PM-565B Cold Planer Cat 3408E HEUI Diesel Engine Gross Power 466 kW 625 hp Standard Cutting Width

2100 mm 83" Maximum Cutting Depth 305 mm 12"

Caterpillar 3408E Turbocharged Diesel Engine Dependable Caterpillar power meets demands of tough applications. Core engine components deliver improved reliability and durability. HEUI fuel system provides better fuel economy, improved low speed engine response, improved cold starting, reduced smoke and particulate emissions. Turbocharger reacts to load demands while delivering full rated power up to 1500 meters (4921') elevation. Improved torque and high horsepower give quick response to varying loads. Electronic Engine Control (ECM) provides precise speed governing, optimized performance in varied conditions, engine monitoring, information management and system diagnostics. Engine is isolated from the frame with heavy-duty rubber mounts to reduce vibration transmitted to the operator. Hydraulically driven blower-type fan provides cooling for the remote mounted radiator and hydraulic oil cooler. Rotor Drive Delivers maximum available horsepower to each ground engaging tool. Caterpillar wet clutch is the most 1 efficient and reliable system of applying rotor power to the pavement. The rotor clutch system has a separate 3 oil sump, pump, filter, clutch control valve and oil cooler to provide continuous cooling and lubrication. Upper and lower sheave bearings are continuously lubricated with oil from the rotor drive clutch sump to provide long life and reduced maintenance. Caterpillar drum drive gear reducer 2

provides reliability and long service life. An input shear shaft is provided to 4 protect the rotor and final drive from overload conditions. Molded ten-rib high tensile belt 1 Upper Sheave provides long service life. 2 Tension Cylinder 3 Molded Drive Belt Automatic belt tension adjustment 4 Lower Sheave prevents slipping and reduces 5 5 Input Shear Shaft maintenance. 2

Rotor Mandrel Designed for high production and long service life. Bolt-on tool holders enables quick and simple replacement of breakaway tool holders without welding. Triple-wrap design provides optimum tool spacing for high production. Segmented flighting is designed to help protect base blocks and effectively move milled material onto pickup conveyor. Triple-tree tool placement on rotor ends provides optimum tool spacing to clean up loose material and reduces wear on drum when maneuvering in the cut. 2100 mm (83") wide rotor does full lane milling in two passes for high efficiency. Liquid-filled mandrel dissipates surface heat and cools internal Caterpillar drum drive gear reducer. Pressurized water spray system Triple-tree tool placement. controls dust and cools cutting tools. Automatically turns off when the machine or rotor is stopped. Front Loading Conveyor High capacity and versatility adds to productivity. Large discharge opening clears out the cutter box fast for increased production.

1020 mm (40") wide collecting conveyor driven by two hydraulic motors loads easily and clears out the cutter box effectively. 915 mm (36") wide discharge conveyor with hydraulically controlled height adjustment and two cylinders for a 45 degree swing to both sides. Seamless, 25 mm (1") cleated belts offer longer life and better control of fine particles. Standard water spray lubricates and cools cutting tools while controlling dust on collecting belt. Variable belt speed controls upper belt loading to match material type and amount. Conveyor boost casts material farther to load long trucks. 3

Operators Station Designed for efficiency, productivity and simple operation from either side of the console. Dual operating controls including steering wheels, propel levers, conveyor controls, machine elevation and rear steering controls. Isolated platform with heavy-duty rubber mounts reduce machine vibration transmitted to the operator. Computerized Monitoring System (CMS) constantly monitors system pressures and engine condition with six modes of operation. Alerts the operator if a problem does occur with three levels of warning. Clear control and instrumentation layout designed for ease of use. Low sound levels help the operator and ground crew communicate effectively. Warning horns and shut-down buttons located on the operators station and at five ground level control stations. Electronic Control Module Technology that makes operation simple and self-diagnostics simplifies troubleshooting. Reliable Caterpillar technology achieves maximum productivity and simplifies troubleshooting. Electronic Control Module (ECM) receives input signals from sensors in the engine, propel, steering and rotor drive systems which monitor current operating conditions. Self-diagnostics provides information for troubleshooting and alerts the operator of potential system problems. Automatic load control adjusts propel speed so that maximum horsepower is available

from the engine. Machine always works at peak efficiency for maximum output. Steering control provides four steering modes: front steer only, crab steer, coordinated steer and rear steer only. Interlocks prevents normal operation of the machine in unsafe practices. 4

Non-Contact Grade and Slope Control Accuracy and reliability produce high-quality results. Non-contact sensors on each side are easy to position and read a variety of references. Consistent accuracy to 3 mm (1/8"). Simple set-up and operation from ground level or at operators console. Constant read-out for rotor height and slope at ground level and at operators station. Standard cross-slope sensor adds to system versatility. A foldable wand arm on each side plate can be used as a grade reference that enables the entire length of the side plate to become an averaging device. The controller has built-in diagnostics to simplify troubleshooting. Serviceability Less time on maintenance means more time on the job. Power lift engine hood provides walk-in access to the engine and hydraulic components. Electronic Control Module (ECM) monitors machine systems and provides self-diagnostics for operator or service personnel. Swing-open radiator guard allows access to radiator and oil cooler. Visual indicators allows easy check of radiator coolant, hydraulic oil tank and filters and air restriction indicator. Hydraulic rotor service door facilitates access to the rotor. A hydraulic pump powered by a direct current electric motor provides control of rear leg elevation, rear steering, park brake release and engine hood raise and lower when the engine is inoperable. Chrome leg cylinders slide through leg barrel equipped with a lip seal and a replaceable

nylon sleeve-type bearing. 5 Diesel Engine Service Refill Capacities Caterpillar 3408E HEUI diesel engine. Liters Gallons Fuel tank 946 250 Ratings at RPM kW hp Cooling system 151 40 Gross power 2100 466 625 Crankcase 45 12 Net power 2100 450 603 Rotor clutch sump 35 9.2 The following ratings apply at 2100 Hydraulic system 132 35 RPM when tested under the specified Water spray system 3787 1000 standard conditions. Air conditions of 25C (77F) and 99 kPa (29.32" Hg) dry barometer. Dimensions 35 API gravity fuel having an LHV of Operating 42 780 kJ/kg (18,390 Btu/lb) when used A Length (conveyor up) 15.1 m 49' 5" at 30C (86F) [ref. a fuel density of B Width 2.79 m

9' 2" 838.9 g/L (7.001 lb/U.S. gal)]. C Maximum height 5.04 m 16' 6" Net power advertised is the power D Minimum height 3.22 m 10' 7" available at the flywheel when the E Maximum truck clearance 4.75 m 15' 7" engine is equipped with air cleaner, Rotor ground clearance 305 mm 12" muffler and alternator. Weight (full water tank) 38 595 kg 85,100 lb No derating required up to 1500 m On front tracks 20 455 kg 45,100 lb (4921') altitude. On rear tracks 18 140 kg 40,000 lb Conveyor Net Power Kw hp Ps Discharge conveyor swing 45 degrees right or left EEC 80/1269 450 603 Conveyor width (collecting) 1020 mm 40" ISO 9249 450 603 Conveyor width (discharge) 915 mm 36" SAE J1349 Jan90

445 596 DIN 70020 625 Shipping Length Dimensions Base machine 8.25 m 27' Bore 137 mm 5.4" With conveyor (down) 15.7 m 51' 6" Stroke 152 mm 6" F Maximum height 2.98 m 9' 9" Displacement 18.01 liters 1099 cu. in. G Width 2.56 m 8' 5" Weight (empty water tank) 34 330 kg 75,690 lb Dual element dry-type air cleaner On front tracks 17 800 kg 39,250 lb with primary and secondary elements On rear tracks 16 530 kg 36,440 lb has an automatic dust ejector and service indicator. 24-volt direct electric starting system with 100 amp alternator and two Caterpillar maintenance-free batteries. EC DF Hydraulic System Pumps for track drive, rotor drive, conveyor system, auxiliary hydraulics and fan are installed on A

the engine mounting pad. Hydraulic oil cooler adjacent to radiator. Three-micron filtration on pressure B G side of auxiliary flow; three-micron filtration on return flow. Quick connect fittings for checking system pressures. 6 PM-565B specifications Brakes Propel System Rotor Drive System Service brake features Four 2045 mm (80.5") long x 348 mm One ten-rib, high tensile strength drive Closed-loop hydrostatic drive provides (14") wide tracks. belt drives the rotor through a gear dynamic braking during operation. Hydrostatic drive with hydraulic flow reducer inside the mandrel. Parking brake features provided by variable displacement Heavy-duty Caterpillar wet clutch piston-type pump. mounts directly to the engine. Button-actuated, spring-applied, hydraulically released multiple disc Infinitely variable machine speed Clutch oil is routed through a separate type brakes on all four tracks. determined by propel lever. filter and oil cooler and is used to Load sensing system matches propel lubricate upper and lower drive housings. Propel pump is destroked when parking brake is engaged. Propel lever must be speed to load on rotor. Hydraulically powered automatic returned to neutral after brake is Speeds (forward and reverse): drive belt tensioner. released before machine will propel. Operating 40 mpm 132 fpm Single caliper with dual disc brake Travel 6.0 km/hr 3.7 mph installed on PTO drive shaft. Water Spray System Rotor Housing Steering Centrifugal pump supplies water to Large discharge opening clears out the Hydraulic steering with two steering spray nozzles for dust control and rotor housing fast for increased wheels on operators console. cool cutting tools. production and reduced tool wear. Double acting hydraulic cylinders on Automatic water spray system

 Side plates have a wear-resistant ski front and rear tracks. operates only when the rotor is for reduced wear and longer life. Four steering modes with automatic engaged and machine is moving Floating moldboard with adjustable realignment of rear tracks: front tracks forward to save water. down pressure standard. only, rear tracks only, crab and System includes gauges to monitor A panel on the rear door can be coordinated steering. water pressure, a low water level removed to windrow the milled indicator and water control valves to material directly behind the machine. Turning Radius: conserve water usage. Height control for rotor and moldboard Minimum 4.66 m 15' 4" Water tank can be filled from the top located at operators station and at two of the machine or at ground level. ground level control stations. Rotor Assembly Conveyor System Grade Control System Triple-wrap flighting provides Raise, lower and swing controlled Electronic over hydraulic grade and optimum tool spacing for high from operators station and at two slope system with manual, automatic production. ground level control stations. and calibrate modes. Bolt-on tool holders enables quick and Two sonic grade sensors and an on-simple replacement of breakaway tool Collecting Conveyor: board cross slope sensor standard. holders without welding. Length 3.74 m 12' 3" Grade sensors read any reference Cutting tools are drive-in, knock-out Width 1020 mm 40" between 457 mm (18") and 1400 mm style for fast replacement. (55") from bottom of sensor. Speed 189 mpm 620 fpm Rotor mandrel is liquid-filled to

 Constant display of rotor height and dissipate surface heat and cool the slope at ground level and operators internal drum drive gear reducer. Discharge Conveyor: stations. Length 8.31 m 27' 3" Controller has built-in diagnostics to Cutting width 2100 mm 83" Width 915 mm 36" simplify troubleshooting. Cutting depth 305 mm 12" Max. speed 231 mpm 760 fpm Diameter (to tool tips) 1168 mm 46" Speed w/boost 293 mpm 960 fpm Number of tools 170 Swing 45 PM-565B specifications 7 Optional Equipment Discharge Conveyor Cover helps avoid Auxiliary Rotor Drive easily turns rotor Rotor with 147 weld-on tool holders spillage or blowing of fine material. during tool inspection and replacement. equipped with drive-in, knock-out style cutting tools. Averaging Ski compensates for High Pressure Washdown System used variations in road surfaces. to clean the machine after working. Hydraulically Operated Front Rotor Chamber Door provides down pressure Hydraulically Adjustable Side Plates Quick Tool Change Air Compressor ahead of the rotor to minimize slabbing. facilitates work near curbs. power tool circuit with quick connect fitting, flexible hose, knock-out hammer, straight and curved bits. Total Customer Support Parts availability most parts on Machine management services offers PM Planner Cat software program dealers shelf when you need them.

effective preventive maintenance helps you schedule preventive Computer-controlled, emergency search programs, cost-effective repair options, maintenance, plan required parts system backup. customer meetings, operator and purchases and track total maintenance mechanic training. costs. Parts stock lists dealer helps you plan on-site parts stock to minimize your Remanufactured parts pumps and Literature support easy-to-use parts parts investment while maximizing motors, engines, fuel system and charging books, operation and maintenance manuals machine availability. system components available from dealer and service manuals help you get at 20 - 50% of new part cost. maximum value from Caterpillar Flexible financing your dealer can equipment. arrange attractive financing on the entire Dealer support total Cat dealer support line of Caterpillar equipment. Terms to meet your needs for parts, service and Service capability dealers shop or structured to meet cash flow requirements. financing. fast field service by trained technicians See how easy it is to own, lease or rent using latest tools and technology. Cat equipment. 2001 Caterpillar www.CAT.com QEHQ9435-02 (6-01) Featured machines in photography may include optional equipment. Replaces QEHQ9435-01 Materials and specifications are subject to change without notice.

Document Outline
Front Cover Caterpillar 3408E Turbocharged Diesel Engine Rotor Drive Rotor Mandrel Front Loading Conveyor Operators Station Electronic Control Module Non-Contact Grade and Slope Control Serviceability Diesel Engine Service Refill Capacities Dimensions Hydraulic System Brakes Propel System Rotor Drive System Water Spray System

Rotor Housing Steering Rotor Assembly Conveyor System Grade Control System Optional Equipment Total Customer Support