Simatic ET200
Simatic ET200
Simatic ET200
SIMATIC ET 200
For distributed automation solutions
SIMATIC Distributed I/O
Brochure
Siemens AG 2012
SIMATIC ET 200
With SIMATIC ET 200 a wide range of distributed I/O systems is available - for solutions in the control cabinet or without a control cabinet directly at the machine, as well as for applications in hazardous areas.
The modular design allows the ET 200 system to be scaled up and expanded in small, easy steps: digital and analog inputs/outputs, intelligent modules with CPU functionality, safety engineering, motor starters, pneumatic systems, frequency converters, and diverse technology modules.
In a control cabinet (IP20) ET 200SP A new generation of scalable I/O from page 18 ET 200S Discretely modular design and multifunctional from page 22 ET 200MP The multi-channel and multi-functional IO-device of the S7-1500 from page 29 ET 200M Modular design with S7-300 modules from page 33
Without control cabinet (IP65/67) ET 200pro Modular design and multifunctional from page 42 ET 200eco PN Low-cost, space-saving block I/O from page 50 ET 200eco Low-cost, digital block I/O from page 51
SIMATIC ET 200
Siemens AG 2012
Contents
Communication over PROFINET and PROFIBUS, uniform engineering, transparent diagnostic possibilities as well as optimal interfacing to SIMATIC controllers and HMI units prove the unique integration of Totally Integrated Automation.
Totally Integrated Automation . . . . . . . . . . . . . . . . 4 System characteristics . . . . . . . . . . . . . . . . . . . . . . . 6 SIMATIC ET 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Distributed automation . . . . . . . . . . . . . . . . . . . . . . . 8 Product range at a glance . . . . . . . . . . . . . . . . . . . . 10 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ET 200 - characteristics . . . . . . . . . . . . . . . . . . . . . . 14 Solutions in the control cabinet . . . . . . . . . . . . . . 18 SIMATIC ET 200SP . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SIMATIC ET 200S . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SIMATIC ET 200MP . . . . . . . . . . . . . . . . . . . . . . . . . . 29 SIMATIC ET 200M . . . . . . . . . . . . . . . . . . . . . . . . . . 33 SIMATIC ET 200iSP . . . . . . . . . . . . . . . . . . . . . . . . . 37 Solutions without a control cabinet . . . . . . . . . . . 42 SIMATIC ET 200pro . . . . . . . . . . . . . . . . . . . . . . . . . 42 SIMATIC ET 200eco PN . . . . . . . . . . . . . . . . . . . . . . . 50 SIMATIC ET 200eco . . . . . . . . . . . . . . . . . . . . . . . . . 51 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 SIMATIC overview . . . . . . . . . . . . . . . . . . . . . . . . . 59
Highlights
SIMATIC ET 200
Siemens AG 2012
Siemens AG 2012
To be able to respond to the increasing international competitive pressure, it is more important than ever to consistently make full use of the potential for optimization over the complete lifecycle of a machine or plant. Optimized processes reduce the total cost of ownership, shorten the time to market, and improve quality. This perfect balance between quality, time, and costs is now, more than ever, the decisive success factor in industry. Totally Integrated Automation is optimally aligned to all requirements and open for international standards and third-party systems. With its six characteristic system features, Totally Integrated Automation supports the complete lifecycle of a machine or plant. The complete system architecture offers holistic solutions for every automation segment on the basis of a comprehensive range of products.
SIMATIC: more efficient and systematic automation SIMATIC, a core component of Totally Integrated Automation, includes a variety of standardized, flexible, and scalable products such as the distributed I/O devices of the SIMATIC ET 200 portfolio presented in this brochure. SIMATIC is currently considered to be the global number one in automation. One of the decisive reasons for this is that SIMATIC exhibits the six system features of Totally Integrated Automation: Engineering Communication Diagnostics Safety Security Robustness In addition, SIMATIC features two additional system features: Technology High availability As an integral part of the SIMATIC range, the SIMATIC ET 200 distributed I/O system can offer you a host of benefits that are described in detail on the following pages.
Siemens AG 2012
System features
Maximum engineering efficiency in all phases of the lifecycle of the machine and plant With SIMATIC you rely on an integrated engineering environment. Efficient software supports you over the complete lifecycle of your machine or plant from the planning and design stages through configuring and programming as far as commissioning, operation and upgrading. With its integration capability and harmonized interfaces, SIMATIC software supports a high degree of data consistency throughout the entire engineering process. Siemens has redefined engineering with its Totally Integrated Automation Portal (TIA Portal). The new TIA Portal engineering framework combines the SIMATIC STEP 7, SIMATIC WinCC and SINAMICS Startdrive automation software tools in a unique development environment.
Engineering
Communications
Maximum data transparency on all automation levels based on proven standards SIMATIC creates the foundations for unlimited integration in communication and thus for maximum transparency on all levels, from the field and control level to the operations management level all they way up to the corporate management level. SIMATIC relies on international, cross-vendor standards which can be combined flexibly: PROFINET, the leading Industrial Ethernet standard and PROFIBUS, the global No. 1 fieldbus.
Diagnostics
Minimization of downtimes through efficient diagnostic concepts All SIMATIC products feature integrated diagnostic functions with which a fault can be identified and eliminated to provide increased system availability. Even with larger plants, the Maintenance Station provides you with a uniform view of the maintenance-relevant information of all automation components.
Protection of personnel and machines within the framework of an integrated complete system SIMATIC Safety Integrated offers TV-certified products, which facilitate compliance with relevant standards: IEC 62061 up to SIL 3, EN ISO 13849-1 up to PL e, as well as EN 954-1. Due to the integration of safety technology in standard technology, only one controller, one I/O, one engineering, and one bus system are required. Thus the system advantages and comprehensive functionality of SIMATIC are also available for fail-safe applications.
Safety
System features
Siemens AG 2012
Data security in the networked world through harmonized, scalable security systems Due to the increased use of Ethernet connections penetrating the field level, security issues are gaining in importance in industry. For comprehensive protection of a plant, a variety of suitable measures must be implemented. These range from the company organization and its guidelines regarding protective measures for PC and control systems through to protection of automation cells by segmenting the network. Siemens follows the cell protection concept and, with the modules of the SCALANCE series and the Security modules, offers components for building up protected cells. www.siemens.com/industrialsecurity
Maximum industrial suitability through increased robustness Each standard product from the SIMATIC range is characterized by the highest quality and robustness and is perfect for use in industrial environments. Specific system tests ensure the planned and required quality. SIMATIC components meet all relevant international standards and are certified accordingly. Temperature and shock resistance are defined in the SIMATIC quality guidelines, as are vibration resistance or electromagnetic compatibility. For demanding to extreme rated conditions, special versions such as SIPLUS extreme or special versions of SIMATIC ET200 are available. These include an increased degree of protection, extended temperature ranges, and exceptional environmental stress.
High availability
Maximum availability with integrated high availability concepts Siemens offers a comprehensive high availability concept to ensure high availability for the entire plant: from the field level to the control level all the way up to the management level. For example, field-tested controllers ensure high availability through bumpless switching with automatic event synchronization.
Technology
More possibilities, less complexity through integrated technology functionality Counting and measuring, cam control, closed-loop control, or motion control: You can integrate technological tasks in many different combinations and with various degrees of complexity without a system changeover into the world of SIMATIC easily, conveniently, consistently. Parameter assignment and programming are implemented in the familiar STEP 7 environment.
Robustness
Security
Siemens AG 2012
Distributed automation
The right solution for any requirement
You are constantly on the look out for possibilities of optimizing production and reducing costs? With increasing competition it is essential to provide individual machinery and plants as fast and cost-effectively as possible? This starts with the design of your machine and continues through installation, commissioning and normal operation right up to maintenance. Uniform engineering, comprehensive functionality, simple installation and high-precision diagnostics from any point in the plant are essential and it all needs to be based on international standards. Ahead of the competition thanks to consistent decentralization Flexible, distributed solutions are an essential part of modern automation solutions that are tailored to your requirements and permit significant cost savings. Whether compact or modular, purely digital I/O interfaces or complete distributed systems with drive technology, direct in harsh industrial environments. SIMATIC ET 200 the right solution for every application With SIMATIC ET 200 a wide range of distributed I/O systems is available - for solutions in the control cabinet or without a control cabinet directly at the machine, as well as for applications in hazardous areas. SIMATIC ET 200 systems for cabinetfree configurations are installed in a rugged, fiber-glass reinforced plastic enclosure, making them resistant to shock and dirt, as well as watertight. Furthermore, you need fewer additional components, save on cabling, and profit from extremely fast response times. The modular design makes it possible to scale and expand the ET 200 systems simply and in small stages. Already integrated add-on modules reduce costs, and at the same time offer a widely diverse range of possible applications. You can choose from many different combination options: digital and analog inputs/outputs, intelligent modules with CPU functionality, safety engineering, motor starters, pneumatic systems, frequency converters, and diverse technology modules. Communication over PROFINET and PROFIBUS, uniform engineering, transparent diagnostic possibilities as well as optimal interfacing to SIMATIC controllers and HMI units prove the unique integration of Totally Integrated Automation.
ET 200SP
ET 200S
ET 200S COMPACT
ET 200pro
ET 200eco PN
ET 200eco
Multi-channel
Modular
Intrinsically-safe
ET 200MP
ET 200M
ET 200iSP
Distributed automation
Siemens AG 2012
Distributed fieldbus systems are elementary components of the automation landscape Communication is performed at the field level with PROFINET and PROFIBUS these systems ensure rapid data transfer between the components and consistent decentralization of the automation solution. In addition to the fieldbus systems, the point-to-point connection I/O-Link is also available for intelligent connection of sensors and actuators. Distributed fieldbus systems
The use of open communication standards offers flexible connection possibilities whichever system you decide on. You also have flexibility with the ET200 systems most systems communicate both over PROFINET and PROFIBUS.
Cell level
Field level
PROFINET With 4.3 million nodes installed, PROFINET is the world's leading Ethernet standard for automation. The forecast annual growth of more than 30% emphasizes the strong position. Company-wide automation with PROFINET: PROFINET the open Industrial Ethernet Standard for automation ensures integrated communication. Existing fieldbus systems can be easily integrated. This protects your investments for the future. With PROFINET, the established IT services (e.g. web services, remote services, TCP/IP communication) can be used easily. PROFINET offers innovative diagnostics options, new functions such as Shared Service, I-Device, MRP (Media Redundancy Protocol), and high performance. This enables new, user-friendly applications, such as wireless, high-precision automation with Industrial Wireless LAN now also in process automation.
PROFIBUS PROFIBUS is the No. 1 fieldbus the proof lies in the 40.1 million nodes installed worldwide. PROFIBUS is not only implemented in the manufacturing area, but it can also be used throughout the process industry even in hazardous areas. Standard interfaces support quick and easy connection of the I/O to your systems and therefore integrated communication from the cell level down to the field level. AS-Interface AS-Interface is an open, standardized bus system that enables simple integration of actuators and sensors at the lowest field level. IO-Link IO-Link is the smart concept for the standardized linking of sensors and switching devices to the control level by means of an economical point-to-point connection. This new communications standard below the fieldbus level allows central fault diagnosis and location as far as the sensor/actuator level and simplifies commissioning and maintenance by allowing the parameter data to be modified dynamically, direct from the application.
Distributed automation
Siemens AG 2012
Adjustable connection of the PROFINET interface via bus adapter Individual load groups can be formed without separate feeder module System construction with permanent wiring, hot swapping and operation with rack gaps Extensive diagnostics Space-saving push-in terminals for one-handed wiring without any tools and self-holding measuring probe Simple disconnection of wiring thanks to arrangement of wire insertion, spring opener and measuring probe in columns Terminals for single- or multi-conductor connection Meaningful color-coding and labeling concept SIMATIC ET 200S the all-rounder with a comprehensive range of functions 1)
Discretely modular configuration with multi-conductor connection Multifunctional thanks to a wide range of modules: motor starters, safety technology, technology modules, distributed intelligence, as well as IO-Link modules Use in hazardous area (Zone 2) Also available as a high-speed (HS) version for high performance and maximum precision Also available as expandable block version with integral DI/DO: SIMATIC ET 200S COMPACT
High performance and very short response times for high-speed applications Scalable design with 35 mm wide modules Standardized pinning of the modules and cable storage space that grows with the system Versatile labeling options for better identification Standardized diagnostics and display concept
Modular design using standard SIMATIC S7-300 modules; redundant design also possible Fail-safe I/O modules High channel density with up to 64 channels per module For use in hazardous areas up to Zone 2, sensors and actuators up to Zone 1. High plant availability thanks to redundancy, hot swapping, and configuration changes during operation SIMATIC ET 200iSP the intrinsically-safe version for hazardous areas
Modular design, also available with redundancy Rugged, intrinsically-safe design Fail-safe I/O modules Use in hazardous areas up to Zone 1/21, sensors and actuators may even be located in Zone 0/20 High plant availability thanks to redundancy, hot swapping, and configuration changes during operation
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Siemens AG 2012
Modular design with an extremely compact enclosure Easy installation Multi-functional thanks to a wide range of modules from simple inputs and outputs through safety systems, motor starters and frequency converters, to identification systems High plant availability thanks to hot swapping and permanent wiring Extensive diagnostics
Low-cost, space-saving block I/Os Digital modules with up to 16 channels (can also be parameterized) Analog modules, IO-Link Master and load voltage distributor PROFINET connection with 2-port switch in each module Can be flexibly distributed in the plant via PROFINET in a line and/or star topology
Low-cost digital block I/O Flexible connection options Fail-safe modules High plant availability the electronic block can be easily replaced during operation without any interruption in bus communication or power supply
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Siemens AG 2012
Product overview
SIMATIC ET 200 for the control cabinet
I/O system ET 200SP ET 200S ET 200MP
ET 200M
Configuration
Degree of protection Construction type Mounting Connection system for sensors/ actuators IP20 Discretely scalable DIN rail Single or multi-conductor connection Push-in terminal IP20 Bit-modular, expandable block DIN rail Single- or multi-conductor connection Spring-loaded/screwtype, Fast Connect IP20 Modular S7-1500 mounting rail Single-conductor connection Screw-type, push-in-terminal IP20 Modular S7-300 mounting rail Single-conductor connection Spring-loaded/screwtype, Fast Connect, Top Connect
n
Special applications
Safety technology For use in hazardous areas Increased availability Temperature range Vibration resistance (continuous)
n (available soon) n n (available soon)
Zones 2, 22
-
Zones 2, 22
-
Zones 2, 22
-
0 C +60 C 1) 2g
n/n n 8) n n 6) / n 6) n n n
Communication
PROFINET (copper/fiber-optic) PROFIBUS (copper/fiber-optic) AS-Interface Other
n (avail soon)/(avail soon) 12 Mbit/s / 12 Mbit/s
System functions
Permanent wiring Hot swapping / operation with gaps Isochronous mode, e.g. for high-speed controls Re-configuration during operation High-speed modules Diagnostics (module-dependent)
Channel-specific
Channel-specific
Functions
Digital channels Analog channels incl. HART Motor starters / frequency converters Pneumatic interface Technological functions Integrated CPU functionality/ I-Device Shared device 3) MRP 3) Options handling Sensors and actuators (IO-Link) n can be used / available - cannot be used / not available 1) Also available as SIPLUS component for extended temperature range -40 C 70 C and corrosive atmosphere/condensation (for details, see: www.siemens.com/siplus-extreme )
n n -/n n n n -/-
Counting/measuring, positioning, cam ctrl, closedloop ctrl, weighing n / n (via S7-300 CPUs)
n n -
3) 4)
You can find additional information on the supplemental products at: www.s ie mens .c om/ si ma ti c- et2 00 Available for PROFINET versions With bus adapter BA2 x FC
Configuration control via user program With reserve modules Communication module CANopen, DeviceNet With active backplane bus
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Product overview
Siemens AG 2012
Design
IP30 Modular Mounting rail Multi-conductor connection Spring-loaded/ screw-type IP65/66/67 Modular Mounting rail M8, M12, M23 IP65/66/67 Block Direct mounting M12 IP65/66/67 Block Direct mounting M12 Degree of protection Construction type Mounting Connection system for sensors/actuators
Special applications
n n n -
-40 C +60 C 20 g
n/-/-
0 C to +55 C 5g
-/-
Safety technology For use in hazardous areas Increased availability Temperature range Vibration resistance (continuous)
Communication
1.5 Mbit/s / n n 6) / n 6) n -
12 Mbit/s / 12 Mbit/s 1
n n/n -
12 Mbit/s / -/-
System functions
Permanent wiring Hot swapping / operation with gaps Isochronous mode, e.g. for high-speed controls Re-configuration during operation High-speed modules Diagnostics (module-dependent)
Channel-specific
Channel-specific
Channel-specific
Submodule-specific
Functions
n n n -/n 2) n n n/n n 2) n 10) n -/n -/-
Digital channels Analog channels incl. HART Motor starters / frequency converters Pneumatic interface Technological functions Integrated CPU functionality/I-Device Shared device 11) MRP 11) Options handling Sensors and actuators (IO-Link) n can be used / available - cannot be used / not available
n/n n n n -
-/n n
-/-
In parentheses: Temperature range of the frequency converter configurable for PROFINET versions
11) Available
Product overview
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Siemens AG 2012
ET 200 - characteristics
Simple configuration and increased plant availability
Simple configuration Integral plug-in connections make installation quick and easy and therefore reduce the costs. In the case of modular systems, mounting is on a rail. The modules are snapped onto the rail and plugged into each other. The sensors and actuators can be easily connected to a bus system without the need to use an array of single wires with cable distributors and cable racks. This makes the wiring simple and transparent, less error-prone and therefore low-cost.
Permanent wiring Due to the separation of mechanics and electronics, permanent wiring is possible, i.e. the station can be prewired before installation or start-up. Prewiring can therefore be inspected without the electronics modules which prevents damage to sensitive components. The start-up time is therefore reduced. In addition, the modules can also be replaced in the event of a fault without time-consuming rewiring.
Permanent wiring: Connections and electronics are separate from one another
Hot swapping In the event of a fault, electronic modules are easily replaced during operation with the equipment live (hot swapping). The station remains functional, and the plant therefore remains available there is no need for costly shutting down and starting up of the plant. While the components are being replaced, the wiring remains intact.
Hot swapping: Module replacement during operation
Configuration in Run (CiR) Changes or expansions are required even during active operation of a (sub-) system. Possible applications are due to nonstop requirements, that is, in continuous processes in process engineering that cannot be shut down or whose production cannot be interrupted. Changes to the hardware configuration in RUN are possible when distributed I/Os are connected to the S7-400: Stations can be added and removed, e.g. for configuring a new process line I/O modules can be added and removed, e.g. for implementing additional sensors I/O modules can be reparameterized, e.g. for replacement parts
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ET 200 - characteristics
Siemens AG 2012
FM/UL ATEX
DUST
2)
FM/UL ATEX
1)
S7-400
1)
PROFIBUS PA
HART
SITRANS F
SITRANS P
AFDiS
Actuators/ sensors
1)
Gas atmosphere: Installation of the components always in an enclosure in Zone 2 in degree of protection IP5x and in Zone 1 in an Ex e enclosure. Dust atmosphere: Installation of the components always in an enclosure in Zone 22 with IP5x degree of protection and in Zone 21 with IP6x degree or protection. 2) With 10 A DC standard power supply 3) Installation of the station complies with FM/UL up to Class I, Division 2; connected sensors and actuators even up to Class I, Division 1 or installation of station and sensors/actuators according to FM/UL up to Class II/III, Division 1
ET 200 - characteristics
G_ST70_XX_00674
DP/PALink
2 10
ET 200S Hazardous area Actuators/ sensors Actuators/ sensors ET 200M
1)
Ex isolating transformer
Actuators/ sensors
HART
ET 200iSP
1) 3)
1)
PROFIBUS DP-iS
Ex i, Ex e
Ex i
Actuators/ sensors
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Siemens AG 2012
PROFINET innovations
PROFINET has been expanded by a number of innovative features. These simplify system configuration in fail-safe applications, for example, and they allow a leaner and more versatile topology in many different scenarios. The Shared Device function enables two controllers to access the same PROFINET IO device, for example a distributed ET 200 station. Since fewer remote devices have to be installed in the field, the engineering, wiring and installation costs can be reduced. In addition, the modules can be flexibly assigned to one of the two CPUs.
SIMATIC ET 200pro
SIMATIC S7-400
SIMATIC ET 200SP
Higher plant availability can be achieved using a ring topology and the Media Redundancy Protocol (MRP). This runs direct via the integral PROFINET port to SIMATIC controllers and ET 200 IO stations and can be used with or without IE switches.
IO-Device
Additional expanded functions The ET 200S supports the Options handling function. With this, an application can be subdivided into several modules or sub-tasks (e.g. bottling, labeling, packaging), without the need to manage several projects for different machine constellations. In the ET 200S station, the input/output modules are assigned to the appropriate sub-tasks. The actually available machine modules or the input/output modules of the ET 200 station required for this are selected and activated at commissioning. PROFINET IRT allows high-speed and deterministic communication in which the different cycles of a system (input, remote station, network, CPU processing and output) are synchronized even in the case of parallel TCP/IP traffic. High-precision and dynamic applications can thus be implemented using SIMATIC.
With the Shared Device function, two different IO controllers can access the same IO device simultaneously
The I-Device (intelligent IO device) function enables simple and fast controller-controller communication through direct access to the IO address image with the PROFINET IO protocol.Local controllers, such as the ET 200S CPU, can be more easily integrated into modular machines or safety applications, for example. PROFINET systems with the innovative PROFIenergy profile are able to control power consumption. They can be configured in such a way that they can be disconnected automatically and in a coordinated way during breaks in production, and then connected again when production starts up again in the correct order, at the correct intervals, reliably and plantwide.
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ET 200 - characteristics
Siemens AG 2012
FM
Shipbuilding
Safety
Corrosive gas resistance (in SIPLUS extreme version) Salt fog test (in SIPLUS extreme version)
CAx data
"CAx data" (product data, graphics, manuals) are available for our ET 200 systems as free downloads via the CAx online shopping cart:
Configuration made easy with the TIA Selection Tool
www.siemens.com/cax Configuration engineers, electrical planning engineers, and commissioning engineers with CAE systems such as EPLAN Electric P8, can use such CAx data for quick and easy creation of, for example, electrical circuit diagrams, installation diagrams, and parts lists, as well as for wiring and servicing the control cabinet. In this way, the best possible support is provided for the customer's project - from product selection, through electronic CAx data provision, right up to generating CAE/CAD documentation.
You can find the Configurator on the Internet at: www.siemens.com/et200 www.siemens.com/tia-selection-tool or in the Industry Mall and also in the Catalog CA01 on DVD
ET 200 - characteristics
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Siemens AG 2012
SIMATIC ET 200SP
The scalable I/O with excellent ease of use
The ET 200SP is about 50% narrower than comparable distributed I/O systems. This means up to 64 modules with a maximum of 16 signals each can be set up depending on the interface module used. Thanks to the newly developed connection system, the height for the terminals has been significantly reduced and thus the overall height of the system, even with double the number of terminals: With a height of around 117 millimeters, the system provides space for 16 channels with a single-conductor connection (without AUX terminals). For a 3-wire connection with AUX-terminals, the height is 141 millimeters for 8 channels. The depth is about 75 millimeters. An ET 200SP station consists of an interface module (IM) for connecting to PROFINET, the I/O modules and a server module that terminates the station: The modules are plugged into passive BaseUnits (BUs) that are in turn mounted on a standard DIN rail. The BaseUnits (BUs) connect the modules of the ET 200SP station electrically and mechanically with each other. The terminal box of a BaseUnit can be simply replaced in the case of terminal damage, for example. The PROFINET connection is via bus adapters (BAs) on the IM with which the connections and physical characteristics can be selected freely in accordance with requirements, e.g. RJ45 connector or direct connection (FastConnect). The I/O modules define the function of the module at the terminals and are subdivided into seven module types. These are each labeled on the front with a colored square specific to the module type. The mechanical coding of the I/O modules with the BaseUnit prevents mix-up of the modules during installation. To achieve simple load shutdown, individual potential groups can be formed.
*
SIMATIC ET 200SP* (Scalable Peripherals) is the universal I/O system with IP20 degree of protection for installation in the control cabinet. Its wide area of application ranges from standard mechanical equipment manufacture, through highspeed applications (available soon), up to plant building. The ET 200SP is particularly easy to use, ensures maximum economy in the control cabinet with its compact design, and offers high performance. Compact design The ET 200SP makes optimal use of the available space in the control cabinet. The compact design is achieved by increasing the number of channels per module. The station width is reduced by one slot per potential group because the power module for feeding in the supply voltage is already integrated into the system.
Now also available as SIPLUS extreme version for use under extreme environmental conditions.
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SIMATIC ET 200SP
Siemens AG 2012
Wiring The separation of mechanical and electronic components permits permanent wiring. In addition, it is possible to pre-wire the BaseUnits on the standard DIN mounting rail. This allows the modules as well as the terminal boxes to be replaced during operation (hot swapping).
Labeling A well thought-out labeling system ensures clear and proper presentation of the ET 200SP station. The following labels are found at the factory: Order number and version release of the hardware and firmware are printed. The I/O modules are color-coded depending on type. The terminal connection diagram helps with fast and errorfree replacement of connected devices. A 2D matrix code is printed on the front. It specifies the order number and the serial number. This makes it possible to conduct an automated comparison between projected and actual station layout. The barcode also allows you to link to other information (e.g. manuals, firmware, certificates) via a smartphone application.
The new arrangement of the terminals and the push-in terminals makes wiring and disconnection of the cables faster and simpler than ever. Wiring is carried out without tools, using one hand, and with very low insertion force. Despite this, the connections have an extremely high mechanical load capacity. Only a screwdriver is required for disconnecting the cables. The following labels are possible on the user side: The system components can be labeled using clip-on identification tags. Individually printable, generous labeling strips allow description of the signals applied to the terminal. Color coding labels identify the potentials of an I/O module and simply assignment of the cables.
The shielding concept covers the conductor, the terminal box, the backplane bus, and the PROFINET cable. It ensures the greatest possible electromagnetic compatibility (EMC) and increases the signal quality.
SIMATIC ET 200SP
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Siemens AG 2012
Communication The ET 200SP communicates via PROFINET, the global Ethernet standard in automation. The I/O system is dimensioned for a maximum internal data transfer rate of 100 Mbit/s. This is the first I/O system in which the internal communication cycle synchronizes automatically, and without configuring overhead, to the set PROFINET bus clock. This significantly reduces undesirable response time fluctuations, and makes more accurate positioning or closed-loop control possible, for example.
One special feature of the F-modules of SIMATIC ET 200SP is that the F-addresses no longer have to be set manually by means of the DIL switches on the module. Instead, they are now assigned with the engineering tool during commissioning, which simplifies the setting process and saves time. Engineering The ET 200SP is configured with the TIA Portal from V11, SP2 or STEP 7 from V5.5, SP2.
Diagnostics Extensive diagnostics functions simplify monitoring and maintenance. The digital modules of the function class "Standard" already offer wirebreak and short-circuit diagnostics. Diagnostics takes place via LEDs on the I/O module. In addition, SIMATIC ET 200SP features an easily accessible, self-holding measuring probe. It remains inserted in the device and permits "multi-connection" (simultaneous existence of several measuring probes). Other system functions include: Multi hot swapping: Modules can be replaced during operation "Reset to factory" settings of the interface module via pushbutton Dynamic reparameterization of the I/O modules during operation Configuration of the ET 200SP station controlled via the user program, e.g. adaptation of the configuration to the actual machine (option handling) and partial commissioning Firmware update for functional expansion of the interface module and the I/O modules without module replacement Electronic rating plate (identification data) for unique identification of the relevant module for test or quality assurance purposes
In IRT (isochronous real-time) mode, there is system-wide synchronization from the user software to the terminal. The input data of all stations is acquired synchronously and offset-free, and the output data is then also output synchronously and offset-free. The interface module of the SIMATIC ET 200SP will also be available with a PROFIBUS interface the tried-and-tested communication standard proven in numerous applications. ET 200SP increases energy efficiency in the automation system with PROFIenergy by shutting down the loads during breaks in a controlled manner, module-by-module or channelby-channel (available soon), thus reducing energy consumption. PROFIenergy also uses parameterizable break-time substitute values for inputs and outputs. Safety Integrated SIMATIC ET 200SP also permits safety-related communication. The digital safety modules are exactly as compact as the standard modules. Their functional safety is certified in accordance with EN 61508. They are designed for safety-related use up to SIL3 according to EN 62061 and PL e according to ISO 13849.
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SIMATIC ET 200SP
Siemens AG 2012
Interface modules
Communication modules
The interface module connects the ET 200SP to PROFINET and exchanges data between the higher-level controller and the I/O modules. The variable bus adapter (BA) is simply plugged into the interface module and enables free selection of the connection system: IM 155-6PN Standard incl. server module 6ES7 155-6AU00-0BN0 IM 155-6PN Standard incl. server module and mounted bus adapter 2xRJ45 6ES7 155-6AA00-0BN0 SIPLUS versions The interface modules and the I/O modules listed below are also available as SIPLUS components for the extended temperature range of -40 to +70C and corrosive atmosphere / condensation. (For details, visit: www.siemens.com/siplus-extreme) I/O modules The I/O modules are 1-, 2-, 4-, 8- and 16-channel, and they permit scalable and cost-optimized design of the ET 200SP. Digital and analog input/output modules are available: Function
Digital input DI 8x24 V DC Standard Digital input DI 16x24 V DC Standard Digital output DQ 4x24V DC/2A Standard Digital output DQ 8x24V DC/0.5A Standard Digital output DQ 16x24V DC/0.5A Standard
There will also be an AS-Interface master communication module. This AS-i master makes it possible to connect simple field devices via AS-Interface to the ET 200SP. The AS-i master is characterized by an extremely small size, meets specification V3.0, and enables connection of up to 62 nodes. In order to expand the AS-i network with safety-oriented communication (ASIsafe), the AS-i safety module can be inserted in addition to the AS-i master without any additional wiring. This means that as many as 31 safety-related sensors and actuators are possible in each AS-i network (SIL3 according to EN 62061 and PL e according to ISO 13849). The new IO-Link master module of SIMATIC ET 200SP integrates the fast and simple IO-Link communication with sensors and actuators into the established PROFINET or PROFIBUS field bus system. The new IO-Link master is based on the current IO-Link specification V1.1. and allows not only the IO-Link device parameters, but also the master parameters to be stored consistently. This means that when a device is replaced, the current parameters are automatically transferred into the replaced IO-Link device without any additional effort by the user. In addition, a replacement of the master module is possible without PG/PC and without the data being restored by the user. Moreover, the IO-Link master offers shorter response times, thanks to support of COM3. It goes without saying that IO-Link devices according to specification V1.0 continue to be supported.
Function
Analog input AI 4xI 2-/4-wire Standard Analog input AI 4xU/I 2-wire Standard Analog input AI 4xRTD/TC 2-/3-/4-wire, high-feature Analog output AQ 4xU/I Standard
The TIA Selection Tool can be found on the Internet at www.siemens.com/tia-selection-tool or in the Industry Mall and also in the Catalog CA01 on DVD
SIMATIC ET 200SP
21
Siemens AG 2012
SIMATIC ET 200S
The all-rounder with the comprehensive range of modules
SIMATIC ET 200S is the multifunctional, highly modular I/O system with IP20 degree of protection that can be exactly tailored to the automation task. Thanks to its rugged construction, it can also be used under conditions of high mechanical stress. Various interface modules are available for interfacing to the PROFINET and/or PROFIBUS bus systems. Interface modules with an integral CPU transfer the computing power of an S7-300 CPU directly into the I/O device and constitute a local controller. They therefore offload the central PLC, and permit rapid responses to time-critical signals. Interface modules with integrated CPU and PROFINET/ PROFIBUS connection are available both in standard and safety-related designs. The PROFINET version of the ET 200S also offers the following new functions: I-Device Shared device MRP New high feature interface modules, fast I/O modules, isochronous mode and an extremely fast internal data transport increase the performance of the ET 200S and permits the use even with extremely fast closed-loop controls. With the 8-channel digital input and output modules, the bitmodular ET 200S is even more compact. They are perfectly suited for configurations with many channels and a space-saving and cost-saving configuration is demanded. The 8-channel module permits the connection of 2-wire sensors and they offer a simultaneity factor of 100% (that is, 4 A summation current with 8 outputs with 0.5 A each). Distributed automation solutions increasingly involve not just digital and analog signals, but also technological functions, motor starters, or a pneumatics connection. The bit-modular ET 200S offers a comprehensive module range to implement the tasks: Technology modules are available e.g. for counting and positioning tasks, for cam control or for closed-loop control tasks. Using the motor starters/soft starters, any three-phase loads up to 7.5 kW can be connected. Motor starters are available in several designs, including a fail-safe design. The motor starters have the PROFIenergy function and support acyclic services. Acyclic services permit the sending and receiving of data sets, e.g. for precise diagnostics and parameterization during operation.
Pneumatic connection using modules from Brkert I/O-Link modules support the connection of intelligent sensors such as non-contact sonar proximity switches. CANopen module from HMS PROFIenergy power modules and High Feature motor starters Failsafe I/O modules permit the integration in safetyrelated plants with SIMATIC Safety Integrated. SIPLUS components also allow for operation in the extended temperature range -40 C ... +70 C and in corrosive atmospheres or under condensation conditions (For details, visit: www.siemens.com/siplus-extreme) Diagnostics functions and hot swapping of modules increase plant availability: Comprehensive diagnostic interrupts indicate the module status on the one hand and channel-specific information on the other hand. Electronic modules and motor starters can be replaced while connected to power during normal operation and without the need for tools (hot swapping). During replacement of a module, the SIMATIC ET 200S can continue to operate and the application will continue to function properly. If motor starters are used, the otherwise obligatory system isolation can even be avoided. The SIMATIC Selection Tool can be found on the Internet at www.siemens.com/et200 or in the Industry Mall and also in the Catalog CA01 on DVD
22
SIMATIC ET 200S
Siemens AG 2012
Electronic module
Terminal modules
G_PCS7_XX_00197
SIMATIC ET 200S
23
Siemens AG 2012
Various interface modules can be chosen, which all provide for channel-specific diagnostics:
Copper
-
Copper/FOC1)
-
Copper
-
IM 151-3 PN 5)
Copper
n
Copper/FOC1)
n
Copper 6)
n
Number of modules Station width Fail-safety Isochronous mode PROFIenergy Shared device MRP Electronic rating plate 2) Firmware update Order No. group 6ES7 151-
12 2m
-
63 1 m/2 m
n
63 2m
n n n n
63 2m
n n n
63 2m
n n/n n/n
32 0.5 m
n 6) n n
1CA.
1BA.
Bus/Micro Interface module IM 151-3 PN FO Memory Card with fiber optic cable 3BA6-.
Interface modules with CPU functionality3) IM 151-7 CPU/ CPU FO5) IM 151-85) PN/DP CPU IM 151-8F5) PN/DP CPU IM 151-75) F-CPU
1) 2)
Plastic, polymer-cladded fiber (PCF) The electronic rating plate contains identification data saved in a module, e.g. order number, product version, installation date, plant identification, which unequivocally identify the module and are available online, to simplify troubleshooting, for example. Additional PROFIBUS line with master module 6ES7 138-4HA. The integral 2-port switch of the IM 151-3 now also easily permits a linear structure in addition to the star topology. Also available as a SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (for details, see www.siemens.com/siplus-extreme). Available with SIMOTION controller as of V4.1 SP1 and PROFINET with IRT. 3 port-switch
3)
PROFIBUS PROFINET 2-port switch 4) Number of modules Station width Fail-safety Isochronous mode PROFIenergy I-Device Shared device MRP Electronic rating plate 2) Firmware update Order No. group 6ES7 151-
Copper/FOC1)
-
Copper
-
n 3)
n 3)
4)
Copper
n 7)
Copper
n 7)
5)
63 2m
-
63 2m
n -
63 2m
n n n n n
63 2m
n n n n n
7) 6)
24
SIMATIC ET 200S
Siemens AG 2012
Distributed intelligence
The interface modules with integrated CPU can be used both in stand-alone mode and for distributed automation solutions with a medium-sized program. They correspond to a CPU 314 and enable distributed preprocessing of the production data locally even in the failsafe version. IM151-8 PN/DP CPU Depending on the version, communication can take place via MPI/PROFIBUS and/or PROFINET. This has the following advantages: Relieves the central control unit Reduction in the response times to critical local signals More transparent and shorter programs Easier trouble-shooting Less load on the bus system Modularization of the system structure and precommissioning also at different sites Additional PROFIBUS line The DP master module for the interface module with integrated CPU is used to expand the ET 200S as master with an integrated DP master interface. A lower-level PROFIBUS line can then be configured with Interface module IM 151-7: with further distributed I/O. Options handling
integral CPU (also as F version) and master module
Options handling is available for interface modules with PROFINET interface and for those with PROFIBUS interface. SIMATIC ET 200S COMPACT The block I/O featuring bit-modular expansion SIMATIC ET 200S COMPACT is the new interface for the bitmodular ET 200S I/O system. The new IM 151-1 COMPACT interface module expands the well-known range of proven ET 200S modules and permits use as a block I/O. The functionality is based on the IM 151-1 BASIC and ET 200S COMPACT comprises an interface modexpandable block ule and 32 channels in one block. Two different variants of the ET 200S COMPACT are offered either a station with 32 digital inputs or mixed with 16 digital inputs and 16 digital outputs. By expanding the block with ET 200S modules (up to 12 modules), a total of 128 channels can be connected to the SIMATIC ET 200S COMPACT. This means that frequently required inputs/outputs in block form can be combined with bit-modular specialist modules such as motor starters, pneumatics, etc. Expansions with the 8-channel modules support an extremely high packing density. As a result, one terminal box can accommodate more components or a smaller terminal box can be used.
With the use of options handling with SIMATIC ET 200S, the entire station including all options is configured. Modules for unnecessary options are either replaced by reserve modules or can be completely eliminated. Optional functions are activated during operation without new configuration. Options handling is available in two versions: With reserve modules In this case, the station is configured with all options. I/O modules that are not required are replaced by cost-effective reserve modules. Later, they can be exchanged for the configured modules without new configuration, even during ongoing operation. Without reserve modules In this case, the station is configured with all options, however, only the necessary modules (terminal and I/O modules) are plugged in. The modules which are not plugged in can be later retrofitted as required without new configuration.
SIMATIC ET 200S
25
Siemens AG 2012
Type of coordination 2 over the complete power range up to 7.5 kW The emergency start function allows important processes to be continued to completion despite a reason for shutdown, e.g. overload. Advantages of fail-safe motor starters over conventional safety systems Significantly fewer components, therefore less complex configurations and considerably less HW engineering and wiring overhead Rapid installation thanks to simple plug-in technology Motor starters are fault tolerant and failsafe High degree of flexibility thanks to assignment to switchoff groups in software When the safety application changes, there is less overhead because the wiring is retained Two alternatives are available: Solution local Used for locally restricted safety applications For group deactivation of Standard, High-Feature or Failsafe motor starters without complex wiring for conventional safety systems For local evaluation of EMERGENCY STOP circuits with automatic or monitored starting Cascading of the shutdown groups Can also be used in combination with external safety circuits Solution PROFIsafe For usage with safety-related applications that are complex and interconnected The logic of the safety functions (safe sensors can be freely assigned to Failsafe motor starters) is implemented with software and thanks to safety-related communication (PROFIsafe) Safety module PM-DF PROFIsafe forms 6 shutdown groups Selective and autonomous shutdown of the fail-safe motor starter for any safety function Also for infeed to external safety systems through F-CM contact multiplier
High Feature motor starters Combination of starter circuit-breaker, electronic overload protection and contactor or soft starter up to 7.5 kW PROFIenergy functionality for selective shutdown of motors during breaks, and reading out the motor current PCS7 faceplates for visualizing diagnostics data Statistical data, e.g. current for the last overload trip, can be read out using the service and commissioning software Motorstarter ES Parameterization via bus, and sending and receiving of acyclic data via the fieldbus Only two current setting ranges up to 7.5 kW Safety technology integrated Fail-safe motor starter As soon as more complex or widely distributed safety applications are implemented, the Failsafe motor starter in combination with the PM-D F PROFIsafe power module is the optimized solution. Signals from safe sensors are read in through safe inputs at any required point in a plant and transferred to the failsafe controller via PROFIBUS by means of the PROFIsafe message frame. In the application program they are linked to the Failsafe motor starters or the associated power module. The failsafe motor starter has been developed on the basis of the High Feature motor starter. It offers the following innovative, patented technology: In normal operation, the contactor shuts down the circuit breaker; in the event of a fault, this is handled by the integral dual-processor monitoring. This makes shutdown possible even if a contactor has a welded contact. It also ensures that each individual motor starter achieves SIL 3 or Category 4 without additional redundancy contactors.
26
SIMATIC ET 200S
Siemens AG 2012
PM-E 24 V DC with diagnostics or PM-E 24 ... 48 V DC, with diagnostics and status 1) PM-E 24 V DC to 230 V AC with diagnostics and fuse 1) PM-E RO 24 V DC with diagnostics PM-E F 24 V DC PROFIsafe for failsafe shutdown (max. Cat. 3) with standard modules PM-D F 24 V DC PROFIsafe for fail-safe motor starter
6ES7 138-4CA. 6ES7 138-4CB. 6ES7 138-4CA. 6ES7 138-4CF. 3RK1 903-1.
Terminal modules
For the electrical and mechanical connection of I/O modules and process wiring. Available with screw-type and spring-loaded terminals as well as the Fast Connect insulation-piercing technique
TM-P for power; TM-E for electronics 1) TM-D for motor starters
6ES7193-4C. 3RK1903-0A.
Electronic modules
For supplying the ET 200S with digital inputs and outputs; High Feature variants increase the plant availability and offer additional functions and diagnostics. 2-, 4- and 8-channel Available from 24 V DC to 230 V AC Different functionalities: Standard, High Feature source input module 8 DI 24 V DC SRC 2-, 4- and 8-channel Available from 24 V DC to 230 V AC; 0.5 to 5 A Different functionalities: Standard, High Feature Electronics and relays Sink output modules 4 DO 24 V DC/0.5 A 8 DO 24 V DC/0.5 A 2- and 4-channel Current and voltage input, thermocouple and resistance measurement Functionalities: Standard, High Feature, High Speed 2-channel Current and voltage output Functionality: Standard, High Feature, High Speed 2-channel, 24 V DC or 24...230 V AC, 5 A 2-channel, 24 V DC or 24...230 V AC, 5 A, channel-by-channel switching using front switch Failsafe input module 4/8F-DI 24 V DC PROFIsafe 1) Failsafe output module 4F-DO 24 V DC/2 A PROFIsafe 1) Failsafe input/output module 4F-DI/3F-DO 24 V DC/2 A PROFIsafe Fail-safe relay module 1F-RO 24 V DC or 24 - 230 V AC, 5 A 6ES7131-4.
6ES7132-4.
Analog input modules 1) Analog output modules 1) Relay module 1) Fail-safe modules
6ES7134-4.
6ES7135-4.
6ES7132-4HB.
Used as dummy modules for unused slots within an ET 200S station The I/O-Link master module offers 4 I/O link channels with master functionality and enables the connection of intelligent IO-Link devices to the ET200S. All IO-Link functions are provided by ET200S to PROFIBUS DP or PROFINET I/O master modules. Simple data handling of IO-Link components is ensured via the configuration tool integrated in STEP 7. Up to 4 sensors, actuators or other IO-Link devices are each connected to a standard cable. In addition to central parameterization, IO-Link in SIMATIC S7 also enables expanded diagnostics up to device level. 4-channel You can find additional information on the IO-Link at www.siemens.com/io-link
6ES7138-4GA.
1)
Also available as SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (For details, see:www.siemens.com/siplus-extreme).
SIMATIC ET 200S
27
Siemens AG 2012
High-speed counting and measuring tasks with 5V or 24V encoders Counter module 24 V DC / 100 kHz 1) Counter module 5 V DC / 500 kHz 1 COUNT Simple positioning tasks through position sensing with SSI encoders SSI module 1 SSI Controlled positioning of simple drives via digital outputs 1 POS U positioning module Positioning with stepper motors over a pulse/direction interface 1 STEP stepper motor module Proportioning, resetting and controlling of actuators and valves pulse module (timer, pulse-width modulation, stepper motor) 2 PULSE 1) Serial data exchange via point-to-point connection 1 SI interface module 1)
Measuring modules
SIWAREX CS is a compact electronic weighing system with calibration capability for the distributed I/O system SIMATIC ET 200S. The SIWAREX CS weighing module can be used for various different measuring tasks such as container weighing, fill-level measurement, platform weighing, crane weighing as well as the measuring of forces and torques:
7MH4910-.
Uniform design and communication through integration in SIMATIC S7 Use in distributed plant concept through connection to PROFIBUS DP via ET 200S Measuring of weight or force with a resolution of 65,000 increments Calibration according to OIML R76 A display with calibration capability can be connected Extensive diagnostics options Easy to parameterize using the SIWATOOL CS program Theoretical adjustment without adjustment weights Replacement of module without renewed adjustment of scale Use possible in Ex applications
SIWAREX CF is a measuring module for connection of sensors operating according to the strain gauge principle. The module can be used for different measuring tasks, for example, measuring forces and torques: uniform design and system-wide communication thanks to integration into SIMATIC S7
7MH4920-.
Use in distributed plant concept through connection to PROFIBUS DP via ET 200S Measurement with a resolution of 16,000 parts, accuracy 0.15% Measurement rate 50 Hz Ready-to-use, free application software "Getting started" Direct, reversing and soft starters Functionality: Standard, High Feature, Failsafe Up to 7.5 kW Integrated shield connection system for low-impedance connections of individual lengths. Space-saving, low-cost standard components with a simple plug-in technique are used for this purpose.1) Individual color-coded labels for terminals on the terminal modules; they are available in different colors. Labeling plates for numbering the terminal modules: inscribed or blank. DIN A4 labeling sheets in different colors, pre-perforated; suitable for printing using a laser printer. Information: www.s7-smartlabel.de
Motor starter
(also with integrated safety system)
Accessories
1)
Also available as SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (For details, see:www.siemens.com/siplus-extreme)
28
SIMATIC ET 200S
Siemens AG 2012
SIMATIC ET 200MP
N
Wiring The front connectors have a pre-engaged position in which they are not yet electrically connected. In this position, the front connectors can be conveniently pre-wired. This means that rewiring and fault repair are possible during operation.
SIMATIC TOP connect preassembled system cabling for digital and analog signals is available to ensure fast assembly and to prevent wiring errors. SIMATIC TOP connect enables you to complete the wiring easily, quickly and safely. For details, visit: www.automation.siemens.com/mcms/automation/en/ automation-systems/system-cabling/ simatic-top-connect/pages/default.aspx The circuit diagrams of the modules are printed on the inside doors. This enables servicing work to be carried out without detailed plant documentation or by less experienced personnel.
All IO modules have a standardized 40-pin front connector, which simplifies the ordering process and the storage of spare parts. Due to the self-assembling backplane bus, the IO system can be constructed on a scalable and flexible basis. In addition, an active backplane bus is being prepared that allows modules to be withdrawn or inserted during operation ("hot swapping"). In both cases, the same IO modules are used. Mechanical slot coding guarantees the unique assignment of module and front connector. This prevents wiring errors caused by the use of an incorrect front connector and protects the modules from being destroyed during replacement. In addition, the modules have electronic short-circuit protection.
SIMATIC ET 200MP
29
Siemens AG 2012
Standardized pinning Modules of the same type have standardized pinning and are therefore wired the same way. This reduces the risk of errors and also enables the wiring to be performed reliably by less experienced personnel. Potential groups Potential groups are easily formed by inserting jumpers in the front connector instead of wiring. This means that potential groups are more easily recognized and can be changed very easily. Cable space expands with system ET 200MP has a cable storage space that expands with the system and the front doors have two latching positions. This simplifies the wiring, particularly when cables with a large core cross-section and/or thick insulation are used.
Integrated shielding The integrated shielding concept for analog modules makes the system more robust and more resistant to electromagnetic interference, thereby increasing plant availability.
Labeling concept On the front, the modules have a small area available for equipment identification. Normal commercial labeling systems can be used for this. This enables modules to be identified more quickly and easily. The LEDs are assigned to the terminal and labeling on a 1:1 basis. This enables the wiring to be checked quickly and easily and ensures that the channel status is clearly readable. In the event of a fault, e.g. wire break on a channel, the corresponding LED lights up red. The fault can therefore be located quickly and precisely and then corrected. This reduces plant downtimes to a minimum.
30
SIMATIC ET 200MP
Siemens AG 2012
Diagnostics and display concept The display and diagnostics are consistent across all modules. Module and channel states are uniformly displayed in plain text regardless of the type of module. Faults are displayed on a channel-specific basis so that they can be pinpointed and corrected faster. The user can configure substitute values for the event of a fault, so that the behavior of the module can be defined for the respective fault.
Electronic rating plate All modules have an electronic rating plate as standard (I&M data), with which they can be identified quickly and clearly. For this reason, simple plant documentation is possible with software (e.g. TIA portal). Channel-specific parameter assignment Each channel of the IO modules can be configured individually. This increases the flexibility and enables changes during runtime to be performed more easily. Performance ET 200MP offers impressive performance in order to achieve the shortest possible response times and to implement the fastest applications. The high-speed backplane bus, special IO modules and the consistent use of PROFINET mechanisms contribute to this.
SIMATIC ET 200MP
31
Siemens AG 2012
Module overview The following interface modules and IO modules are available: Interface modules
IM 155-5 PN
IO modules
DI 16x24VDC HF DI 32x24VDC HF DI 16x24VDC SRC BA DI 16x230VAC BA DQ 16x24VDC/0.5A ST DQ 32x24VDC/0.5A ST DQ 8x24VDC/2A HF DQ 8x230VAC/2A ST DQ 8x230VAC/5A ST AI 8xU/I/RTD/TC ST AI 8xU/I HS AQ 4xU/I ST AQ 8xU/I HS
32
SIMATIC ET 200MP
Siemens AG 2012
SIMATIC ET 200M
The S7-300 I/O with high channel density
The ET 200M distributed I/O system is modularly designed with IP20 degree of protection. Up to 12 multi-channel signal modules (e.g. 64 digital inputs) and function modules as well as S7-300 communications processors can be used as I/O modules the interface to the process. There are no slot rules. Hot swapping and expansion of modules is permissible when using active bus modules. Connection to PROFINET and PROFIBUS is made via interface modules. In addition to screw-type and spring-loaded terminals, connection of the signals can be made even simpler and faster using SIMATIC TOP connect. Preassembled front connectors with single conductors and a complete plug-in modular system are available. FastConnect plugs do not require the cables to be stripped. The cable is simply plugged in and the contact is made using the insulation displacement method. The PROFINET version of the ET 200M offers new functions, e.g.: Shared device Media redundancy protocol (MRP) When the ET 200M is operated with an S7-400H/FH on PROFIBUS, the availability of the plant can be increased: Switched connection: One ET 200M with two interface modules Redundant connection: Two ET 200M with one interface module each When the ET 200M is connected to PROFIBUS on an S7-400, the controller can be configured during normal operation (Configuration in RUN - CiR). In this manner, complete ET 200M I/O stations can be added, individual modules can be added within a station, and individual digital and analog module parameters can be modified. Hot swapping of signal modules is possible, thus reducing downtimes. Failsafe I/O modules permit the integration in safety-related plants with SIMATIC Safety Integrated. SIPLUS components also enable operation in the extended temperature range -40 C ... +70 C and in corrosive atmospheres or under condensation conditions (for details, see: www.siemens.com/siplus-extreme).
ET 200M with PROFINET connection and S7-300 modules
FastConnect The insulation displacement method Fast Connect offers even more benefits when wiring the I/O modules: Available as 20-pole and 40-pole variants Suitable for all S7-300 I/O modules Permissible core crosssections: 0.5 1.5 mm Suitable for rigid and flexible conductors Opening for test tip with a diameter of up to 1.5 mm
Time savings of up to 60% for installation as compared to conventional connection methods No stripping or crimping necessary Easy, secure installation with a screwdriver Reduction in the number of installation errors The stripped length does not have to be determined
SIMATIC ET 200M
33
Siemens AG 2012
IM 153-15)
Copper
IM 153-2 HF 5)
Copper
IM 153-4 PN 5)
Copper
n/n
IM 153-4 PN HF
Copper
n/n
8 360 mm Channel-specific
-
12 520 mm Channel-specific
n n n
12 520 mm Channel-specific
12 520 mm Channel-specific
n n
Restricted 1AA.
n n
(HART)
n n
(HART)
n n
n n
Bus 2BA.
1)
2)
The integrated 2-port switch of the IM 153-4 now also easily permits a ring configuration by means of MRP functionality in addition to the star topology. Changes to digital inputs are tagged with a time stamp locally (in the IM 153 of the ET 200M) and transferred to the CPU by means of a process interrupt. Isochronous mode is the synchronized coupling of distributed I/O and the user program on PROFIBUS with a constant cycle time. In this manner, actual value sensing and setpoint output are performed synchronously and with a constant cycle time and with consistent data images.
4)
5)
The "electronic rating plate" or identification data are the data stored in a module such as the order number, product version, installation date, or plant identifier that uniquely identify this module and which are available online, for example, to facilitate troubleshooting. Also available as SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (for details, see: www.siemens.com/siplus-extreme).
34
SIMATIC ET 200M
Siemens AG 2012
S7-300 modules 1)
The multi-faceted module range of S7-300 enables the ET 200M to be modularly adapted to a wide range of different tasks. Digital modules
SM 321
Standard modules (digital and analog modules) and modules for special applications are available:
Function
Digital input SM 321, 8DI 1) Digital input SM 321, 16DI 1) Digital input SM 321, 32DI 1) Digital input SM 321, 64DI
SM 322
Digital output SM 322, 8DO 1) Digital output SM 322, 16DO 1) Digital output SM 322, 32DO 1) Digital output SM 322, 64DO
SM 323 SM 327
Analog modules
SM 331
Function
Analog input SM 331, 2AI 1) Analog input SM 331, 6AI Analog input SM 331, 8AI 1)
SM 332
Analog output SM 332, 2AO 1) Analog output SM 332, 4AO 1) Analog output SM 332, 8AO 1)
Function
Counting, measuring 1) Counting, measuring, proportioning 1) Controlled positioning in rapid traverse/creep speed Electronic cam control High-speed Boolean operations Positioning with stepper motors Positioning with servo motors Universal closed-loop control (continuous closed-loop control) Universal closed-loop control (step controller) Temperature control with self-optimization Multi-axis interpolation, synchronous operation Single-channel or dual-channel universal weighing module 1) Fast weighing and dosing module with calibration capability Module for continuous weighing tasks Function module for industrial flow measurement
1)
Also available as SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (for details, see: www.s iem ens. com / sipl u s-extrem e ).
SIMATIC ET 200M
35
Siemens AG 2012
1)
Function
Digital input (24 x 24 V single-channel or 12 x 24 V dual-channel) 1) Digital input (8 x NAMUR single-channel or 4 x NAMUR dual-channel) 1) Digital output (10 x 24 V) 1) Digital output (8 x current sourcing/sinking) 1) Analog input (0/420 mA, HART) 1) Galvanic isolation between standard and fail-safe HART modules 1)
Function
Digital input (4 x NAMUR) 1) Digital output (4 x 15 or 24 V) Analog input (4 x 0...20 mA or 4...20 mA) 1) Analog input (8 thermocouples or 4 thermoresistors) 1) Analog output (4 x 0...20 mA or 4...20 mA) HART analog input (2 x 020 mA or 420 mA) 1) HART analog output (2 x 0...20 mA or 4...20 mA)
1)
Also available as SIPLUS component for extended temperature range -40 C +70 C and corrosive atmosphere/condensation (for details, see: www.s iem ens. com / sipl u s-extrem e ).
36
SIMATIC ET 200M
Siemens AG 2012
SIMATIC ET 200iSP
The intrinsically-safe version for hazardous areas
The independent wiring supports easy, reliable replacement of modules during normal operation. Hot swapping of the power supply is possible without arcing. PROFIBUS DP and/or the power supply can also be redundantly implemented. HART support ET 200iSP offers the HART protocol for connecting process devices with HART capability. These HART modules also support the transfer of auxiliary variables. Apart from the actual measured value, up to four IEEE variables can be transferred in the process image. By means of a routing function, a central station can access the HART process devices transparently over PROFIBUS DP. A higher-level control system can therefore perform central data administration. The process devices are connected by means of a 4 to 20 mA analog signal. Further device information is transferred over a modulated signal: Parameters that are specified by a central engineering station (routing) Diagnostics data that are read by the engineering station This principle is called HART (Highway Addressable Remote Transducer). The majority of process instruments, e.g. for temperature, level, pressure or flow measurements, have HART connections. Powerful diagnostics with SIMATIC PCS 7 With SIMATIC ET 200iSP, numerous items of diagnostics information are generated when internal and external faults occur, e.g. on open-circuit or short-circuit. The HART status of the connected HART field devices such as maintenance and additional information is mirrored in the diagnostics and signaled to the host control system. Standard diagnostics drivers are available for SIMATIC PCS 7 for the diagnostics messages. These drivers prepare all the relevant signals for the higher-level PCS 7 Operator System. The detected faults are transferred quickly to the higher-level systems and support online diagnostics from a central point at any time. A watchdog module monitors the ET 200iSP by means of targeted reading or writing of I/O data Reading an input that switches (toggles) with a constant frequency Provision of an intrinsically safe power supply for the deactivation signal of the digital outputs
ET 200iSP can be used in hazardous areas with a gas or dust atmosphere: The ET 200iSP station can be installed in Zones 1, 21 and 2, 22. The connected sensors and actuators can also be located in Zones 0 and 20. Communication between the field devices and the process control system or automation system is performed over PROFIBUS DP. This considerably reduces the wiring outlay. The terminal blocks commonly used today, as well as the necessary distribution boards and Ex isolating transformers for the signals, can be omitted. PROFIBUS DP has established itself as the standard bus in the field level right up to hazardous areas. This open and systemwide communication keeps the solution flexible and also open to other manufacturers. International standardization of PROFIBUS DP also ensures future protection to the customer for investments that are often considerable and intended to last for many years. ET 200iSP supports high availability of the system thanks to: Configuration during normal operation Hot swapping Redundancy During normal operation stations can be added, stations can be expanded with modules, and module parameters changed.
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You can find the SIMATIC Selection Tool on the Internet at: www.siemens.com/et200 as well as in the Industry Mall or the Catalog CA01 on DVD
The fieldbus isolating transformer offers the following advantages: Plug and Play without the need for time-consuming circuit calculations and certifications (PROFIBUS International guidelines 2262) Simple modification/expansion Connection of numerous devices Implementation as a barrier or repeater
Interface module
Terminal module for interface module PROFIBUS DP connection Ex ib intrinsically safe Connecting terminals EEx ia/ib
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Interface module IM 152 Interfacing to the intrinsically safe PROFIBUS DP with transmission rates up to 1.5 Mbit/s over the IM 152 interface module. The IM 152 communicates autonomously with the higher-level system (PLC or master system). For I&M purposes (Identification & Maintenance), the IM 152 and the electronics modules have an electronic rating plate1). It is also possible for digital process signals to be tagged with a time stamp. The firmware of the IM 152 can also be upgraded with a plug-in SIMATIC Micro Memory Card (MMC) or via bus. The IM 152 interface module and the PROFIBUS connector may be removed and replaced under hazardous conditions. With fault-tolerant solutions, up to two IM 152 modules can be configured redundantly.
Terminal modules
TM-PS-A for PS 24 V DC TM-PS-B for PS redundant 24 V DC TM-PS-A for PS 85...264 V AC TM-PS-B for PS 85 ... 264 V AC redundant TM-IM/IM for two IMs TM-IM/EM for IM and one EM TM-EM/EM for two EMs TM-RM/RM for 2 RMs (relay modules) Dimensions Power Supply can also be used redundantly Redundant IM 152 interface module
Other components
Reserve module Watchdog module
1)The
"electronic rating plate" or identification data are the data stored in a module such as the Order No., product version, installation date or plant identifier that uniquely identify this module and which are available online, to facilitate troubleshooting, for example.
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The output modules have a special input for fail-safe deactivation: H deactivation (active high) L deactivation (active low) External actuator deactivation is often required in plants in the event of evacuation or an emergency. L deactivation also ensures wire-break monitoring. The digital output modules permit load-free switching of the digital outputs. Fail-safe input/output modules Three fail-safe modules are available for digital input, digital output and analog input up to SIL3/PLe for use up to Zone 1 or 21. This means the otherwise required Ex barrier can be ignored for the SIL calculation. Digital electronic module 2 DO Relay For the connection of certain actuators such as solenoid valves, hydraulic valves, DC contactors and indicator lights, signals with an increased current load are often required. In order to connect such devices there is a 2 DO Relay module available with two outputs, each with 2 A output current. The contacts are NO contacts with galvanic isolation from the supply voltage.
8 DI NAMUR 8 2 channels can be used as Counter (max. 5 kHz) Frequency meter (1 Hz ... 5 kHz) With gate function 6ES7 131-7RF.
4 DO 4
8 F-DI Ex NAMUR 8 Up to SIL 3, PLe, Pulse Stretching, 1oo2 on module possible; FW update via network 6ES7138-7FN.
4 F-DO Ex 17.4V/40mA 4 Up to SIL 3, PLe, parallel switching of outputs, Energize To Trip [ETT] diagnostics, Last valid value; FW update via network 6ES7138-7FD0.
6ES7 132-7HB0.
H deactivation, 2) L deactivation
Analog modules
Application Resistance thermometer (Pt100, Ni100) Resistance test 600 Thermocouple types B, E, J, K, L, N, R, S, T, U Thermal e.m.f. ( 80 mV)
4 AO I HART 4 14 bit
4 F-AI Ex HART 4 15-bit resolution + sign Up to SIL 3, PLe, HART communication V7.0; FW update via network 6ES7138-7FA.
6ES7 134-7TD0.
6ES7 134-7TD5.
6ES7 135-7TD0.
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The housings (control cabinets) are suitable for hazardous areas of Zones 1 and 2 as well as 21 and 22. They either have surface treatment or are made of non-corrosive material. The permissible operating temperature lies between -20 C and +70 C. The main components in the scope of supply of the housing are: Housing with wall bracket Mounting rail Equipotential bonding strip Cable and wire grommets Pneumatic system expansions
Accessories
Fieldbus isolating transformer PROFIBUS cable for intrinsically safe PROFIBUS RS 485-iS PROFIBUS DP connector Control cabinets
Ambient temperature
For horizontal mounting 1) For other mounting positions:
1)
For details and further information, please refer to the product description:
Modular in design, fully integrated into the system ET 200iSP with valve modules from Brkert.
You can find these and other accessories in our Add-ons Catalog ST PCS7.1 2011
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SIMATIC ET 200pro
Compact and multi-functional
SIMATIC ET 200pro is an especially rugged and high-performance I/O system with IP65/66/67 degree of protection. It does not require a control cabinet and can be mounted directly on the machine. Its modular and time-saving structure allows flexible, customized, distributed automation solutions to be implemented. ET 200pro can be connected to well-proven fieldbuses such as PROFIBUS or to PROFINET, the leading Industrial Ethernet standard for company-wide automation. Communication here can also take place via Industrial Wireless LAN as well as using cables solutions. ET 200pro offers comprehensive diagnostics to reduce the downtimes of your plant: The standard modules also offer module diagnostics for short-circuiting of the encoder supply or the outputs. The High Feature modules offer more precise diagnostic functions through channel diagnostics for short-circuit and wire-break. Additional process interrupts can be used for digital inputs for six channels. Diagnostic alarms are reported to the higher-level PLC over PROFIBUS or PROFINET in the form of plain text. Fail-safe electronic modules and high-feature interface modules are available for automation tasks with maximum safety demands. The electronic modules can be used on their own in a station, or in mixed configurations with standard modules. Together with the failsafe SIMATIC S7-300F and S7-400F controllers, automation tasks can be solved with safety requirements up to SIL 3 (EN 61508) or up to Category 4 (EN 954-1) efficiently and without cabinets. With the F-CPU module, local, safety-related applications can also be set up. Failsafe communication between the ET 200pro and the higher-level or integral failsafe CPU is achieved using PROFIsafe cabled via PROFIBUS and PROFINET or wirelessly via Industrial Wireless LAN.
You can find the SIMATIC Selection Tool on the Internet at: www.siemens.com/et200 as well as in the Industry Mall or the Catalog CA01 on DVD
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SIMATIC ET 200pro
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IM 154-1 DP IM 154-2 DP HF
PROFIBUS DP 12 Mbit/s via PROFIBUS 90 x 130 x 173 mm With CM IP DP M12, 7/8" 90 x 130 x 120 mm With CM IP DP directly 90 x 130 x 80 mm With CM IP DP ECOFAST PROFIBUS IM with direct connection
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PROFINET interface module HF for ET 200pro with integrated switch and data transmission rate up to 100 Mbit/s 135 x 130 x 50.8 6ES7 154-4AB.
Wireless PROFINET connection IEEE 802.11 a/b/g/h/e/i 2.4 and 5 GHz 54 Mbit/s Optimized media access, uninterrupted wireless cell switching, anti-interference mechanisms 90 x 130 x 50.8 6ES7 154-6AB.
M12, 7/8"
Function Connection options
2xRJ45 2xSCRJ FO
Connection module for PROFINET interface module ET 200pro 2x M12 and 2x 7/8" 2x RJ45 or 2x SCRJ FO 2x push-pull power connectors
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CPU module
CPU modules (with F-CPU) The interface modules IM 154-8 PN/DP CPU and IM 154-8F PN/DP with CPU functionality are based on the CPU 315-2 PN/DP and offer the same quantity structures and functions. Both IM 154s have two communication interfaces, Fail-safe CPU module for one combined MPI/ ET 200pro PROFIBUS DP interface, and one PROFINET interface with three ports. The IM 154-8 PN/DP CPU supports both PROFINET IO (up to 128 IO devices can be connected) and PROFINET CBA, as well as PROFIBUS DP (as master for up to 124 slaves). The IM 154-8 PN/DP CPU is not only compatible with the programs of the S7-300 CPUs, but it also offers a high degree of data retentivity (protection against voltage failure). A separate LED signals maintenance alarms. Modules can be replaced easily thanks to the Micro Memory Card. Firmware can be updated over the network. Furthermore, a web server functionality for information, status, diagnostics, clock synchronization via the Ethernet (NTP) is available. The open Ethernet communication (TCP/IP, UDP, ISO-on-TCP) permits reliable and high-speed data exchange. Isochronous mode is possible on the PROFIBUS. There is less loading on the central controller because individual plant sections can be configured, started up, diagnosed and operated individually.
CPU modules IM 154-8 PN/DP CPU IM 154-8F PN/DP CPU IM 154-8FX PN/DP CPU
CM IM PN DP M12 7/8" 384 KB / 85 k statements 512 KB / 85 k statements (F-IM) 1.5 MB / 256 k statements (F-IM) X1: MPI/DP interface (2x M12) X2: PN interface (2x M12, 1x RJ45) CPU mounting dimensions W x H x D (mm) Connection block mounting dimensions W x H x D (mm) CPU Order No. group 135 x 130 x 59.3 90 x 130 x 50.8
380 ... 480 V (340...550 V) 3 AC 50/60 Hz (45 ... 66 Hz) 24 V DC 8A Electronic, independent restart 310 x 135.5 x 90 6ES7 148-4PC.
Interfaces
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Electronic modules
Electronic modules Digital electronic modules with 4 and 8 channels for 24 V and 4-channel analog electronic modules are available for voltage, current, and resistance thermometers. Digital electronic modules
EM 8 DI DC 24V EM 8 DI DC 24V HF EM 16 DI DC 24V EM 4 DO DC 24V, 2A EM 4 DO DC 24V, 2A HF EM 8 DO DC 24V, 0.5A EM 4DI / 4DO DC 24 V, 0.5 A
NEW
EM 4 DIO / 4 DO DC 24 V, 0.5 A
Different connection modules are available for screwing onto the I/O: CM IO 8 x M8 CM IO 2 x M12, 4 x M12, CM 4 x M12 inverse, 8 x M12, 8 x M12D CM IO 1 x M23 Fail-safe modules Fail-safe electronic modules
EM 8/16 F- DI DC 24V EM 4/8 F-DI/4 F-DO DC 24V
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6SL3235-0TE21-1RB.
SIMATIC ET 200pro
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SIMATIC ET 200eco PN
Block I/O with IP65/66/67 degree of protection with PROFINET connection
SIMATIC ET 200eco PN is the new, rugged and spacesaving block I/O with IP65/66/67 degree of protection. Connection to PROFINET is at 100 Mbit/s. Thanks to its fully-sealed zinc die-cast housing, the ET 200eco PN is mechanically very rugged and resistant to vibrations, dust, oil, or humidity. It can therefore be mounted directly on the machine. The PROFINET connection with a 2-port switch is integrated into every module and allows flexible expansion in line and star topologies. The SIMATIC ET 200eco PN is the product for the current market trend for migrating the I/Os from the control cabinet into the machine gaps. Configuration The sensors and actuators, as well as power and bus are connected via the rugged M12 connection system. The ET 200eco PN is available with two different enclosure designs: Modules with 4 x M12 connection in a long and narrow design (30 x 200 x 37 mm) Modules with 8 x M12 connection in a short and wide design (60 x 175 x 37 mm) The modules can be mounted head-on or rotated 90 degrees to the side.
Module range 1) 2) For ET 200eco PN, there is a comprehensive and graded range of modules available. This includes digital modules with up to 16 channels (inputs or outputs), including a parameterizable 8-channel module. Analog modules (current, voltage, resistance thermometer, thermocouple), an IO-Link master module, and a load voltage distributor are also available. Module range Module
Number of input/output channels Connections Order No. group 6ES7 8 DI 24 V DC 8/0 16 DI 24 V DC 16/0 8 DO 24 V DC
0/8 0.5 A; 1.3 A; 2 A
8 x M12
141-6BH.
4 x M12, 8 x M12
142-6BF. 142-6BG. 142-6BR.
8 x M12
142-6BH.
8 x M12
147-6BG.
NEW
4 U/I and 4 RTD/TC 8 RTD/TC 4 U/I
8 x M12
144-6KD0.
8 x M12
144-6KD5.
4 x M12
145-6HD.
8 x M12
148-GJA.
1 x 7/8" 4 x M12
148-6CB.
1) For additional information on the IO-Link, see: w w w.s i e m e n s . c o m /i o -l i n k 2) Without IO-Link module and voltage distributor
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SIMATIC ET 200eco
Digital block I/O with IP65/66/67 degree of protection
ET 200eco has a compact, rugged enclosure and is very easy to use. It can be connected to PROFIBUS DP at up to 12 Mbit/s. The plant availability is increased by the integrated T functionality in the connection block. The electronic block can be replaced with the equipment live without the need to interrupt the supply voltage or the bus train. The following diagnostic functions are available for checking the mode of operation of the ET 200eco: BF (bus fault) SF (system fault) Encoder and load power supply The diagnostic data are indicated by LEDs on the module and can be evaluated by software on the PG/PC or by user program of the PLC. Configuration ET 200eco comprises basic modules and two different connection blocks. Selection is possible between M12, 7/8" and ECOFAST: Bus connection via 2 x M12 and power supply via 2 x 7/8" with 2 rotary coding switches for PROFIBUS address assignment ECOFAST: 2 x hybrid field bus interface RS 485 with identification connector for the PROFIBUS address setting In the 16 DI version, antivalent sensors can also be connected. Module range For the application and integration of PROFIBUS applications, a compact, perfectly interacting module spectrum of digital I/Os is available. Fail-safe modules enable integration in safety-related systems with SIMATIC Safety Integrated using the PROFIsafe profile over PROFIBUS DP. The pin assignment for the actuators and sensors is modeled on the IP65/67 standardization trends.
F modules
4/8 F-DI 4/01) 8/02)
Connection blocks
ECOFAST RS 485 M12, 7/8"
8 x M12 cable glands (for 16 channels with dual assignment) 6ES71413BF. 6ES71413BH. 6ES71423BF. 6ES71423BH. 6ES71433BH. 6ES71433BH. 6ES71483FA.
ECOFAST Cu
6ES71943AA.
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References
SIMATIC ET 200S with PROFINET
Peterstaler Mineralquellen, Germany Bottling of mineral water Requirements Peterstaler Mineralquellen GmbH operates bottling plants at two sites in the Black Forest for their mineral water and nonalcoholic beverages. To improve the flexibility and capacity utilization of these two plants, they have been connected together using pipes in a project that is unique in this sector. Great emphasis was placed here on the communication between the two head stations and the substations along the route that had to be suitable for automation and telephone purposes. Solution The decision was in favor of an integrated, distributed solution using PROFINET. A single-mode fiber-optic network based on Ethernet (14 km distance) forms the backbone for the communication for the automation systems and the Voice-over-IP between the two sites. The mainstays of the automation solution are PROFINET-capable S7-300 controllers that are connected to the fiber-optic backbone via Switches. The actuators and sensors of the field level (such as valve terminals) are connected to the integrated PROFINET interface via SIMATIC ET 200S distributed I/O devices. Benefits Thanks to the integral PROFINET functionality in the controllers of the S7-300 range as well as the SIMATIC ET 200S I/O, the automation devices could be directly connected to the Ethernet-based single-mode network. When programming with SIMATIC STEP 7, there is no distinction between accessing an I/O device such as SIMATIC ET 200S over PROFIBUS or PROFINET, so the expertise gained by the customer with PROFIBUS was safeguarded. The important advantage of PROFINET over standard Ethernet according to the customer are the cycle times of between 5 ms and 10 ms that can be achieved over the real-time channel without which the extremely demanding closed-loop control tasks of this application would not have been possible over large distances. "We are very satisfied with this solution: Transporting the mineral water over the hill has been problem-free since then. Transport by truck became unnecessary and this reduced the associated pollutant emission, which in turn was evaluated very positively in our current ISO 14001 environment protection audit."
Wolfgang Sum, Manager
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"By using ET 200S COMPACT, we can acquire control variables on our machines decentralized and transfer them to the controller over PROFIBUS. Fewer signals therefore have to be routed to the control cabinet. This reduces the wiring costs and increases our flexibility considerably. We can therefore reduce throughput time at final assembly."
Dr. Urs Schnholzer, Head of Development
References
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SIMATIC ET 200M
Turgai-Petroleum, Canada Remote control for oil production Requirements Turgai-Petroleum AG with headquarters in Kysyl-Orda is a joint venture between the Russian LUKOIL Overseas and the Canadian Petro Kazakhstan. LUKOIL is one of the leading worldwide corporations in the oil and gas sector and is mainly active in the exploration and production of oil and gas as well as the production and marketing of mineral oil products and petrochemicals. The capacity of their production plants in Russia alone is 41.8 million tons of oil per annum. Petro Kazakhstan is one of the 100 largest oil producers. The Canadian company has specialized in oil-rich Kazakhstan, produces 150,000 barrels per day, and operates a refinery in the Central Asian country. Energotechservice GmbH with headquarters in Almaty, Siberia, was tasked with the data acquisition and remote control of oil production. The focus here was on integration in the existing system and user-friendly features as well as their consistent further development. Further requirements included implementation of data transmission over wireless channels and integration in the existing telemechanical system. Solution The automatic control system for the technological processes of the oil and gas sector is based on a system for telemetric data acquisition and remote control. For Turgai-Petroleum, 120 probes were optimized using automation. Due to the environmental conditions, SIMATIC ET 200M modules for use in hazardous areas were used. They are of a particularly rugged and intrinsically-safe construction. This I/O is based on the same principle as the S7 controllers, so it interacts well with the SIMATIC S7-300 components used. Benefits Due to the modular structure of ET 200M, the application was implemented with the smallest possible number of components. The redundant structure and the ability to make changes to the configuration during normal operation has increases the availability of the plant significantly. Modules can now be replaced during normal operation and downtimes are reduced to a minimum. By using STEP 7, 50 to 70% of the engineering costs and time could be saved. Overall, the stability of the process and the productivity has significantly increased. Drives can now be easily controlled, either remotely or locally as required.
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SIMATIC ET 200iSP
Norr Systems, Singapore cargo and ballast system Requirements The loading and unloading of liquids from tanks is a great challenge. The emphasis on safety is thereby of greatest importance. Especially with hazardous and flammable materials, the proper loading and unloading procedure is an important task of the freight master. Thus the valve control has become the most important system within the freight distribution. The valve control system must be constructed from reliable components. Any error in this system can result in undesired consequences for the safety of both the ship and the crew. Solution NORR SYSTEMS has developed an interesting control system which uses hydraulic high-pressure and low-pressure valves and integrates Siemens automation products. Considered from the mechanical perspective, an intrinsically safe lowpressure way valve increases the reliability (the purity of the oil is less significant than with a high-pressure way valve) and simplifies the maintenance. Seen from the electronic viewpoint, the SIMATIC controls from Siemens together with the intrinsically safe distributed I/O SIMATIC ET 200iSP and PROFIBUS form a good solution for communication between hazardous (Zone 1) and non-hazardous areas. The electric control and response signals for the valve control system are carried out via PROFIBUS. The expense for the ship installation was minimized and in the software specification many additional functions for error diagnostics of the entire system could be programmed. It was even more important that thanks to the Siemens solution the number of components used in the entire system could be reduced and the availability of the entire system could be increased. Benefits The main benefit of this integrated hydraulic valve control system is that it completely fulfills the special requirements of the customer for both user friendliness and simple maintenance. The SIMATIC ET 200iSP allows for extremely easy establishment of communication between the hazardous and safe areas and the avoidance of a Zener barrier. The customer is highly satisfied with this system, since it supports the ship's crew in the loading and unloading of freight in one of the offshore oil fields.
References
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SIMATIC ET 200eco PN
Stihl Andreas AG & Co KG, Germany Production of chain saws Requirements Stihl in Waiblingen/Germany is one of the leading manufacturers of chain saws and equipment for greenspace and forest maintenance. Stihl chain saws combine innovative technology, high performance, optimum ergonomics and low weight, mainly through different equipment variants for any application. This requires modern and highly flexible manufacturing plants. With proprietary equipment production and highly qualified and specialized personnel, Stihl is able to equip its own manufacturing and assembly facilities. That is why the automation specialists are extremely interested in innovative and lasting automation solutions. To simplify handling and to make maintenance/adjustment as efficient as possible, a uniform solution with a minimum of engineering tools is required. To protect investments on a long-term basis, Stihl places great emphasis on long-lasting solutions. Solution In the newly installed assembly line (50 m long), different chain saw variants are produced flexibly, from the chassis through the assembly up to final inspection and testing. At the beginning, a manufacturing data set consisting of up to 20 variants is assigned to each mounting structure. An uncoded RFID chip which stores the manufacturing data is attached to the mounting structure for this purpose. During the entire manufacturing process, the mounting structure is uniquely identified at RFID reading stations and is read in directly at the machine via ET 200eco PN IO-Link Master. Furthermore, the production steps are visualized and controlled at mobile panels (SIMATIC Mobile Panel 277 IWLAN) throughout the entire assembly line via Industrial Wireless LAN (IWLAN). Benefits Through the use of the flexible and rugged ET 200eco PN, the data can be bundled direct at the RFID reader and, via standard PROFINET protocols, sent direct to the CPU for further processing. Integrated tools, such as the Port Configurator Tool (PCT) for IO-Link, have also made maintenance very easy, since replacement IO-Link Master modules receive their addresses without any configuration overhead and are then immediately ready for operation, with the result that "the modules of SIMATIC ET 200eco PN do not have to be addressed at all, neither during installation nor during replacement in the event of a failure", says Michael Muerdter, automation expert at Stihl. Faults are detected at an early stage via the integrated diagnostics, indicated on the visual display device and remedied before any significant failure occurs. Costs can thus be reduced in the long term and downtimes minimized.
References
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SIMATIC ET 200eco
Veronesi, Italy Animal feed manufacturer modernizes basic materials infeed Requirements One of the largest European manufacturers of animal feeds, Veronesi S.p.A, Italy, was looking for an efficient solution for modernized automation of their basic materials infeed. Materials infeed is the critical point in production for the animal feed manufacturer. When no products continue to come in, the entire plant is idle. Thus it was important that production continues without restriction. The safety regulations for installations in a dust-filled atmosphere must also be satisfied. The greatest challenge, however, was presented by selection of the technical configuration: All sensors and actuators had to be connected to the distributed I/O over the shortest possible connections; this demanded a cabinet-free configuration. Solution The Swiss system integrator ASE-Bhler AG developed the new plant concept taking into account the plant philosophy of Veronesi: All subsystems are subdivided into individual sectors. The materials infeed too. This was automated by means of a SIMATIC S7-400 controller. It replaced the aging relay control. The special feature of the new plant is the PROFIBUS architecture. Four PROFIBUS lines run from the S7-400 PLC into the concrete towers containing the silos. A total of 150 SIMATIC ET 200eco stations are connected to the four bus lines which were installed without a cabinet directly in the plant. Control boxes were only required for the repeaters that were installed to support PROFIBUS branches. The connections were implemented using the standardized ECOFAST system with data and power supplied along the same cable. Benefits Commissioning of the fully automated complete solution was problem-free and implementation was possible during normal operation of the plant. The wiring over the ECOFAST connections was extremely easy, so the retrofit was completed quickly. The new solution supported a cost-saving bus architecture with cabinet-free distributed I/O as well as increased transparency in the automation system. Since the entire solution originates from Siemens, the training time for the maintenance personnel was reduced. In the event of a disturbance, they merely need to contact a partner at Siemens.
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This brochure has given you an initial overview of the extensive SIMATIC portfolio for process automation and of the advantages for you as a machine builder and plant operator. Further information on the individual families of systems can be found in the Internet sites listed below.
A T
SIMATIC is a principal component of Totally Integrated Automation, the comprehensive and integrated range of products and systems for automation: www.siemens.com/tia SIMATIC the leading automation system for industry: www.siemens.com/simatic Get to know the SIMATIC consistency through its system features: www.siemens.com/simatic-system-features
SIMATIC PCS 7
The powerful, scalable process control system for all sectors
SIMATIC Controller
Powerful controller based on various hardware platforms
SIMATIC ET 200
The distributed, modular I/O system for all requirements
www.siemens.com/simatic-pcs7
www.siemens.com/simatic-controller
www.siemens.com/simatic-et200
SIMATIC Software
Industrial software for maximum efficiency in every phase of an automation project
SIMATIC Technology
The comprehensive range of products for performing technological tasks
SIMATIC HMI
The complete range for operator control and monitoring
www.siemens.com/simatic-software
www.siemens.com/simatic-technology
www.siemens.com/simatic-hmi
SIMATIC IT
The basis for customer-specific, integrated MES solutions
SIMATIC NET
The extensive range of products and systems for industrial communication
www.siemens.com/pc-based-automation
www.siemens.com/simatic-it
www.siemens.com/simatic-net
SIMATIC Sensors
Sensors for an enormous variety of requirements in the production industry
SIPLUS extreme
Products for industrial applications in harsh ambient conditions and extreme environments
www.siemens.com/simatic-safety-integrated
www.siemens.com/simatic-sensors
www.siemens.com/siplus-extreme
SIMATIC Overview
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Siemens AG 2012
Siemens AG Industry Sector Industrial Automation Systems Postfach 48 48 90026 NRNBERG GERMANY
Subject to change without prior notice PDF (6ZB5310-0MF02-0BA8) MP.R1.AS.0000.20.3.02 BR 1112 60 En Produced in Germany Siemens AG 2012
The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.
www.siemens.com/automation