, Accessories, Annunciation Panels
Ordering Instructions
Product Family Name Model Name Aux. Supply / Control supply voltage No. of Inputs (Windows) Operating sequence
45
ALARM ANNUNCIATORS
The Undisputed Leader Many pioneering advancements have been introduced for the first time by Minilec in the Indian market. The Minilec range is equipped with well researched and innovative features highly appreciated by consultants and customers (and imitated by competitors !) Some of the trend setting technologies and features initiated by Minilec are as follows : Microprocessor based system operation : For robust design and easier troubleshooting. ISO 9001 standards : For high standards of quality assurance and reliability. LEDs for facia : For lower maintenance costs, long life and low energy consumption. Multi coloured windows : For simplified fault differentiation. Standard modules : For seamless integration and better aesthetics. Moulded enclosure : For space savings and improved aesthetics. Easily accessible DIP switches : For faster programming by eliminating the need to open the unit. Any operating sequence : For added flexibility and convenience. Serial communication : For computerised fault detection and automatic documentation. Solutions for Varying Needs The Minilec range of annuciators is highly diversified and adaptable to a wide spectrum conditions. Be it a Power station, Sub station, Sugar factory, Steel plant, Fertiliser / Petrochemical plant, ships and dockyards, railways or for that matter, any process plant. Be it in the hot summers of Rajasthan, Egypt of Indonesia or the humid atmosphere of Clacutta, Chennai or Malaysia, Minilec takes it all in its stride ! The Product Range MICROWARN 0600 - Standard models for 6,8,12 points MBAS 0600 - Standard models for 4-16 points MBAS 9700 - Standard models for 16, 32, 48, 64, 80, 96 point MBAS 9900 - Standard models for 4, 6 & 8 points The Advant -edges Advantages of Microprocesor Based Alarm Annunciators over solid state version Less components hence high reliability. Compact size, light weight. Low power consumption.
Flexibility - any operating sequence can be provided. Being the latest in technology, can be configured easily with any other advanced system. The Unique Features Powerful microprocessor based circuit. Built in system watch dog. First fault identification. Optically isolated fault inputs. Wide range of site selectable alarm sequences (ISA standards) Facia with super bright LEDs instead of high power consuming short life filament lamps. Site selectable fault contact filament lamps. Site selectable fault contact configuration (NO/NC). Special SMPS power supply. Sleek, modern, aesthetic design. Additional Features Grouping feature for differentiation between Trip / Non - Trip type faults. Repeat relays for parallel annunciation. Supply fail annunciation / indication. Manned / Unmanned feature. Parallelling of units. Group fault alarm. Choice of three window colours : Red, Green, Amber (Yellow). Reliability Minilec annunciators have been tested satisfactorily at CPRI (Bangalore), SISIR Singapore, ERTL, ETDC for environmental and functional tests as per relevant standards. Upon request available with CE marking. All Alarm Annunciator carry 5 yrs. warrantee. The Highlights MBAS series with replaceable windows, 2 window sizes, DIP switches outside for easy programming Common power supply 90-270 AC/DC and DIP switches outside for Microwarn 0600 models. Split architecture - economic/cost saving, for 19'' rack concept for MBAS 9700 models. Serial port - RS232C / RS485 for MBAS 9700 models.
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A L A R M
A N N U N C I A T O R S
MICROWARN 0600
* *
12 Windows Model
This is a modified version of earlier Microwarn 9600 model which has been discontinued. Microwarn 0600 consists of 3 basic sections : Microwarn O600 is now more compact than before with reduced depth. Also it can have 3 rd output relas for extra funcation A (A) The Power Pack (B) The CPU C (C) The Facia,
K
24/30/48/ V DC 90-270V AC/DC+10% 15% 12/8/6 45 x 45 mm Super bright high efficiency low power consuming LED's Front Replaceable Standard colour available RED, Optional colours Yellow / Amber, Green Fast - 60 flashes/min. Slow - 30 flashes/min. 25 msec. 10 msec. Potential free contacts (NO or NC site selectable) + 12 V DC 1 NO + 1 NO (optional) + 1 NO ( Optional) Integrated ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR any other sequence on request 0-600C 1.5 Watts per Window (Max.) Grouping / AC-DC fail Annunciation 153 x 203 166 x 216 x 82
* CE marked products available on request.
Flash Rate Response Time Input Signal Interrogation Voltage Output Contacts Architecture Operational Seq. Operational Temp. Power Consumption Optional Dimensions (mm) Panel Cutout (L x W) Overall (L x W x D)
82
B G H F
216
NOTES :J I A) COVER MOUNTING SCREWS. C) TERMINAL STRIP FAULT INPUT. E) LED BOARD. G) POWER SUPPLY CONNECTOR. I) SLOT FOR MOUNTING CLAMP . K) TERMINAL FOR EXTERNAL PUSH BUTTON.
16 6
B) FACIA. D) C COVER. F) DIP SWITCH. H) FUSE J) RELAY OUTPUT. L) SMPS + CPU CARD.
A) The Power Pack : The Microwarn 0600 is powered by a highly reliable and noise free, specially designed power supply. It converts the available power source (AC/DC voltage supply) into a regulated and filtered DC output, which is fed to the annunciator unit. B) The CPU : This is the Central Processing Unit of Microwarn 0600 which scans and processes the incoming fault signals from the various potential free field contacts and drives the corresponding LED windows and the audible devices in order to announce the fault, according to the operating sequence selected. C) The Facia : This section consists of facia windows illuminated by Super Bright LEDs on occurrence of any fault. The Super Bright LEDs ensure a long and absolutely maintenance free window life along with a good visibility, and have very low power consumption. . NO/NC or sequence selection DIP switches are located outside, hence programming is now possible without opening the unit. Models of 12, 8, 6 windows are available. 8 and 6 window models are with built-in push buttons.
Dimensional Details
166mm 216mm F1 166mm F5 F9 F2 F6 F3 F7 F4 F8 F1 F4 F7 F2 F3 F5 F6 F8 F9 216mm
153mm 203mm 203mm 153mm
Horizontal
Vertical
Panel Cutout
Panel Cutout
RRC NETWORK
82mm
RRC NETWORK
RRC NETWORK
RLY-1
RLY-2
RLY-3
} } }
SILENCE COM1 COM2 NO2 COM3 TEST ACK RST
CON1 CON2
CON3
CON4
~/ - VE ~/ +VE
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NO1
NO3 E
F10
F11
F12
F1
F2 C
F3
F4
F5
F6
F7
F8
F9
AUX. SUPPLY
A L A R M
A N N U N C I A T O R S
MBAS 0600
*
1D
LOW POWER CONSUMPTION
STANDARD CONNECTING CABLE MAX . 3mt.
1D
POSITIVE TYPE LEGENDS
1D
2D
MICROPROCESSOR BASED SYSTEM TWO DIFFERENT WINDOW SIZES
LEGEND REPLACEABLE T SIE SELECTABLE SEQUENCES STANDARD CONNECTING CABLE MAX . 3mt. COMPUTER LINKING
2D
COMPUTER LINKING
T SIE TA LE SELECB NO / NC
SMPS MODULE
INPUT OPTOISOLATED
WELCOME TO IMTEX 98
SITE SELECTABLE NO / NC
SMPS MODULE
GROUPING T FACILIY
14B0S00
10B8S00
10B6SP0
22B10SP0
20B16S00
MBAS 0600 is a improved version of earlier MBAS 9400, and is available for 4 to 24 windows The Functional Features Fixed Sequence ( S1/S2/S3/S4) Sequence as per ISA standard Potential free dry contact inputs NO/NC inputs grouping selectable configuration Relay output for external Audible Hooter 3rd Relay optional for either of below mentioned features a) Ring back hooter b) Supervisory control The Design Features Single chip microcontroller logic Opto isolated inputs and outputs Super Bright LED window illumination High Noise immunity / isolation Switch mode power supply Self surveillance watchdog LED The Constructional Flexibility Conforming to DIN panel cutouts Replacable snap-on window capsules Two different window size Expandable modules Moulded enclosures System Enclosures The MBAS 0600 annunciation systems is configured in multiples of four basic ABS moulded enclosures Size 1 D Size 2 D Size 3 D Size 4 D
Optional Features Site Selectable sequences (S1, S2, S3, S4 ) Pre-pogrammed Custom built operating sequences Trip & Non-Trip grouping facility for MBAS 0600 Manned / Unmanned function Fault Follower contact output per fault Input (NO or NC) Ringback sequence with optional 3rd relay output for Ringback hooter, with Trip & Non-Trip grouping facility Supply fail indication / annunciation External and / or built-in control push buttons
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A L A R M
A N N U N C I A T O R S
MBAS 0600
*
3D
4D
2D
312B0S00
30B24S00
416B0S00
28B0S00
Connection Diagram
F1 F2 F3 F4 F5 F6 F7 F8 C F9 F10 F11 F12 F13 F14 F15 F16 C F17 F18 F19 F20 F21 F22 F23 F24 C TEST MUTE ACK RST C
I3 C3 I2 C2 I1 C1
RLY-3 RLY-2 RLY-1
TECHNICAL SPECIFICATIONS :
Supply Voltage Windows Window Sizes Display Device Facia Type Window/LED Colour Flash Rate Response Time Input Signal Interrogation Voltage Output Contacts Architecture Operational Seq. Operational Temp. Power Consumption Optional Dimensions (mm) Panel Cutout (L x W) Overall L x W x D 24 / 30 / 48 / V DC 90 - 270 V AC / DC 4 / 6 / 8 / 12 / 16 / 18 / 22 / 24 30 x 30mm / 30 x 65 mm Super bright high efficiency low power consuming LED's Individual windows front Individual windows / Front Replaceable Standard colour available RED, Optional colours Yellow / Amber, Green Fast - 60 flashes/min. Slow - 30 flashes/min. 25 msec. 10 msec. Potential free contacts (NO or NC site selectable) + 12 V DC 1 NO + 1 NO (Optional) +INO (optional) Integrated ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR any other sequence on request 0-60 degrees C 1.5 Watts per Window (Max) Grouping / AC-DC fail Annunciation / Repeat Relay cards 1D 138 x68 144 x 72 x 215 2D 138 x 138 3D 138 x 210 4D 138 x 282
Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
72
F1 F2 F3 F4 F5 F6
1D
144
F5 F6 F7 F8 F1 F2 F3 F4
216
F9 F10 F11 F12 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11
144
F5 F6 F7
144
F1 F2 F9 F10 F3 F4 F11 F12 F5 F6 F13 F14 F7 F8
216
F1 F2 F9 F3 F4 F11 F5 F6 F13 F7 F8 F15 F10 F17 F18 F12 F19 F20 F14 F21 F22 F16
} } }
2D
144
/+VE / - VE
E
M A1 U/M A2
3D
AUX. SUPPLY
288
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
144
4D
SW
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A L A R M
A N N U N C I A T O R S
MBAS 9700
CONSTRUCTIONAL DETAILS MBAS 9700 consist of four OPTIONAL FEATURES basic sections (in 16 point Different colored LED's in each moulded enclosure these are window for easy differentiation inbuilt) MINILEC of critical faults. offers its unique alarm 1) The Power Supply Uni (PSU Annunciator based on the latest single Customized preprogrammed Module). chip micro-controller technology with serial operating sequence. 2) The Main Control Unit communication facility. Now available in both 19 rack Multi channel serial (CPU + IOU Module). type enclosure as well as in moulded enclosure. MBAS 9700 communication 3) The Display Facia Unit annunciators have split architecture for 16, 24, 32, 48, 64, 80, (8 Annunciators & single (DFU Module). 96,112 & 128 windows and integral type of architecture for 16 computer) 4) Computer interface. small or big window models. 24, 32, 48, 64, 80, 96,112, & 128
window models are housed in 19 rack type enclosures, separate for MCU & for PSU. Here choice of facia (DFU) is of 3 types (a) Small size i.e. 30 x 30 mm and (b) Big size is 30 x 65 mm / 50 x 70 mm. (c) Facia is available in multiples of 16 windows. In addition to all other standard features, MBAS 9700 has additional facility of computer linking. A THE DISPLAY FACIA THE MAIN CONTROL serial port (RS232C /RS485) output is available which can be UNIT (DFU) UNIT (MCU) supported by an IBM compatible PC of minimum 386 T h e Fa c i a b l o c k i s CPU module is the Main configuration. Minilec can supply the standard software with accessible from front (in Processing Unit of MBAS every model or can develop suitable software as per moulded enclosure) and 9700 which scans and customer requirements or can provide source constitutes of window processes the incoming fault coding / protocol details to enable client to capsules. The sandwiched signals from the various develop their own suitable software. photo film window inscriptions potential free field contacts
50
through IOU module, and drives the corresponding LED windows and the audible device in order to annunciate the fault through IOU module. The IOU module is the input & output interfacing unit. To each IOU module 16 input contacts (potential free) & 16 window LED's can be connected.
THE POWER SUPPLY UNIT (PSU) PSU converts the available power source into a regulated and filtered DC output, which is fed to the MCU Module & DFUs. The power supply can accept Specified AC or DC I/P supply, depending upon the application.
are press fitted on the window capsules. For 16 to 128 points system the DFUs are given separately, except 16 point (moulded Enclosure) where it is in built.
A L A R M
A N N U N C I A T O R S MBAS 9700
16 Pt. DFU Big Windows 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows
PSU Rack
MCU Rack
20 - 60VDC, 90 - 270VAC/DC 50 / 60 Hz. (3%) for AC Actuation Through Fault Contacts Potential free (volt free) type +12V DC(ISO) Opto isolating device.(2 KV) 40 mS. NO/NC Trip/Non Trip Manual/Auto/Ringback/Firstup
1NO+ 1NO
Output
Output contacts for grouping
4.2
1NC (In 19" Rack Only) 5 amp at 240 VCA (Resistive) 16/24 Big/32/40 Big/48/64/80/96/112/128 16 points 30 mm x 30 mm For small windows 65 mm x 30 mm For big windows Red / (Yellow {Amber} / Green) 50-60 flashes / Min 25-30 flashes / Min. For Ring Back Sequence or other seq.
4.3 5.0
No. of windows
In 19 " rack In 9400 enclosure
144
F1 F2 F3 F4
F5 F6 F7 F8
282
Flash rates
138
5.4
Power Consumption
6.0
Panel Cutout
144
F1 F2
144
Manual Reset, Auto Reset, Ring back, Firstup (Any Other Sequences On Request) RS232C / RS485 with modbus ASCII / RTU
138
7.0
F9 F10
51
Panel Cutout
MODELS
PSU FRONT VIEW A PSU SIDE VIEW
Big Windows
W L D
7.0 10.0
C B
MODELS A 128 POINTS 112 POINTS 96 POINTS 80 POINTS 64 POINTS 48 POINTS 32 POINTS 57.15 57.15 57.15 57.15 57.15 57.15 57.15
MOUNTING DIMENSIONS B 465.10 419.38 373.66 327.94 434.62 388.90 292.38 C 292.38 292.38 241.58 241.58 ---------------------D 482.60 436.88 391.16 345.44 452.12 406.40 309.88
OVERALL DIMENSIONS E 260.00 260.00 260.00 260.00 260.00 260.00 260.00 F 132.50 132.50 132.50 132.50 132.50 132.50 132.50 G 310.38 310.38 259.58 259.58 ----------------------
Small Windows
128 POINT 112 POINT 96 POINT 80 POINT 64 POINT 48 POINT 32 POINT 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 1152m.m. 1008m.m. 864m.m. 720m.m. 576m.m. 432m.m. 288m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m.
Q 138mm 282mm
R 6mm 6mm
138mm 138mm
DFU1
REPEAT RELAY CARD - 1 CON2A
DFU2
REPEAT RELAY CARD - 2 CON3A
DFU3
REPEAT RELAY CARD - 3 CON4A
DFU4
REPEAT RELAY CARD - 4 CON5A
DFU5
REPEAT RELAY CARD - 5 CON6A
DFU6
REPEAT RELAY CARD - 6 CON7A
DFU7
REPEAT RELAY CARD - 7 CON8A
DFU8
REPEAT RELAY CARD - 8 CON9A
OFF
OFF
OFF
OFF
OFF
CON10
CON1
CON2 CON2A CON3 CON3A CON4 CON4A CON5 CON5A CON6 CON6A CON7 CON7A CON8 CON8A CON9 CON9A
CON10
ON ON ON ON ON
TO MAINS
PSU-1 PSU-2 PSU-3 PSU-4 PSU-5
IOU-1
IOU-2
IOU-3
IOU-4
IOU-5
IOU-6
IOU-7
IOU-8
MCU MODULE
PSU MODULE
COMPUTER
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A L A R M
A N N U N C I A T O R S
MICROFACIA
These are LED Facia windows with Potential input or potential free input. Microfacia is available in either 4 Big or 8 Small windows size. Standard models available for 12V/24V DC and 110V/230V AC.
MBAS 9900
1 0B 6S PB
1 0B 4S PB
MF951
MF955
MBAS 9900 screens Annunciator accepts 12 / 24 V DC potential input & also provides control relay output. Added built-in buzzer & push buttons makes it complete Annunciator with control output. This output is interlocked until all fault input resets. MBAS 9900 is presently available in 4 point & 6 point small window (30 x 30mm) configuration. Both 4 point & 6 point systems come with built-in push buttons.
Microfacia are LED window assemblies for RUN, TRIP or FAULT indications. With microfacia windows the panel designers can improve aesthetic value to the panel indications in a Row / Column format. Microfacia is useful for direct operation with AC or DC voltage
Technical Specifications :
PARAMETERS Supply Voltage Windows Window Sizes Display Device Facia Type Window/LED Colour Flash Rate Response Time Input Signal Output Contacts Architecture Operational Seq. Operational Temp. Power Consumption 230 V AC / 110 V AC, 12 V / 24 V DC +10% -15% 4/6/8 30 x 30 mm Super bright LED's Individual Windows Front Replaceable RED, Yellow / Amber, Green Fast - 60 flashes/min. Slow - 30 flashes/min. 25 msec. 10 msec. +12 V or 24 V DC Contact 1 CO + 1 CO Integrated Sequence as mentioned in text 0-600C 1.5 Watts per Window
Technical Specifications :
PARAMETERS Auxiliary Supply * Input Output Window /LED Colour Power Consumption Dimensions (mm) Unit 12 / 24 / 110 / 220 V AC / DC Potential Free Contacts or Potential Contact Window Facia LEDs on front RED, Amber / Yellow, Green 1.5 Watts per Window Overall (L x W x D ) (w/o PSU 144 x 72 x 80) (With PSU) 144 x 72 x 215 Dimensions (mm)Window Weight (Approx.) for Small 30 x 30, for Big 62 x 30 700 gms. (With PSU) 250 gms. (W/o PSU)
* Applicable only for Microfacia with potential free inputs.
Connection Diagram
F8 F7 C F6 F5 C F4 F3 C F2 F1 C -VE Aux. Supply +VE
W8 W7
R
Dimensions
66
OFF OFF
F ON
S OFF
W6 W5
Dimensional Details
72 mm F1 F2 F3 F4 F5 F6 144 mm 138 mm 68 mm
Fault Inputs
Connection Diagram
F C 6 2 F 5
C O M
N O 2 N C 2
W4 W3
Output Relay 2
F C 4 1
Panel Cutout
72 mm
F 3 F 2
N O 1 N C 1
Output Relay 1
W2 W1
A A A A A A A A
F8 F7 F6 F5 F4 F3 F2 F1 -ve
W8 W7 W6 W5 W4 W3 W2 W1
144
Unit Panel
Panel Cutout
68
F D 1
T E S T M U T E
/+
TERMINAL STRIP
Aux. Supply
/-
138
144 mm
A C K R S T
TM2
TM2
215 mm
TM1
FUSE
C
TM1
Potential Inputs
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REAR VIEW
A L A R M
A N N U N C I A T O R S
ANNUNCIATOR PANELS
Often Alarm Annunciators are required assembled housed in a suitable control cubical. The control panel consists of only Alarm Annunciators. Minilec offers Alarm Annunciators along with control panels. This includes design of control panel, fabrication, painting, assembly of Alarm Annunciators and assistance during installation and commissioning. Retrofitting work by replacing old annunciation system with latest design and for expansion in power stations, substations, process plants as also standard Annunciation Panels for plants and equipments can be catered to. The Minilec Panel Advantages Complete in-house design, assembly of Annunciator Panels. Software capability for automisation to meet project specifications. Component layout as per standards & safety requirements. Powder coated MS or Aluminum Rack Panels with quality panel wiring.
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A L A R M
A N N U N C I A T O R S
OPTIONAL ACCESSORIES
The MINILEC Annunciation systems are programmed to operate as per following operating sequences confirming to ISA standards. Other sequences / non standard sequences are given as per customers requirement. Minilec Sequence Code S1 S2 S3 S4 Operating Sequence Title Manual Reset Auto Reset Ringback First UP ISA Std. Code M1 A1 R1-12 F2M-1
1. Test, Silence Accept, Reset Push Buttons are external. 2. Audible alarm can be silenced by pressing Silence (Mute) Push button. 3. Manual reset of Accepted faults after process conditions return to normal. 4. Operation test provided.
V OFF A SILENT
TO ABNORMAL
Mounting & overall Dimmensions of External Repeat Relay Card (8/16 Relays)
43.0 25 85 50
10
180 190
V OFF A SILENT
TO ABNORMAL
1. Test, Silence Accept, Reset Push Buttons are external. 2. Audible alarm can be silenced by pressing Silence (Mute) Push button. 3. Automatic reset of Accepted faults after process conditions return to normal. 4. Operation test provided.
R1
10 11 1 2 3
8 7 6
4 5
C1
P11
P1 2
P2 1
P2 2
+VE
- VE
NORMAL SUPPLY
This feature enables the annunciator to operate on alternate stand-by power supply in case of mains supply failure. External relays with separate power supply module is supplied. If mains supply and stand-by supply are of same voltage level the power supply module is not required.
TO ABNORMAL
RETURN TO ABNORMAL
1. Test, Silence Accept, Reset Push Buttons are external. 2. Alarm & ringback Audible devices. 3. Audible device or ringback alarm can be silenced by pressing Silence (Mute) Push button. 4. Ringback visual & audible alarm when process status returns to normal. 5. Operation test provided.
V OFF A SILENT
FIRST TO ABNORMAL
1. Test, Silence Accept, Reset Push Buttons are external. 2. First-out flashing and subsequent steady. 3. Manual reset of Accepted faults when process status return to normal. 4. Operation test provided.
P ABNORMAL A SILENT Note: P : Process Status, V : Visual Alarm Status, A : Audible Alarm Status, RB : Ringback audible alarm status.
ACCEPT (FIRST-OUT RESET)
V FLASHING
Electronic Hooters with tone & volume control are supplied. Suitable for AC or DC supply Standard 96 x 96 enclosure.
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