FlatPlate Hydronic HeatExchanger Usa

Hydronic Product & Application Catalog
January 2011
by GEA PHE Systems
THE brazed plate heat exchanger guide for these applications:

Domestic Hot Water Double Wall Domestic Hot Water Radiant Floor Heating Swimming Pools and Spas Snow Melt Systems Liquid-to-Liquid General Purpose Selections Steam-to-Liquid General Purpose Selections Replacing a Shell-and-Tube Heat Exchanger Accessories to make your life easier Replacing Other Brands of Brazed Plate Heat Exchangers
Optional ASME Certied
Brazed Plate Heat Exchangers

GEA Heat Exchangers
Index of Applications
Application
Domestic Hot Water Single Wall Domestic Hot Water Double Wall Radiant Floor Heating Snow Melt Systems Liquid-to-Liquid General Purpose Selections Steam-to-Liquid General Purpose Selections Swimming Pools and Spas Large Capacity/Low Pressure Drop Replacing a Shell-and-Tube Heat Exchanger Replacing Other Brands of Brazed Plate Heat Exchangers Product Dimensions Accessories to make your life easier Conversion Formulas Standard Selling Terms & Conditions
Page
4 6 8 10 12 14 16 21 22 24 25 26 27 28
FlatPlateSelect Free Online Selection Software

Application
Although the selections in this catalog cover the common design situations, there may be times when you have a less common design, or you may need submittal sheets. All of this is available at www.atplateselect.com.
The FlatPlateSelect Advantage.

Easy to use. No training needed. Free. No Fees. Just sign in and use it. Flexible. Save your selections, print them and come back later to modify them. Accessible. Always on, 24/7.
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Hydronic Heat Exchangers

Easy To Select
Refer to the pages that follow for the full range of operating conditions. For more detailed operating conditions, go to www.atplateselect.com.
Easy To Install
Mounting Studs allow the use of mounting brackets to hold the unit in place while you pipe it up. Compact size means it ts easily into conned spaces, especially when replacing a much larger shell-and-tube heat exchanger. Insulation is a snap with our tools-free insulation kits.
High Performance
High turbulence created by corrugations in the plates result in closer approach temperatures with much smaller units. Fully brazed construction handles high operating pressures. Choice of brazing materials (copper or nickel-chrome) broadens the range of media possible. FlatPlate brazed plate heat exchangers consist of 4 to 300 specially formed stainless steel plates, which are then brazed together in a vacuum furnace for leak- tight, rugged construction. Choice of plate material (316L Stainless or Marine Grade Stainless) means you can pick the right heat exchanger for your application, not a good enough heat exchanger.
Simply Effective
Proven and Reliable

When stacked the plates form two separate ow passages between the plates, thus allowing a liquid to ow between every other plate. This provides heat transfer and complete separation of the two media. With FlatPlates high performance heat transfer surface, a very compact, cost effective design is the result. Easily complies with requirements of UL, CE and ASME Section VIII (UM-Stamp). CRN (Canadian Registration Number) optional. Every heat exchanger is tested before it leaves our plant.
FlatPlate is a Registered Trademark of GEA Group. Call 800-774-0474

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Domestic Hot Water Single Wall

Application
Used in boiler applications to isolate the boiler water from the potable hot water, these offer quicker response and smaller size.
Capacity (BTUH) Side A (Domestic) Model and Size
FG = FG model 5X12 = Nominal Size -12 = Plate Count (3/4 MPT) = Connection
Side B (Boiler)
FlatPlate Advantages
Full thickness 316L copper brazed plates for longer life and reliability. Quicker response on a heating call and smaller size than older technologies. Mounting Studs are included as standard.
18,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 125,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000 450,000 500,000 600,000 700,000 800,000 900,000
Minimum Pressure Minimum Pressure Required Drop (PSI) Required Drop (PSI) Flow at the Flow at the Rate Min. Flow Rate Min. Flow (GPM) Rate (GPM) Rate 0.4 0.6 0.8 1.1 1.3 1.5 1.7 2.0 2.2 2.7 3.3 3.9 4.4 5.5 6.7 7.8 8.9 10.0 11.1 13.4 15.6 15.6 17.8 20.1 20.1 22.3 22.3 27.9 33.5 39.1 44.6 50.2 55.8 61.4 67.0 0.7 1.4 2.4 1.1 1.4 1.0 1.3 1.0 1.2 1.2 1.2 1.2 1.0 1.0 1.3 1.6 1.5 1.3 1.4 1.6 1.5 0.5 1.5 1.5 0.6 1.5 0.5 0.7 0.6 0.6 0.7 0.7 0.7 0.7 0.8 1.2 2.0 2.7 3.4 4.0 4.7 5.4 6.1 6.8 8.5 10.2 11.9 13.6 17.0 20.4 23.8 27.2 30.6 34.1 40.9 47.7 47.7 54.5 61.3 61.4 68.2 68.2 85.2 102.2 119.3 136.3 153.4 170.4 187.5 204.5 1.1 2.8 4.8 3.4 4.8 3.7 4.8 3.9 4.8 5.2 5.4 5.7 4.8 5.2 7.3 9.7 8.3 7.5 9.1 10.6 9.8 4.5 9.5 9.6 0.5 10.0 0.4 6.1 5.2 4.8 6.2 5.9 5.8 5.9 7.0
FG5X12-4 (3/4 MPT) FG5X12-4 (3/4 MPT) FG5X12-4 (3/4 MPT) FG5X12-6 (3/4 MPT) FG5X12-6 (3/4 MPT) FG5X12-8 (3/4 MPT) FG5X12-8 (3/4 MPT) FG5X12-10 (3/4 MPT) FG5X12-10 (3/4 MPT) FG5X12-12 (3/4 MPT) FG5X12-14 (3/4 MPT) FG5X12-16 (3/4 MPT) FG5X12-20 (1 MPT) FG5X12-24 (1 MPT) FG5X12-24 (1 MPT) FG5X12-24 (1 MPT) FG5X12-30 (1 MPT) FG5X12-36 (1 MPT) FG5X12-36 (1 MPT) FG5X12-40 (1-1/4 MPT) FG5X12-50 (1-1/4 MPT) FG10X20L-20 (1-1/2 MPT) FG5X12-60 (1-1/4 MPT) FG5X12-70 (1-1/4 MPT) FG10X20L-24 (1-1/2 MPT) FG5X12-80 (1-1/4 MPT) FG10X20L-30 (2 MPT) FG10X20L-30 (2 MPT) FG10X20L-40 (2-1/2 MPT) FG10X20L-50 (2-1/2 MPT) FG10X20L-50 (2-1/2 MPT) FG10X20L-60 (2-1/2 MPT) FG10X20L-70 (2-1/2 MPT) FG10X20L-80 (2-1/2 MPT) FG10X20L-80 (2-1/2 MPT)
Selection
Step One Make sure your design conditions match the design conditions for this chart. Find the Capacity (BTUH) you need. Step Two Select the appropriate FlatPlate heat exchanger. Step Three Check your selection to make sure that the minimum required ow rate and pressure drop are acceptable. Step Four. Contact your FlatPlate wholesaler to obtain the heat exchanger. Selection Notes: Select your pump(s) based on the minimum recommended ow rates shown on the table at right. For instantaneous hot water heating, the same heat exchanger selection applies but no minimum ow is required.
Design Conditions
Boiler: 180F Supply, 150F Return Domestic: 50F Return, 140F Supply This table is based on a 50F to 140F standard temperature rise, and the minimum ow rates are 1.5 times the corresponding ow of this temperature rise, to maximize BTUH output and minimize scaling.
1,000,000 1,250,000 1,500,000 1,750,000 2,000,000 2,250,000 2,500,000 2,750,000 3,000,000
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Domestic Hot Water Single Wall

Piping Notes
Recirc - to - Tank
Bronze Two types of piping installations are typical: FG Model Pump Recirc to Tank only: In most residential and 130F light commercial applications, a re-circ pump 130F Max to the hot water tank is typical. Hot Instantaneous: In a few installations, Water instantaneous hot water heating can be used. Tank Piping 180F PRV Tee(s) on the output side of the heat exchanger are recommended for convenience 100F in the event that future chemical descaling and cleaning is required. Boiler 150F Cleanout Controls Tees Typical control of the pumps (Recirc to Tank only) should use an aqua stat in the hot water storage tank to maintain set point temperature (e.g. 130F). Controls for Re-Circ Recirc - to - Building Loop For re-circulated domestic hot water systems 3-Way (e.g. apartments, hospitals, factories and Tempering ofce buildings), a motorized three-way Anti-Scald Valve 130F mixing valve is required on the boiler side, to Device be modulated based on leaving water temperature leaving the heat exchanger 130F Max into the domestic water loop. The hot water loop pump runs continuously. This maintains the hot water set point for the FG Model loop and storage tank. 180F The re-circ pump should ow 100% of the City return loop water through the heat Water 50F exchanger, then to the storage tank (if required, depending on boiler capacity) at all Boiler 150F times to minimize scaling and maximize BTUH output. City water inlet is recommended before the heat exchanger and after the pump, to maximize the heat exchanger capacity. Controls for Instantaneous Water Heating: A three-way tempering valve is required, as well as an anti-scalding safety device. The boiler pump should run continuously. Controls for Instantaneous Steam Systems: A modulating steam valve and proper steam trapping is required. Start-up: The bypass/balancing valve should be adjusted at full load to obtain the proper return water temperature to the boiler. For applications with a recirc domestic hot water loop, the modulating three-way valve should be adjusted so that it maintains proper domestic water temperature, and does not hunt or overshoot. Slow to Medium response rate is recommended.
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Domestic Hot Water Double Wall

Application
Provides double separation of potable water from boiler water or other non-potable heating uids, to meet local and state plumbing codes. This is a true double wall vented design, with double wall plates and double seal uid ports, both of which have positive leak detection. Design Pressure is 450 psig. ASME Code Stamp is available on request.
75,000 150,000 200,000 300,000 350,000 400,000 500,000 600,000 Capacity (BTUH) Boiler: 180F Supply, 150F Return Domestic: 50F Return, 140F Supply This table is based on a 50F to 140F standard temperature rise, and the minimum ow rates are 1.5 times the corresponding ow of this temperature rise, to maximize BTUH output and minimize scaling. Model and Size
DW = Model 5X12 = Nominal Size -10 = Plate Count (1 MPT) = Connection
Side B (Boiler) Minimum Required Flow Rate (GPM) 7.7 15.4 20.5 30.7 35.8 41.0 51.2 61.4 61.4 71.7 71.7 81.9 92.2 102.4 Pressure Drop (PSI) at the Min. Flow Rate 6.2 7.6 5.8 7.2 6.4 6.0 7.2 7.0 6.8 7.3 6.8 6.1 7.7 7.3
Side A (Domestic) Minimum Required Flow Rate (GPM) 1.7 3.4 4.5 6.7 7.8 8.9 11.2 13.4 13.4 15.6 15.6 17.9 20.1 22.3 Pressure Drop (PSI) at the Min. Flow Rate 0.3 0.4 0.3 0.4 0.4 0.3 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.4
DW5X12-10 (1 MPT) DW5X12-20 (1 MPT) DW5X12-30 (1 MPT) DW5X12-40 (1 MPT) DW5X12-50 (1-1/4 MPT) DW5X12-60 (1-1/4 MPT) DW5X12-70 (1-1/4 MPT) DW5X12-90 (1-1/4 MPT) DW10X20-94 (2 MPT) DW5X12-110 (1-1/4 MPT) DW10X20-110 (2 MPT) DW10X20-134 (2 MPT) DW10X20-134 (2 MPT) DW10X20-154 (2 MPT)
Full thickness 316L copper brazed plates for longer life and reliability. Quicker response on a heating call and smaller size than older technologies. Mounting Studs are included as standard.
700,000 800,000
Selection
Step One Make sure your design conditions match the design conditions for this chart. If they dont, contact your local FlatPlate representative. Find the Capacity (BTUH) you need. Step Two Select the appropriate FlatPlate heat exchanger. Step Three Check your selection to make sure that the minimum required ow rate and pressure drop are acceptable. Step Four. Contact your FlatPlate wholesaler to obtain the heat exchanger.
900,000 1,000,000
Selection Notes:
Select your pump(s) based on the minimum recommended ow rates shown on the table at right. For instantaneous hot water heating, the same heat exchanger selection applies but no minimum ow is required.
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Domestic Hot Water Double Wall

Piping Notes
Piping Tee(s) on the output side of the heat exchanger are recommended for convenience in the event that future chemical descaling and cleaning is required. Controls Typical control of the pumps (Recirc to Tank only) should use an aqua stat in the hot water storage tank to maintain set point temperature (e.g. 130F). Controls for Re-Circ For re-circulated domestic hot water systems (e.g. apartments, hospitals, factories and ofce buildings), a motorized three-way mixing valve is required on the boiler side, to be modulated based on leaving water temperature leaving the heat exchanger into the domestic water loop. The hot water loop pump runs continuously. This maintains the hot water set point for the loop and storage tank. The re-circ pump should ow 100% of the return loop water through the heat exchanger, then to the storage tank (if required, depending on boiler capacity) at all times to minimize scaling and maximize BTUH output. City water inlet is recommended before the heat exchanger and after the pump, to maximize the heat exchanger capacity. Controls for Instantaneous Water Heating: A three-way tempering valve is required, as well as an anti-scalding safety device. The boiler pump should run continuously. Controls for Steam Systems: A modulating steam valve and proper steam trapping is required. Start-up: The bypass/balancing valve should be adjusted at full load to obtain the proper return water temperature to the boiler. For applications with a recirc domestic hot water loop, the modulating three-way valve should be adjusted so that it maintains proper domestic water temperature, and does not hunt or overshoot. Slow to Medium response rate is recommended.
Recirc - to - Tank
DW Model
130F
Bronze Pump
130F Max
Hot Water Tank

180F
PRV
100F
Boiler
150F
Cleanout Tees
Recirc - to - Building Loop

3-Way Tempering Valve Anti-Scald Device
130F
130F Max
DW Model
180F
50F
City Water
Boiler
150F
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Radiant Floor Heating

Application
Isolates radiant oor loop from the heating loop. Look for this when one or more of these are occuring: Radiant oor loop contains glycol blend. Heat is provided by a steam boiler or other source where a temperature step-down is needed. Boiler pressure exceeds the pressure capacity of the radiant loop, requiring pressure step-down. Heating is provided by the domestic hot water heater, and isolation from the potable water is required.
Radiant Floor: 120F Supply, 100F Return Boiler: 180F Supply, 160F Return This table is based on a 100F to 120F standard temperature rise, and the minimum ow rates are 1.5 times the corresponding ow at this temperature rise, to maximize BTUH output and minimize scaling. Model and Size Capacity (BTUH)
FP = Model 5X12L = Nominal Size -6 = Plate Count (3/4 MPT) = Connection
Side A (Boiler)
Side B (Radiant Floor)
Minimum Pressure Minimum Pressure Required Drop (PSI) Required Drop (PSI) Flow Rate at the Min. Flow Rate at the Min. (GPM) Flow Rate (GPM) Flow Rate 5.0 10.2 15.4 20.5 25.6 30.7 35.8 41.0 46.1 51.2 61.4 71.7 81.9 92.2 102.4 112.6 122.9 133.1 143.4 153.6 163.8 174.1 184.3 194.6 204.8 215.0 225.3 235.5 245.8 256.0 3.1 5.3 6.7 7.6 6.4 5.8 7.8 7.2 4.2 5.1 7.2 6.7 5.1 7.1 6.2 7.4 7.3 5.9 6.8 7.7 6.7 7.5 6.8 7.5 7.0 7.7 7.4 7.3 7.9 7.8 5.1 10.1 15.1 20.2 25.2 30.3 35.3 40.3 45.4 50.2 60.5 70.6 80.7 90.8 100.9 111.0 121.0 131.1 141.2 120.0 161.4 171.5 181.6 191.7 201.7 211.8 221.9 232.0 242.1 252.2 1.5 3.2 4.6 5.7 5.2 5.1 6.8 6.5 3.6 4.4 6.2 6.0 5.2 6.5 5.9 7.0 7.0 5.7 6.6 7.5 6.5 7.3 6.7 7.4 7.0 7.7 7.4 7.2 7.9 7.8
50,000 100,000 150,000 200,000 250,000 300,000 350,000 400,000 450,000 500,000 600,000 700,000 800,000 900,000 1,000,000 1,100,000 1,200,000 1,300,000 1,400,000 1,500,000 1,600,000 1,700,000 1,800,000 1,900,000 2,000,000 2,100,000 2,200,000 2,300,000 2,400,000 2,500,000
FP5X12L-6 (3/4 MPT) FP5X12L-8 (3/4 MPT) FP5X12L-10 (1 MPT) FP5X12L-12 (1 MPT) FP5X12L-16 (1 MPT) FP5X12L-20 (1-1/4 MPT) FP5X12L-20 (1-1/4 MPT) FP5X12L-24 (1-1/4 MPT) FP10X20L-20 (1-1/2 MPT) FP10X20L-20 (1-1/2 MPT) FP10X20L-20 (1-1/2 MPT) FP10X20L-24 (1-1/2 MPT) FP10X20L-30 (2 MPT) FP10X20L-30 (2 MPT) FP10X20L-36 (2 MPT) FP10X20L-36 (2 MPT) FP10X20L-40 (2 MPT) FP10X20L-50 (2-1/2 MPT) FP10X20L-50 (2-1/2 MPT) FP10X20L-50 (2-1/2 MPT) FP10X20L-60 (2-1/2 MPT) FP10X20L-60 (2-1/2 MPT) FP10X20L-70 (2-1/2 MPT) FP10X20L-70 (2-1/2 MPT) FP10X20L-80 (2-1/2 MPT) FP10X20L-80 (2-1/2 MPT) FP10X20L-90 (2-1/2 MPT) FP10X20L-100 (2-1/2 MPT) FP10X20L-100 (2-1/2 MPT) FP10X20L-110 (2-1/2 MPT)
Full thickness 316L copper brazed plates for longer life and reliability. Quicker response on a heating call. Smaller size than older technologies, better for retrot. Design Pressure is 300 psig, to handle most system requirements. Mounting Studs are included as standard to make mounting as easy as possible. ASME Code Stamp is available on request.
Selection:
Step One Make sure your design conditions match the design conditions for this chart. If not contact your local FlatPlate Representative or use FlatPlateSelect. Find the Capacity (BTUH) you need. Step Two Select the appropriate FlatPlate heat exchanger. Step Three Check your selection to make sure that the minimum required ow rate and pressure drop are acceptable. Step Four. Contact your FlatPlate wholesaler to obtain the heat exchanger.
Selection Notes:
Select your pump(s) based on the minimum recommended ow rates shown on the table at right.
Call 800-774-0474
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Radiant Floor Heating

Installation and Startup Notes:
Piping: Follow standard piping practices recommended by the radiant oor system manufacturer. Controls: A three-way tempering valve is required to control the radiant oor loop temperature. Startup: Adjust the three-way tempering valve to obtain the desired radiant loop set point. Then, with the radiant oor loop at or near full load, adjust the boiler side bypass/ balancing valve to obtain the proper water temperature return to the boiler (e.g. 150F).
150F 180F
Boiler - To - Radiant Floor

3-Way Tempering Valve
FP Model
Boiler
Hot Water Heater - To - Radiant Floor

FP Model
Hot Water Heater
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Snow Melt Systems

Application
Efcient heat transfer, with high output, fast response and separation of the glycol loop (the snow melt loop) from the boiler loop. Typical snow melt systems are Boiler Water to Glycol Blend (10%-40%), depending on location and weather conditions, with the heat exchanger providing isolation of the glycol blend from the boiler water, providing an oxygen barrier to the boiler and protecting other components in the boiler system.
Snow Melt: 100F Return, 120F Supply (40% Propylene Glycol) Boiler: 180F Supply, 150F Return Capacity (BTUH) Model and Size
FP = Model 5X12L = Nominal Size -6 = Plate Count (3/4 MPT) = Connection
Side A (Boiler)
Side B (Snow Melt))
Minimum Pressure Minimum Pressure Required Drop (PSI) Required Drop (PSI) Flow Rate at the Min. Flow Rate at the Min. (GPM) Flow Rate (GPM) Flow Rate 20.5 23.9 27.3 30.7 34.1 37.5 40.9 47.7 54.5 61.4 68.2 75 81.8 88.6 95.5 102.3 109.1 115.9 122.7 129.6 136.4 143.2 150 156.8 163.6 170.5 0.9 1.2 1.6 20 2.4 2.9 3.4 4.5 4 5 4 4.8 4.1 4.7 4.5 3.6 4 4.5 3.8 4.3 4.7 4.2 4.6 4.2 4.6 4.3 30.3 35.3 40.6 45.4 50.4 55.5 60.5 70.6 80.7 90.8 100.9 111 121 131.1 141.2 151.3 161.4 171.5 181.6 191.7 201.7 211.8 221.9 232 242.1 252.2 1.7 2.2 2.9 3.6 4.4 5.3 6.2 8.3 7.7 9.7 8 9.6 8.3 9.6 9.3 7.5 8.5 9.5 8.2 9.1 10 9 9.8 9.1 9.9 9.4
300,000 350,000 400,000 450,000 500,000
FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-20 (1-1/2" MPT) FG10X20L-24 (1-1/2" MPT) FG10X20L-24 (1-1/2" MPT) FG10X20L-30 (2" MPT) FG10X20L-30 (2" MPT) FG10X20L-36 (2" MPT) FG10X20L-36 (2" MPT) FG10X20L-40 (2" MPT)
Quicker response on a heating call. Smaller size than older technologies, for easier retrot. Design Pressure is 300 psig, to handle most system requirements. Mounting Studs are included as standard to make mounting as easy as possible. ASME Code Stamp is available on request. Full thickness 316L copper brazed plates for longer life and reliability.
550,000 600,000 700,000 800,000 900,000 1,000,000 1,100,000 1,200,000 1,300,000 1,400,000
1,500,000 FG10X20L-50 (2-1/2" MPT) 1,600,000 FG10X20L-50 (2-1/2" MPT) 1,700,000 FG10X20L-50 (2-1/2" MPT)
Selection:
Step One 1,800,000 FG10X20L-60 (2-1/2" MPT) Determine the total BTUH required (using 1,900,000 FG10X20L-60 (2-1/2" MPT) guidance from your radiant tube supplier) 2,000,000 FG10X20L-60 (2-1/2" MPT) for the snow melt system. 2,100,000 FG10X20L-70 (2-1/2" MPT) Step Two 2,200,000 FG10X20L-70 (2-1/2" MPT) Select the appropriate FlatPlate heat 2,300,000 FG10X20L-80 (2-1/2" MPT) exchanger, based on your BTUH needs. 2,400,000 FG10X20L-80 (2-1/2" MPT) If the boiler water temperature is 180F or 2,500,000 FG10X20L-90 (2-1/2" MPT) higher, or steam, use the table as shown. If the boiler water temperature is less than 180F , contact the factory for selection assistance. Step Three Check your selection to make sure that the minimum required ow rate and pressure drop are acceptable. If the system design requires a higher ow rate than the selection shown for either side, select a larger model to match the ow rate and pressure drop needs, or install a bypass balancing valve. This will allow full ow and optimum pressure drop for the pump. For example: For a system requiring 500,000 BTUH, you would normally select a FG10X20-20 (1/2 MPT). If the ow rate need is greater than 8.3, use the next larger model to match the pump equipment.
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10
Snow Melt Systems

Installation, Control and Startup Notes:
Piping: A boiler side bypass balancing valve is recommended, but not required. A Three-Way tempering valve or motorized control valve on the snow melt
side is required. Controls: A Three-Way Tempering Valve is required to allow for adjustment of the snow melt side, and to limit the temperature of the glycol. For radiant tubing in sand, maximum glycol temperature is 140F. In asphalt and concrete, maximum temperature is typically 150F. Recommended set point is 130F for the glycol snow melt side. Startup: Adjust the 3-way tempering valve to 130F , OR to the desired set point. Installation: Do not use automotive anti-freeze because it will coat the heat exchanger plates and signicantly reduce performance.
FG Model
130F
Bypass Balancing Valve
Snow Melt Loop
180F
100F
150F
Boiler
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11
Liquid-Liquid General Purpose

Application
FlatPlate heat exchangers can be used in a wide range of applications, where the Approach Temperature is 10F or less, and can deliver Approach Temperatures down to 2F . This means that the Heating (or Cooling) source will heat (or cool) the Secondary load side to within 2-10F of the Source temperature. The result is that a FlatPlate heat exchanger can improve the performance of a wide range of systems, including: Boiler Water to Process Liquid Chilled Water to Process Liquid Glycol Blends to Process Water Process Water to Process Water Hot Water Heater to Radiant Floor Engine Water to Process Liquid High Pressure (300 psig) Isolation to Low Pressure (150 psig) Equipment
Chilled Water or Process Loop Bypass Balancing Valve Strainer Bypass Balancing Valve Bypass Balancing Valve
Typical Piping Arrangement for 10F and Higher Approach Temperatures

Strainer
Typical Piping Arrangement Involving a Cooling Tower
Cooling Tower (Free Cooling) to Chilled Water Loop

Full thickness 316L copper brazed plates for longer life and reliability. Quicker response on a heating call. Smaller size than older technologies, better for retrot. Design Pressure is 300 psig, to handle most system requirements. Mounting Studs are included as standard to make mounting as easy as possible. ASME Code Stamp is available on request.
Strainer
What is Approach Temperature?

It is the difference between the Hot Side In and the Cold Side Out temperatures. For example: Side A (Hot): Side B (Cold): 95F in, 85F out 77F in, 87F out
95 minus 87 gives you an 8F approach temperature. The optimum approach temperature for a Brazed Plate Heat Exchanger is typically 10F for cost-effective selections, but 3F and 4F are possible for special applications.
What is Temperature Difference (TD)?

There are always two Temperature Differences (TD) in a heat exchanger, one for each side. It is the difference between the In and Out temperatures on that side. For example: Side A (Hot): Side B (Cold): 95F in, 85F out = 10F TD 77F in, 87F out = 10F TD
They are not always the same as each other. Ideal Temperature Difference is typically 10F and is widely preferred in many applications.
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12
Liquid-Liquid General Purpose

Selection:
Step One Determine the total BTUH that you require. Step Two Find the appropriate model and size for the selected BTUH. Step Three If either entering uid temperatures is below 80F, use the Temperature Correction Table below. Multiply the Correction Factor times the plate count to obtain the appropriate model.
Temperature Correction Table Fluid Entering Temperature > 80F 60F - 80F 32F - 60F Correction Factor 1.00 1.21 1.42 Capacity (BTUH) Side A Entering: 180F, Leaving: 160F Side B Entering: 140F, Leaving: 160F Model and Size
FG = Model 5X12 = Nominal Size -8 = Plate Count (3/4 MPT) = Connection
Side A (Liquid)
Side B (Liquid)
Minimum Pressure Minimum Pressure Required Drop (PSI) Required Drop (PSI) Flow Rate at the Min. Flow Rate at the Min. GPM Flow Rate GPM Flow Rate 5.1 10.2 15.4 20.5 30.7 41.0 51.2 61.4 71.7 81.9 92.9 102.4 128.0 153.6 179.2 204.8 230.4 256 307.2 358.4 409.6 460.8 512 563.2 614.4 665.6 6.6 6.6 6.7 8.0 7.9 7.6 6.8 8.0 6.7 5.7 7.1 5.2 7.9 7.7 7.9 7.0 7.7 7 7.6 7.3 7.8 7.2 7.7 7.3 7.8 7.6 5.1 10.2 15.4 20.5 30.7 41.0 51.2 61.4 71.7 81.9 92.9 102.4 128.0 153.6 179.2 204.8 230.4 256 307.2 358.4 409.6 460.8 512 563.2 614.4 665.6 3.9 5.0 5.6 6.9 7.2 7.2 6.6 7.8 5.8 5.1 6.4 4.8 7.3 7.4 7.6 6.9 7.6 6.9 7.5 7.2 7.8 7.1 7.6 7.3 7.8 7.6
50,000 100,000 150,000 200,000 300,000 400,000 500,000 600,000 700,000 800,000 900,000 1,000,000 1,250,000
FG5X12-8 (3/4 MPT) FG5X12-14 (3/4 MPT) FG5X12-20 (1 MPT) FG5X12-24 (1 MPT) FG5X12-36 (1-1/4 MPT) FG5X12-50 (1-1/4 MPT) FG5X12-70 (1-1/4 MPT) FG5X12-80 (1-1/4 MPT) FP10X20L-24 (1-1/2 MPT) FP10X20L-30 (2 MPT) FP10X20L-30 (2 MPT) FP10X20L-40 (2 MPT) FP10X20L-40 (2 MPT)
For example: For a selection of an FP5X12-50 (meaning 50 plates), and an entering temperature on on side of 55F, multiply the plate count of 50 times a correction of 1.21 to get an FP5X12-60 (meaning 60 plates) as the appropriate selection.
1,500,000 FP10X20L-50 (2-1/2 MPT) 1,750,000 FP10X20L-60 (2-1/2 MPT) 2,000,000 FP10X20L-80 (2-1/2 MPT) 2,250,000 FP10X20L-90 (2-1/2 MPT) 2,500,000 FP15X34H-130-FB (4"FLG) 3,000,000 FP15X34H-150-FB (4"FLG) 3,500,000 FP15X34H-180-FB (4"FLG) 4,000,000 FP15X34H-200-FB (4"FLG) 4,500,000 FP15X34H-240-FB (4"FLG) 5,000,000 FP15X34H-260-FB (4"FLG) 5,500,000 FP15X34H-300-FB (4"FLG) 6,000,000 FP15X34H-320-FB (4"FLG) 6,500,000 FP15X34H-360-FB (4"FLG)
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Steam-Liquid General Purpose

Application
Steam is commonly used as a heating medium in a wide range of applications. If your application is not present in other parts of this catalog, but you know you are using steam as a heat source, use this sizing method.
Capacity (BTUH) Steam Superheat = 50F, Steam Pressure: 4 PSIG, Maximum Steam Pressure Drop: 1.5 PSI Water In Temperature: 60F, Water Out Temperature: 140F Model and Size
MPN = Model 5X12 = Nominal Size -8 = Plate Count (1 MPT) = Connection
Side A (Steam) Pressure Drop (PSI) 1.3 1.3 1.3 1.5 1.4 1.3 1.4 1.4 1.5 1.5 1.5 1.5 1.3 1.2 1.1 1.5 1.4 1.3 1.5 1.4
Side B (Liquid) Minimum Required Flow Rate GPM 1.3 2.5 3.8 5.0 7.5 10.1 12.6 15.1 17.6 20.1 22.6 25.2 31.5 37.7 44.0 50.3 56.6 62.9 69.2 75.5 Pressure Drop (PSI) at the Min. Flow Rate 0.3 0.4 0.4 0.5 0.5 0.5 0.6 0.7 0.8 0.8 0.9 0.6 0.5 0.5 0.5 0.7 0.7 0.7 0.9 0.9
Quicker response on a heating call. Smaller size than older technologies, easier for retrot. Design Pressure is 300 psig, to handle most system requirements. Mounting Studs are included as standard to make mounting as easy as possible. ASME Code Stamp is available on request. Made with Nickel-Plate Brazing Grade Stainless Steel.
50,000 100,000 150,000 200,000 300,000 400,000 500,000 600,000 700,000 800,000 900,000
MPN5X12-8 (1 MPT) MPN5X12-14 (1 MPT) MPN5X12-20 (1-1/4 MPT) MPN5X12-24 (1-1/4 MPT) MPN5X12-36 (1-1/4 MPT) MPN5X12-50 (1-1/4 MPT) MPN5X12-60 (1-1/4 MPT) MPN5X12-70 (1-1/4 MPT) MPN5X12-80 (1-1/4 MPT) MPN5X12-90 (1-1/4 MPT) MPN5X12-100 (1-1/4 MPT)
1,000,000 MPN10X20L-30 (1-1/2 MPT)
Selection:
Step One Determine the total BTUH you need. Step Two Select the appropriate heat exchanger size from the table at the right, based on your BTUH needs. Step Three Check your selection to make sure that the minimum required ow rate and pressure drop are acceptable. If the system design requires a higher ow
1,250,000 MPN10X20L-40 (1-1/2 MPT) 1,500,000 MPN10X20L-50 (1-1/2 MPT) 1,750,000 MPN10X20L-60 (1-1/2 MPT) 2,000,000 MPN10X20L-60 (1-1/2 MPT) 2,250,000 MPN10X20L-70 (1-1/2 MPT) 2,500,000 MPN10X20L-80 (1-1/2 MPT) 2,750,000 MPN10X20L-80 (1-1/2 MPT) 3,000,000 MPN10X20L-90 (1-1/2 MPT)
rate than the selection shown for either side, select a larger model to match the ow rate and pressure drop needs, or install a bypass balancing valve. This will allow full ow and optimum pressure drop for the pump. For example: For a system requiring 1,000,000 BTUH, you would normally select a MPN10X20L-30 (1-1/2 MPT). If the ow rate requirement is greater than 25.2 GPM, use the next larger model to match the pump equipment.
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Steam-Liquid General Purpose

Selection Notes:
When selecting the heat exchanger, remember that steam pressure at the heat exchanger inlet is equal to supply pressure less open-valve pressure drop. When calculating pressure drop through the steam side loop, remember to include pressure drop through the Float & Thermostatic Trap (F&T).
Control Valve Steam Supply T FS Vacuum Breaker
Piping Notes:
Install the steam side Control Valve upstream from the heat exchanger. For the Control Valve, always use a modulating design, never a 2-position or solenoid valve. Install the Vacuum Breaker downstream of the Control Valve, but upstream of the Heat Exchanger. Install the Vacuum Breaker physically above the heat exchanger. Install the Float and Thermostatic Trap (F&T) physically below the heat exchanger. Install the heat exchanger in a space where the ambient temperature is always above 33F (0.5C).
Flow Temperature Switch Controller
Steam Side
Liquid Side
Condensate Return
Float and Thermostatic Trap (F&T)
Control Notes:
Always keep the Liquid Side temperatures below the boiling point of the media. Never let the Liquid Side temperature go below 33F (0.5C). Set the controls so that the Liquid Side media is owing before the Control Valve opens. To avoid damage from thermal shock, ensure that the initial Control Valve opening rate is limited.
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15
Swimming Pools & Spas

Application:
The Challenge of Harsh Chemicals.
Swimming pools and spas can be very hard on heat exchangers because of the elevated chloride levels. Ordinary materials, including 304 and 316 stainless steel, just dont hold up well even at normal levels, and chloride levels can go even higher during shocking. Additionally, pool mechanical systems are frequently located in small areas, with space at a premium, and ordinary heat exchangers take up a large part of that space.
The Answer
GEA PHE Systems plate heat exchangers, designed specically for use in elevated chloride applications. The MPN Series (brazed),GF(gasketed) plate heat exchangers share these benets: Compact and Efcient. As little as 1/5 the size of comparably-performing other technologies, taking much less space, and making it easier to maintain. Durable. Highly corrosion resistant materials and construction provide the added resistance you need to compensate for the higher chloride content. Flexible. Available in a range of sizes to t your needs. For pools ranging from 1,000 to 200,000 gallons, and spa sizes from 750 to 8,000 gallons
MPN Series brazed plate heat exchangers

Nickel-Chrome Brazing provides durability unmatched by traditional plate heat exchangers, while still delivering the exible performance and compact size that are the hallmarks of brazed plate heat exchangers. No ordinary stainless steel will do. We use an extra-corrosion-resistant marine grade of stainless steel, with 37 times the resistance of type 304 stainless steel. Not recommended for use with electronic chlorinating devices.
GF Series gasketed plate heat exchangers

Maximum corrosion resistance. Titanium plates and connections combine with NBR (Nitrile Butyl Rubber) gaskets to ensure the best corrosion resistance available. Titanium Grade One plate material has 2500 times the chloride corrosion resistance of type 304 stainless steel. Completely serviceable, with individually cleanable plates, gaskets and connections. Recommended for use with electronic chlorinating devices.
Air Eliminator
Pump
Backflow Valve
Or
Chemical Feed
Boiler
Pump
Filter
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MPN Selection for Swimming Pools
1. Select the heat-up rate you want. Pool Use Periodic use only (weekends and holidays) Extended use (summer season) 1F per hour. 2. Determine your pool volume (in cubic feet). Rectangular Pools: Length x Width x Average Depth x 7.5 (gallons per cubic foot) Circular Pools: Diameter x Diameter x Average Depth x 0.785 x 7.5 (gallons per cubic foot) 3. Select the Heat Exchanger and the Boiler Output Required. From the tables below, nd the appropriate size of MPN for your pool.
1F Per Hour Heat-Up Rate Pool Volume (gallons) Model and Size
MPN = Model 5X12 = Nominal Size -4 = Plate Count (3/4 MPT) = Connection
4. Verify that the boiler output exceeds the heat loss to Heat-Up Rate 2F per hour surroundings. Heat Loss (BTUH) = (12 x Pool Surface Area x Desired Pool Temp) - Coldest Ambient Temp during use. 5. Make corrections if needed. For 160F boiler water, increase the plate count by 50% (e.g. for a 5x12 16-plate unit, change to a 5x12 with 24 plates. For 200F boiler water and steam, use the same model size, and multiply the required mininum boiler side ow rate by 0.6.
2F Per Hour Heat-Up Rate Model and Size

5X12 = Nominal Size -4 = Plate Count (3/4 MPT) = Connection
Minimum Pressure Req. Required Drop (PSI) Boiler Flow Rate at the Output (GPM) Min. Flow (BTUH) Rate 2 2 2 3 4 6 7 8 11 14 17 18 19 21 24 29 33 38 43 48 60 54 75 8.7 8.7 2.4 5.1 4.1 5.1 6.9 8.0 5.7 9.0 8.1 9.1 6.9 5.4 7.0 5.8 7.5 6.6 8.3 7.6 9..2 10.8 9.3 8,345 16,690 33,380 50,070 66,760 83,450 100,140 125,175 166,900 208,625 250,350 292,075 333,800 375,525 417,250 500,700 584,150 667,600 751,050 834,500 1,043,025 1,251,750 1,460,375
Pressure Minimum Req. Drop (PSI) Required Boiler at the Flow Rate Output Min. Flow (GPM) (BTUH) Rate 2 2 4 7 9 11 13 17 22 28 33 36 38 43 48 57 60 69 77 86 107 129 150 8.7 2.4 4.1 6.9 11.0 5.7 7.8 8.1 9.2 9.3 7.4 8.7 6.6 8.4 7.6 8.4 13.6 12.1 9.8 11.7 12.5 9.6 9.3 16,690 33,380 66,760 100,140 133,520 166,900 200,280 250,350 333,800 417,250 500,700 584,150 667,600 751,050 834,500 1,001,400 1,168,300 1,335,200 1,502,100 1,669,000 2,086,250 2,503,500 2,920,750
1,000 2,000 4,000 6,000 8,000 10,000 12,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 60,000 70,000 80,000 90,000 100,000 125,000 150,000 175,000
MPN5X12-4 (1 MPT) MPN5X12-4 (1 MPT) MPN5X12-6 (1 MPT) MPN5X12-6 (1 MPT) MPN5X12-8 (1 MPT) MPN5X12-8 (1 MPT) MPN5X12-10 (1 MPT) MPN5X12-10 (1 MPT) MPN5X12-16 (1 MPT) MPN5X12-16 (1 MPT) MPN5X12-20 (1-1/4 MPT) MPN5X12-20 (1-1/4 MPT) MPN5X12-24 (1-1/4 MPT) MPN5X12-30 (1-1/4 MPT) MPN5X12-30 (1-1/4 MPT) MPN5X12-40 (1-1/4 MPT) MPN5X12-40 (1-1/4 MPT) MPN5X12-50 (1-1/4 MPT) MPN5X12-50 (1-1/4 MPT) MPN5X12-60 (1-1/4 MPT) MPN5X12-70 (1-1/4 MPT) MPN10X20L-24 (1-1/2 MPT) MPN10X20L-30 (2 MPT)
MPN5X12-4 (1 MPT) MPN5X12-6 (1 MPT) MPN5X12-8 (1 MPT)
MPN5X12-10 (1 MPT) MPN5X12-10 (1 MPT) MPN5X12-16 (1 MPT) MPN5X12-16 (1 MPT) MPN5X12-20 (1-1/4 MPT) MPN5X12-24 (1-1/4 MPT) MPN5X12-30 (1-1/4 MPT) MPN5X12-40 (1-1/4 MPT) MPN5X12-40 (1-1/4 MPT) MPN5X12-50 (1-1/4 MPT) MPN5X12-50 (1-1/4 MPT) MPN5X12-60 (1-1/4 MPT) MPN5X12-70 (1-1/4 MPT) MPN10X20L-20 (1-1/2 MPT) MPN10X20L-24 (1-1/2 MPT) MPN10X20L-30 (2 MPT) MPN10X20L-30 (2 MPT) MPN10X20L-36 (2 MPT) MPN10X20L-50 (2-1/2 MPT) MPN10X20L-60 (2-1/2 MPT)
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GF Series Selection for Swimming Pools
1. Select the heat-up rate you want. Pool Use Periodic use only (weekends and holidays) Extended use (summer season) 1F per hour. 2. Determine your pool volume (in cubic feet). Rectangular Pools: Length x Width x Average Depth x 7.5 (gallons per cubic foot) Circular Pools: Diameter x Diameter x Average Depth x 0.785 x 7.5 (gallons per cubic foot) 3. Select the Heat Exchanger and the Boiler Output Required. From the tables below, nd the appropriate size of GF Series for your pool. 4. Verify that the boiler output exceeds the heat loss to Heat-Up Rate 2F per hour. surroundings. Heat Loss (BTUH) = (12 x Pool Surface Area x Desired Pool Temp) - Coldest Ambient Temp during use. 5. Make corrections if needed. For 160F boiler water, increase the plate count by 50% (e.g. for a GF8X22H-5, change to a GF8X22H-7. For 200F boiler water and steam, use the same model size, and multiply the required min. boiler side ow rate by 0.6.
1F Per Hour Heat-Up Rate Pool Volume (gallons) Boiler Side Model and Size Minimum GF8X22H = Model Required -5 = Plate Count (1-1/4 MPT) = Connection Flow Rate (GPM) - Ti, 0.6 = Plate Material GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6 GF8X22H-9 (1-1/4" MPT) - Ti, 0.6 GF8X22H-9 (1-1/4" MPT) - Ti, 0.6 GF8X22H-11 (1-1/4" MPT) - Ti, 0.6 GF8X22H-11 (1-1/4" MPT) - Ti, 0.6 GF8X22H-13 (1-1/4" MPT) - Ti, 0.6 GF8X22H-13 (1-1/4" MPT) - Ti, 0.6 GF8X22H-15 (1-1/4" MPT) - Ti, 0.6 GF8X22H-17 (1-1/4" MPT) - Ti, 0.6 GF8X22H-19 (1-1/4" MPT) - Ti, 0.6 GF13X27H-13 (2" MPT) - Ti, 0.5 GF13X27H-13 (2" MPT) - Ti, 0.5 GF13X27H-15 (2" MPT) - Ti, 0.5 GF13X27H-18 (2" MPT) - Ti, 0.5 GF13X27H-20 (2" MPT) - Ti, 0.5 GF13X27H-23 (2" MPT) - Ti, 0.5 0.6 0.7 1.2 1.9 2.7 3.5 4.4 4.9 7.0 8.5 11 12 14 15 17 20 24 27 43 50 63 77 86 97 Pressure Required Drop (psi) Boiler at the Output Minimum (BTUH) Flow Rate 0.15 0.22 0.53 1.21 2.30 3.70 5.62 2.63 5.06 4.30 6.89 5.43 7.19 5.93 7.45 7.66 8.48 8.62 5.70 7.52 8.75 9.29 9.97 8.82 8,310 16,620 33,240 49,860 66,480 83,100 99,710 124,640 166,190 207,740 249,290 290,830 332,380 373,930 415,480 498,570 581,670 664,760 747,860 830,950 1,038,690 1,246,430 1,454,160 1,661,900
2F Per Hour Heat-Up Rate Model and Size GF8X22H = Model -5 = Plate Count (1-1/4 MPT) = Connection - Ti, 0.6 = Plate Material GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6 GF8X22H-9 (1-1/4" MPT) - Ti, 0.6 GF8X22H-11 (1-1/4" MPT) - Ti, 0.6 GF8X22H-13 (1-1/4" MPT) - Ti, 0.6 GF8X22H-15 (1-1/4" MPT) - Ti, 0.6 GF8X22H-17 (1-1/4" MPT) - Ti, 0.6 GF8X22H-19 (1-1/4" MPT) - Ti, 0.6 GF13X27H-13 (2" MPT) - Ti, 0.5 GF13X27H-13 (2" MPT) - Ti, 0.5 GF13X27H-15 (2" MPT) - Ti, 0.5 GF13X27H-17 (2" MPT) - Ti, 0.5 GF13X27H-19 (2" MPT) - Ti, 0.5 GF13X27H-21 (2" MPT) - Ti, 0.5 GF13X27H-23 (2" MPT) - Ti, 0.5 GF13X27H-29 (2" MPT) - Ti, 0.5 GF13X27H-36 (2" MPT) - Ti, 0.5 GF13X27H-42 (2" MPT) - Ti, 0.5 GF13X27H-50 (2" MPT) - Ti, 0.5 Boiler Side Pressure Minimum Drop (psi) Required at the Flow Rate Minimum (GPM) Flow Rate 0.7 1.1 2.7 4.4 5.3 7.0 8.5 11 14 17 20 24 27 43 50 60 69 79 89 97 121 142 165 184 0.20 0.45 2.30 5.62 3.04 5.06 7.22 6.89 7.19 7.45 7.66 8.48 8.62 5.70 7.52 8.00 8.18 8.54 8.86 8.82 8.85 8.70 8.94 8.42 Required Boiler Output (BTUH) 16,620 33,240 66,480 99,710 132,950 166,190 199,430 249,290 332,380 415,480 498,570 581,670 664,760 747,860 830,950 997,140 1,163,330 1,329,520 1,495,710 1,661,900 2,077,380 2,492,850 2,908,330 3,323,800
1,000 2,000 4,000 6,000 8,000 10,000 12,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 60,000 70,000 80,000 90,000 100,000 125,000 150,000 175,000 200,000
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18

MPN Selection for Spas and Hot Tubs
1. Determine your spa or hot tub volume (in cubic feet). Rectangular: Length x Width x Average Depth x 7.5 (gallons per cubic foot) Circular: Diameter x Diameter x Average Depth x 0.785 x 7.5 (gallons per cubic foot) 2. Select the Heat Exchanger and the Boiler Output Required. From the table, nd the appropriate size of MPN for your spa or hot tub. 3. Verify that the boiler output exceeds the heat loss to surroundings. Heat Loss (BTUH) = (12 x Spa Surface Area x Desired Spa Temp) - Coldest Ambient Temp during use. 4. Make corrections if needed. For 160F boiler water, increase the plate count by 50% (e.g. for a 5x10 10-plate unit, change to a 5x12 with 16 plates). For 200F boiler water and steam, use the same model size, and multiply the required min. boiler side ow rate by 0.6.
750 1,000 1,500 2,000 4,000 6,000 8,000 Volume (gallons) Model and Size
MPN = Model 5X12 = Nominal Size -6 = Plate Count (1 MPT) = Connection
1F Per Hour Heat-Up Rate Minimum Pressure Required Drop (PSI) Boiler Side at the Min. Flow Rate Flow Rate (GPM)
2 3 4 6 11 17 22 2.9 2.9 2.9 2.2 3 4.3 4.1
Req. Boiler Output (BTUH)

31,300 41,725 62,588 83,450 166,900 250,350 333,800
MPN5X12-6 (1 MPT) MPN5X12-8 (1 MPT) MPN5X12-10 (1 MPT) MPN5X12-16 (1 MPT) MPN5X12-20 (1-1/4 MPT) MPN5X12-30 (1-1/4 MPT) MPN5X12-40 (1-1/4 MPT)
GF Series Selection for Spas and Hot Tubs

1. Determine your spa or hot tub volume (in cubic feet). Rectangular: Length x Width x Average Depth x 7.5 (gallons per cubic foot) Circular: Diameter x Diameter x Average Depth x 0.785 x 7.5 (gallons per cubic foot) 2. Select the Heat Exchanger and the Boiler Output you need. From the table, nd the appropriate size of GF Series for your spa or hot tub. 3. Verify that the boiler output exceeds the heat loss to surroundings. Heat Loss (BTUH) = (12 x Spa Surface Area x Desired Spa Temp) - Coldest Ambient Temp during use. 4. Make corrections if needed. For 160F boiler water, increase the plate count by 50% (e.g. for a 5 plate unit, change to unit with 7 plates). For 200F boiler water and steam, use the same model size, and multiply the required min. boiler side ow rate by 0.6.
1000 2000 4000 6000 8000 Volume (gallons) Model and Size
GF = Model 8X22H = Size -5 = Plate Count (1-1/4 MPT) = Connection -Ti, 0.6 = Plate Material
2F Per Hour Heat-Up Rate, Plus Aeration
Minimum Minimum Pressure Required Required Drop (PSI) Boiler Side at the Min. Boiler Output Flow Rate (BTUH) Flow Rate (GPM)
0.7 1.7 2.6 4.4 5.3 0.6 3.06 1.88 4.94 3.33 16,620 33,240 66,480 99,720 132,960
GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-5 (1-1/4" MPT) - Ti, 0.6 GF8X22H-7 (1-1/4" MPT) - Ti, 0.6
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Installation Notes
Piping:
Pools and Spas always have high water ow rates, from 30 to 50 gpm for a typical residential pool, to higher ow rates for commercial applications. Because FlatPlate heat exchangers have high efciency, they do not require the full pool ow, and we recommend a bypass balancing valve to bypass 50% to 80% of the pool water. This bypass/balancing valve should be adjusted and permanently set at startup. Chemical feeds MUST be downstream from the heat exchanger , and a check valve should also be installed to prevent back-ow of chemicals into the heat exchanger when the pump is not in operation.
Controls:
Temperature control of the pool should be based on a return water temperature stat, controlling (on/off) the boiler and boiler pump. Temperature control of the 90-100F feed to the pool should be controlled by permanent adjustment of the bypass valve. To avoid personal harm, temperature returing to pool should not exceed 107F.
Startup:
Start up the system, and adjust the pool side bypass valve so that the pool heats up no faster than 2F/hour, initially. After the pool reaches approximately 78-80F, and the boiler water is entering at 180F, adjust the pool side bypass/balancing valve to obtain 90-100F water to the pool. Then adjust the boiler bypass/balancing valve so that approximately 150F water is being returned to the boiler.
Maintenance Notes:
When cleaning the pool water in the spring with the lter, cut the heat exchanger out of the loop with the cutout valves, to minimize the effect on the heat exchanger of any shocking that might be done.
Air Eliminator
Pump
Backflow Valve
Or
Chemical Feed
Boiler
Pump
Filter
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20
Large Capacity / Low Pressure Drop

Application
Look to this chart when you need a capacity Side A Entering: 180F, Leaving: 160F Side B Entering: 140F, Leaving: 160F that is larger than a single heat exchanger is capable of, but where you want the Model and Size Side A (Liquid) Side B (Liquid) convenience of a single piping arrangement. FP = Model Minimum Pressure Minimum Pressure 10X20L = Nominal Size Capacity Especially useful in replacing a shell-and-tube Required Drop (PSI) Required Drop (PSI) -8 = Plate Count (BTUH) heat exchanger in an existing installation. Flow Rate at the Min. Flow Rate at the Min. M = Manifold, Horizontal The result is that a FlatPlate heat exchanger can GPM Flow Rate GPM Flow Rate (4 FLG) = Connection improve the performance of the systems shown 3,000,000 FP10X20L-160M (4 FLG) 307.0 4.0 306.0 3.9 below, at a much higher duty than normally expected: 3,500,000 FP10X20L-160M (4 FLG) 358.0 5.4 357.0 5.3 Boiler Water to Process Liquid Chilled 4,000,000 FP10X20L-160M (4 FLG) 410.0 7.0 408.0 6.9 Water to Process Liquid Glycol Blends to 4,500,000 FP10X20L-200M (4 FLG) 461.0 6.9 459.0 6.9 Process Water Process Water to Process 5,000,000 FP10X20L-240M (4 FLG) 512.0 7.3 510.0 7.2 Water Hot Water Heater to Radiant 5,500,000 FP10X20L-280M (4 FLG) 563.0 7.9 561.0 7.8 Floor Cooling Tower (Free Cooling) to 6,000,000 FP10X20L-360M (4 FLG) 614.0 8.1 612.0 8.0 Chilled Water Loop Engine Water to Process Liquid High 6,500,000 FP10X20L-400M (4 FLG) 666.0 9.1 662.0 9.1 Pressure (300 psig) Isolation to Low Note: The model and size shown above are for the Horizontal Manifold assembly. To Pressure (150 psig) Equipment order the Vertical Manifold assembly, change the M to MV.
The FlatPlate Advantage

Available in side-by-side conguration (Horizontal Manifold) or in over-under conguration (Vertical Manifold) to make maximum use of the small-size benet of FlatPlate heat exchangers. Quicker response on a heating call. Design Pressure is 300 psig, to handle most system requirements. ASME Code Stamp is available on request (on the heat exchangers only).
Selection Range
The table at right shows selection for large capacity liquid-liquid applications. Many FlatPlate models can be manifolded to handle signicantly larger duties. Contact your FlatPlate representative for selection assistance on these applications: Direct Expansion Liquid Evaporators Liquid Condensers Heat Pumps Sub-Coolers Air Dryers
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Replacing a Shell-And-Tube Heat Exchanger

Application:
FlatPlate heat exchangers are much smaller and lighter than shelland-tube heat exchangers, making them ideal for replacing a shell-and-tube unit in the eld. Selecting the appropriate FlatPlate heat exchanger is easy. Following are two different methods which will both give you exact performance match or improved performance.
2.5 5 7.5 10 Heat Transfer Surface Area (Ft) Model and Size
FG = Model 5X12 = Nominal Size -8 = Plate Count (3/4 MPT) = Connection
FG5X12-8 (3/4 MPT) FG5X12-14 (3/4 MPT) FG5X12-20 (1 MPT) FG5X12-30 (1 MPT) FG5X12-40 (1-1/4 MPT) FG5X12-50 (1-1/4 MPT) FG5X12-60 (1-1/4 MPT) FG5X12-80 (1-1/4 MPT) FG10X20-20 (1-1/2 MPT) FG10X20-24 (1-1/2 MPT) FG10X20-30 (1-1/2 MPT) FG10X20-36 (1-1/2 MPT) FG10X20-40 (1-1/2 MPT) FG10X20-50 (2 MPT) FG10X20-60 (2 MPT) FG10X20-60 (2 MPT) FG10X20-70 (2 MPT) FG10X20-80 (2 MPT) FG10X20-100 (2-1/2 MPT) FG10X20-110 (2-1/2 MPT) FG10X20-120 (2-1/2 MPT) FG10X20-130 (2-1/2 MPT) FG10X20-140 (2-1/2 MPT)
Method A. Heat Transfer Surface Method.

This matches the heat transfer surface area of the he at exchanger, which denes the nominal performance of the unit. Because FlatPlate units perform 20-80% better than shell-and-tube heat exchangers, on a heat transfer surface basis, a 20-80% safety factor is embedded in this method. This works for almost any type of uid-to-uid and steam-to-uid heat exchanger. Step One Count the number of tubes in the shell-and-tube heat exchanger. Step Two. Measure the external diameter of the tubes to the nearest 1/8. If the tubes have ns or protrusions, stop here and call your
12.5 15 20 25 30 35 40 50 60 70 80 90 100 120 140 160 180 190 200
FlatPlate representative. Step Three. Measure the length of the tube(s) from end sheet to end sheet to the nearest inch. If it is a U-tube bundle, then use the overall length of the U-tube bundle. Step Four. Multiply these numbers to get your Heat Transfer Surface Area in ft: Tube Quantity x Tube Diameter (in inches) x 3.14 x Tube Length (in inches) x 0.0069 x 1.2 Step Five. Select the closest corresponding FlatPlate heat exchanger from the chart at right. For CuNi (Cupronickel) or brass shell and tube replacements, substitute the same sizes as the chart as right, but in the MPN model. For Steam or Swimming Pool applications, or other applications with questionable water quality, tsubstitute an MPN model in the same size.
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Replacing a Shell-And-Tube Heat Exchanger

Method A. Heat Transfer Surface Method. (Continued)
Step Six The most important item is that the uid pressure drop of the new installation closely matches (+/- 20%) that of the old shell-and-tube installation, so that the pump performance and uid ow remains the same. Make sure bypass balancing valves are installed on all uid circuits to the heat exchanger (on both the boiler and secondary side, but excluding steam lines), then adjust for proper pressure drop across the heat exchanger, which matches the pressure drop across the (former) shell-and-tube heat exchanger. This ensures a good installation and excellent operation and performance, for high customer satisfaction.
Strainer Bypass Balancing Valve Bypass Balancing Valve Strainer
Method B. Design Condition Method.

The standard design and selection method of a heat exchanger is based on Design Conditions. This heat exchanger can then be selected from one of the selection charts in this catalog, or online via FlatPlateSelect (www.atplateselect.com). The information below is required for an online selection. Note: Five of the Seven starred (*) lines are needed. Any ve will do.
Overall Total Heat Transfer* Hot Side (Side A) Fluid Type (Always Required) Temperature In* Temperature Out* Flow Rate* Max Allowable Pressure Drop (Always Required) Cold Side (Side B) Fluid Type (Always Required) Temperature In* Temperature Out* Flow Rate* Max Allowable Pressure Drop (Always Required) Water, Water/Glycol Blend (know the glycol percent and type of glycol), other kind of liquid Fahrenheit or Celsius Fahrenheit or Celsius Gallons per minute or liters per minute psi or bar Water, Water/Glycol Blend (know the glycol percent and type of glycol), other kind of liquid Fahrenheit or Celsius Fahrenheit or Celsius Gallons per minute or liters per minute psi or bar BTUH or KW
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Replacing Another Brand of Brazed Plate Heat Exchanger

Application
FlatPlate heat exchangers are an easy replacement for several import brands used in a wide range of HVAC/R equipment. All FlatPlate models meet or exceed performance and design pressure ratings of these models.
GEA FlatPlate Models FG3X8-14 (3/4 MPT) FG3X8-20 (3/4 MPT) FG3X8-30 (3/4 MPT) FP5X12L-4 (3/4 MPT) FP5X12L-6 (3/4 MPT) FP5X12L-8 (3/4 MPT) FG5X12-10 (3/4 MPT) FG5X12-12 (3/4 MPT) FG5X12-14 (3/4 MPT) FG5X12-16 (3/4 MPT) FG5X12-20 (1 MPT) FG5X12-24 (1 MPT) FP5X12-30 (1 MPT) FG5X12-40 (1 MPT) FG5X12-50 (1 MPT) FG10X20-20 (1-1/2 MPT) FG10X20-24 (1-1/2 MPT) FG10X20-30 (1-1/2 MPT) FG10X20-40 (1-1/2 MPT) FG10X20-50 (2 MPT) FG10X20-60 (2 MPT) FG10X20-70 (2 MPT) FG10X20-80 (2 MPT) Replaces SWEP Models B5*14 B5*20 B5*30 B8*10 B8*10 B8*16 B8*20 B8*20 B5*36 and B10*20 B8*24 B8*36 and B10*30 B8*40 and B10*30 B10*40 B10*50 B10*60 B45*20 and B50*20 B45*24 and B50*24 B45*30 and B50*30 B45*40 and B50*40 B45*50 and B50*50 B45*60 and B50*60 B45*70 and B50*70 B45*80 and B50*80 Replaces ALFA-LAVAL Models CB12-14 and CB14-14 CB12-20 and CB14-20 CB12-30 and CB14-30 CB75-80 and CB76-80 CB25-6 and CB26-6 CB25-8 and CB26-8 CB25-12 and CB26-12 CB25-14 and CB26-14 CB25-16 and CB26-16 CB25-16 and CB26-16 CB25-24 and CB26-24 CB25-28 and CB26-28 CB25-34 and CB26-34 CB25-44 and CB26-44 CB25-54 and CB26-54 CB25-64 and CB26-64 CB75-20 and CB76-20 CB75-24 and CB76-24 CB75-30 and CB76-30 CB75-40 and CB76-40 CB75-50 and CB76-50 CB75-60 and CB76-60 CB75-70 and CB76-70 Replaces Triangle Tube & Weil McLain Models TTP1-14E and WMBP1-14E TTP1-20E and WMBP1-20E TTP1-30E and WMBP1-30E TTP7-80 and WMBP7-80 TTP1-14E and WMBP1-14E TTP1-20E and WMBP1-20E, TTP3-14 and WMBP3-14 TTP4-10 and WMBP4-10 TTP1-30E and WMBP1-30E, TTP3-20 and WMBP3-20 TTP4-14 and WMBP4-14 TTP3-40 and WMBP3-40, TTP4-14 and WMBP4-14 TTP3-40 and WMBP3-40 TTP4-24 and WMBP4-24 TTP4-30 and WMBP4-30 Not Available TTP4-50 and WMBP4-50 TTP7-20 and WMBP7-20 TTP7-24 and WMBP7-24 TTP7-30 and WMBP7-30 TTP7-40 and WMBP7-40 TTP7-50 and WMBP7-50 TTP7-60 and WMBP7-60 TTP7-70 and WMBP7-70 TTP1-14E and WMBP1-14E
Selection Notes
Double check the size of the old unit to be sure the FlatPlate heat exchanger will t in the same space. (See page 25 for dimensions) Connection Center Dimensions may not match the dimensions on the old unit.
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Product Dimensions
Standard Dimensions Model and Size FG FG FG FG FP FP FP MPN MPN DW DW GF GF GF 3X8 5X12 10X20 10X20L 5X12L 10X20L 15X34H 5X12 10X20L 5X12 10X20 8X22
(5-20 plates)
A In 3.4 5.1 11.1 11.1 4.9 9.8 15.2 4.9 9.8 5.0 9.8 7.1 7.1 12.7 mm 86 130 282 282 124 249 386 124 249 127 249 180 180 323 In 8.9 13.3 21.4 21.4 12.2 20.3 34.5 12.2 20.3 13.3 20.3 22.4 22.4 26.4
B mm 226 338 544 544 310 516 876 310 516 337 516 570 570 670 In 1.7 2.9 7.8 7.8 2.7 6.5 9.3 2.7 6.5 2.9 6.5 2.4 2.4 5.1
C mm 43 74 198 198 69 165 236 69 165 73 165 61 61 130 In 7.2 11.1 18.1 18.1 9.9 17.0 28.5 9.9 17.0 11.1 17.6 18.9 18.9 14.6
D mm 183 282 460 460 251 432 724 251 432 281 432 480 480 371 In 0.40 + (0.087 x N) 0.40 + (0.088 x N) 0.45 + (1.104 x N) 0.45 + (1.104 x N) 0.36 + (0.094 x N) 0.36 + (0.094 x N) 0.91 + (0.093 x N) 0.36 + (0.094 x N) 0.36 + (0.094 x N) 0.47 + (0.094 x N) 0.475 + (0.090 x N) 7.7 12.0 15.7
F mm 10.2 + (2.21 x N) 10.2 + (2.23 x N) 11.4 + (2.36 x N) 11.4 + (2.36 x N) 9.14 + (2.39 x N) 9.14 + (2.39 x N) 23.1 + (2.36 x N) 9.14 + (2.39 x N) 9.14 + (2.39 x N) 12.0 + (2.39 x N) 64.76 + (1.02 x N) 180 305 400
8X22
(21-60 plates)
13X27
(up to 60 plates)
Weight and Volume Data Model and Size FG FG FG FG FP FP FP MPN MPN DW DW GF GF 3X8 5X12 10X20 10X20L 5X12 10X20L 15X34H 5X12 10X20L 5X12 10X20 8X22 13X27 Net Weight Pounds 1.74 + (0.12 x N) 3.56 + (0.30 x N) 29.04 + (1.10 x N) 29.04 + (1.10 x N) 2.62 + (0.32 x N) 11.60 + (1.02 x N) 87.10 + (2.80 x N) 2.62 + (0.32 x N) 11.60 + (1.02 x N) 3.56 + (0.30 x N) 36.8 + (1.05 x N) Kilograms 0.79 + (0.05 x N) 1.61 + (0.14 x N) 13.17 + (0.50 x N) 13.17 + (0.50 x N) 1.19 + (0.15 x N) 5.26 + (0.46 x N) 39.51 + (1.27 x N) 1.19 + (0.15 x N) 5.26 + (0.46 x N) 1.61 + (0.14 x N) 16.7 + (0.48 x N) Volume gal/ch 0.008 0.017 0.061 0.061 0.017 0.061 0.159 0.017 0.061 0.017 0.061 0.032 0.054 l/ch 0.030 0.065 0.230 0.230 0.065 0.230 0.600 0.065 0.230 0.065 0.230 0.120 0.206 Max. Rec. Flow Rate gpm 25 70 200 200 70 200 600 70 200 70 200 70 220 m3/h 6 20 50 50 20 50 140 20 50 20 45 16 50 Max Plate Count 50 120 220 220 120 200 360 120 200 100 218 60 60
Check With Factory Check With Factory
Notes: N = Number of Plates ch = channel Mass ow rate is based on water at 16 ft/s (5 m/s)
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Accessories to Make Your Life Easier
Mounting Brackets
Application
Holding a brazed plate heat exchanger in place while you pipe it up can be a difcult challenge. Piping alignment problems can decrease system efciency, and cause premature piping failures. FlatPlate makes this easy to prevent. Every FlatPlate brazed plate heat exchanger is equipped as standard with mounting studs which allow the use of our proprietary mounting brackets.
The FlatPlate Advantage.

With these brackets, installation is easy. Screw the bracket to the oor, then use the mounting studs on the FlatPlate heat exchanger to bolt it to the mounting bracket. This will hold it rmly in place (off the ground) while you pipe it up. The bracket is made of 304 stainless steel, for a durable installation. The result is a faster, more cost efcient installation, while at the same time guaranteeing a properly aligned piping arrangement.
What size is your heat exchanger? 5X12 (FG, FP or MPN) 5X20 (FG, FP or MPN) 10X20 with up to 80 plates (FG, FP or MPN) 10X20 with 81-200 plates (FG, FP or MPN)
10X20 Size Shown
Use this Bracket BKT5X12 BKT5X20 BKT10X20 FR10X20
Y Strainer
Application
It is important to keep the liquid media clean because this reduces fouling and clogging of the FlatPlate heat exchanger. In some cases, it is a requirement for operation of the system. Elsewhere in this catalog, you see strainers included in recommended piping arrangements. FlatPlate offers quality Y-Strainers designed to lter out particulate contamination. Construction material is cast bronze. They are rated for working pressure of 400 psig at 150F. Connection at both ends are Female Pipe Thread (FPT). The 20 mesh lter is removable and cleanable.
What is your connection size? 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Use this Strainer STR3/4 STR1 STR1-1/4 STR1-1/2 STR2 STR2-1/2 STR3 STR4 Flow rate at Flow rate at 1 psi pressure 2 psi pressure drop drop 18 GPM 28 GPM 42 GPM 70 GPM 110 GPM 140 GPM 180 GPM 300 GPM 26 GPM 40 GPM 60 GPM 100 GPM 140 GPM 190 GPM 260 GPM 420 GPM
Zinc Anode
Application
Required in any application where galvanic corrosion is possible.
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Conversion Formulas and Reference Information

BTU = = = = = = = = = = Celsius (C) Conductivity (BTU/hr-ft2-F.ft) 1 Cubic Foot Density (lb/cu ft) Fahrenheit (F) 1 Ft. of Head 1 Foot of Water (68F) 1 Horsepower (boiler) 1 Gallon GPM Kelvin (K) to F Kilowatt (KW) 1 Lb of Water 1psi (Pound/sq in) Rankin (R) to F Specic Heat (BTU/lb-F) Tank Capacity Calculation (gallons) (rectangular) Tank Capacity Calculation (gallons) (cylinder) Tank Heating Total Requirement (BTU total) Tank Heating Rate (BTU/hr) (Boiler Capacity needed) Tank Heat up Rate (hrs) 1 Ton (Refrigeration, chilling) 1 Ton (Refrigeration. condensing side) Viscosity Cp (Centipoise) Viscosity (lb/ft-hr) 1 Watt = = = = = = = = = Diameter(ft)2 x 3.14 x Height(ft) x 7.481 (gal/cu ft) 4 Tank Temperature Rise x Gallons x 8.346 (plus tank & piping external losses) Tank Heating Requirement(BTU) Hrs (hrs desired to bring tank up to temperature) Tank Heating Requirement(BTU) BTU/hr Heat Source Boiler 12,000 BTU/hr 15,000 BTU/hr Centistokes x Density(g/ml) Cp x 2.42 3.413 BTU/hr = = = = = = = = = = = = = = = = = = = = = = = = = = = = = Amount heat required to raise (heat or cool) 1 lb of water 1F 1054.8 Joules 252 gram-calories Amount of heat over time to raise (heat or cool) 1 lb of water 1F in ONE hour Temp Difference x GPM x 500 Temp Difference x GPM x 445 Temp Difference x GPM x 375 Temp Difference x GPM x 250 Temp Difference x Specic Heat (BTU/lb/F) Mass Flow Rate (lbs/hr) Temp Difference x Specic Heat (BTU/lb/F) x Density (lb/cu ft) 7.4805 (F-32)x5/9 C/cm x .05782 7.481 Gallons 1728 Cubic inches 38.32 liters Specic Gravity x 62.344 g/ml x 62.4 (Cx9/5) + 32 2.307 psi (lbs per sq inch) .4335 psi (lb per sq inch) .2930 watts 34.5 lb of steam at 212F 33476 BTU/hr 8.346 lbs of water at 68F 231 cubic inches 3.785 litres .060308 Liters/sec 3.62 Liters/min K x 1.8 - 459.7 3414 BTU/hr .01602 Cu Ft 27.68 Cu Inches .120 gallons 2.307 Feet of water 2.036 inches of Mercury .06802 Bar (atmospheres) R +459.67 cal/g-C x 1 Length(ft) x Width(ft) x Depth(ft) x 7.481 (gal/cu ft)
BTU/H BTU/H (water at 68F) BTU/H (30% E. Glycol at 68F) BTU/H (50% E. Glycol at 20F) BTU/H (Most Oils) BTU/H (any liquid or gas)
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Terms and Conditions of Sale

Updates are made available at www.gea-phe.com/usa
1.1. GENERAL TERMS.
1.1 Binding Contract. Unless otherwise noted in the Sellers Proposal, the Proposal shall lapse automatically upon the expiration of a thirty (30) day period after the date of its submission unless it has been previously accepted by Purchaser or revoked in writing by Seller. The Contract incorporating these Terms and Conditions does not become a binding contract until the Seller receives the Purchasers unqualied acceptance of the Proposal or the Seller conrms the Purchasers order in writing. These Terms and Conditions are the only terms and conditions on which the Seller contracts for the supply of Equipment and they are incorporated in all contracts entered into by the Seller. Any other terms and conditions are hereby specically rejected and are therefore excluded. 1.2 Plans, Drawing and Illustrations. Proposal pages, catalogue illustrations and preliminary drawings are submitted only to show the general style, arrangement, approximate dimensions and weight of equipment. The Seller reserves the right to make such changes of design, construction or arrangement as it deems necessary to achieve the specications contained herein. Proprietary and Condential Information. This Proposal and all drawings, notebooks, operating data, specications, and other information, data and material (whether orally disclosed, printed, handwritten, typed, numerically or computer generated, computer stored, or otherwise) furnished to Purchaser by either Seller or any of its subcontractors or subsuppliers shall remain the proprietary and condential property of Seller or the subcontractor or sub-supplier, respectively, and shall be used by Purchaser only with respect to the work covered by the Contract and shall not be used by Purchaser in connection with any other project. Such proprietary and condential information and data shall not be shown or otherwise made available to any third party at any time without Sellers prior written consent. Neither Purchaser itself shall, nor shall Purchaser permit any third party to, reverse engineer, measure or otherwise technically examine or test Sellers Equipment without Sellers prior written consent. Any such proprietary and condential information which Purchaser determines must be disclosed to its employees shall only be disclosed to them on a need-to-know basis for the operation, maintenance, and repair of the Equipment provided under the Contract. Intellectual property or patent rights which may be obtained on the basis of the information given or made available to Purchaser under the Contract or with respect to Sellers Equipment shall remain the exclusive property of Seller or its subcontractor and/or sub-supplier, respectively. 2. SAFETY REQUIREMENTS OF PURCHASER. Purchaser shall use, and shall train and require its employees to use and shall cause any end user to use, all safety devices, guards, and proper safe operating and maintenance procedures as prescribed by all applicable laws, rules, regulations, codes and standards and as set forth in operating and maintenance manuals and instruction sheets furnished by Seller. Purchaser shall not, and shall cause any end user not to, remove or modify any safety device, guard or warning sign. If the Purchaser fails to strictly observe any of the obligations set forth in the preceding paragraph with regard to any of the Equipment, Purchaser agrees to defend Seller against, and indemnify and save Seller harmless from, any claim, liability or obligation (including the costs and attorneys fees of any suit or claims related thereto) incurred by Seller as a result of persons being injured or property being damaged directly or indirectly in connection with the operation of such Equipment as a result of such failure. Purchaser also agrees to indemnify and save Seller harmless from, any claim, liability or obligation incurred by Seller as a result of persons being injured or property being damaged due to Purchasers use of the Equipment for materials or products not specied in the Contract or use of non-original replacement parts not specically authorized in writing by Seller or due to changes in the Seller equipment made by Purchaser without Sellers specic written authorization. request, provide or arrange for suitable storage facilities and assume all costs and risks in connection therewith. When such delay is due to causes beyond control of either party, the matter of storage and the payment of charges therefore shall be negotiated in good faith. 5.2 Insurance. Purchaser accepts full responsibility for the safeguarding of all equipment delivered to the Purchaser until it is paid for in full. Until the contract price is paid in full, Purchaser shall provide and maintain insurance to the total value of the Equipment delivered hereunder against all risks of re and explosion in the names of Purchaser and Seller, as their respective interests may appear, and shall also provide and maintain such insurance to the above value against ood, earthquake, windstorm, cyclone, tornado, hurricanes, riot and strike and civil commotion. Title; Right of Possession; Security for Payment. The parties mutually agree that the Equipment specied herein shall at all times remain personal property regardless of the degree of its annexation to the real property and that the Equipment shall not by reason of any annexation to real property become a part thereof or otherwise a xture. Title and right of possession of such Equipment shall remain in Seller at all times. Title shall pass to Purchaser in accordance with the delivery terms for the Equipment. Without waiving any rights to elect to proceed under applicable lien laws, Seller reserves a security interest in the equipment and parts furnished by it. By accepting delivery of the Equipment or parts, Purchaser grants to Seller a security interest in such Equipment and parts to secure the full and prompt payment for such Equipment and parts until the agreed price (including any notes therefore) for such Equipment and parts has been fully paid in cash. In the event of default in payment, Seller shall have all rights of repossession and other rights available to a secured party under the laws applicable thereto. Any Equipment or parts may be separated from real estate for purpose of repossession by Seller or by its agent without liability for such removal if the Purchaser is in default in payment. Seller is authorized to execute, deliver and le with the appropriate ling ofce or ofces all assignments, nancing statements and other documents which Seller may require to evidence or perfect such security interest in accordance with applicable laws. give rise to any liability or obligation on the part of Seller. Sellers obligation under this warranty and any other warranty or guarantee which is part of the Contract is strictly and exclusively limited to furnishing repairs or replacements for Equipment or parts determined to be defective on inspection by an authorized representative of Seller. Notwithstanding this exclusive remedy, if it is ultimately determined that the remedy fails in its essential purpose, then any action which may be brought against Seller subject to the terms of the contract will be limited to 100% of the contract price for the purchased Equipment for which the exclusive remedy has so failed. Seller assumes no responsibility and shall have no liability for any repairs or replacements by Purchaser without Sellers prior written authorization. If Seller did not originally install the Equipment, Seller shall have no liability for the costs of removing or segregating any defective Equipment so that the repairs or replacements can be made. If tests are requested by the Purchaser to determine the performance of the Equipment covered in the Sellers Proposal, the test procedure to be used must be acceptable to the Seller, and the Purchaser agrees to pay to the Seller the cost of any such test.
5.3
10. DAMAGES.
NOTWITHSTANDING ANY OTHER PROVISION OF THE CONTRACT TO THE CONTRARY: (A) SELLERS AND ITS SUBCONTRACTORS AND SUBSUPPLIERS AGGREGATE RESPONSIBILITY AND LIABILITY, WHETHER ARISING OUT OF CONTRACT OR TORT OR ANY OTHER LEGAL CONTEXT OR THEORY, INCLUDING NEGLIGENCE AND STRICT LIABILITY, UNDER THE CONTRACT, INCLUDING, BUT NOT LIMITED TO, ALL CLAIMS FOR BREACH OF ANY WARRANTY OR GUARANTEE, FAILURE OF PERFORMANCE OR DELAY IN PERFORMANCE BY SELLER OR PERFORMANCE OR NON-PERFORMANCE OF THE PURCHASED EQUIPMENT SHALL NOT EXCEED THE CONTRACT PRICE FOR THE PURCHASED EQUIPMENT; PROVIDED, HOWEVER, THAT THIS LIMITATION WILL NOT APPLY TO ANY LIABILITY OF SELLER FOR DIRECT DAMAGES CLAIMED BY PURCHASER FOR PHYSICAL DAMAGE TO PURCHASERS PROPERTY (OTHER THAN EQUIPMENT PROVIDED BY SELLER) OR FOR DIRECT DAMAGES CLAIMED BY THIRD PARTIES FOR SUCH THIRD PARTIES PERSONAL INJURY OR PHYSICAL PROPERTY DAMAGE (FOR WHICH PURCHASER IS LIABLE) TO THE EXTENT CAUSED BY THE NEGLIGENT ACTS OR OMISSIONS OR WILLFUL MISCONDUCT OF THE SELLER, FOR ALL OF WHICH MATTERS SELLER SHALL BE LIABLE UP TO AN AMOUNT OF $1,000,000 IN THE AGGREGATE, AND IN NO EVENT SHALL SELLER, ITS SUBCONTRACTORS OR SUBSUPPLIERS BE LIABLE IN CONTRACT OR IN TORT OR UNDER ANY OTHER LEGAL CONTEXT OR THEORY, INCLUDING NEGLIGENCE AND STRICT LIABILITY, FOR ANY SPECIAL, PUNITIVE, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR CHARACTER, INCLUDING, BUT NOT LIMITED TO, LOSS OF USE OF PRODUCTIVE FACILITIES OR EQUIPMENT, COSTS OF PRODUCT RECALL, PLANT DOWNTIME, DAMAGE TO OR LOSS OF PRODUCT, CHEMICALS, CATALYSTS, FEEDSTOCK OR OTHER RAW MATERIALS, LOSS OF REVENUES OR PROFITS OR LOSS UNDER PURCHASES OR CONTRACTS MADE IN RELIANCE ON THE PERFORMANCE OR NON-PERFORMANCE OF THE PURCHASED EQUIPMENT, WHETHER SUFFERED BY PURCHASER OR ANY THIRD PARTY, OR FOR ANY LOSS OR DAMAGE ARISING OUT OF THE SOLE OR CONTRIBUTORY NEGLIGENCE OF THE PURCHASER, ITS EMPLOYEES OR AGENTS OR ANY THIRD PARTY.
1.3
6.
6.1
SELLERS REMEDIES.
In the event of a material deterioration of Purchasers nancial situation or in the event of the insolvency of the Purchaser, Seller reserves the right to cancel the contract as well as the right to stop delivery of the goods and to resell same. Such a right shall not restrict or otherwise impair Sellers remedies for damages in the event of Purchasers breach. Should Purchaser fail to comply with the terms and conditions set forth herein, or if any writ or execution be levied on any of Purchasers property, or a receiver be appointed, or if a petition in bankruptcy be led by or against Purchaser, Seller may, upon election, demand the entire purchase price stated herein or may without notice or demand by process of law or otherwise, take possession of all or any of the equipment, wherever located, and retain all monies theretofore paid as compensation for the reasonable use of such equipment. If a contract arising from this Proposal is breached and is placed in the hands of an attorney for collection of any balance due or enforcement of any other of Sellers remedies, Purchaser agrees to pay all reasonable attorneys fees and other expenses involved therein paid or incurred by Seller. Purchaser hereby waives any and all claims, damages and demands against Seller arising out of the repossession, retention and repair as aforesaid. All rights and remedies contained herein are cumulative and not alternative. Seller reserves all other rights and remedies at law or equity available to it in the event of Purchasers breach. (B)
6.2
6.3
7.
ASSIGNMENT.
The Purchaser shall not have the right to assign the agreement without the written consent of Seller.
8.
8.1
SELLERS LIABILITY; FORCE MAJEURE.

Seller shall not be liable for delay or loss or damage of any kind resulting from: (i) Purchaser failing to supply any necessary technical data, as required; (ii) Purchaser failing to supply the apparatus, materials and services required; (iii) any changes in designs or specications made subsequent to acceptance of this Proposal; (iv) failure of suppliers to furnish purchased material or auxiliary equipment within scheduled dates provided that the purchased material or auxiliary equipment was properly ordered and appropriately expedited; (v) by any other reason beyond Sellers control; or (vi) any delay caused by late payments by Purchaser. Seller shall attempt to overcome but shall not be liable for any loss or damage from delay in delivery of any Equipment or completion of any work as a result of causes of any kind beyond the reasonable control of Seller, including, but not limited to, strikes or other labor difculties, war, riots, changes in laws and regulations and other acts of governmental authorities, inclement weather, re, ood or unavoidable casualties, or any delays in transportation of materials, or inability to obtain timely delivery of materials from suppliers where such transportation or delivery has been properly procured and appropriately expedited. In the event of any such delay, Seller will notify the Purchaser within a reasonable time after Seller becomes aware of such cause of delay and it is agreed that the time for delivery or completion shall be extended for a period of time at least equal to the time lost by reason of the delay. 11.
TO THE EXTENT THAT SELLER OR THE PURCHASER MAKES ANY CLAIM UNDER ANY FRAUD OR TORT THEORY FOR THE PURPOSE OF CIRCUMVENTING THE LIMITATIONS AND DISCLAIMERS SET FORTH ABOVE AND IS UNSUCCESSFUL IN PREVAILING ON THOSE CLAIMS, IT HEREBY AGREES TO REIMBURSE AND INDEMNIFY THE OTHER PARTY FOR ALL ATTORNEYS FEES AND EXPENSES AND COSTS INCURRED BY THE OTHER PARTY IN DEFENDING SUCH CLAIM. ALTERATION MODIFICATION. No waiver, alteration or modication of these Terms and Conditions, except as noted in the text of the Proposal shall be valid unless made in writing and signed by an authorized representative of Seller. 12. PATENTS. Seller shall hold Purchaser harmless against any claim that Sellers Equipment infringes United States apparatus patents, but Seller makes no representation or warranty, and Seller shall have no responsibility for any infringement or unfair competition resulting from, the use of Sellers Equipment with the Purchasers process, or in combination with other equipment not supplied by Seller. 13. PRODUCT SELECTION AND USE. Notwithstanding Sellers warranty obligations pursuant to these General Terms and Conditions of Sale, the Purchaser shall be responsible for accurate design and operating conditions used in the selection and use of the Sellers products. The Purchasers selection and use of Sellers products from published literature shall be at the Purchasers risk as to appropriate application, design conditions and performance criteria use. 14. STANDARDS AND TOLERANCES. All product dimensions and published information is subject to change without notice. All of Sellers products furnished to the Purchaser shall also be subject to tolerances and variations consistent with usages of the trade concerning dimensions, composition and mechanical properties and normal variations in performance characteristics and quality. 15. INTEGRATION CLAUSE. Purchaser acknowledges (1) that the Contract may not be modied or terminated except in writing signed by a duly authorized representative of Seller making specic reference to the Contract, and (2) the Purchaser may not assign the contract without the prior written consent of Seller. 16. DISPUTE RESOLUTION; GOVERNING LAW Any determination, agreement or performance which is disputed or cannot be made, resolved or agreed within fourteen (14) days of the date requested by either Purchaser or Seller or such longer period for resolution as may be mutually agreed shall be submitted for resolution by the chief executive ofcers of the Purchaser and the Seller. It shall be a condition precedent to any subsequent proceeding that the dispute shall be submitted for resolution by such chief executive ofcers, but if those ofcers shall not reach a resolution within twenty-one (21) days of submittal to them, then the matter shall be nally settled by arbitration under the Rules of the American Arbitration Association by one or more arbitrators appointed in accordance with such Rules. The place of arbitration will be Philadelphia, Pennsylvania. The contract between the Seller and the Purchaser and their respective performances shall be construed under and governed by the laws of Pennsylvania. 17. DEFINITIONS In these Terms and Conditions: Contract means the contract between the Seller and the Purchaser for the supply of Equipment which will comprise these Terms and Conditions, the Sellers Proposal, any documents referred to in the Proposal as forming part of the contract, the Purchasers order and the Sellers conrmation of that order (or the Purchasers unqualied acceptance of the Proposal); Equipment means the equipment, goods and materials to be supplied to the Purchaser under the Contract; Proposal means the Sellers written proposal to the Purchaser for the supply of the Equipment; Purchaser means the person identied as the purchaser of the Equipment in the Proposal and the Contract; Seller means GEA Heat Exchangers, Inc., PHE Division
3.
COMPLIANCE WITH LAWS.

The Seller shall use reasonable endeavors to ensure that the Equipment complies in technical respect with the agreed standards and in all other respects with applicable laws, rules, regulations, codes and standards of all federal, state, local and municipal governmental agencies having applicable regulatory jurisdiction, as such laws, rules, regulations, codes and standards are in effect on the date of the contract, provided that: (i) the Purchaser will include in its specications or will bring to the attention of Seller in writing any state, local or municipal laws, rules, regulations, codes or standards which are different from those imposed by the federal governmental agencies and authorities; (ii) if any such federal, state, local or municipal laws, rules, regulations, codes or standards are changed, or if new laws, regulations, codes or standards or interpretations thereof are enacted or adopted subsequent to the date of the contract, which require a change in Sellers equipment or work, an equitable adjustment shall be made to the contract price, delivery schedule and payment terms; and (iii) Seller does not guarantee any compliance with, nor will Seller incur any liability for failure of the equipment or work to comply with, any federal, state or local pollution control, efuent or utility control laws, rules, regulations, codes or standards.
8.2
4.
4.1
PRICE AND PAYMENT.

The purchase price shall be paid in accordance with the Proposal. Any right to retain due payments or to set-off counterclaims shall be excluded unless any such claim or counterclaim of the Purchaser is undisputed by Seller or has been determined by a nal judgment of the competent court or arbitration panel. Any tax or other governmental charge now or thereafter levied upon the production, sale, use or shipment of equipment ordered or sold will be charged to and paid for by the Purchaser. Such taxes are not covered in the Sellers price(s) unless expressly so stated on the Sellers Proposal.
9.
MATERIAL AND WORKMANSHIP WARRANTY.

Seller warrants to the Purchaser that the Equipment purchased from Seller is free from defects in material and workmanship. The warranty period shall be twelve (12) months from the date of Purchasers initial operation using the Equipment but not more than eighteen (18) months from the date of delivery of the Equipment. Any warranty given by the Seller shall be subject to the following: (i) the Equipment is installed in accordance with Sellers specications and instructions and is used and maintained normally and properly in accordance with Sellers instructions as to maintenance and operation, as set forth in written operation and maintenance manuals and instruction sheets furnished by Seller; (ii) the Equipment has not been changed without the prior written approval of Seller; (iii) Purchaser gives prompt written notice to Seller before the end of the warranty period specifying all alleged defects in the Equipment purchased; and (iv) Purchaser preserves and turns over to Seller and permits reasonable inspection by Seller of all allegedly defective Equipment, parts or items and access to the Equipment to observe its startup, operation and maintenance. This warranty shall not cover (i) any equipment furnished by Purchaser or any third party (other than a subcontractor of Seller), (ii) any defects arising from corrosion, abrasion, use of unsuitable lubricants, freezing or other operation outside of prescribed temperature ranges, or negligent attendance or faulty operation, (iii) ordinary wear and tear (e.g., gaskets), or (iv) any defects caused by errors on the part of the Purchaser in not providing a suitable place in which the Equipment is to be located, adequate foundation works, or adequate protection against inuences within or outside the place where the Equipment is to be located which may affect the Equipment or its operation (improper storage), or (v) the performance of any equipment sold by Seller under conditions varying materially from those under which such equipment is usually tested under existing industry standards. Notwithstanding the warranty set forth above, Seller shall not warrant any equipment, where the vendor of such equipment (other than Seller) is specied by Purchaser, for a period longer than warranted by the vendor. UNLESS OTHERWISE EXPRESSLY STATED IN ANY DOCUMENT ATTACHED TO THESE TERMS AND CONDITIONS, THIS WARRANTY OF MATERIAL AND WORKMANSHIP IS THE ONLY WARRANTY MADE BY SELLER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND SELLER DISCLAIMS ON BEHALF OF ITSELF, ITS SUBCONTRACTORS AND SUBSUPPLIERS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY, FITNESS FOR A SPECIFIC PURPOSE (OTHER THAN THE PURPOSE STATED IN THE PURCHASERS SPECIFICATIONS SET FORTH IN THE CONTRACT), SUITABILITY OR PERFORMANCE. No other promise or afrmation of fact (including, but not limited to, statements regarding capacity or performance of the Equipment) shall constitute a warranty of Seller or
4.2
Whatever the means of payment used, payment shall not be deemed to have been effected before the Suppliers account has been fully and irrevocably credited. If the Purchaser fails to pay by the stipulated date, the Seller shall be entitled to interest from the day on which payment was due. The rate of interest shall be one and one-half percent (1-1/2%) per month until the payment is made in full. Additionally, if Seller is required to expend costs and expenses in collecting any payments, Purchaser shall reimburse the Seller for such costs of collection (including reasonable attorneys fees). In case of late payment the Seller may suspend his performance of the Contract until it receives payment. If the Purchaser has not paid the amount due within three months of the due date, Seller shall be entitled to terminate the Contract by notice in writing to the Purchaser and to claim compensation for the losses and damages it has incurred.
4.3
5. 5.1
TRANSPORTATION; INSURANCE; RISK OF LOSS. Transportation; Delivery.
5.1.1 Where transportation costs are prepaid, Equipment will be shipped to an unloading point designated by the Purchaser. Unloading, haulage from the designated unloading point and further necessary handling shall be at the Purchasers risk and expense, independent of any installation services that may be requested by the Purchaser. 5.1.2 Shipping instructions are to be supplied by the Purchaser at least 10 business days before the agreed on shipping date. In the event Purchaser fails to supply shipping instructions Seller at its option may place the Equipment in Sellers or any public or private storage facilities at the Purchasers risk and expense. All such expenses shall be invoiced to Purchaser. 5.1.3 Equipment on which manufacture or delivery is delayed due to any cause within Purchasers control may be placed in storage by Seller, for the Purchasers account and risk, and regular charges and expenses in connection therewith shall be paid by Purchaser; but if, in Sellers sole opinion, it is unable to obtain or continue such storage, Purchaser will, on
07/10
Hyd. Product Cat. 08/12 Rev. Caskey

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