WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 12

Webasto
F U N C T I O N I
AIR-HANDLER COMPACT SERIES FLEXIBLE AIRDUCT

- AIR-CONDITIONING

BLUE COOL PREMIUM - Chilled Water Systems

2ND AIR-HANDLER - VERTICAL SLIM-LINE MODEL
TRANSITION BOX + SUPPLY AIR-GRILLE

DIGITAL CABIN CONTROL

RETURN AIRGRILLE

N G
TUBULAR INSULATION AROUND CHILLED WATER CIRCUIT PIPING

P R I N C I
COOL CYCLE ONLY LED CIRCULATION PUMP CHILLER UNIT SEA-WATER COOLING PUMP

OVER-BOARD DISCHARGE

CHILLER UNIT DIGITAL CONTROL PANEL

CHILLER UNIT ELECTRICAL CONTROL BOX

DIGITAL CONTROL PANEL

TEMPERATURE READINGS AUTO CYCLE SWITCHING LED HEAT CYCLE ONLY LED ON/OFF KEY COMPRESSOR RUN LED SET-POINT MODIFICATION KEYS

P L E

FUNCTION KEY - ACCESS SECONDARY FUNCTIONS

BLOWER SPEED CONTROL

S Webasto AG - Special Products & Markets - Kraillinger Strasse 5 - 82131 Stockdorf - Germany
Tel. : +49(0) 89 8 57 94 543
Publication Date : 6th December 2006

Fax : +49(0) 89 8 57 94 753

Website : www.webasto.de
SECTION 1 - AIR-CONDITIONING - PAGE : 12

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 13

CHILLED WATER SYSTEMS - A FLEXIBLE SOLUTION

Whenever 3 or more independent volumes in a yacht need to be air-conditioned, it becomes interesting to envisage a central chiller system. To distribute refrigeration capacity over several independently operating air-handlers from one single central cooling unit, the most flexible and simple solution is to install a chilled water circulation system
CUPRO-NICKEL CONDENSER CUPRO-NICKEL CONDENSER ENTRY AVIATION QUALITY 2 COMPONENT EPOXY PROTECTION : AEROXYGLASS SIGNAL WHITE REFRIGERANT/WATER EVAPORATOR INSULATED AND ENCAPSULATED IN STAINLESS STEEL HOUSING

MODEL SHOWN : New 2004 Series Mini-Chillers - 12000 to 24000 BTU

ROTARY COMPRESSOR

ENTRY CHILLED WATER EVAPORATOR RETURN FROM AIR-HANDLERS REVERSED CYCLE VALVE (COOL/HEAT) EXIT CHILLED WATER EVAPORATOR SUPPLY TO AIR-HANDLERS

STANDARD CHILLER CONDENSING UNITS AVAILABLE

between the central unit and the air-handlers. This mixed water/gly/D Electr. Slave /D Electr. Slave col circuit is maintained at approx. SINGLE COMPRESSOR MODULES 230V/400V 230V/400V 115V 115V +4 C. WBCP12 - 12000 BTU - 3.5 Kw *) WBCL005236 WBCL005237 WBCL006805 WBCL006806 All Webasto chiller units are WBCP16 - 16000 BTU - 4.7 Kw *) WBCL005203 WBCL005204 WBCL006800 WBCL006801 equipped with high efficiency WBCP20 - 20000 BTU - 5.8 Kw *) WBCL005227 WBCL005228 Scroll/D Scroll/Slve multi-plate exchangers. WBCP24 - 24000 BTU - 7 Kw *) WBCL005205 WBCL005206 230V 230V Temperature regulation of the cenWBCL005207 WBCL005208 WBCP30 - 30000 BTU - 8.8 Kw *) WBCL005201 WBCL005202 tral chiller unit only concerns the WBCP36 - 36000 BTU - 10.5 Kw WBCL005209 WBCL005210 water temperature regardless of the WBCP42 - 42000 BTU - 12.3 Kw WBCL005211 WBCL005212 number of active air-handlers. WBCP48 - 48000 BTU - 14 Kw WBCL005213 WBCL005214 WBCP60 - 60000 BTU - 17.6 Kw (400V 3Ph) WBCL005238 WBCL005239 Air-handlers/blowers can therefore TWIN COMPRESSOR MODULES - TW/CI - INDEPENDENT Evaporators/Condensers be slowed down or even completeWBCL006802 WBCP24/TW/LG - 24000 BTU - 7 Kw *) WBCL005232 ly stopped without any incidence WBCL006803 WBCP32/TW/LG - 32000 BTU - 9.4 KW *) WBCL005231 for the normal operation of the cenWBCP40/TW/LG - 40000 BTU - 11.7 Kw *) WBCL005233 tral chiller unit. WBCP50/TW/LG - 50000 BTU - 14.6 Kw *) WBCL005234 By slowing down blower speed or WBCP60/TW/LG - 60000 BTU - 17.6 Kw *) WBCL005235 stopping selected air-handlers altoWBCP60/TW/CI - 60K Btu - 17.6 Kw Scroll WBCL005216 gether, effective capacity transfer WBCL005217 WBCP72/TW/CI - 72000 BTU - 21.1 Kw to the other active air-handlers is WBCL005223 WBCP84/TW/CI - 84000 BTU - 24.6 Kw WBCL005224 WBCP96/TW/CI - 96000 BTU - 28.1 Kw obtained. WBCL005073 Reversible Option **) This allows to install air-handler over-capacity in specific locations TRI COMPRESSOR MODULES - TRI/CI - INDEPENDENT Evaporators/Condensers to cope with particularly difficult WBCP60/TRI/LG - 60000 BTU - 17.6 Kw *) WBCL005257 All Compressors are Rotary WBCP72/TRI/LG - 72000 BTU - 21.1 Kw *) WBCL005258 conditions (wheelhouse with Scroll except : WBCP90/TRI/LG - 90000 BTU - 26.4 Kw *) WBCL005259 *) Rotary Compressors Goldstar, excessive glass area, etc.). WBCP108/TRI/CI - 108000 BTU - 31.7 Kw WBCL005250 Mitsubishi. WBCP126/TRI/CI - 126000 BTU - 37 Kw WBCL005251 VOLTAGE - FREQUENCY WBCP144/TRI/CI - 144000 BTU - 42.2 Kw WBCL005252 All Scroll/Rotary compressor units WBCP180/TRI/CI - 180000 BTU - 52.8 Kw WBCL005253 **) All Rotary Compressor units are dual-frequency 50/60 Hz; when are not available in cool only WBCP216/TRI/CI - 216000 BTU - 63.3 Kw WBCL005254 running under 60Hz cooling version. Standard delivery = WBCP252/TRI/CI - 252000 BTU - 73.8 Kw WBCL005255 capacity is increased by approx. inclusive reversed cycle option. Reversible Option **) WBCL005256 10%. 4 COMPRESSOR MODULES - QUATRO/CI - INDEPENDENT Evaporators/Condensers WBCP100/D LG - MINI QUATTRO - 29 Kw WBCL005490 400 V - 3 PHASE WBCP120/D LG - MINI QUATTRO - 35 Kw WBCL005491 As from 30000 BTU, all single WBCP240/QUATTRO - 240000 BTU - 70 Kw WBCL005503 compressor as well as the multiWBCP288/QUATTRO - 288000 BTU - 85 Kw WBCL005504 compressor units can be delivered WBCP336/QUATTRO - 336000 BTU - 99 Kw WBCL005505 in 3 ph 400V - 50/60 Hz (Scroll) . WBCP384/QUATTRO - 384000 BTU - 112Kw WBCL005506 WBCP448/QUATTRO - 448000 BTU - 132Kw WBCL005507 Other Voltages such as 208 - 3 WBCP504/QUATTRO - 504000 BTU - 148Kw WBCL005508 Phase 60Hz can also be delivered WBCP572/QUATTRO - 572000 BTU - 168Kw WBCL005509 for certain models (please consult). WBCL005500 Reversible Option
SECTION 1 - AIR-CONDITIONING - PAGE : 13

Publication Date : 6th December 2006

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 14

SINGLE COMPRESSOR UNITS From 12000 To 60000 BTU

TWIN COMPRESSOR UNITS

From 24000 To 60000 BTU (Goldstar compressors)

TWIN COMPRESSOR UNITS

From 60000 To 96000 BTU (Scroll compressors)

P L

P L L

TRI COMPRESSOR UNITS - From 60000 To 252000 BTU

ENTRY CHILLED WATER EXIT CHILLED WATER MULTI-PLATE CHILLER EVAPORATORS

L
*) STARTING SURGE Amps(230V)/Watts for 1 COMPRESSOR : 0.3 Secondes approx.

MODEL WBCP12/LG WBCP16/LG WBCP20/LG WBCP24/LG WBCP30/LG WBCP30/S WBCP36/S WBCP42/S WBCP48/S WBCP60/S WBCP24 TwG WBCP32 TwG WBCP40 TwG WBCP50 TwG WBCP60 TwG WBCP60 TwS WBCP72 TwS WBCP84 TwS WBCP96 TwS WBCP60/Tri/LG WBCP72/Tri/LG WBCP90/Tri/LG WBCP108 Tri WBCP126 Tri WBCP144 Tri WBCP180 Tri WBCP216 Tri WBCP252 Tri

Voltage/Phase Amps/Watts Run./ Start 230/115V - 1 4.2A/9A 230/115V - 1 5.2A/11A 230V - 1 6.3A/14A 230V - 1 7.5A/18A 230V - 1 9A/21A 230/400V - 1/3 2200/5000 230/400V - 1/3 2650/5600 230/400V - 1/3 3000/7300 230/400V - 1/3 3450/9200 208/400V - 3 4400/9800 230/115V- 1 230/115V- 1 230V - 1 230V - 1 230V - 1 230/400V - 1/3 230/400V - 1/3 230/400V - 1/3 230/400V - 1/3 230V - 1 230V - 1 230V - 1 230/400V - 1/3 230/400V - 1/3 230/400V - 1/3 208/400V - 3 208/400V - 3 208/400V - 3 8.4A/9A 10.4A/11A 12.6A/14A 15A/18A 18A/21A 4400/5000 5300/5600 6000/7300 6900/9200 19A/14A 22.5A/18A 27A/21A 8000/5600 9000/7300 10350/9200 13200/9800 16500/14500 18900/16500

Refrigerant

BTU/KW

Net Weight Cool. Pump 35 Kgs 42 Kgs 45 Kgs 50 Kgs 60 Kgs 65 Kgs 70 Kgs 75 Kgs 75 Kgs 80 Kgs 70 Kgs 75 Kgs 75 Kgs 85 Kgs 90 Kgs 95 Kgs 100 Kgs 105 Kgs 130 Kgs 120 Kgs 130 Kgs 140 Kgs 160 Kgs 180 Kgs 190 Kgs 210 Kgs 250 Kgs 260 Kgs WB350 WB350 WB350 WB350 WB1000 WB1000 WB1000 WB1000 WB1000 WB1500 WB350 WB1000 WB1000 WB1500 WB1500 WB1500 WB2500 WB2500 WB3000 WB1500 WB2500 WB3000 WB3000 WB3000 WB3000 WB5500 WB5500 WB5500

R22/R407C 12000/3.5 R22/R407C 16000/4.7 R407C 20000/5.8 R407C 24000/7 R407C 30000/8.8 R22/R407C 30000/8.8 R22/R407C 36000/10.5 R22/R407C 42000/12.3 R22/R407C 48000/14 R22/R407C 60000/17.6 R407C R407C R407C R407C R407C R22/R407C R22/R407C R22/R407C R22/R407C R407C R407C R407C R22/R407C R22/R407C R22/R407C R22/R407C R22/R407C R22/R407C 24000/7 32000/9.4 40000/11.6 50000/14.6 60000/17.6 60000/17.6 72000/21.1 84000/24.6 96000/28.2 60000/17.6 72000/21.1 90000/26.4 108000/31.6 126000/37 144000/42.2 180000/52.7 216000/63.3 252000/73.9

Diam. Chil/Water 15 mm 15 mm 15 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm 25 mm 20 mm 20 mm 20 mm 25 mm 25 mm 25 mm 25 mm 32 mm 32 mm 25 mm 25 mm 32 mm 36 mm 36 mm 42 mm 42 mm 48 mm 48 mm

Dimensions LxPxH 345 x 370 x 380 345 x 370 x 390 345 x 370 x 420 345 x 370 x 450 345 x 370 x 480 415 x 480 x 480 415 x 480 x 480 415 x 480 x 500 415 x 480 x 500 415 x 480 x 500 415 x 480 x 500 415 x 480 x 500 415 x 480 x 500 415 x 480 x 540 415 x 480 x 590 680 x 415 x 620 680 x 415 x 620 680 x 415 x 680 680 x 415 x 680 1050 x 510 x 620 1050 x 510 x 650 1050 x 510 x 650 1320 x 510 x 720 1320 x 510 x 720 1320 x 510 x 720 1320 x 510 x 780 1320 x 510 x 780 1320 x 510 x 780

ATT : LG = LG/TwLG/TriLG = Rotary Compressors

Publication Date : 6th December 2006

S/TwS = Scroll Compressors

SECTION 1 - AIR-CONDITIONING - PAGE : 14

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 15

4 COMPRESSOR UNITS - QUATRO/CI - From 100000 to 572000 BTU

4 HIGH EFFICIENCY INDEPENDENT PLATE EXCHANGERS

H P

L ACCES CHILLED WATER CIRCUIT

*) STARTING SURGE Amps(230V)/Watts for 1 COMPRESSOR : 0.3 seconds approx.

MODEL WBCP100 Qtr WBCP120 Qtr WBCP240 Qtr WBCP288 Qtr WBCP336 Qtr WBCP384 Qtr WBCP448 Qtr WBCP504 Qtr WBCP572 Qtr

Voltage/Ph. 230V - 1Ph 230V - 1Ph 208/400V- 3 208/400V- 3 208/400V- 3 400V - 3 400V - 3 400V - 3 400V - 3

Run/Start 30A/18A 36A/21A 17500/9800 22000/14500 25000/16500 27200/18000 30400/20000 34200/22500 38000/25000

Refrigerant R407C R407C R22/R407C R22/R407C R22/R407C R22/R407C R22/R407C R22/R407C R22/R407C

Btu/Kw Net Weight 100000/29.3 175 Kgs 120000/35.2 185 Kgs 240000/70 270 Kgs 288000/84.4 350 Kgs 336000/98.5 350 Kgs 384000/113 450 Kgs 448000/132 670 Kgs 504000/150 670 Kgs 572000/168 725 Kgs

Cool. Pump Diam. ChW 1xWB3000 32 mm 32 mm 1xWB3000 1xWB5500 54 mm 1xWB5500 63 mm 1xWB5500 63 mm 1xWB5500 75 mm 1xWB7400 82 mm 1xWB7400 82 mm 82 mm 1xWB7400

L x P x H (mm) 1050 x 510 x 650 1050 x 510 x 650 1720 x 500 x 720 1720 x 500 x 780 1720 x 500 x 780 2100 x 600 x 800 2100 x 600 x 850 2100 x 600 x 900 2100 x 600 x 990

Functioning Principles :

FRESH-AIR UNITS 24000 AND 48000 BTU / AIR-EXTRACTION AIR UNITS DIGITAL DISPLAY <FRESH-AIR CONTROL>
Cool Cycle 4 Led Display : - Outside Air Temperature - Chilled Water Temperature - Input Air Temperature - Programmable Parameters - Read-out in Celsius or Fahrenheit Heat Cycle

1) Regulate fresh-air entry into the vessel by temperature differential outside / inside + combined air extraction control. 2) Basic regulation by adjustable temperature differential outside/inside with programmaFRESHAIR24 - FRESH-AIR 24000 BTU - LAT. VIEW
WEIGHT : 25 Kgs

Manual Blower Operation

H2

H1

<F> KEY : Quick Access to Secondary Commands

DEPTH : 580 mm

Access Keys : Modification of Set-points, Program Values, etc

L
FRESHAIR48 - FRESH-AIR 48000 BTU - LAT. VIEW
WEIGHT : 42 Kgs

H2 H1

DEPTH : 900 mm

EXTRACT24 - AIR EXTRACTION UNIT - LAT. VIEW

WEIGHT : 18 Kgs

H1

DEPTH : 480 mm

ble extreme limits + short cycle limits. 3) Provision for 2 stage integrated reheat (AC electrical) 4) Electronic controller provides 2 separate blower outlets : 1 for fresh-air input and 1 for extraction air out. Different speed settings possible for both outlets. All speed settings including max. speed completely re-programmable. Manual only speed control possible. 5) Aldes flow regulators allow easy and precise balancing of outputs per volume. 6) Integrated Solenoid 3 way valve control 7) Special start-up procedure to eliminate residual moisture in system. 8) Three temperature read-outs : - outside air temperature - chilled water circuit temp. treated air input temperature (after chiller coil + reheat) (reheat) DIMENSIONS : L H1 H2 FRESHAIR24 700 435 560 FRESHAIR48 780 485 610 FRESHAIR 2x24 840 485 610 EXTRACTAIR24 515 435

Models Available :
FRESH-AIR MAKE-UP : FreshAir24-24KBtu/1050m3/h FreshAir24-24KBtu/1800m3/h FreshAir48-48KBtu/1800m3/h FreshAir 2x24KBtu/1800m3/h AIR EXTRACTION : Extract24 - 1050 m3/hr FreshAir Electronic Control Rf. WB WBCL005241 WBCL005242 WBCL005240 WBCL000218

WBCL000216 WBCL000217

FRESHAIR24 UNIT - 24000 BTU

ALDES Air-Flow Regulators

SECTION 1 - AIR-CONDITIONING - PAGE : 15

Publication Date : 6th December 2006

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 16

Webasto COMPACT SERIES AIR-HANDLERS

BLOWER ROTATABLE IN 45 STEPS

AIR-HANDLERS
HORIZONTAL CROSS-FLOW AIR-HANDLERS - TAN/H
AIR EXIT can be ordered with standard horizontal or upwards air exit

L P L (without drain exits)

SLIMLINE AIR-HANDLERS (Centrifugal Blowers) Left : Slim-Line 24000 BTU Right : Slim-line 4500 to 20000 BTU

Vertical CROSS-FLOW AIR-HANDLERS - TAN/V

AIR EXIT can be ordered with standard vertical or lateral air exit

P P
MODEL Comp. 4500 Comp. 6000 Comp. 9000 Comp. 12000 Comp. 16000 Comp. 20000 Comp. 24000 Comp. 30000 Comp. 48000 TAN 4000/H TAN 6000/H TAN 9000/H TAN 12000/H SlimL 4500/V SlimL 6000/V SlimL 9000/V SlimL 12000/V SlimL 16000/V SlimL 20000/V SlimL 24000/V SlimL 4500/H SlimL 6000/H SlimL 9000/H SlimL 12000/H SlimL 16000/H SlimL 20000/H SlimL 24000/H TAN 4000/V TAN 6000/V TAN 9000/V TAN 12000/V CLD Ref. 230V WBCL000744 WBCL000745 WBCL000746 WBCL000747 WBCL000748 WBCL000790 WBCL000329 WBCL000330 WBCL000789 WBCL000750 WBCL000752 WBCL000753 WBCL000765 WBCL000740 WBCL000741 WBCL000742 WBCL000743 WBCL000791 WBCL000792 WBCL000793 WBCL000950 WBCL000951 WBCL000952 WBCL000953 WBCL000954 WBCL000955 WBCL000956 WBCL000760 WBCL000762 WBCL000763 WBCL000766

AIR-HANDLERS - SPECIFICATIONS - DIMENSIONS - BLOWER CAPACITIES

BTU/Kw CLD Ref. Air Flow Running Diam. Hose NetWeight Diam. 115V Ring/mm Chil/Water Watts Kgs m3/hr 4500/1.3 WBCL006300 100 16 80 5 275 6000/1.7 WBCL006301 100 16 80 7.5 275 9000/2.6 WBCL006302 100 16 130 9 430 12000/3.5 WBCL006303 125 16 150 9.5 500 16000/4.6 WBCL006304 125 16 200 12.5 625 20000/5.6 WBCL006305 125/150 20 200 14 625 24000/7 WBCL006306 2 x 500 2 x 125 20 300 20 30000/8.8 2 x 125 20 400 24 2 x 550 48000/14 2 x 150 20 620 40 2 x 900 4000/1.1 WBCL006313 180 x 40 16 30 5 150 6000/1.7 WBCL006312 240 x 40 16 40 7 190 9000/2.6 WBCL006311 302 x 40 16 46 8 250 12000/3.5 WBCL006310 302 x 40 16 46 9 250 4500/1.3 WBCL006350 100 16 80 6.5 275 6000/1.7 WBCL006351 100 16 80 8 275 9000/2.6 WBCL006352 100 16 130 10 430 12000/3.5 WBCL006353 125 16 150 11 500 16000/4.6 WBCL006360 125 16 200 15 625 20000/5.6 WBCL006361 125 20 200 16 625 24000/7 WBCL006362 2 x 500 2 x 125 20 300 30 4500/1.3 WBCL006370 100 16 80 7 275 6000/1.7 WBCL006371 100 16 80 8.5 275 9000/2.6 WBCL006372 100 16 130 10 430 12000/3.5 WBCL006373 125 16 150 11 500 16000/4.6 WBCL006374 125 16 200 15 625 20000/5.6 WBCL006375 125 20 200 16 625 24000/7 WBCL006376 2 x 500 2 x 125 20 300 30 4000/1.1 WBCL006354 180 x 40 15 30 5 150 6000/1.7 WBCL006355 240 x 40 15 40 7.5 190 9000/2.6 WBCL006356 302 x 40 16 46 8.5 250 12000/3.5 WBCL006357 302 x 40 16 46 9.5 250 Dimensions HxLXP 265 x 340 x 260 265 x 400 x 260 295 x 430 x 300 345 x 430 x 300 345 x 505 x 300 405 x 505 x 300 405 x 550 x 300 405 x 650 x 320 450 x 960 x 350 170 x 305 x 405 170 x 360 x 405 170 x 410 x 440 170 x 410 x 495 465 x 300 x 145 465 x 355 x 145 550 x 410 x 155 615 x 410 x 155 620 x 470 x 165 670 x 470 x 165 710 x 570 x 215 170 x 305 x 470 170 x 360 x 470 170 x 410 x 560 170 x 410 x 625 185 x 470 x 635 185 x 470 x 680 200 x 570 x 730 410 x 305 x 150 410 x 360 x 150 440 x 410 x 155 480 x 410 x 155

Publication Date : 6th December 2006

SECTION 1 - AIR-CONDITIONING - PAGE : 16

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 17

QUICK BTU CALCULATION GUIDE & AIR DUCTING

To quickly calculate your BTU needs per volume, use the table below - be carefull with highly exposed wheelhouse areas. For extreme climatic conditions such as the Persian Gulf Area where sea-water temperatures frequently rise above 32 C and outside temperaures to above 40 C, add approx. 25/30% over-capacity. VOLUME DESCRIPTION BTU RATING To obtain Total BTUs per Volume, multiply total volPER M3 ume by BTU rating as given to the left. Below Deck Cabins - Portholes Only .................................................. 400 Example : Sleeping Cabin : Above Deck Cabins - Average Glass Area .......................................... 500 Length : 3.50 m Width : 2.75 m Above Deck Dining Room/Salon Area - Average Glass Area .......... 600 Average Height : 2.10 m

Above Deck Wheelhouse Area - Generous Glass Area ...................... Usefull Info : 1000 BTU = 0.2934 Kw AIR DUCTING - VENTILATION models) can be rotated through 45 steps so
1) MINIMUM AIR-GRILLE SECTIONS
To obtain acceptable noise levels at max. blower speed minimum requirements for grille and ducts sections should be observed. Also the size of the transition box behind the supply air-grille is important. See table here-under : as to obtain a straight-line outlet from the blower. This facility should be used whenever possible.

750

Total BTUs needed : 3.5 x 2.75 x 2.1 x 400 =

8000 BTU
smoothness. For very long duct sections preference should be given to smooth bore ducts (in PVC for example) which offer a far greater smoothness than flexible spiral type ducting and therefore will greatly reduce internal friction. For very short lengths non-insulated ducts may possibly be used. Over greater lengths it is advisable to use insulated type ducts to avoid condensation on the outside of the air-

3) RETURN GRILLE OFFSET

It is best to avoid placing a return air grille directly opposite the finned coil surface of an air-handler. This will inevitably allow propagation of direct blower-motor noise through the grille. Always try to offset the grille so as to chicane

AIR/HANDLER-WBCC
MODEL

SUPPLY AIR GRILLE

MODEL/ SECTION cm

RETURN AIR GRILLE

MODEL/SECTION cm

DUCT DIAM.

DUCT DIAM.

<2M DUCT LENGTH >2M DUCT LEN.

1 x 12x5 325 cm 4000/4500 BTU 1 x 8x4 150 cm 80 mm 100 mm 1 x 11x8 490 cm 6000 BTU 1 x 10x4 190 cm 100 mm 125 mm 1 x 11x8 490 cm 9000 BTU 1 x 12x4 235 cm 100 mm 125 mm 1 x 14x7 550 cm or 125 mm 12000 BTU 1 x 10x5 250 cm 150 mm 1 x 14x10 800 cm2 16000 BTU or 1 x 12x6 390 cm 125 mm 150 mm 16000 BTU 2 x 10x4 380 cm 125 mm 150 mm 1 x 14x12 1000 cm 24000 BTU 2 x 10x5 500 cm 2 x 125 mm 2 x 150 mm 2 x 14x10 1600 cm 30000 BTU 2 x 12x5 650 cm 2 x 125 mm 2 x 150 mm NB : For duct lengths over 2 ml, it may be possible to use the nominal duct diameter (for example 100 mm - 6000 BTU model), if instead of spiral type flexible ducts, smooth-bore interior ducts, are used. 2) BLOWER OUTLETS (Drawing here-under)
the return air to the coil inlet. This will lower direct noise propagation in a significant manner. ducts.

5) BIG LUXURY YACHTS

In general requirments for megayachts and big luxury vessels are even more stringent than the table here-above. These special requirements can be obtained from WB on request.

90 turns with flexible ducts directly from blower outlets should be avoided at all costs as they introduce severe restrictions in the air-flow.
All WB blowers (except on 24000 BTU

4) DUCT TYPE
Flexible air-ducts should be of high quality with sufficiently strong steel spiral reinforcement to avoid accidental crushing. Spiral type ducts should be extended to their maximum possible length for max. interior

ROTATABLE BLOWER OUTLETS

AIR FLOW

AIR TRANSITION BOXES BEHIND SUPPLY AIR GRILLES

H
AIR FLOW

DUCT DIAM. 80 mm 100 mm 125 mm 150 mm

Publication Date : 6th December 2006

MIN. VALUE OF H 100 mm 120 mm 140 mm 165 mm

SECTION 1 - AIR-CONDITIONING - PAGE : 17

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 18

CONTROLS FOR CHILLED WATER SYSTEMS - WBCP SERIES

SCHEMATICS :
Standard Control Box inclusive TECC electronic controller card - standard delivery for all WBCP**/D references

BOX Dim. 12/24D 24/96D 100/572D H = 225 245 344 L = 140 344 484 P = 128 154 164

Digital Control Panel *)

H
Integrated Air-Sensor Display Cable *)

Optional External Air-Sensor *)

Standard Chilled Water Sensor Cable Harness to WBCP unit - Standard Length : 2 ml

NB : All components marked *) should be ordered separately - see reference table here-under to choose specific lengths FUNCTIONING PRINCIPLES DIGITAL DISPLAY : OPERATION AND KEY FUNCTIONS :

The complete Chiller Digital Control System includes a TECC controller card in alu box + Digital Chiller Control panel + cables and accessories. The Chiller Control panel allows direct read-out of chilled water temperature at the exit of the chiller condensing unit. In addition to the standard available modes and information, the following features can also be accessed : - key-board control, cool cycle only mode - key-board control, heat cycle only mode - key-board control, automatic cycle switching cool/heat - direct control over external heat-source integrated in the chilled water circuit - calibration of temperature read-outs - fine tuning of blower speed settings - choice between thermostatic and continuous blower control - 0 position blower control = blower halt - choice between internal and external air sensor - all TECC cards can control 4 chiller units with staged compressor start-up - direct control chilled water circulation pump - modification of the high and low set- points chilled water circuit temperature - modification low-voltage cut-out settings - Manual or automatic compressor rotation to equalize running hours - Direct control over each compressor running status directly from digital display - all safety controls are micro-processor controlled with direct display of all error codes. EASY CONNECTIONS : - all cables connections by phone type
Publication Date : 6th December 2006

Automatic Cool/Heat Cycle Choice by setpoint

Cool Cycle only Mode

Optional InfraRed Remote Control

Read-out : Room Temperature/ Set-point Temperature/ Blower Speed/ Chilled Water Temp./ Safety Cut-out Alarms/ AC Voltage input
Compressor Run Led Blower Speed Key

Heat Cycle Mode

Set-Point Modification

The 2004 Digital Displays are backwards compatible with the 2000 series WB Reference CHILLER CONTROLS, DISPLAYS and ACCESSORIES
F Key : Secondary Functions

On/Off Key

Digital Display <Chiller Control> - 2004 Series with WB Bezel ..... TECC Controller card 230V AC - V2 Series - 1/2 Compressors ..... TECC Controller card 230V AC - V2 Series - 3/4 Compressors ..... Aluminium electrical box - Twin compressor systems ....................... Aluminium electrical box - tri/quatro compressor systems ............... Chilled water temperature sensor with 3 m cable ............................ Chilled water temperature sensor with 6 m cable ............................. Fuse Kit for TECC cards ...................................................................... TECC Controller Card 115V AC - V2 Series - 1/2 Compressors ..... TECC Controller Card 115V AC - V2 Series - 3/4 Compressors...... Softstart Tri 400V - Model MCI-15C - 15A ....................................... Softstart Tri 400V - Model MCI-25C - 30A ....................................... TECC V3 - Controller Card - 230V - 2006 series - 2 Compr. ........... TECC V3 - Controller Card - 230V - 2006 series - 3/4 Compr. ........ TECC V3 - Controller Card - 115V - 2006 series - 2 Compr. ............ TECC V3 - Controller Card - 115V - 2006 series - 3/4 Compr. ........ NB - For all display cables and external air sensors - see page 6 . modular jacks - installation by adhesive strips or screws COLOUR AVAILABLE :

WBCL000827 WBCL000384 WBCL000387 WBCL000822 WBCL000825 WBCL000368 WBCL000369 WBCL000367 WBCL000845 WBCL000846 WBCL000830 WBCL000831 WBCL000864 WBCL000866 WBCL000865 WBCL000867

- Grey/Blue LAST SETTINGS RETAINED : Non-volatile memory retains last settings

SECTION 1 - AIR-CONDITIONING - PAGE : 18

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 19

CHILLED WATER SYSTEMS - CABIN BLOWER CONTROLS

CABIN BLOWER CONTROLS - SCHEMATICS
Standard Electrical Box for CAB230 Electronic Controller
Removable Bezel can be replaced by Vimar or Ticino equivalents

80

230V Supply 170

Display Cable

Digital Control Panel

Cabin Air-handler Chilled Water Temp. Sensor

Optional External Air Sensor *)
Standard Digital Cabin Control Package CAB includes : - 230/115V CAB controller in plastic box - 4 m display cable/ 3m Chilled Water Temp. sensor - Digital Display <AIR CONTROL>

135

NB : All components marked *) should be ordered separately - see reference table here-under to choose specific lengths

WEBASTO proposes a very complete choice of cabin blower controls : 1) The MTH system, a simple mechanical thermostat without blower speed control 2) Mechanical Thermostat with integrated 3 speed blower control. 3) Digital cabin control with CAB230 controller + <AIR CONTROL> digital display + chilled water temp. sensor 1) MTH - Mechanical Thermostat The mechanical thermostat is reversible by a winter/summer selector. When setpoint is obtained, the thermostat will stop blower operation. 2A) Belux Mechanical Thermostat + 3 Speed Blower Control Based on an extended MTH thermostat + 3 speed selector + On/Off switch. See photo bottom left. 2B) Plana (Vimar) Mech. Thermostat + 3 Speed Blower Control Based on the modular Plana series by Vimar with the same features as 2A 3) Standard Digital Cabin Control (CAB230) This control system includes automatic
Heat/Cool Selector

cycle recognition by the chilled water temperature sensor attached to the entry of the chilled water air-handler. The CAB controller card includes most of the features found on the TECC master controller such as : - direct chilled water temperature read-out - 5 manual speed settings + 1 automatic by temperature differential - automatic blanking of display - calibration of all speed settings - up to 4 blowers on 1 CAB card

- direct set-point modification - choice between internal and external air temperature sensor - thermostatic or continuous blower operation - access code to programmable functions - visual alarm when water temperature at entry of air-handler is incompatible with set-point as requested. The CAB standard digital control system is available in 230V AC and 115V AC.

PLANA (VIMAR) MECHANICAL THERMOSTAT + 3 SPEED BLOWER CONTROL

Thermostat Knob Display Cable 4.5 ml

Heat/Cool Selector + On/Off Selector

Blower Speed Knob (0 + 3)

3 Speed Controller

BELUX MECHANICAL THERMOSTAT + 3 SPEED CONTRL WB CABIN CONTROLS + ACCESSORIES On/Off Switch

Complete Digital Cabin Control - CAB230V - 2004 Series ..... Complete Digital Cabin Control - CAB115V - 2004 Series ...... MTH Thermostat230/115V without Blower speed control ...... MTH Thermostat 230V with integrated 3 speed Blower Ctrl .. Electronic Controller CAB230 V3 - 230V - 2005/6 Series ....... Electronic 3 speed controller 230V for ref. WBCL000392 ...... Electronic Controller CAB115 V3 - 2005/6 Series ..................... MTH Thermostat 115V with integrated 3 speed Blower Ctrl .. Electronic 3 speed controller card 115V for ref. WBCL000851 Plana (Vimar) Thermostat 230V with 3 speed control .............

Webasto Ref. WBCL000373 WBCL000850 WBCL000362 WBCL000392 WBCL000860 WBCL000376 WBCL000861 WBCL000851 WBCL000853 WBCL000394

Blower Speed Selector (3x)

Publication Date : 6th December 2006

All 2004 Digital panels are backwards compatible with the 2000 Series.
NB - Water temp. sensors - see page 12 - Air Sensors : page 6
SECTION 1 - AIR-CONDITIONING - PAGE : 19

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 3

Webasto
F U N C T I O N I N G
POWER CABLE
FLEXIBLE AIR DUCT SELF-CONTAINED WBCC UNIT - 5000 TO 30000 BTU BLOWER EXIT TURNED UPWARDS ELECTRICAL CONTROL BOX

- AIR-CONDITIONING

BLUE COOL CLASSIC Units (Self Contained)

DISPLAY CABLE

TRANSITION BOX + SUPPLY AIRGRILLE

DIGITAL CONTROL PANEL

RETURN AIR-GRILLE

P R
SEA-WATER PUMP

OVER-BOARD DISCHARGE

I N C

STRAINER

DIGITAL CONTROL PANEL

INFRA-RED REMOTE CONTROL COOL CYCLE LED ROOM TEMPERATURE OR SET-POINT TEMPERATURE OR FAN SPEED READ-OUT

I P L E

AUTO CYCLE SWITCHING LED HEAT CYCLE LED ON/OFF KEY

SET-POINT MODIFICATION KEYS

INTEGRATED TEMP. SENSOR FUNCTION KEY

BLOWER KEY

S Webasto AG - Special Products & Markets - Kraillinger Strasse 5 - 82131 Stockdorf - Germany
Tel. : +49(0) 89 8 57 94 543
Publication Date : 6th December 2006

Fax : +49(0) 89 8 57 94 753

Website : www.webasto.de
SECTION 1 - AIR-CONDITIONING - PAGE : 3

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 4

HOW DOES IT WORK ?

All air-conditioning units based on hermetic compressors function on the same principle : a compressor compresses the refrigerant gas which is then condensed to liquid when passing through a sea-water cooled condenser.Next the liquid refrigerant is injected through a small nozzle and evaporates. This evaporation process produces the refrigeration effect. The evaporation takes place in a tubular finned coil (also called : evaporator coil). A blower draws the air through the evaporator coil. While passing through the evaporator the temperature of the air is lowered by approximately 15 C. So far for the general principles.
BLOWER EXIT

AVIATION QUALITY EPOXY COATING : AEROXYGLASS SIGNAL WHITE CUPRO-NICKEL CONDENSER HERMETIC ROTARY COMPRESSOR

BLOWER ROTABLE THROUGH 360 BY 45 STEPS

COPPER TUBING - FINNED EVAPORATOR

HEAT CYCLE It is quite possible to produce heat with an air-conditioning unit. For this purpose a 4way reversed cycle valve is added. During heat cycle operation, the sea-water condenser effectively becomes the evaporator and cools down the sea-water. The finned evaporator becomes the condenser and produces heat to approx. 45/50 C. Heat cycle becomes inefficient when the outside water temperature drops below 6 C approx.

CONDENSER EXIT STAINLESS STEEL DRAIN PAN FINNED TUBULAR EVAPORATOR COIL

The BLUE COOL CLASSIC Self Contained Units - AN EASY SOLUTION

The self-contained units are extremely compact and include on one single base all the components (i.e. compressor + condenser + evaporator + blower), necessary to cool a cabin, salon/lounge or other volume. Description Capacity BTU/Watts WBCC 5/D *) - 5000 BTU - 1465 W WBCC6.5/D *) - 6500 BTU - 1900 W WBCC 7/D *) - 7000 BTU - 2000 W WBCC 9/D *) - 9000 BTU - 2635 W WBCC 12/D *) - 12000 BTU - 3515 W WBCC 16/D *) - 16000 BTU - 4690 W WBCC 20/D *) - 20000 BTU - 5800 W The WBCC units are available in WBCC 24/D *) - 24000 BTU - 7035 W several capacities allowing to WBCC 30/D *) - 30000 BTU - 8790 W match almost all specific volume *) Rotary Compressors LG Goldstar, requirements of the yacht. Mitsubishi WBCC MODELS AVAILABLE : 230V 50/60 Hz 115V 60 Hz Cool Cycle Reversible Cool Cycle Reversible WBCL005102 WBCL005101 WBCL006501 WBCL006500 WBCL006503 WBCL006502 WBCL005103 WBCL005010 WBCL005104 WBCL005011 WBCL006505 WBCL006504 WBCL005105 WBCL005012 WBCL006507 WBCL006506 WBCL005106 WBCL005013 WBCL006509 WBCL006508 WBCL005133 WBCL005132 WBCL005131 WBCL005130 WBCL005119 WBCL005118

TECHNICAL DESCRIPTION - BLUE COOL CLASSIC Series

MINIMUM STANDARD CONTROL ELEMENTS INCLUDED WITH ALL WBCC SELF-CONTAINED UNITS
Summary : 1 Alu control box (standard for all references WBCC**/D) + 1 display cable + 1 digital control panel (see also Page 11)

ELECTRICAL CONTROL BOX

Removable Bezel can be replaced by Vimar or Ticino equivalents

226
DISPLAY CABLE

P = 125 mm

140

All 2004 Digital panels are backwards compatible with the 2000 Series.

SERIES 2004 DIGITAL DISPLAY

SECTION 1 - AIR-CONDITIONING - PAGE : 4

Publication Date : 6th December 2006

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITONING - PAGE : 5

WBCC5 To 12/D - 5000 To 12000 BTU

WBCC16 To 20/D - 16000 To 20000 BTU

WBCC24/D - 24000 BTU

WBCC30/D - 30000 BTU

DESCR.

WBCC5

WBCC7 / 6.5

WBCC9

WBCC12

WBCC16

WBCC20

WBCC24

WBCC30

5000 7000/6500 9000 12000 BTU Capacity 16000 20000 24000 30000 1.5 2 2.6 3.5 Capacity in KW 4.7 5.8 7 8.8 230V/115V 230V/115V 230V/115V 230V/115V Voltage 230V/115V 230V 230V 230V 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 2.1/4.2A 2.8/5.4 A 3.2/6.4 A 4.3/8.5 A Aver. Load Amps 5.5/11 A 6.5 A 8A 9.5 A 5A/10 A 6A/12 A 7.5A/15 A 9A/18 A Starting Surge 12A/24 A 14 A 18 A 22 A R407C/R22 R407C/R22 R407C/R22 R407C/R22 R407C/R22 Refrigerant R407C R407C R407C 23 Kgs 24 Kgs 25 Kgs 26 Kgs Net Weight 33 Kgs 34 Kgs 45 Kgs 50 Kgs 30 Kgs 30 Kgs 40 Kgs 40 Kgs Shipping Weight 45Kgs 45 Kgs 55 Kgs 60 Kgs Cooling Pump*) WB200&250 WB200&250 WB200&250 WB200&350 WB200&350 WB350 WB350 WB1000 2GRE 120 2GRE 120 2GRE25/140 2GRE35/140 2GRE35/180 2GRE35/180 2 x 35/140 Blower 2 x 45/160 275 m3/h 275 m3/h 400 m3/h 500 m3/h Blower Output 625 m3/h 625 m3/h 2 x 500 m3/h 2 x 550 m3/h 16 mm 16 mm 16 mm 16 mm Diam. Cupro 16 mm 16 mm 16 mm 16 mm 295 mm 295 mm 310 mm 310 mm H -Height 330 mm 385 mm 400 mm 400 mm 285 mm 285 mm 380 mm 450 mm P - Depth 450 mm 450 mm 510 mm 610 mm 100 mm 100 mm 100 mm 125 mm D - Diam Air Out 125 mm 125 mm 2 x 125 mm 2 x 125 mm L - Overall L. 300 mm 300 mm 310 mm 310 mm 310 mm 310 mm 315 mm 315 mm L1 - Lenght L1 115 mm 115 mm 125 mm 132 mm 132 mm 132 mm 132 mm 132 mm L2 - Length L2 8A/16A 10A/20A 12A/24A 16A/32A 20A/40A 20 A 28 A 32 A Suggest. Breaker D
WBCC 5000 To 30000 BTU

*) The WB200 is a variable output self-priming pump, which can be used for Self-Contained Units up to 16000 BTU - see page 16

L1
Publication Date : 6th December 2006

L2

P
SECTION 1 - AIR-CONDITIONING - PAGE : 5

WEBASTO MARINE - PRODUCT DESCRIPTION

SECTION 1 - AIR-CONDITIONING - PAGE : 20

Webasto - MARINE PUMPS

MAGNETIC DRIVE PUMPS - IWAKI
PUMPS WB250 - 1000 & 1500 - 2000 PUMPS WB3500 To 9800

O-D

SELF-PRIMING - WB4000/5600/8000/10500
H

I-D

MECHANICAL DRIVE PUMPS - CALPEDA

PUMPS WB2500 To 7500 *)
I-D O-D W

H
*) Model WB7500 can only be used for chiller water circulation, not for seawater cooling.

PUMPS - SPECIFICATIONS - WB REFERENCE CODES

MODEL Iwaki 50/60 h WB250 WB350 WB1000 WB1500 WB2000 WB3500 WB5500 Calpeda 50hz WB2500 WB3000 WB5500 WB7500 *) WB4000 #) WB5600 #) WB8000 #) WB10500 #) Calpeda 60hz WB2500 WB3000 WB5500 WB7500 *) Iwaki 50 Hz WB7400 WB9800 Webasto Ref. 230V WBCL001104 WBCL001105 WBCL001106 WBCL001107 WBCL001108 WBCL001109 WBCL001110 Webasto Ref. Output Running Diam. I/O Weight/ BTU Max. BTU Max. 115V L/Min /Watts I-D O-D Kgs Chil/Loop Condensing WBCL001301 30 15 N/A 12000 5/8 5/8 2 WBCL001302 45 25 N/A 24000 5/8 5/8 2.5 WBCL001303 145 48 24000 48000 3/4 3/4 4.5 WBCL001304 300 85 60000 72000 1 1 7.5 400V Tri 400 115 84000 96000 1 1 10 WBCL001170 450 225 144000 144000 1.25 1.25 14 WBCL001171 750 335 250000 300000 1.25 1.25 22 150 185 320 450 200 300 450 650 150 185 320 450 420 600 350 450 750 1500 370 750 1100 2200 350 450 750 1500 2200 4000 1 1 1.25 2 1.5 1.5 2 2 1 1 1.25 2 2 2 1 1 1.25 1.25 2 2 2 2 1 1 1.25 1.25 1.5 1.5 9.5 9.8 20 23 9 12.2 19 21 9.5 9.8 20 23 25 32 84000 100000 250000 450000 108000 144000 336000 N/A 144000 300000 450000 650000 108000 144000 325000 N/A 500000 600000 Dimensions mm LXWxH 198 x 95 x 114 205 x 95 x 115 250 x 120 x 130 250 x 156 x 168 315 x 156 x 168 375 x 140 x 210 495 x 160 x 248 263 x 154 x 158 263 x 171 x 190 380 x 193 x 240 382 x 190 x 250 498 x 215 x 270 530 x 215 x 270 592 x 215 x 302 592 x 215 x 302 263 x 154 x 158 263 x 171 x 190 380 x 193 x 240 382 x 190 x 250 533 x 260 x 249 560 x 260 x 270

WBCL001130 WBCL001131 WBCL001132 WBCL001172 WBCL001136 WBCL001160 WBCL001161 WBCL001162 WBCL001163 WBCL001164 WBCL001165 WBCL001133 WBCL001134 WBCL001135 WBCL001137 WBCL001138 WBCL001139

84000 100000 250000 450000 450000 520000

#) = SELF-PRIMING SEA-WATER PUMPS

Publication Date : 6th December 2006
SECTION 1 - AIR-CONDITIONING - PAGE : 20