Power Bend Pro Rev.02 ENG

Download as pdf or txt
Download as pdf or txt
You are on page 1of 36

Innovative Technologies.

80.000 sqm

Largest manufacturing facility under one roof in Europe in its sector.

ERMAKSAN is well known for productive and result oriented research & development activities as well as affordable high-tech products in fabricating industry. With 47 years of manufacturing experience ERMAKSAN continously invests on latest technology and its human resources. ERMAKSAN manufactures 3000 machines annually with 700 qualified staff in a fully modernized 80.000 sqm factory equipped with state-of art machinery. ERMAKSAN exports 80% of its production through agents under the brand ERMAK from Canada to New Zealand, more than 70 countries in the world and provides full technical support since 1965. By purchasing ERMAK machines, you will be investing on your future. With this decision we promise you to deliver the machine which will suit your needs and provide the best purchasing experience by means of price, delivery, quality, training and after-sales technical support.

28.000

Machining capacity of 28.000 mm single part.

3.000

3.000 machines manufactured annually.

3 Axes (R Manual) CNC Press Brake


Power-Bend Series machines were redesigned based on users preferences and it became unique machine with its electronic and mechanical features. Power-Bend Pro Series are among the highest rated machines which will help you increase your productivity and keep cost at minimum level with its user friendly CNC controller and low cost hydraulic maintenance. New Power-Bend Pro is exactly what you need for your production needs where complicated, sensitive, single or multiple bendings on high speed are needed.

CYBELEC DNC600S. 9,4 high resolution 2D graphical screen comes standard with Power-Bend Pro.

Stronger, faster and deeper bendings;


Power-Bend Pro Series allow you to have more production capacity and eliminate waste time on production.
Sliding front support arms. Scaled in metric, height adjustable front support arms.

Stronger, faster and deeper bendings

Rigit structure. Dynamic and solid body machined with maximum sensitivity.

As fast as your will power


High Free Falling Speed High Bending Speed High Returning Speed
High quality and repetitive bending is obtained by using syncronized cylinders and valves. Automatic axis referencing and calibrating at very first time when machine is turned on. All ERMAKSAN machines are designed by using SOLID WORKS 3D programming and made by enhanced ST44-1 quality steel with the latest technology. Rigid upper beam runs on 8-point bearings with bending precision of 0.01 mm. World wide recognized long lasting, stiffened, precise top and bottom tools. Silent high pressure pump.
Back gauge fingers. Special design foldable back gauge fingers.

SICK M 2000 rear light guard. CE standards safety protections help you work in safer conditions.

2 axis (X, R) 4 axis (X, R, Z1, Z2) 6 axis (X, R, Z1, Z2, X1, X2) Servo motorized back gauge. (option) Multifunctional and sensitive back gauges help you bend complex parts with ease of mind, specially designed and produced by ERMAKSAN. CNC and Servo motors run on rail and with 0.05 mm sensitive high precision ball screws which help you to be competitive.
Standard. R

Back gauge system. Power-Bend Pro offers you motorized X axis back gauge and manuel R axis as standard.

Z1

Z2

Option.

4 axis (X, R, Z1, Z2) servo motorized back gauge. Backgauge positioning with 0.05 mm accuracy.

Display product is featured with optional configuration.

Top clamping promecam. Promecam type top clampings can esily be put on and off.

Fiessler Akas LCIIM finger protection.

General features
Crome covered cylinders are machined with 0.001 mm precision and pistons are specially stiffened. Original clampings are user friendly and machined with high precision. Front support arms are slideable along machine lenght and easy to adjust. Compact and world wide recognized HOERBIEGER hydrolics are produced according to CE standards. Two photocells on sides for rear guard. Fast tool tightening. Optic linear scales are sensitive up to 0.001 mm. Easy to use controller is freely movable along the machine and convenient for all. Syncronized working cylinders will give you the best bending result with its perfect repeatability ratio. 2 axis ultra strong back gauging system (X=800 and R), with 0.01 mm repeatability, moves along rails and ball screw, bending lenght controlled by CNC controller, foldable back gauge fingers for reverse bending applications. Multifunctional and high programable, 2D CYBELEC DNC 600 CNC controller. SIEMENS electrical system. Automatic axis referencing when machine is turned on. Side guards are standartized according to CE standards.

HEIDENHEIN and GIVI MISURE lineer scales.

Hydraulic blocks.

Display product is featured with optional configuration.

Your best bending solution


Perfect configuration for sensitive bending and economic solution. Precise result for long and deep bending. Continuous sensitiviy with crowning system. Long lasting rigit body is also suitable for heavy duty applications. Installation and training provided, easy maintenance.

Your best bending solution; You can bend longer and deeper parts at maximum repeatability with standard Power-Bend Pro machines.
Motorized crowning system. Motorized crowning system helps bending your parts in same angle along every point of piece by sending signals to controller.

Foot pedal. Double foot pedal helps you bend your parts automatically and easily.

Display product is featured with optional configuration.

Easily moveable controller unit.

Side guards.

Impressive bending solutions;


Equipment alternatives can be upgraded on Power-Bend Pro Series upon request. Thus, increased productivity is achieved while bending.

Rigit structure. Dynamic and solid body machined with maximum sensitivity.

AP3 / AP4 front sheet support arms. CNC controlled support arms reduces your bending time significantly and is a great help for perfect bending.

User - friendly

Under your control


General features (Cybelec DNC61G, option)
User - friendly: Ergonomic design. Rapid data input with the ergonomic keyboard with large keys. Easy set up and use that meets operators needs. Keyboard with big buttons. Programmed material types. Monochrome 130 x 75mm LCD Box Panel. Improved features: Blade gap, cutting angle and cutting length adjusted based on material selection and thickness automatically. Different language selections. Highly protected micro processor. Data recording with internal SRAM memory. Updateable with flash memory (optionally with RS 232). EASYCUT page. Numerically programmable axis data. 16 input and output ports (24-32 options). mm/inch convertion Better cuttings: Backgauge adjustment according to blade gap. Backgauge retraction feature. Sub-program and programming loop. Sequence repeat function. Auto cutting (Flying cut).

Standard Equipments
Height adjustable and movable sliding front support arms. Top and bottom tools are surface hardened by special treatment. Promecam easy clamping system. CYBELEC DNC 600S controller with PC1200 2D software. CNC controlled strong X=800mm back gauge. 410 mm throat depth. 2 pieces back gauge fingers.

Scales in metric and inches. Crownin system in bottom beam (3100//4100-260 and 3100//4100-320 manuel crowning and above 3100-400 tn machines standard. Foot pedal is produced according to CE standarts and suitable for single and multiple bendings. 2 photocells are placed facing each other for rear and side guards. Covers for cylinders and top beam. Preadjusted electrical requirements based on customers geographical area. Electrical panel and / or controller can be mounted on right side of machine upon customer request. Adjustable sliding front support arms.

Optional Equipments
Special stroke and throat depth gives extra advantages for deep bendings. ER 70 controller (up to 5 axis). ER90 controller (3D touch screen). Special back gauge fingers can be added on optional backgauge stroke. Motorized crowning system. Hyrdolic oil heating and cooling. Custom made table width and bottom tool V openings. Optional top and bottom tools in different lenght. Specail tools for box and pole bendings.

Laser front supoprt options. WILA top clampings and bottom tool holders. Rol 1 and Rol 5 quick promecam release. Special parking units for front support arms. Tooling cabinet mounted to side of the machine to keep your tools clean and easily reachable. Automatic sliding system is lubricated automatically which is highly recommended for long lasting. U type special bottom tools for bending thick materials. Additonal front support arms to prevent vawes on thin materials. Custom made machines upon customer special parameters. AP3 / AP4 front sheet support arms. Tool storing cabinet.

OPT

ION

AL C

ONT

ROL

LER

ER70
General features
High performance user friendly CNC controller is offered at affordable price. 2D graphical bending simulation. 2D graphical part drawing. 2D graphical manuel crash control. Automatic bending calculations for inner and outer parameters. Automatic X and R axis calculating for bending steps and part dimensions. Bending skip or bending change. Automatic calculations of bent parts. Automatic positioning for Y1 and Y2 upon sample part degree. Automatic strok or inside radius calculating. Screen dimensions: 10,4 TFT single colour. OS: WINDOWS. Memory: 64 MB. Memory for end users. Min 2 MB, approximately 1000 programs. Programming feature for up to 99 steps. Maximum 99 steps for single program. Y1, Y2, X, R, (Max 4 axis). Tooling and V DIE memory 30/60. USB back up available for lost info. Additional 2 USB ports for your keybord or mouse. Ehternet sample piece transfer. Offline 2D part programming.

ER70. Easy to use with 2D multifunctional controller.

Manuel crowning system. By help of manuel crowning same angle along part lenght.

Display product is featured with optional configuration.

OPT

ION

AL C

ONT

ROL

LER

ER90
General features
Windows-style operating system. 2D and 3D prograamming. 3-D drawing feature. 2D DXF import feature. Automatic bending sequence search and collision control. 17" LCD touch-screen that facilitates sights of machine body, mould, back gauge, side protection guards, and components . Changeable color display unit (buttons, machine color, background color, color patterns, the background). Multi-functional alpha numeric keyboard. External attachment possibility of keyboard and mouse. Angle measurement and control through IMG 100 system. Enabling tandem type operational application. Dynamic crowning. Remote access. Application of digital protractor. Motorized front-support system. Configuration that can be made up to 16 axes. Error message display. Inch / mm, t / ustons unit alterations. ERMAK CAD/CAM Bending Simulation Software: For ERMAKSAN press brakes CAD / CAM sheet metal bending simulation. ER90 PC (Windows98SE / ME / NT4 / 2000 / XP). Language options: Turkish, Czech, Dutch, French, German, Italian, Japanese, Polish, Portuguese, Russian, Spanish, Finnish, Chinese.

ER90. Professional solutions with 3D controllers.

Display product is featured with optional configuration.

Safety Systems

Fiessler Akas LCIIM Protection System (O)

DSP Laser Protection System (O)

Laser Safe (O) Laser safe that is produced specifically for press brakes that is the leader among safety systems. Laser safe keeps the operators safety at the top level.

SICK Light Barrier (S)

SICK M 2000 Rear Light Guard (S) CE standards safety protections help you work in safer conditions.

IMG 100 laser Safe and Angle Measurement System (O) Laser Finger Protection helps you save time with easy installation. - Laser Safe can be used with DNC 600S and ER-70. - Angle Measurement can be used with ER-90.

Top Tool Clamping Systems

Promecam Top Tool Clamping System (S) Top tool clamping system which provides quick tool change.

Pneumatic Tool Clamping System (O) Pneumatic tool clamping systems press and center the tools automatically with the help of the pressurized air. These are perfect solutions to shorten the setup timing and for automated press brakes.

Hydraulic Tool Clamping System (O) Hydraulic tool clamping systems clamp, correct and center the tools, with the help of the hydraulic automatically without need for air. These are perfect solutions to shorten the setup timing and for automated press brakes.

Wila Tool Clamping System (O)

- (O) Optional - (S) Standard

Bottom Tool Clamping and Crowning Systems

Mutli-V Bottom Tool (O) Multi V or U type adjustable tools.

Wila Bottom Tool Clamping System (O)

Hydraulic Bottom Tool Clamping System (O)

Wila Hydraulic Tool Clamping Systems (O)

CNC Motorised Crowning System (*) CNC crowning system that communicates with the CNC controller, performs crowning automatically and enables the part to be at even bending angle at any given point. * Up to 400 TN optional. From 400 TN and above standard.

Manual Crowning System (*) Manual crowning system that enables the part to be at even bending angle at any given point. * Up to 260 TN optional. From 260 TN and above standard.

Other Equipments

Sliding Front Support Arms (S)

Throat (O) Special throat depths are offered up to 1500 mm for large bendings.

Backgauge Fingers (S) Specifically designed folding backgauge fingers.

2 Axes (X,R) 4 Axes (X, R, Z1, Z2) 6 Axes (X, R, Z1, Z2, X1, X2) Rapid and Precise Back Support System with Servo Motor. (O) They enable you to increase the production performance and quality. Tool Storing Cabinet (O)

- (O) Optional - (S) Standard

3 Axes (R Manual) CNC Press Brake


Technical Features

A
mm Ton

B
mm mm/s mm/s mm/s mm mm/s Amount

PB-PRO 1270 - 40 PB-PRO1270 - 60 PB-PRO 2100 - 40 PB-PRO 2100 - 60 PB-PRO 2600 - 60 PB-PRO 2600 - 100 PB-PRO 2600 - 135 PB-PRO 3100 - 100 PB-PRO 3100 - 135 PB-PRO 3100 - 175 PB-PRO 3100 - 220 PB-PRO 3100 - 260 PB-PRO 3100 - 320 PB-PRO 3100 - 400 PB-PRO 3760 - 175 PB-PRO 3760 - 220 PB-PRO 3760 - 320 PB-PRO 4100 - 135 PB-PRO 4100 - 175 PB-PRO 4100 - 220 PB-PRO 4100 - 260 PB-PRO 4100 - 320 PB-PRO 4100 - 400 PB-PRO 4270 - 135 PB-PRO 4270 - 220 PB-PRO 4270 - 400 PB-PRO 6100 - 220 PB-PRO 6100 - 320 PB-PRO 6100 - 400

1270 1270 2100 2100 2600 2600 2600 3100 3100 3100 3100 3100 3100 3100 3760 3760 3760 4100 4100 4100 4100 4100 4100 4270 4270 4270 6100 6100 6100

40 60 40 60 60 100 135 100 135 175 220 260 320 400 175 220 320 135 175 220 260 320 400 135 220 400 220 320 400

1050 1000 1700 1700 2200 2200 2200 2600 2600 2600 2600 2600 2600 2550 3250 3250 3250 3600 3600 3600 3600 3600 3550 3780 3780 3780 5100 5100 5100

140 200 140 200 200 200 160 200 200 180 180 140 140 110 180 180 140 200 180 180 140 140 110 200 180 110 130 80 80

17 14 17 14 14 9.5 10 9.5 10 10 11 11 10.5 8.4 10 11 10.5 10 10 11 11 10.5 8.4 10 11 8.4 11 10.5 8.4

170 165 170 165 165 155 120 155 120 135 160 135 150 130 135 160 150 120 135 160 135 150 130 120 160 130 125 75 65

Manual Manual Motorized Manual Manual Manual Motorized Motorized Motorized Motorized

800 800 800 800 800 800 800 800 800 800 800 800 800 1000 800 800 800 800 800 800 800 800 1000 800 800 1000 800 800 1000

230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230

* Working speed should be max. 10 mm / sec. at CE certified machines according to the EN12622 norm.

BACKGAUGE FINGER BLOCKS


2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4

DISTANCE BETWEEN COLUMNS

Y WORKING SPEED *

BENDING LENGTH

BENDING POWER

Y RETURN SPEED

TRAVEL IN X AXIS

SPEED OF X AXIS

Y RAPID SPEED

CROWNING

TYPE

NUMBER OF SHEET SUPPORT (Sliding front arms)

MOTOR POWER

THROAT DEPTH

TABLE HEIGHT

OIL CAPACITY

TABLE WIDTH

DAYLIGHT

STROKE

LENGTH

C
Amount lt. kW mm

D
mm

E
mm

F
mm

G
mm

L
mm

H
mm

W
mm kg.

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4

80 150 80 150 150 150 200 150 200 200 300 300 400 400 200 300 400 200 200 300 300 400 400 200 300 400 300 400 400

5.5 7.5 5.5 7.5 7.5 7.5 11 7.5 11 15 18.5 22 30 30 15 18.5 30 11 15 18.5 22 30 30 11 18.5 30 18.5 30 30

170 275 170 275 275 275 275 275 275 275 275 275 375 375 275 275 375 275 275 275 275 375 375 275 275 375 275 375 375

387 530 387 530 530 530 550 530 550 550 550 550 650 650 550 550 650 550 550 550 550 650 650 550 550 650 550 650 650

350 410 350 410 410 410 410 410 410 410 410 410 410 510 410 410 410 410 410 410 410 410 510 410 410 510 410 410 510

850 900 850 900 900 900 900 900 900 900 900 900 900 1000 900 900 900 900 900 900 900 900 1000 900 900 1000 1100 1100 1100

90 90 90 90 90 90 90 90 90 90 200 220 240 240 90 160 220 90 90 160 200 220 240 90 160 240 180 180 200

2150 2250 2900 3250 3750 3750 3750 4250 4250 4250 4550 4550 4550 4550 4900 5100 5100 5100 5100 5150 5150 5350 5450 5280 5320 5600 7500 7500 7650

2300 2750 2300 2750 2750 2800 2800 2800 2800 2800 2850 2900 3200 3470 2800 2900 3150 2800 2850 3000 3000 3150 3470 2800 3000 3470 3200 3350 3750

1650 1960 1650 1960 1960 1950 2050 1950 2050 2150 2250 2350 2450 2650 2150 2250 2450 2100 2150 2250 2350 2450 2650 2150 2250 2650 2350 2450 2650

3050 4150 3950 5650 6050 6850 8250 7450 8650 9450 11500 15000 16800 20840 10950 12600 20000 10650 11950 13800 16700 21750 26330 10950 14600 26550 25800 30900 39700

WEIGHT

HEIGHT

WIDTH

Special Top and Bottom Tools

26 6 7 13

30

18 135

5 R2
=85=

R0,8

Special Top and Bottom Tools

SHEET METAL WORKING MACHINERY

InnovativeTechnologies.

Products
ermaksan.com.tr/eng/laserseries LASERMAK CO2 Laser Cutting

LASER SERIES
FIBERMAK Fiber Laser Cutting

ermaksan.com.tr/eng/plasmaseries

PLASMA SERIES
3 AXES PLASMA Plasma Cutting 5 AXES PLASMA Plasma Cutting

ermaksan.com.tr/eng/pressbrake

PRESS BRAKE SERIES


EVOLUTION Hybrid Press Brake SPEED-BEND Synchronized Hydraulic Press Brake POWER-BEND PRO 3 Axes (R Manual) CNC Press Brake ECO-BEND 3 Axes CNC Press Brake

ermaksan.com.tr/eng/shearseries

SHEAR SERIES
CNC HVR Variable Rake Hydraulic Guillotine Shear HGD Hydraulic Swing Beam Shear HGS-A Hydraulic Swing Beam Shear

ermaksan.com.tr/eng/punchpress

PUNCH PRESS SERIES


ETP Cnc Turret Punch Pres CPP Combined Plasma Punch Press RPP Rotative Punch Press

ermaksan.com.tr/eng/ironworker

ermaksan.com.tr/eng/pressbrake

IRON WORKER
EKN-6 Hydraulic Corner Notcher EKM Iron Worker

HEAVY DUTY
TANDEM Heavy Duty Press Brake

www.ermaksan.com.tr

11.10.2012, POWER-BEND PRO Rev.02-ENG. Ermaksan Machine Ind. Tr. Comp. reserves the right to make amendments on the products and technical details shown in the catalogue without prior notice.

You might also like