Robotics Unit2

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Robotics and Automation

MFET5023

Lecture 2-1

Dr. Sang-Heon LEE

School of Advanced Manufacturing and Mechanical Engineering University of South Australia

Introduction to industrial robots

Lecture outline
This lecture will cover 1. Why robots and why not 2. Definition of robot 3. Brief history of robot 4. Some terms of robot 5. Configuration of industrial robots

Introduction
Automation and Robots are two closely related technologies Robot is a mechanical device that assists industrial automation Robots are typically used in processing, transport, assembly and other areas of automation The sensory capability and interaction of a robot with its environment are two key areas to be improved for the wider applications of robots.

Why robot?
Reduce labour cost Eliminate dangerous jobs Increase output rate reduce production cost. Improve production quality Reduce material waste Longer useful time Do not tire or grumble no health claims (except some maintenance). Work 24 hours each day.

Why not robot?


Replace humans in workforce (?) low skilled workers Initial investment cost is quite high for small firms Limited technology: sensors and grippers etc. Difficult to adapt to new problems and environments. Impossible to make decisions, and define goals on its own.

Why robot & why not?


Automatic harvesting system examples M i 1 (O Movie (Orange harvesting) h ti ) Movie 2 (Robot harvesting)

Definition of (industrial) robot


The robot institution of America An industrial robot is a reprogrammable device to both manipulate and transport parts, tools or specialised manufacturing implementation through variable programmed motions for the performance of specific manufacturing tasks.

What is a robot?
Robots in the real world

What is a robot?
Robots in our imagination

BigDog

tEODor (bomb disposal)

What is a robot?
However, there is no sharp boundaries no widely accepted definition of what a robot is.

Some history of Robots


Mechanical Duck (J. De Vaucanson, 1738) The Jacquard Loom (J. M. Jacquard, 1801) - Punch card technique

Hubo1.wmv

Mechanical duck

Punch card technique

Some history of Robots


Maillardet's Automaton (H. Maillardet, 1805) Mechanical Horse (L. Rygg, 1893)

The origin of term Robots


Karel Capek, 1921
The origin of the Word robot from the play R.U.R. (Rossums Universal Robots). Robot is from Czech word worker Robot is built to save mankind from work but used in a war to kill people Eventually, robot wipe out all humans. Made robot become the bad guy.

autom.wmv

The origin of Robots


Isaac Asimov, 1950 A novel titled I Robot. The origin of the Word robotics A more positive attitude towards technology The definition of robot in this book: an active, artificial agent to help people in the physical world.

The origin of Industrial Robots


1961 UNIMATE: the first industrial robot Began work at GM with heated die casting machine die-casting following step-by-step tasks stored on a magnetic drum. With 6 axes to stack hot pieces of die-cast metal.
Unimate.mpg

industrial robot: in real world


Applications of robots in industry has been expanded a lot. Still, an industrial robot is a one-armed, blind idiot machine with limited memory which cannot speak, see or hear.

Application areas

Typical industrial robots: Terms


Links: rigid bodies that form the robot manipulator. Joints: connect neighbouring links ll i li k allowing either rotary ith t (revolute) or translating relative motion (prismatic). End effector: the tip of the manipulator. Gripper, welding torch, electromagnetic, suction cups, etc.

Robot joint types


Revolute (R) Prismatic (L)

The relative displacement between joints described by Joint angles by joint offset

Typical industrial robots


Arm Movement Joint 1: Waist Arm sweep. Joint 2: Shoulder Shoulder swivel. Joint 3: Elbow- Elbow extension. Wrist Movement Joint4,5,6-Roll, Pitch and yaw

Degree of Freedom
DOF (Degree of Freedom)Several definitions 1. DOF=number of joints. 2. Spatial representation 6 DOF to 3-D coordinate system. The number of DOF available influences the robots ability to orientate the end-effector in 6 dimensional space. Pose to describe position and orientation of robot arm. 6 independent joints required to have 6 DOF.

Work Space
Work space: the space reachable by a manipulator. Work space is the region within which the robot can position its end-effector. Robot configuration types, and the length of links will mainly decide the size of work space.

Work Space

Work space: restriction

Work Volume: Collision

Work space: Safety

Type of robot: Configuration of industrial robots


Cartesian. Cylindrical. Polar (S h i l) P l (Spherical). SCARA (Selective Compliance Assembly Robot Arm). Articulated (Jointed arm configuration). Multiple joint (Spine) configuration Parallel configuration

Cartesian configuration (LLL)


Only with 3 prismatic joints-Move along x,y,z direction in straight lines (LLL). Motion of each axis is limited to one direction. If the robot is mounted from above in a bridge frame gantry robot.

Cartesian configuration (LLL)

Cylindrical configuration (RLL)


Rotate about its base and move linearly in horizontal and vertical planes (r, z, )-1R2L Robust, and high work area to floor area ratio. Limited movements.

Cylindrical configuration (RLL)

Spherical (polar) configuration (RRL)


Rotate about its base as well as its head, and move in and out (r, , )-2R1L. Earliest configuration - used in Unimate the Unimate, first industrial robot. Handling of heavy load. Ex, in a long straight reach into a press or moulding machine.

Spherical (polar) configuration (RRL)

SCARA configuration (RRL)


Most common configuration of assembly robot. (2R1L) Very useful in assembly operations where insertions of objects into h l are required. f b holes d Vertical prismatic movement can apply a force to insert parts with high degree of rigidity.
Scara.avi

SCARA configuration (RRL)

Articulated configuration (RRR)


Only with revolute joints. Most-widely used configuration. Required complex control of rectilinear motion of arms. Compact: larger workspace per floor space occupied.

Articulated configuration

Articulated configuration

Robot Configuration - Summary


(a) Cartesian (b) Polar(Spherical) (c) C li d i l ( ) Cylindrical (d) SCARA (e) Articulated (Jointed arm configuration)

MovieF3CVboot deflashing.mpeg

MovieF3MachLo ading.mpeg

Multiple joint (spine) configuration


No prismatic or revolute joints a series of plates will be adjusted when necessary. Flexibility and articulation capability Rigidity and repeatability is still under the question.

Parallel configuration
Consists of a fixed "base" platform, connected to an end-effector platform by means of a number of "legs" "legs". high structural stiffness Can handle heavy load But very complicated control ABBIrb340.mvw

How to choose a configuration ?


No strict rule exists which configuration you should choose for a given task case by case. p Sometimes it is more efficient to use a specific task oriented equipment rather than a more general robot. Also it is an important issue to consider a DESIGN FOR AUTOMATION ASSEMBLY before you just install a robot operation to replace the current manual operation.

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