Tripob Luangrattanacharoen, PPHV, 21 Feb 2013

Gas Insulated Switchgear ELK-04 Up to 170kV, 63kA, 4000A

ABB Group February 22, 2013 | Slide 1

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio Building Block System Functional Modules Combination of Modules Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 2

Essentials at a Glance (1) Gas Insulated Switchgear and Circuit Breaker

Gas Insulated Switchgear 1- 52kV

Air Insulated Switchgear 52-550kV

Gas Insulated Switchgear 52-170kV

Circuit Breaker Modules 52-800kV

Gas Insulated Switchgear 245-1100kV

Generator Circuit Breaker

ABB Group February 22, 2013 | Slide 3

Essentials at a Glance (2) Technical Data, Product Portfolio GIS

Sub-Transmission 52-170kV Type Enclosure Rated Voltage (KV) Rated Power Frequency Withstand Voltage * (kV) Rated Lightning Impulse Withstand Voltage* (kV) Rated Normal Current (A) Rated Short Circuit Breaking Current, 3s (kA)
* Against earth, ** up to 145kV
ABB Group February 22, 2013 | Slide 4

Transmission 245-1100kV ELK-14 Three-, Single phase 245/252/300 460 1050 3150/4000 50/63 420/550 650/740 1425/1550 4000/6300 63 ELK-3 ELK-4 Single phase 800 960 2100 4000/5000 50 1100 1100 2400 4000/6300 50 ELK-5

ELK-04 Three phase 145/170 275/325 650/750 2500/3150/4000 40/50/63 **

Essentials at a Glance (3) Modular, flexible Systems from 52-1100kV (Examples)

ELK-04 Three phase Up to 170kV, 63kA, 4000A ELK-3 Single phase Up to 550kV, 63kA, 6300A

ELK-14 Three- and single phase Up to 300kV, 63kA, 4000A

ELK-5 Single phase Up to 1100kV, 50kA, 6300A

Size of human

ABB Group February 22, 2013 | Slide 5

Essentials at a Glance (4) Important Features

Compact, Completely Encapsulated Active Parts

No influence of environmental conditions Modular, flexible und volume optimized Minimum volume of insulating gas, high gas tightness Reliable function at high altitudes (> 1000m) High reliability and availability

High Economic Efficiency

Low life cycle - and maintenance costs Long economic life-time (> 40 years) Pre-fabricated, pre-tested - short project processing time

Energy Efficient

Flexible integration within center of power consumption Ideal solution for integration of renewables Intelligent secondary technology

ABB Group February 22, 2013 | Slide 6

Integrated Technology

Essentials at a Glance (5) ELK-04, the Reference from 52 - 170kV

Dreiphasig gekapselte Schaltanlagen
ELK-04 Cross section Double busbar bay up to 170kV, 50kA, 4000A

Completely three phase encapsulated Continuous further development since market launch in 1992 Complete bay fits in container Worldwide experience under many different conditions Already today integral part of hydro power plants and offshore wind farms Many features protected by patents

ELK-04 Double bus-bar bay Modules

The Reference up to 170kV 5 4 Legend 1 Disconnecting and earthing switch (busbar) 2 Circuit breaker 3 Current transformer 4 Disconnecting and earthing switch (feeder) 5 Voltage transformer 6 Make-proof earthing switch 7 Cable exit

3 1 2 7 6

ABB Group February 22, 2013 | Slide 7

Table of Content

Essentials at a Glance

Innovation by Tradition
Merging of Portfolio Building Block System Functional Modules Combination of Modules Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 8

Tradition and Innovation (1) Milestones from more than 40 Years of Experience
Pioneer & Leader in GIS-Technology

1956 1965 1966 1976 1978 1987 1992 1997 1998 2003 2008

First research with SF6 First GIS, 110 kV First GIS, 170 kV First GIS, 550 kV First GIS, 80 kA, 245/550 kV First GIS, 800 kV First GIS, Container, 145 kV First GIS, very compact, 123 kV First GIS, 3-phase, 50kA, 170 kV First GIS, 3-phase, 63kA, 145 kV First GIS, 1100 kV

ABB Group February 22, 2013 | Slide 9

Tradition and Innovation (2) The Complete Story up to 170kV

ELK-01/02 EXK-01

1978 Introduction, complete three phase design 1980 Introduction ELK-02, modular design

1996 Introduction with 123kV, 2500A, 40kA 2003 Upgrade to 145kV, 2500A 2005 Upgrade to 145kV, 3150A/4000A

EBK-0

ELK-03

ELK-04

1969 Introduction, three phase bus-bar 1973 Upgrade to 145kV, 2500A 1967
ABB Group February 22, 2013 | Slide 10

1986 Introduction 170kV, 40kA 1988 with self blast interrupter 1987

1992 Introduction with 170kV, 3150A, 40kA 1997 Upgrade to 50kA, 3150A 2002 Upgrade to 63kA, 4000A 2007 1997

1977

Table of Content

Essentials at a Glance Innovation by Tradition

Merging of Portfolio
Building Block System Functional Modules Combination of Modules Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 11

Merging of Portfolio (1) Consistent Further Development

Background

GIS portfolio was continuously extended and improved since the end of the Sixties. Until end of the year the 2007 ABB product portfolio covers the ELK-04 (launched 1992) and the EXK-0 (launched 1996)

Consistent Further Development

The initially different products have meanwhile evolved into a highly standardized modular system. A great variety of technical requirements can be met with a small number of modules (primary components and their operating mechanisms)

Logical Consequence Merging of Actual Portfolio

Due to consistent further development it is logical to incorporate two nearly identical products into one common product.

ABB Group February 22, 2013 | Slide 12

Merging of Portfolio (2) Phase out of Brand Name EXK-0

Phase out of Brand Name EXK-0

End of 2007 ABB decided to phase out the brand name EXK-0 Since 2009 the modular building block system is available under the well-known brand name ELK-04. To cover the common product portfolio under the name of ELK-04, all original type tests were repeated according to IEC 62271.

Important Information

Extension of already installed substations with EXK-0 equipment (all variants) is still possible (and will be in future) Differentiation by flange diameter and by ratings (if needed)

Customer Benefit

Requirements can be met with optimized layout (size and costs) Reduced spare part handling

ABB Group February 22, 2013 | Slide 13

Merging of Portfolio (3) Differentiation based on Flange Diameter

Flange 735

Ik/kA

63 Flange diameter = 735mm, IN 3150A (original ELK-04) 50 Flange 520 40 Flange diameter = 520mm, IN 2500A (original EXK-01) 31.5 72.5 123 145 170

UR/kV

IN: maximum continuous current

ABB Group February 22, 2013 | Slide 14

Merging of Portfolio (3) From Different Design to Common Design

Original Design (2 Products)
ELK-04
170kV 3150A 40kA

New Common Design (1 Product)

ELK-04
170kV 4000A 50/63kA

EXK-01
123kV 2500A 40kA

ELK-04
145kV 40kA Left 2500A Right 3150A

ABB Group February 22, 2013 | Slide 15

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio

Building Block System

Functional Modules Combination of Modules Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 16

Building Block System (1) Basic Idea of Modular Building Block Design
Example: Substation with DBB arrangement, 132kV, 40kA, 3150A bus-bar current, all outgoing feeder with 2000A
3150A

2000A

Why use of modules with 3150A rating for outgoing feeder?

ABB Group February 22, 2013 | Slide 17

Building Block System (2) Typical Layouts (Double Bus-Bar Arrangement)

170kV, 4000A, 50kA 145kV, 3150A, 63kA

2950

2350

5325

2550

4825

145kV, 3150A, 40kA

145kV, 2500A, 40kA

2900

2350

2350

4300
ABB Group February 22, 2013 | Slide 18

3600

2700

3200

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio Building Block System

Functional Modules
Combination of Modules Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 19

Functional Modules

Circuit Breaker & Operating Mechanism Combined Disconnector and Earthing Switch Make-Proof Earthing Switch Cable End Unit, Gas-to-Air Bushings Current and Voltage Transformers Completion Modules, Gas Compartment System Control and Monitoring

ABB Group February 22, 2013 | Slide 20

Functional Modules Circuit Breaker (1)

Circuit Breaker
145kV, 40kA 3150A integrated CT

Features

All ELK-04 circuit breakers are equipped with self blast interrupters
-

One interrupter unit per pole Minimum maintenance requirements Low amount of switching energy Enclosures with large and small flange dimensions are available

Current transformers (CT) can be integrated into all flanges HMB operating mechanism is common for all circuit breaker variants. Variants with single and triple pole operation Different switching duty cycles up to OCO-CO without recharging

ABB Group February 22, 2013 | Slide 21

Functional Modules Circuit Breaker (2)

2 3 1
Left side

1 Legend Schematics

Right side
1. Breaker closed 2. Interruption of operating currents 3. Interruption of short circuit currents

1. Interrupter unit 2. Current transformer 3. Barrier insulator 4. Operating mechanism

ABB Group February 22, 2013 | Slide 22

Functional Modules Circuit Breaker Operating Mechanism (1)

Circuit Breaker Operating Mechanism Portfolio, 52-170kV

Circuit Breaker 50kA/63kA

Circuit Breaker 40kA

Triple-pole

Single-Pole

Triple-pole

Single-Pole

HMB-2

HMB-2s 1),2)

HMB-1

HMB-1s1)

Stored energy without recharging

ABB Group February 22, 2013 | Slide 23

OCO, CO-CO, OCO-CO for HMB-1 OCO, CO-CO for HMB-2

1) No mechanical linkage of interrupters 2) only for 50kA

Functional Modules Circuit Breaker Operating Mechanism (2)

Storage module

Working cylinder

Charging module Change over valve

HMB-1 operating mechanism for 40kA Three pole operation

Application

HMB-1s operating mechanism for 40kA Single pole operation

Demo
ABB Group February 22, 2013 | Slide 24

Functional Modules Circuit Breaker Operating Mechanism (3)

HMB-1
Triple pole operation

Features (Complete Family)

Highest power density in the market Modular design Easy and fast adaptation on new circuit breaker applications Maintenance free High operating time consistency Long term stability Low noise level Low reaction forces Follow up product of successful AHMAmechanism family

HMB-2
Control valves

More than 70.000 operating mechanisms successfully in operation

ABB Group February 22, 2013 | Slide 25

Functional Modules Combined Disconnector and Earthing Switch (1)

Open view
Feeder side

Features

Two different types are available

-

busbar side with 3 flanges feeder side with 4 flanges

Same elements under high voltage. Disconnector and the earthing switch are equipped with separate control units.

Schematics
Bus-bar side

3 5 2 1 4

Legend (schematics left side) 1. Three position switch 2. Disconnector contact 3. Earthing contact 4. Barrier insulator 5. Transverse assembly element

ABB Group February 22, 2013 | Slide 26

Functional Modules Combined Disconnector and Earthing Switch (2)

Mechanism on feeder side

Features of Operating Mechanism

Standardized operating mechanism Relays Ensures safe mechanical movement and interlocking. Position indicators and auxiliary switches are positively connected Manual operation of disconnector and earthing switch with crank handle. No need to open the operating mechanism to perform Translation gear and a mechanical an interlocking box operation.

Open view

Note: Operating mechanism replaces all other versions of operating mechanisms

ABB Group February 22, 2013 | Slide 27

Functional Modules Make-Proof Earthing Switch

Mechanical routine test

Features

Safely switch against full short circuit current Placement on the feeder side or on the busbar side Effects of incorrect switching operation are drastically reduced Equipped with spring operating mechanism to ensure very fast switching.

Maximum security by full short circuit current withstand capability Legend (schematic left side)

3 1

1. Contact pin 2. Female contact 3. Insulation 4. Earthing connection

ABB Group February 22, 2013 | Slide 28

Functional Modules Cable End Unit

Plug-in dry type cable connection

Features

Cable end units conform with IEC 62271-209 Main elements of plug-in cable connections - Plug-in sockets made of epoxy resin - Cable connectors with pre-manufactured stress-cones made of silicone rubber. Consistent separation of the switchgear installation from the cable installation. All cable end units can optionally be equipped with - HV detection system - Barrier insulator to separate the gas compartment of the cable end unit Note: Separation of gas compartment makes only sense in case of fluid filled cable end unit.

Inlay of cable end unit type C

ABB Group February 22, 2013 | Slide 29

Functional Modules Gas-to-Air Bushings

Gas-to-air bushing to connect overhead lines

Features

Gas-to-air bushing allows the transition from encapsulated substation to overhead lines or to transformers. Composite material bushings are characterized by a Fiber-reinforced supporting bus duct

Made of epoxy resin with vulcanized shields, realized by silicone rubber. Fail-safe, explosion-proof and easy to handle Hydrophobic insulation material which show an excellent pollution layer characteristic.

Upon request, classical bushings with porcelain insulation can also be provided.

ABB Group February 22, 2013 | Slide 30

Functional Modules Voltage Transformers

Typical voltage transformer of type VT2

Features

Voltage transformers are located in a single enclosure Separated from the residual part of the bay with a barrier insulator. The primary sided insulation is provided by SF6-gas Variants with ferro-resonance damping and with integrated isolation device available as well

Schematics

3 5 2 1
Legend (schematic left side)
1. Primary sided winding 2. Secondary sided windings with cores 3. Terminal boxes 4. Barrier insulator 5. Multiple bushing disk

4
ABB Group February 22, 2013 | Slide 31

Functional Modules Current Transformers

3 6 1 2 4

Legend (schematic left side)

1. Primary sided winding 2. Secondary sided windings with cores 3. Terminal boxes 4. Barrier insulator 5. Support insulator 6. Multiple bushing disk

ABB Group February 22, 2013 | Slide 32

Functional Modules Completion Modules

Bus ducts and angle pieces

Three phase transformer connection

A complete configuration of a substation may require different completion modules. These are mainly: - Adapters (mainly to extend phased out products) - Bus ducts (up to 6m) and angle pieces - T- and cross pieces with enclosures which are identical with disconnector modules - Transformer direct connections - Surge arrester to protected overvoltage sensitive components (transformers) Modules are equipped with support- or barrier insulators. Plug-in and tulip contacts serve for to connect of the conductors.

ABB Group February 22, 2013 | Slide 33

Functional Modules Gas Compartment System

Gas pressure relay

Gas compartments are partitioned by barrier insulators. Gas pressure is monitored by temperature compensated relays. Gas compartments are equipped with a nonreturn valve, thus taking gas samples or refilling of SF6-gas can be performed without any problems.

Barrier Insulator

Note: For reasons of occupational safety and environment protection, ABB does neither offer nor deliver any external gas piping, neither for permanent nor for temporary use.

ABB Group February 22, 2013 | Slide 34

Functional Modules Control and Monitoring (1)

LCC with digital control and monitoring

Main Components
Local control cabinet (LCC) with

Classical wired control & protection Digital control and protection Monitoring functions

Control cables with coded heavy duty connectors Connection to

-

Station control centre Control devices (e.g. gas density relay), operating mechanisms

ABB Group February 22, 2013 | Slide 35

Functional Modules Control and Monitoring (2)

Digital Control based on IEC 61850

ABB Group February 22, 2013 | Slide 36

Functional Modules Control and Monitoring (3)

HMI of digital control device

Digital Control and Protection

Several digital control and protection devices are available, configurable according to the desired control and protection philosophy. Single line diagram with position indicators and control buttons is replaced by a digital human-machine interface (HMI). Digital control devices provide the same functions as conventional control technology. Additional control and protection functions:
-

Synchro-check Auto re-closing Operating frequency supervision Fault recorder Backup protection

ABB Group February 22, 2013 | Slide 37

Functional Modules Control and Monitoring (4)

Architecture of Monitoring System based on IEC 61850
Optional monitoring devices Ethernet Switch Monitoring PC

Station wide Communication IEC 61850

Circuit breaker data acquisition

Data acquisition with bay controller

ABB Group February 22, 2013 | Slide 38

Functional Modules Control and Monitoring (5)

Function
Operation counter Operating mechanism condition Contact wear estimation Pump condition SF6-density measurement & trend calculation Arc detection Partial discharge Device supervision (self supervision)
ABB Group February 22, 2013 | Slide 39

Condition
Lifetime/Maintenance scheduling Mechanical failures or malfunction Contact wear caused by fault clearing Leakages, Pump motor failures Leakages of gas compartment Internal flash-over Partial discharge Device malfunction

Process Data
Operation Counter, Time since last maintenance Moving and Reaction time Fault current, arcing time Pump starts, oil fill level SF6-density Optical arc detection UHF Watchdog signal

Applies to
All switching devices

All switching devices Circuit breaker Circuit breaker operating mechanism Gas compartments Gas compartments Gas compartments All electronic devices

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio Building Block System Functional Modules

Combination of Modules
Execution Examples Application Examples

ABB Group February 22, 2013 | Slide 40

Combination of Modules Example: DBB Arrangement for 145kV, 40kA, 3150A

Single line
Disconnecting/ Earthing Switch Voltage Transformer

Flange diameter 735mm

Flange diameter 520mm

Make Proof Earthing Switch

Cable End Unit Control Cubicle (IEC)

Barrier Insulator Disconnecting/ Earthing Switch

ABB Group February 22, 2013 | Slide 41

Circuit Breaker

Integrated Current Transformer

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio Building Block System Functional Modules Combination of Modules

Execution Examples
Application Examples

ABB Group February 22, 2013 | Slide 42

Execution Examples Double Busbar Arrangements (1)

Double Bus-bar Arrangement

Common for important key-point substations, power plant feed-in etc. If both busbars are operated with the same priority the principle of busbar separation can be applied to reduce the short circuit current. Both busbars and their feeders are part of separate sub-grids. Different coupling variants show a wide range of applications:
-

Simple bus coupling Combined sectionalizing and bus coupling with six or eight disconnector switches. Double disconnector switches allow even subsequent high-voltage tests after station extensions or maintenance during partially normal operation.

ABB Group February 22, 2013 | Slide 43

Execution Examples Double Busbar Arrangements (2)

1-breaker arrangement

The 1-breaker arrangement is a traditional circuitry Especially the non availability of the circuitbreaker during maintenance is taken into consideration. Grids or substations are usually operated in such a way that all switches are closed. Each feeder is then fed from two sides, so that even a faulty busbar can be switched off without any outage.

ABB Group February 22, 2013 | Slide 44

Execution Examples Single Busbar Arrangements (1)

Single Busbar Arrangement

Smaller substations or single-feed stations are frequently designed with single busbar arrangement. Layout of a substation with single busbar arrangement is similar to that of a double busbar ones. Either the lower or upper busbar is not applicable. Single busbar arrangement can later be upgraded to a double busbar arrangement,

ABB Group February 22, 2013 | Slide 45

Execution Examples Single Busbar Arrangements (2)

H-Busbar Arrangement

H-busbar arrangement is often used to supply industrial enterprises or smaller regions. With respect to supply reliability two feeding lines and two step-down transformers are optimal. The station can be operated as a double-feed station, with closed cross connection as a ring substation as well. If a subsequent extension of the substation is under consideration, a layout with single busbar and section coupling is selected. Later, this substation can be upgraded to double busbar arrangement and bus coupling.

ABB Group February 22, 2013 | Slide 46

Execution Examples Substation Examples (3)

Double busbar arrangements 1-breaker arrangement

Single busbar arrangement

Ring busbar arrangement

ABB Group February 22, 2013 | Slide 47

Table of Content

Essentials at a Glance Innovation by Tradition Merging of Portfolio Building Block System Functional Modules Combination of Modules Execution Examples

Application Examples

ABB Group February 22, 2013 | Slide 48

Application Examples (1) Advantageous Applications

Compact, High Power Density, no Influence of Environmental Conditions

Heavy duty ratings (63 kA / 4000 A) at minimum gas volume Outdoor installation without influence of environment

USA Las Vegas, nearby Bellagio

Ideal solution for Integration of Renewables

Hydro power plants Offshore wind farms Support of energy management by intelligent secondary technology

Switzerland Elgisau, nearby water fall Rhine river

ABB Group February 22, 2013 | Slide 49

Application Examples (2) Advantageous Applications

Flexible Integration in Buildings in Centre of Power Consumption

Compact design, not visible Fully encapsulated active parts

Abu Dhabi Integrated in shopping center

Container Substation, Short Delivery Times

Movable container substation for temporary energy demand and for industrial applications

Greece Athena, Olympic Games 2004

ABB Group February 22, 2013 | Slide 50

Application Examples (3) Advantageous Applications

Harsh Environmental Conditions

Fully encapsulated active parts Outdoor installation without influence of environment

USA Texas Refinery

Flexible Integration in Buildings in Centre of Power Consumption

Compact design, not visible Fully encapsulated active parts

Germany Heidelberg Old Part of the City

ABB Group February 22, 2013 | Slide 51

 ABB Group February 22, 2013 | Slide 52