LaMaCo Build Seal CFFS Extra

Carbon Fiber Fabric Sheet = Data Sheet

Carbon Fiber Reinforced for Fabric Sheet Carbon Fiber Weight Content, 200 or 233 or 300 or 400 or 450 or 530 or 600 g/m2 Ultra High Tensile Strength 4900 Mpa, Tensile Modulus 230 Gpa
Strengthening System for Buildings & Bridges Structures or Timber Woods
CARBON FIBER Build Seal is a fabric sheet of longitudinal oriented, continuous carbon fiber filaments which are held in position by a lightweight, open mesh, glass scrim. Build Seal CFFS Extra has robust handling and rapid wet-out characteristics which make it ideal for on-site strengthening of structural of buildings, bridges, beams, columns and marine structures. Additionally, Build Seal CFFS Extra is compatible with all commonly used resin systems which can be applied using a variety of wetout/resin infusion techniques. CARBON FIBER is produced by the controlled oxidation, carbonization and graphitization of carbon-rich organic precursors which are already in fiber form. The most common precursor is polyacrylonitrile (PAN), because if gives the best carbon fiber properties, but fibers cal also be made from pitch or cellulose. Variation of the graphitization process produces either high strength fibers (@ 2,600 C) or high modulus fibers (@ 3,000 C) with other types in between. Once formed, the carbon fiber has a surface treatment applied to improve matrix bonding and chemical sizing which serves to protect it during handling Key Properties High Strength, High Thermal Conductivity, Light Weight, Electrical Conductivity, Excellent Fatigue Resistance, Excellent Corrosion Resistance, Low Friction and Wear, Low Thermal Expansion, Resistance to High Temperatures, Good Creep and Damping Properties, Transparent to X-Rays

Ultra High Tensile Strength Carbon Fiber Filament Roving

Ultra High Tensile Strength Carbon Fiber Filament

Build Seal CFFS Extra, Ultra

High Tensile Strength Carbon Fiber Fabric Sheet [Wrap] Roll Size

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 1

LaMaCo Build Seal CFFS Extra

Carbon Fiber Fabric Sheet = Data Sheet

6 types of weight for Build Seal CFFS Extra

Carbon Fiber Physical Properties
Products Grade Carbon Fiber Weight Roll Width Roll Length Sheet Thickness Typical Binder/Size Content Total Roll Weight Build Seal CFFS Extra 200 200 g/m2 500 mm 100 meter 0.117 mm 3.0 % 10.00 kg Build Seal CFFS Extra 233 233 g/m2 500 mm 100 meter 0.136 mm 3.0 % 11.65 kg Build Seal CFFS Extra 300 300 g/m2 500 mm 100 meter 0.176 mm 3.0 % 15.00 kg

Products Grade Carbon Fiber Weight Roll Width Roll Length Sheet Thickness Typical Binder/Size Content Total Roll Weight

Build Seal CFFS Extra 450 450 g/m2 500 mm 100 meter 0.265 mm 3.0 % 22.50 kg

Build Seal CFFS Extra 530 530 g/m2 500 mm 100 meter 0.310 mm 3.0 % 26.50 kg

Build Seal CFFS Extra 600 600 g/m2 500 mm 100 meter 0.351 mm 3.0 % 30.00 kg

Specification Properties Data Sheet Build Seal CFFS Extra - Carbon Fiber Properties
Typical of Carbon Fiber Properties Tensile Strength Tensile Modulus Ultimate Elongation Density Cross-Sectional Area per Filament Approximate Yield (12K) Filament Shape Filament Diameter Weight/length SI / Units UK design 4,900 Mpa 230 Gpa 1.80 % 1.79 g/cm 0.43 mm 1.31 m/g Round 6.7 m 0.765 g/m US / Units US design 710,500 psi 32.80 x 106 psi 1.80 % 0.0646 Ib/in 6.63 x 104 in 1,950 Ft/Ib Round 0.265 mil 42.8 x 10-6 Ib/in

Specification Properties Data Sheet Build Seal CFFS Extra Composites Fabricated of Cured Panel Properties
Carbon Fiber + Resin Test Parameter Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus ILS/SBSS No. of Piles Fiber Volume Resin Volume (Epoxy) Elongation @ Break (Calc.)
IMPORTANT:

Test Method ASTM D3039 ASTM D3039 ASTM D790 ASTM D790 ASTM D2344

SI/Units Wet lay, Epo Bond CF 3,100 50 Mpa 160 05 Gpa 1,850 52 Mpa 131 05 Gpa 128 05 Mpa 3 No 72 % 28 % 1.61 %

While the information and data sheet contained in this promotional literature are presented in good faith and believed to be reliable, they do not constitute a part of our terms and conditions of sales unless specifically incorporated in our Order acknowledgement. Nothing herein shall be deemed to constitute a warranty, express or implied, that said information or data sheet are correct or that the products described are merchantable or fit for a particular purpose, or that said information, data sheet or products can be used without infringing patent of third parties.

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 2

LaMaCo Build Seal CFFS Extra

Carbon Fiber Fabric Sheet = Data Sheet

Carbon Fiber Fabric Sheet for Dry and Wet Lay up

Technical Data [Unidirectional] Build Seal CFFS 200 Extra 230 Build Seal CFFS 300 Extra 230 Build Seal CFFS 600 Extra 230

Elastic Modulus [kN/mm2]

Tensile Strength [N/mm2]

4900

4900

4900

Carbon Fiber Weight [g/m2] main direction

200

300

600

Weight per unit area of Fabric Sheet [g/m2]

217

320

640

Density [g/cm3]

1.79

1.79

1.79

Elongation at Rupture [%]

1.60

1.60

1.60

Design Thickness [Fiber Weight/Density] [mm] Theoretical Design Cross Section 100mm Width [mm2] Reduction Factor for Design [Manual Lamination/UD Sheet] Tensile Force of 1000mm Width Ultimate [kN] Tensile Force of 1000mm Width at 0.6% for Design [kN] Delivery: Width(m) x Length(m)

0.117

0.176

0.351

117

176

351

1.2
(recommended by LaMaCo)

1.2
(recommended by LaMaCo)

1.2
(recommended by LaMaCo)

117x4900=478 1.2

176x4900=718 1.2

351x4900=1286 1.2

160

240

481

Width: 500mm Length: 100m

Width: 500mm Length: 100m

Width: 500mm Length: 100m

Application

Flexural Enhancement (low quality of substrate) Axial Load Enhancement of Columns Replacement of Stirrups in Columns

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 3

LaMaCo Build Seal CFFS Extra

1 Preparation of Rolling Machinery 2

Carbon Fiber Fabric Sheet = Data Sheet

Surfaces Preparation of Column

Testing of Column after Preparation

Applied Primer at Column

Laying Build Seal CFFS Extra

Laying Build Seal CFFS Extra (554 columns)

Applied Protection Coats

Laying Build Seal CFFS Extra (953 column)

Protection Panel Applied at Build Seal CFFS Extra

10

7,800 sq. meter Build Seal CFFS Extra Applied at 12 Multi Car Park Column (967 of Columns)

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 4

LaMaCo Build Seal CFFS Extra

Application Method
Surfaces Preparation

Carbon Fiber Fabric Sheet = Data Sheet

Reinforced concrete surfaces shall be clean, structurally sound and free from foreign materials, contaminants, oily and other debris. Concrete surfaces shall not more than 4% moisture content and the temperature of the substrate must be at least 3 C which above, the current dew point temperature. Reinforced concrete surfaces shall be clean, structurally sound and free from foreign materials, contaminants, oily and other debris. Concrete surfaces shall not more than 4% moisture content and the temperature of the substrate must be at least 3 C which above, the current dew point temperature. For filing surface irregularities such as blowholes, honeycombs & etc. Please hacking or cutting off unloose concrete, air blowing those dust, and clean all concrete surfaces, keep over night for dry. Using patching method of Polymer Cementitious Mortar or pumping of High Strength Cementitious Grout. But only for concrete surfaces cracks 0.25mm, must be injected with Low Viscosity of Epoxy Resin for filled. Using high pressure Air-Less Pump for injecting and penetration into structural crack lines, to achieve load bearing and adhesion bonding system. Once patching, pumping or injecting works have been done, before laying Carbon Fiber Fabric Sheet, all surfaces must be Hammer Test for Polymer Cementitious Mortar, High Strength Cementitious Grout and Pull-Off Test for Cracks Lines. For achievement of strength requirement please consult your local Engineer.

Over Head Application Vertical Application IMPORTANT Mixing of Primer

Applied on Over Head or Vertical Beam and Slab, either Primer, Adhesive & Resin, Waste of materials are approximately 15%. All reinforced structural corners must be rounded to a radius of at least 15mm, before laying the Carbon Fiber. Use a low speed (300 to 500 rpm) electric drill fitted with a paint mixer or a wing type paddle Pour one unit of Part A & B into drum and mix for at least 3 minutes until the mix is uniform and free. Note: Once been mixed, the Primer must be applied within 30 minutes of Pot Life. Use a low speed (300 to 500 rpm) electric drill fitted with a paint mixer or a wing type paddle. Pour one unit of Part A & B into drum and mix for at least 5 minutes until the mix is uniform and free. Note: Once have been mixing, the Paste Putty must be applied within 60 minutes of Pot Life. Use a low speed (300 to 500 rpm) electric drill fitted with a paint mixer or a wing type paddle. Pour one unit of Part A & B into drum and mix for at least 3 minutes until the mix is uniform and free. Note: Once have been mixed, the Epoxy Resin or Polyurethane Resin must be applied within 60 minutes of Pot Life.

For Uneven Surfaces Mixing of Paste Putty

Mixing of Resin

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 5

LaMaCo Build Seal CFFS Extra

Easy Installation

Carbon Fiber Fabric Sheet = Data Sheet

The easy to use Carbon Fiber system components assure fast, user friendly installation. A complete system is installed in only six (6) steps to properly prepared surfaces within appropriate working conditions. Epo Bond CF is Epoxy Solvent Free (Bisphenol-F) Two Component of Part A & Part B. Suitable for applied on Over Head or Vertical or Horizontal Surfaces

System Recommended Use Resin Component

1.

Roll Epo Bond Primer Apply Epo Bond Primer, at rate applied 0.20 kg/m2 to 0.30 kg/m2, is a low viscosity of Primer Resin that can be applied using a roller. (Wait for to 1 hours curing)

2.

If Require, Level Surfaces with Epo Bond Adhesive Apply Epo Bond Adhesive, at rate applied 1.5 kg/m2 to 6.00/m2, paste adhesive is a high solids, non sag paste Epoxy Based or Polyurethane Based material that is applied using a squeegee or trowel to level uneven concrete surfaces. (Curing time: hour to 4 hours depend of whether temperature)

3.

Apply First Coat of Epo Bond CF Apply Epo Bond CF , at rate applied 0.25 kg/m2 to 1.00 kg/m2, is a high solids Epoxy Based or Polyurethane Based Resin, that can be applied using a roller to begin saturation of the fiber reinforcement sheet. (Curing time: hour to 4 hours depend of whether temperature)

4.

Apply Carbon Fiber fabric Sheet of Build Seal CFFS The backbone of the Carbon Fiber composite strengthening system, carbon fiber fabric sheet, is placed into the first layer of wet saturant and backing paper is removed. During the laying of Carbon Fiber Fabric Sheet, Keep the fiber direction properly.

5.

Apply Second Coat of Epo Bond CF Apply Epo Bond CF, at rate applied 0.25 kg/m2 to 1.00 kg/m2, is a high solids Epoxy Based or Polyurethane Based Resin, that can be applied using a roller to begin saturation of the fiber reinforcement sheet. (Curing time: hour to 4 hours depend of whether temperature)

6.

If Require of Plaster Materials on Fiber Wrap Finish, apply of Epo Bond Paste Option Requirement Apply Epo Bond Paste, at rate applied 0.30 kg/m2, when the paste is still wet, immediate sprinkle the silica sand on wet coat finish.

7.

Apply Optional Topcoat

Where required, the Carbon Fiber high solids, high gloss, corrosion-resistant topcoat provides a protective/aesthetic outer layer. (Refer to Painting Manufacture) Note: In the case of two layers and several layers of Build Seal CFFS Extra Carbon Fiber Fabric Sheet. For multiple plies repeat steps 3, 4 and 5. Remark: All direction of fiber overlapping must be at least 100mm

LaMaCo System Sdn Bhd

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407, Jalan Perusahaan6, Taman Bandar Baru Mergong, 05150 Alor Setar, Kedah. Malaysia. Tel : +60-4-771 1111 Fax : +60-4-772 4444 Http : www.lamaco.com Email : [email protected]
File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 6

LaMaCo Build Seal CFFS Extra

Epoxy Resin Properties of Specification
Compressive Strength Flexural Strength Tensile Strength Bonding Strength Tension Elongation at Break Solid Volume Viscosity Density Pot Life Cure Time at 25 C at 25 C at 25 C at 25 C DIN 53454 DIN 53452 DIN 53455 50 N/mm2 37 N/mm2 80 N/mm2

Carbon Fiber Fabric Sheet = Data Sheet

Epo Bond CF
(Liquid Based: Solvent Free)

Excellent bond to structural 6% 100% High Solid Resin 4000 (550) mPa.s 1.02 g/cu. cm > 45 minutes until 60 minutes As pot life test method 1020 g/liter > 200 C Excellent on External & Internal Layer 10 sec/1000 cycle, 0.01% Peeling of on Top Surfaces Burning Test, Good Conditions of Class 0 0.50 kg to 1.20 kg/m2 DIN 53458 DIN 53445 70 C 90 C None DIN 53505 82-86% 10 kg/pail

Specific Gravity Flash Point Tear Resistance Abrasion Resistance Fire Resistance Coverage Thickness Stability Under Heat Glass Transition Temp Shore A Hardness Shore D Hardness Packing

LaMaCo System Sdn Bhd

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

407, Jalan Perusahaan6, Taman Bandar Baru Mergong, 05150 Alor Setar, Kedah. Malaysia. Tel : +60-4-771 1111 Fax : +60-4-772 4444 Http : www.lamaco.com Email : [email protected]

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 7

LaMaCo Build Seal CFFS Extra

Carbon Fiber Fabric Sheet = Data Sheet

Epo Bond Paste

Epoxy Resin Properties of Specification
Compressive Strength Flexural Strength Tensile Strength Bonding Strength Tension Elongation at Break Solid Volume Viscosity Density Pot Life Cure Time at 25 C at 25 C at 25 C at 25 C DIN 53454 DIN 53452 DIN 53455 50 N/mm2 37 N/mm2 80 N/mm2 Excellent bond to structural 6% 100% High Solid Resin 25000 (550) mPa.s 0.97 g/cu. cm > 45 minutes until 60 minutes As pot life test method 970 g/liter > 200 C Excellent on External & Internal Layer 10 sec/1000 cycle, 0.01% Peeling of on Top Surfaces Burning Test, Good Conditions of Class 0 Essentially non-toxic in cured fabricated panel 0.75 kg to 2.00 kg/m2 DIN 53458 DIN 53445 70 C 90 C None DIN 53505 82-86% 5 kg/pail (Part A/2.95 kg & Part B/2.05 kg) (Paste Form: High Viscosity Solvent Free)

Specific Gravity Flash Point Tear Resistance Abrasion Resistance Fire Resistance Toxicity Coverage Thickness Stability Under Heat Glass Transition Temp Shore A Hardness Shore D Hardness Packing

LaMaCo System Sdn Bhd

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

407, Jalan Perusahaan6, Taman Bandar Baru Mergong, 05150 Alor Setar, Kedah. Malaysia. Tel : +60-4-771 1111 Fax : +60-4-772 4444 Http : www.lamaco.com Email : [email protected]

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 8

LaMaCo Build Seal CFFS Extra

Properties of Specification
Test Result Cured Coating
Compressive Strength Flexural Strength Tensile Strength Bonding Strength Tension Elongation at Break Solid Volume Viscosity Density Pot Life Cure Time at 25 C at 25 C at 25 C at 25 C DIN 53454 DIN 53452 DIN 53455 48 N/mm2 36 N/mm2 72 N/mm2

Carbon Fiber Fabric Sheet = Data Sheet

Epo Bond Primer

Excellent bond to structural 2% 100% High Solid Resin 3500 (250) mPa.s 1.02 g/cu. cm > 25 minutes until 60 minutes Dust-dry Time: 1.5 hours 1020 g/liter > 200 C Excellent on External & Internal Layer 10 sec/1000 cycle, 0.01% Peeling of on Top Surfaces Burning Test, Good Conditions of Class 0 0.15 kg to 0.50 kg/m2 DIN 53458 DIN 53445 70 C 90 C None DIN 53505 75% 5.00 kg/pail Full Cured: 4 hours

Specific Gravity Flash Point Tear Resistance Abrasion Resistance Fire Resistance Coverage Thickness Stability Under Heat Glass Transition Temp Shore A Hardness Shore D Hardness Packing

LaMaCo System Sdn Bhd

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

407, Jalan Perusahaan6, Taman Bandar Baru Mergong, 05150 Alor Setar, Kedah. Malaysia. Tel : +60-4-771 1111 Fax : +60-4-772 4444 Http : www.lamaco.com Email : [email protected]

Important 1:

While the information and data sheet contained in this promotional literature are presented in good faith and believed to be reliable, they do not constitute a part of our terms and conditions of sales unless specifically incorporated in our Order acknowledgement. Nothing herein shall be deemed to constitute a warranty, express or implied, that said information or data sheet are correct or that the products described are merchantable or fit for a particular purpose, or that said information, data sheet or products can be used without infringing patent of third parties. LaMaCo Malaysia products are not guaranteed against defective materials and manufacture & are sold subject to its standard Terms & Conditions of sale, copies of which may be obtained on request. Whilst LaMaCo Malaysia endeavors to ensure that any advice,

Important 2:

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 9

LaMaCo Build Seal CFFS Extra

Health & Safety

Carbon Fiber Fabric Sheet = Data Sheet

recommendation, specification or information is accurate and correct, it cannot- because it has no direct or continuous control over where or how its products are applied accept any liability either directly or indirectly arising from the use of its products, whether or not in accordance any advice, specification, recommendation or information given by it. Some of the components of this product may be hazardous during mixing and application. Please consult the relevant Health & Safety Data Sheets, available from LaMaCo Malaysia on request and sent with each delivery.

File Name: Build Seal CFFS Extra

(Euro & US Copy)

Pages: 10