Flatpack2 48-60/2000 HE WOR & Flatpack2 48-60/15A HE

48, 48 NiCad & 60VDC Rectifier/Converter Modules

The most efficient power conversion module in the industry!
The combination of innovative design, efficiency and reliability makes the Flatpack2 HE stand out. With efficiency up to 96.2%, the losses have been reduced by 50% compared to the current industry standard. Compared to older technologies with even poorer efficiency an investment in a Flatpack2 HE system is repaid in a few years by the reduced operating cost. In a global perspective, considering the high energy consumption in the industry, this technology breakthrough can also have a significant environmental impact.

Applications
Industry High efficiency rectifier for DC power supply facilities with or without battery. The module also operates with DC input, making it a versatile DC/DC Converter for stepping down a DC supply or act as a buffer to isolate branches. All in all this make the Flatpack2 HE modules Industrial Building Blocks (IBB) with superior flexibility. Combined with other IBBs systems can be created for: Low & High Voltage switchgear Transformer & SUB Stations Power Generation & Distribution Emergency lighting systems Rail applications; Telecom, signaling and power conversion Industrial control systems Process and Heavy industry

Product Features and Advantages

Flexibility and reliability The FP2 modular concept has a lot of benefits compared to traditional solutions in the industry: High efficiency; less power consumption and heat dissipation Overall Size and footprint of cabinet: 50% of Thyristor Controlled Size Modular Hot Plug-in Construction allows Redundancy, n+1, n+2 configurations easy to do repairing: MTTR < 5 minutes

Very high MTBF > 350000 hours Wide input AC Voltage and Frequency range Possibility to build combined systems with rectifiers, DC/DC converters and inverters controlled by one controller

Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 HE rectifiers are used in system solutions from 2kW to 192kW.

Global compliance Eltek Valere is among the market leaders in all regions in the world, and designs the core products to be compliant to all relevant standards and customer requirements. All Flatpack2 rectifiers are CE marked and UL recognized. Patents Flatpack2 HE is a result of intensive research over many years. Several unique technical solutions, protected by patent applications, are introduced,
See last page for specifications

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This FP2 can be used in these areas in a system

Plug and play Plug a new rectifier into the system, and it automatically logs on, gets an assigned ID, downloads the system set parameters from the control system and starts up with a minimum of installation time, and without interrupting the system or attached equipment. The Flatpack2 HE family covers application with output voltages from 22 to 290VDC. It is capable of taking both AC and DC input voltages of from 85 to 300V. This makes the Flatpack2 family the perfect choice to build a platform suitable to a wide range of applications. Wide Output Range (WOR) Wide DC output range to support battery banks of both NiCd and lead acid. For NiCd battery banks any number cells from 38 to 40 are fully supported.

Application example - Power up the riser In areas with regular earthquakes it is regarded less likely that the batteries would fall over in the basement than in the upper floors. Distributing 24V or 48V from the basement and up requires large copper cables, and hence a solution is to distribute battery backed up 220VDC. As can be seen in the illustration next page, the Flatpack2 HE family is ideal for this application, because of its high efficiency, operates with both AC and DC input and also its wide output voltage range. (12VDC could also be provided with the use of Eltek Valere Micropack 12/120 WOR.) Flexibility and reliability Use of digital controllers in the Flatpack2 provides intelligent self-protective features like reduced output power at high temperatures and low mains. Flatpack2 rectifiers are also designed to have the highest possible immunity level and fulfill the IEC61000-6-5 (immunity, power station and substation) which is unique in the Industry.

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2(4)

241115.705.DS3 - v3

Efficiency

Temperature, input voltage and frequency derating

Curves shows power derating for Flatpack2 48-60/2000 HE and current derating for the Flatpack2 48-60/15A HE

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241115.705.DS3 - v3

Flatpack2 48-60/2000 HE WOR & 48-60/15A HE

Additional Technical Specifications
AC Input
Voltage Frequency Maximum Current Power Factor THD Input Protection 85-300 VAC/DC (Nominal 185 275 V) 0 to 66Hz
*)

Other Specifications
Efficiency Isolation >95% at 30-70% load (241115.705) >95% at 45-95% load (241115.705B) 3.0 KVAC input to output 1.5 KVAC input to earth 1.0 KVDC output to earth o o o o o o o o o o o Low mains shutdown High temperature shutdown Rectifier Failure Overvoltage shutdown on output Fan failure Low voltage alarm CAN bus failure

11.9 Arms maximum at nominal input and full load > 0.99 at 1000W load or more < 5 % at nominal input and 2000W load < 9 % at nominal input and 1000W load o Varistors for transient protection o Mains fuse in both lines o Disconnect above 300 V

Alarms:

*)

(see previous page for frequency response)

DC Output (floating)
Voltage Adjustable NiCd batteries Default: 53.5 VDC (48V mode (default)) Default: 67 VDC (60V mode) Range: 39.9 - 72 VDC Float charge: 1,40 1.45 VDC/cell Boost charge: 1.45 1.70 VDC/cell Standby/Test: 1.05 1.2 VDC/cell No of cells configurable in controller NiCad: 38-40, Pb: 24/30 Output Power
(241115.705)

Warnings:

Low temperature shutdown Rectifier in power derate mode Remote battery current limit activated Input voltage out of range, flashing at overvoltage o Loss of CAN communication with control unit, standalone mode o Green LED: ON, no faults o Red LED: rectifier failure o Yellow LED : rectifier warning -40 to +75C (-40 to +167F), derating above +55C (+131F) to 1350W at +75C (+167F) -40 to +85C (-40 to +185F) Fan (front to back airflow) Temperature and load regulated > 459, 000 hours Telcordia SR-332 Issue I, method III (a) (Tambient : 25C) < 40dBA at nominal input and full load (Tambient <= 25C) < 58dBA at nominal input and full load (Tambient > 40C) Operating: 5% to 95% RH non-condensing Storage: 0% to 99% RH non-condensing 109 x 41.5 x 327mm (wxhxd) (4.25 x 1.69 x 13) 1.950 kg (4.3lbs)

Visual indications Operating temp Storage temp Cooling Fan Speed MTBF Acoustic Noise

2000 W at nominal input Constant Power > 48V > Constant Current 720-1080W at 48 - 72 VDC and nominal input Constant current 0 72 VDC 41.6 Amps at 48 VDC and nominal input 15 A at 0-72 VDC and nominal input 5% of maximum current from 10 to 100% load 0.5% from 10% to 100% load 5.0% for 10-80% or 80-10% load variation, regulation time < 50ms > 20ms; output voltage > 53.5 VDC at 1500W load > 20ms; output voltage > 53.5 VDC at 1100W load (60V mode) < 150 mV peak to peak, 30 MHz bandwidth < 2 mVrms psophometric o o o o Overvoltage shutdown Hot plug-in Short circuit proof High temperature protection
241115.705.DS3 - v3

Output Power
(241115.705B)

Maximum Current
(241115.705)

Maximum Current
(241115.705B)

Current Sharing Static voltage regulation Dynamic voltage regulation Hold up time
(241115.705)

Humidity Dimensions Weight

Applicable Standards
Electrical safety EMC IEC 60950-1 /UL 60950-1 / CSA 22.2 ETSI EN 300 386 V.1.4.1 EN 61000-6-1 (immunity, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-4 (emission, industry) EN 61000-6-5 (immunity, power station and substation) EN 61000-3-2 DNV-OS-D202, Ch.2 Sec. 4 (DNV 2.4) o Temperature Cl. B o Humidity Cl. B o Vibration Cl. A o EMC Cl. B *) ETSI EN 300 019-2-1 Class 1.2 ETSI EN 300 019-2-2 Class 2.3 ETSI EN 300 019-2-3 Class 3.2 ETSI EN 300 132-2 RoHS compliant

Hold up time
(241115.705B)

Ripple and Noise

Output Protection

Mains Harmonics Marine

Specifications are subject to change without notice

Part numbers

Part no.

241115.705 241115.705B

Description

Flatpack2 48-60/2000 HE WOR Flatpack2 48-60/15A HE

Environment

Optional clip-on fronts

Part no. Description

277677 275889

Optional grey front for 241115.705 Optional black front for 241115.705B

*)

Requires PR with filter: Fp2 PS 4 rect 4xAC HC Marine, pn: 233070

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Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10