Your SFM dealer

SFM GmbH
Strawinsky-Strae 27b D-90455 Nrnberg
Phone: +49 (0)9122 60 39- 0 Fax +49 (0)9122 60 39- 332
e-Mail: [email protected] www.sachs-bikes.de
2008 10 002
125
owners manual

Reprinting, reproduction and translation,

even of excerpts, without our express
consent is not permitted. All rights stipula-
ted in the copyright law remain expressly
reserved.
Technical changes to the standard motor-
cycles can cause the EC type approval to
become invalid. Therefore before imple-
menting a change, ask a specialized dealer
whether this is allowed.
We cannot be held liable for any conse-
quential damage caused by accessories
not approved by the factory.
The scope of delivery and version of the mo-
torbike is solely determined by the purchase
agreement concluded with the dealer.
This operating manual includes important
instructions for handling your light motor-
cycle. Read it carefully, because professi-
onal handling combined with regular care
and maintenance helps to maintain the
motorbikes value and is one of the require-
ments for warranty claims.
We wish you at all times a safe journey.
Your
SFM GmbH
You have purchased a SFM X-Road
congratulations and thank you for
putting your trust in us.
The X-Road is a sturdy motorcycle in mo-
dern design.
Its sound construction, the meticulous
selection of materials, the advanced ma-
nufacturing techniques and conscientious
work of dedicated employees provides the
motorcycle with all the characteristics that
are typical of SFM, such as economical
operation, quality, reliability and its lasting
value.
SFM GmbH is continuously involved in
the further development of all types and
models. We therefore ask you for your kind
understanding that we reserve the right to
change the scope of delivery with respect
to appearance, equipment and technology.
No claims can thus be derived from the
data and descriptions contained in this
instruction manual.
PREFACE
1
CONTENTS
RIDING INSTRUCTIONS
Ride safely ............................................................................... 22
Ride economically and be aware of the environment .............. 23
Running-in instructions ............................................................ 24
Side stand ................................................................................ 25
Starting ............................................................................... 26-27
Riding, Shifting gears .............................................................. 28
Braking ............................................................................... 29-30
Stopping the engine ................................................................. 31
SERVICE INSTRUCTIONS
Servicing the motorbike / cleaning agents .......................... 32-33
Operation in winter and anti-corrosion protection .................... 34
Repairing paint damage / servicing the tyres .......................... 35
Lay-up / commission ................................................................ 36
Technical changes, accessories and spare parts .................... 37
OVERVIEW AND OPERATION
Safety symbols .......................................................................... 3
Chassis number, engine number ............................................... 3
Side view ................................................................................ 4-5
Cockpit, ignition- and fork-column lock ...................................... 6
Handlebar ttings ....................................................................... 7
Speedometer set-up, time adjustment .................................... 8-9
SAFETY TEST
Checklist .................................................................................. 10
Clutch ...................................................................................... 11
Fuel, fuel tank .......................................................................... 12
Fuel tap .................................................................................... 13
Engine oil ............................................................................ 14-15
Brakes ................................................................................ 16-17
Drive chain ............................................................................... 18
Tyre prole, tyre pressure and size ..................................... 19-20
Load / lights ............................................................................. 21
2
CONTENTS
NOTES ON MAINTENANCE
Removing the seat, toolkit ....................................................... 39
Checking steering bearings ..................................................... 40
Checking the telescopic fork and shock absorber ................... 40
Adjusting the shock absorber .................................................. 41
Front wheel brake .................................................................... 42
Rear wheel brake ............................................................... 42-43
Removing the front wheel ........................................................ 44
Installing the front wheel .......................................................... 45
Removing the rear wheel ......................................................... 46
Installing the rear wheel ........................................................... 47
Checking, adjusting the drive chain .................................... 48-49
Adjusting the clutch lever ......................................................... 50
Cleaning the air lter ................................................................ 51
Spark plug ............................................................................... 52
Checking the fuse .................................................................... 53
Battery ................................................................................ 54-55
Changing the bulbs ............................................................ 56-58
Adjusting the headlamps ......................................................... 59
TECHNICAL DATA
Engine ..................................................................................... 61
Power transmission ................................................................. 62
Chassis .................................................................................... 63
Lubricants and operating uids................................................ 64
Electrical Equipment ................................................................ 65
Dimensions and weights .......................................................... 66
WARRANTY AND SERVICE DATA
Warranty conditions ................................................................. 67
List of wear parts ................................................................ 68-69
Inspection plan ................................................................... 70-72
Maintenance conrmation .................................................. 73-77
Motorbike data / Rating plate ................................................... 79
3
2
1
Observe the following:

WARNING
Precautionary measures against the risk of
accidents, injury and/or death.

FIRE HAZARD
The bike is supplied with a catalyst.
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no easily in am ma ble materials (such
as hay, leaves, grass, coverings, luggage,
etc.) can come into contact with it.

CAUTION
Important instructions and pre cau tion ary
rules to be followed in order to pre vent
the motorbike from being dam aged. Non-
observation can lead to the guarantee
becoming void.

NOTE
Special instructions for better handling
during operation and inspection and when
carrying out adjustment pro ce dures and
service activities.
Safety symbols and notes

NOTE
The description for right- and left-hand side
is viewed from the driver.
The chassis number (1) is located on the
right-hand side in front of the frame.
Key
With the motorbike you get two indenite
ignition keys. Keep the spare key at a
safety place.
With the key you control ignition, all
functional circuits and steerage lock.
The engine number (2) is located on the
left-hand side.
OVERVIEW AND OPERATION
Chassis number Engine number
4
3 5
9
8
11 12 13 14
6
7
10
4
1
2
Right-hand side view
1 Battery, fuse and toolkit
2 Brake uid reservoir rear brake
3 Adjustment shock absorber
4 Tank cap
5 Throttle
6 Brake uid reservoir front brake
7 Cockpit
8 Handbrake lever front brake
9 Chassis number
10 Rating plate
11 Spark plug
12 Footbrake lever, rear brake
13 Footrest
14 Pillion footrest, fold-up

OVERVIEW AND OPERATION
5
22 21 20 19
18 17
15
16
24
23
15 Clutch lever
16 Choke lever
17 Fuel tap
18 Air lter housing
19 Pillion footrest, fold-up
20 Side stand
21 Footrest
22 Gear shift pedal
23 Engine number
24 Sight glass oil level
Left-hand side view
OVERVIEW AND OPERATION
6
6 7
8 4
2 3
5
9
1
Cockpit
1 Speedometer
2 Fuel indicator
3 KM/H -odometer
4 DST - total distance (km)
TRIP- trip meter
5 Ignition- and fork-column lock
Instrument lights
6

Change-over gear Neutral green
7

left + right direction indicator

green
8

high beam blue
9 engine oil pressure red
OVERVIEW AND OPERATION
Ignition- and fork-column lock
Key positions
Operating position: ignition and all
circuits activated.

WARNING
While riding, do not switch the ignition
off

!


Ignition off: fork column not locked
(han dle bars can be freely turned to
the left or right).

Igni ti on off: fork col umn l ocked
- Swivel the handlebar to the left
as far as to the stop.
- Turn the key until it is in the


position. Push and turn to the
left until it is in the

position.
- The fork column is now locked.

NOTE
Activate the parking light only for a lim it ed
period. Take into account the charge of the
battery.
The key can be removed in positions ,
and

.
7
8 9
10
12
11
1
2
6
3 5 4
7
A
B
1 Fixed grip
2 Clutch lever
3 Head light switch
High beam
Low beam
4 Head light signal
5 Choke lever (

)
Operating positions:
A Cold start
B Warm start
8 Emergency off switch


engine will not start


engine starts
9 Handbrake lever
10 Throttle
11 light switch


off


position light


driving light
12

Starter button

Right-handle handlebar ttings Left-handle handlebar ttings
6 Direction-indicator switch


Switch to the left:
Left indicator on
Switch to the right:
Right indicator on
Push button for switch off

7 Push-button: horn
OVERVIEW AND OPERATION
8
S M
Speedometer set-up

NOTE
The display is only visible when the ignition
is on.
M Mode for:
DST = total distance (km)
TRIP = trip odometer
CLK = clock time
S Set for clock time and to clear trip
odometer
Speedometer time adjustment
OVERVIEW AND OPERATION
Speedometer set-up
Button M press once changing from DST
to TRIP or to CLK
Button S press in TRIP Mode to clear the
trip odometer to zero

NOTE
The Cockpit is supplied by the vehicle
battery. The display is only visible when the
ignition is on.
After disconnecting and reconnecting the
battery the clock time needs to be reset.
9
0
KMH
0
DST
S M
0
KMH
12 : 00
CLK
S M
0
KMH
11 : 55
CLK
S M
Button M press untill the clock time (CLK)
appears
Speedometer time adjustment
OVERVIEW AND OPERATION
Button S press once, the hour value
ashes
The hour value can be set by
pressing button M
Button S press once the minute value
ashes
The minute value can be set by
pressing button M
Button S press once, the time is set and
( : ) ashes.
10
Before each ride, carry out a safety
check using the checklist.
Take the safety check seriously. Carry out
maintenance activities before you start
your ride (

MAINTENANCE) or ask a
spe cial ized SFM dealer to do so. This will
provide you with the cer tain ty that your mo-
torcycle cor re sponds to traf c regulations.
A technically fault less motorcycle is a basic
re quire ment for the safety of both yourself
and other road users.
Before starting your ride, check the fol-
low ing:
Steering (smooth and free of play)
Clutch lever play
Fuel quantity
Engine oil (level)
Front brake
Rear brake
Tyres (prole and pressure)
Telescopic fork
Load / lights
Total weight
Lights
Clutch operation
Brake uid (level)
Brakes (operation)
In case of problems or difculties, con tact a
SFM dealer, who will do everything possible
to assist you.
SAFETY TEST

WARNING
While the engine is running or the ig-
ni tion is on, do not touch the ignition
system.

FIRE HAZARD
The exhaust system becomes very hot.
While riding, idling or parking, make sure
that no inammable ma te ri als (e.g. hay,
leaves, grass, cov er ings or luggage, etc.)
can come into contact with it!
Checklist
11
A
1
SAFETY TEST
Clutch
Clutch lever play

CAUTION
If you drive with no clutch lever play, the
clutch will be damaged.
Checks:
- Pull the lever until there is discernable
resistance.
- Measure the play. Required value:
A = 15-20 mm
Adjusting the clutch lever.

MAINTENANCE.
12
2
1
SAFETY TEST

WARNING
Fuel is highly inammable and can ex-
plode. Do not smoke or bring a naked
ame near the fuel tank.
Fuel expands under the inuence of heat
and the sun. Therefore, never ll the tank
to the brim. Never ll the tank while the
engine is running.
Never bring a glowing cig a rette or naked
ame near an open tank, be cause fuel
vapour could suddenly ignite.
Fuel, fuel tank Fuel stock, tanking

NOTE
The fuel indicator (1) is active when the
ignition is turned on.
The scal e wi th the tank symbol
remembers for a tank stop.
E = Empty
F = Full
Dont run down the fuel tank until it is
empty.
Filling up with fuel
- Use only normal lead-free fuel (min. 95
octane)
Tank cap

NOTE
The fuel-tank cap is designed to allow for
ventilation. Do not make any changes to
the cap.
Opening:
- Turn the tank cap (2) to the left.
Closing:
- Turn the tank cap (2) to the right.
13
3
R
Z
A
SAFETY TEST
Fuel tap

CAUTION
When you stop the engine, always set
the fuel tap to position CLOSE. Oth-
er wise, fuel could enter the engine and
this could make starting difcult or lead
to se ri ous engine damage.
We cannot be held liable under the
guarantee for damage caused by non-
observance of this caution.
Fuel tap (3)
Fuel tap positions:
A = OPEN
fuel tank will empty down to a
reserve quantity of approx.
1,9 litres
R = RESERVE
fuel tank is drained. There is a
remaining quantity which can
not be used.
Z = CLOSED
fuel supply closed.
14
1
2
Max.
Min.
Engine oil
SAFETY TEST
Checking the oil level

CAUTION
Checking the oil while the engine is cold
will lead to a wrong measurement and
therefore the wrong oil quan ti ty. In order
to avoid engine damage, never ex ceed
the maximum oil level nor let it drop
below the minimum level.
- Stop the warmed-up engine, wait for ap-
prox. 5 minutes and hold the motorcycle
upright.

NOTE
The oil pressure light is not a oil level indi-
cator. Frequently check the engine-oil level
best during a tank stop.
Engine oil pressure
The instrument light (1) is active when
the ignition is turned on.
The light must disappear after the engine
has been started.
Check the oil level if the instrument light
not disappears or ashes during driving. If
required, replenish the engine oil.
Do not ride if the light appears even though
the oil level is OK. Don't run the engine
even with idling speed. Im me di ate ly consult
a dealer.
15
-10 0 10 20 30 40 50C
SAE 10W/30
SAE 10W/40
SAE 20W/40
SAE 20W/50
3

NOTE
Make sure that the motorcycle during oil-
level checks stands level in all respects.
Even the slightest inclination towards the
side will produce measurement errors.
- With the engine stopped, read off the oil
level from the sight glass (2) on the lower
right of the crankcase.
- The oil level must be between the mini-
mum and maximum marks.
If required, replenish the engine oil SAE
20W/50 via the oil-ller opening of the oil
ller cap (3).

CAUTION
Do not use additives. Since the oil also
serves to lubricate the clutch, do not use
car engine oils sup ple ment ed with fric-
tion modiers (such energy-con serv ing
oils can lead to the clutch slip ping). Use
a suitable, light engine oil for motor-
cycles, such as SAE 20W/50 mineral oil
API (SG or higher).
- If required, replenish the engine oil (for
classication and viscosity, see the table)
via the oil-ller opening up to the maxi-
mum level marking using a funnel.
Recommended grade:
Per API: SG or higher or also with ad di tion al
release status: ACEA A3/96 (CCMC G5).
Recommended viscosity:
Engine oil
SAFETY TEST
Viscosity depends on the outside tem-
per a ture. For short while, the tem per a ture
may exceed or fall short of the lim its of the
SAE grades.
The rec om mend ed viscosity grade SAE
20W/50 covers the ambient tem per a ture
range 5 C to +50 C and there fore rep-
re sents the optimum for our lat i tudes.

16
LOWER
UPPER
2
1
LOWER
UPPER
SAFETY TEST

WARNING
Sudden changes in play or a spongy
feel of the brake lever can be caused by
faults in the hydraulic system. Do not
ride on when in doubt about the oper-
ability of the brake system. Im me di ate ly
consult a SFM dealer.
Check the brake-uid level

WARNING
Every two years, the brake uid must be
changed by a SFM dealer. The level must
not drop below the MIN mark. Use only
brake uid of the DOT 4 clas si ca tion.
If air bubbles can be seen, check the
brake linings for wear; if necessary,
replenish the brake uid.

CAUTION
Do not spill any brake uid on painted
or plastic surfaces as it will demage the
surface severely.
- Turn the handlebars until the brake-uid
tank (1) is level.
- The brake uid level should be between
the minimum (MIN) and the maximum
marking (MAX).
Front brake-uid tank Brakes Rear brake-uid tank
- Park the motorbike horizontally.
- The brake uid level should be between
the minimum (MIN) and the maximum
marking (MAX) on the brake uid tank
(2).
17
1
1
SAFETY TEST
Front brake
Checking the brake linings

WARNING
The brake disks and brake linings must
be free of oil and grease.
Brake linings (1) are subject to wear.
In order to guarantee the operability of the
brake system, the wear limits of the brake
linings must not have been reached.
Checking the brake linings:

MAINTENANCE
Rear brake
18
30-40
m
m
A
SAFETY TEST
Drive chain

CAUTION
The chain setting affects the wear on the
drive chain and sprocket as well as the
spring excursion of the rear wheel.
Regularly clean and lubricate the drive
chain.
Check the chain setting and the drive
chain for damage before each run.
Check the chain tension
- Shift the gear to neutral.
- Prop the motorbike up on the side
stand.
- Let the motorbike rear end drop to the
limit imposed by the suspension.
- Push in the drive chain from the top half
way between the sprocket and pinion.
Measure the travel.

Required value: A =30-40 mm
- Adjust the drive chain is necessary.

MAINTENANCE
19
2
1
SAFETY TEST
Checking the tyre pressure

WARNING
Adjust the tyre pressure according to
the total weight load. Never exceed the
rated total weight or the bearing capacity
of the tyres.
Incorrect tyre pressure will have a con-
siderable effect on the riding prop er ties
of the motorbike and the lifespan of the
tyres.
While the tyres are cold:
- Twist off the valve caps.
- Check/adjust the tyre pressure.
- Twist on the valve caps.
Tyre pressure Solo With
passenger
Front 2.2 bar 2.2 bar
Rear 2,5 bar 2.7 bar
Tyre prole Tyre pressure
Checking the tyre proles

WARNING
Observe the minimum profile depth
prescribed by law.
Never ride without valve caps (2).
Firmly tightened valve caps prevent the
tyre from sud den ly losing pres sure.
- Measure the prole depth at the cen tre
(1) of the tyres tread.
Recommended minimum prole depth:
Front 2.0 mm
Rear 2.5 mm
20
Tyre size
The standard motorbike is provided with the
following tyre sizes:
Front 110/70-17 M/C
Rear 150/70-17 M/C
or
Front 120/70-17 M/C
Rear 160/60-17 M/C
or
Front 110/70 ZR 17
Rear 150/60 ZR 17
All tires are tubeless.

WARNING
Use only tyres approved by the man u -
fac tur er. The use of non-approved tyre
brands, types or sizes leads to the op-
erating permit of the vehicle be com ing
null and void. Use only pairs of tyres
pro duced by the same man u fac tur er.
SAFETY TEST
21
SAFETY TEST
Load / lights

WARNING
For the sake of your safety, use only
original SFM accessories or prod ucts
released by SFM.
SFM cannot judge for each third-part prod-
uct whether it can be safely used in combi-
nation with your SFM mo tor cy cle. Nor can
a of cial approval give such a guar an tee in
all cases, since the test scope is not always
sufcient.

NOTE
SFM accessories and SFM-ap proved prod-
ucts as well as qualied advice are available
from all spe cial ized SFM dealers.
Correctly loaded
- Make sure that the left-right weight dis-
tribution is balanced.
- Load heavy luggage as far as pos si ble
towards the front.
- Check that fastenings are correct and
tight.
- Do not transport bulky loads.
- Do not cover the lights.

WARNING
The total allowable weight of 330 kg may
not be exceeded.
Adjust the tele scop ic forks and tyre
pressures to the total weight.
Checking the lights

WARNING
Before any ride, check the operation of
all lighting components.
- Check that the headlamps and lens es are
clean.
Adjusting the headlamps

MAINTENANCE.
22
RIDING INSTRUCTIONS
Ride safely

CAUTION
Riding safety is largely also de ter mined
by the manner of riding.
Therefore:
- Put on a tested/approved safety hel met
and correct close the buckle.
- Wear suitable protective clothes.
- Rest your feet on the footrests.
- Do not ride if your riding ability has been
compromised.
On smooth, slippery roads take into ac count
that your riding stability and brak ing power
are limited by the grip of the tyres on the
road top.
Your reactions can be adversely af fect ed
not only by alcohol, but also by drugs and
medicines.
- Strictly observe all trafc reg u la tions.
- Always adapt your riding speed to the
trafc and road conditions.
23
RIDING INSTRUCTIONS
Ride economically and be aware of the environment
Fuel consumption, environmental pol lu tion
and wear of engine, brakes and tyres de-
pend on various factors.
Your personal riding style is highly de ter -
mi nant for economical fuel con sump tion
and exhaust gas and noise gen er a tion.
While idling, the engine takes a long time
to warm up to operational tem per a ture. In
the warm-up phase, however, the wear level
and pollutant emissions are very high. It is
therefore best to start riding immediately
after start-up.
Avoid rapid acceleration
Open the throttle not further than need ed,
in order to reduce fuel con sump tion as well
as pollution and wear levels.
Do not use excessive revs; change up as
soon as possible and do not change down
until it is necessary to do so.
Ride as evenly as possible and look
ahead as far as possible.
Unnecessary acceleration and hard braking
cause high fuel con sump tion and increased
pollution levels.
Turn the engine off when waiting in
traf c.
Different riding conditions affect fuel con-
sumption. The following conditions are
unfavourable for fuel consumption:
- High trafc density, especially in big cities
with many stops for trafc lights.
- Frequent short rides with repeated starts
and warm-ups of the engine.
- Riding in a column of motor cycles at low
speed, meaning riding with rel a tive ly high
revs.
Plan rides ahead of time in order to avoid
heavy trafc.
Fuel consumption is also affected by
conditions that are out of your control, for
instance, poor road condition, hills, riding
in winter.
Observe the following aspects for eco-
nom i cal fuel consumption:
- The planned inspection intervals must be
closely observed.
- Regular service by a specialized SFM
dealer will guarantee not only continued
operability, but also eco nom i cal fuel
consumption, low en vi ron men tal pollution
and a long lifespan.
- Check the tyre pressure every two
weeks.
Low tyre pressure increases rolling re sis -
tance. This increases fuel con sump tion
and tyre wear and adversely af fects riding
behaviour.
- Continually check fuel consumption.
- Frequently check the engine-oil level.
24
RIDING INSTRUCTIONS
Running-in
Running-in instructions for engine
and transmission

CAUTION
Excessive revs while running-in the en-
gine increases the wear of the en gine.
Engine faults during the run ning-in
period must be im me di ate ly re port ed to
a specialized SFM dealer.

NOTE
During the running-in period, ride in fre-
quently changing load and rpm ranges.
Select winding and slightly hilly routes.
Avoid constantly low rpm counts and full
throt tle under load.
Running-in new tyres

CAUTION
New tyres have a smooth surface. They
must therefore be roughened by care-
fully running them in at various slanted
positions.
Only then will the surface obtain its full
grip!
Running-in new brake linings

WARNING
New brake linings must be run-in and
will not have their full friction power until
after 500 km.
The slightly re duced braking effect can
be com pen sat ed for by an in crease in
the pres sure on the brake lever.
During this period, avoid un nec es sary
hard braking actions!
- During the rst 800 km:
Less than 1/2 throttle.
- Up to 1.600 km:
Less than 3/4 throttle.

CAUTION
The rst inspection must be carried out
immediately after the rst 1.000 km.
You can save yourself delays by mak ing an
appointment with a spe cial ized SFM dealer
in advance.
- 800 to 1.600 km:
Slowly increase the revs. Up to 1.600 km,
avoid longer rides under full load.
25
RIDING INSTRUCTIONS
Side stand
- Switch off the engine.
- Left hand on the left-hand handle-
bargrip.
- Right hand on the seat.
- Fold out the arm of the side stand as far
forward as it will go and stop by foot.
- Slowly tilt the motorbike to the left until its
weight is supported.
Propping up the motorbike on the side
stand.

WARNING
Always make sure that the stand is
resting on rm ground. On sloping roads,
always park the motorbike facing uphill
and in 1st gear. When you kick the stand
in, do not stand within the pivoting arc
of the stand.
The stand pivots automatically upwards
with considerable momentum.
It is essential that the side stand is
folded up before starting off! -Risk of
accidents !
26
3
1
R
Z
A
2
4
RIDING INSTRUCTIONS
Before starting
- Put the motorcycle it in a vertical position
and fould up the side stand.
- Turn the fuel tap (1) to position
A = ON or
R = RESERVE
- Mount the motorcycle.
- Turn the ignition key (2) to its operating
position
.

WARNING
Before beginning a ride, the side stand
must be tilted up all the way (danger of
crashing).
Starting
- Shift the foot-operated gear lever (3) to
neutral.

NOTE
Once you have shifted to neutral, the green
neutral indicator light (4) must become
active.
27
2
4
3
B
A
1
RIDING INSTRUCTIONS
Starting

CAUTION
Avoid high engine-speed counts af ter
a cold start.
- Turn the CHOKE (1) in the direction of
the arrow "A" for cold start.
- Do not open the throttle (2).
- Operate the start button

(3).

CAUTION
If the engine wont start im me di ate ly,
release the start button, wait a few sec-
onds and push it again. Each time, push
the start button for just a few seconds in
order to save the battery. Never push the
start button for more than 10 seconds.
- As soon as the engine is no longer run-
ning smoothly, turn back the CHOKE

(1)
in position "B".
- When the operating temperature is in-
creasing, turn back the CHOKE all the
way in the opposite direction to the arrow
"B".

WARNING
Never allow the engine to run in an en-
closed space. Exhaust gases are highly
toxic and can kill.

CAUTION
The EMERGENCY OFF switch (4) is a
safe ty device and should normally be
in position

.

ON:
Switch downwards. The engine will start
when the electric starter is used.

OFF:
Switch upwards. The engine will not start.
28
2
1
Riding, shifting gears
RIDING INSTRUCTIONS

CAUTION
Avoid:
- Crashing the gears
- Changing gear without operating the
clutch
- Changing down at high rpm's
- Too low and too high rpms (un nec -
es sary wear and fuel con sump tion).
Starting / shifting up
- Pull in the clutch lever (1).
- Push down on the foot-operated gear
lever (without opening the throttle).
- Carefully engage the clutch.
- Simultaneously slightly open the throt tle
(2).

- Accelerate after engaging the clutch.
Shifting up to gears 2, 3, 4, 5 and 6 is done
similarly.
Shifting down
- Close the throttle.
- Adapt your riding speed.
- Pull in the clutch lever.
- Push down on the foot-operated gear
lever.
- Accelerate after engaging the clutch.
- When stopping, change into neutral (con-
trol light N in cockpit lights green).
29
RIDING INSTRUCTIONS
Braking
Oil and grease

WARNING
The brake discs and linings must be free
of oil and grease!
If the motorcycle is not used for a while,
a rust lm may form on the brakes and
thus increase the braking effect. A thick
rust lm can cause the brakes to lock
up. When setting out on a ride after a
long lay-up period, carefully operate
the brakes several times until they work
normally.

NOTE
Make sure you practice braking for emer-
gen cy situations, but do so where you will
not pose a risk to yourself or others (e.g. a
deserted parking area).

WARNING
Operate the brakes to grind off the salt
deposited on the brake discs.
Dirty brakes
When riding on dirty streets, the brak ing
effect can be delayed due to dirty brake
discs and linings.

WARNING
Operate the brakes until they are
clean. Lining wear is increased by dirty
brakes!
Wet brakes
Washing the motorcycle or riding through
water or rain can delay the brak ing effect
due to wet or (in winter) ice-covered brake
discs and linings.

WARNING
The brakes must rst be operated until
they are dry
Salt lm on the brakes
When riding on salted streets without brak-
ing for a while, the full braking ef fect may
be delayed.
30
2
1
RIDING INSTRUCTIONS
Braking
Braking
The front brake and rear brake are op er at ed
independently from each other.
The front brake is operated via the hand-
brake lever (1) on the han dle bars, and the
rear brake is operated by step ping on the
footbrake lever (2) with the right foot.
When stopping or slowing down, re lease
the throttle gas and operate both brakes
at the same time.
On tight curves, sandy / dirty streets, wet
asphalt and icy roads, use the front brake
carefully: if the front wheel locks, the bike
will slide sideways.
Brake with care. Locked wheels do not have
much braking effect and can lead to skid-
ding / crashing. In prin ci ple, do not brake
on a curve, but before the curve.
Braking on a curve increases the dan ger
of sliding.
31
2
R
Z
A
1
RIDING INSTRUCTIONS
Stopping the engine
- Turn the ignition key to the po si tion

(1).
- Pull out the ignition key.

CAUTION
Turn the fuel chock (2) to the OFF
po si tion (Z). In the ON (A) or RES (R)
position, fuel could enter the engine,
leading to se ri ous damage when start-
ing the en gine.
Non-observance of this cau tion will lead
to the guarantee be com ing null and void
for any damage at trib ut able to such.
Stopping the engine
32
SERVICE INSTRUCTIONS
Servicing the motorbike / cleaning agents

NOTE
Regular, expert service will help main tain
the value of your motorcycle and is a condi-
tion for guarantee claims for cor ro sion and
other such damage.

CAUTION
Rubber and plastic parts will be dam-
aged by caustic or penetrating clean ing
agents or solvents.

WARNING
Always carry out a brake test after clean-
ing and before starting a ride!

CAUTION
Do not use steam or high-pressure jet
devices!
Such devices can damage seals, the
hydraulic braking system and the elec-
tri cal system.
33
SERVICE INSTRUCTIONS
Servicing the motorbike / cleaning agents
Cleaning
- To wash the motorcycle, use a soft
sponge and clean water.
- Afterwards, dry off with a polishing cloth
or chamois.
- Do not wipe off dust or dirt with a dry
cloth, to avoid scratching the paint or
covering.
Preservation agents
When necessary, the motorcycle must
be preserved with commercially avail able
preserving and cleaning agents.
- By way of precaution (especially in win-
ter), regularly treat parts liable to corro-
sion with preservation agents.

CAUTION
Never use paint-polishing agents on
plastic parts.
- After a longish ride, thoroughly clean the
chassis and the aluminium parts and pre-
serve them with a com mer cial ly available
anti-cor ro sion agent.
34
SERVICE INSTRUCTIONS
Operation in winter and anti-corrosion protection

NOTE
Protect the environment by using only en-
vironmentally friendly preservation agents,
and use them frugally.
Operation in winter and anti-
corrosion protection
Use of the motorcycle in the winter can
cause considerable damage due to the
presence of salt on the roads.

CAUTION
Do not use hot water, which would in-
crease the effect of the salt.
- At the end of each ride, wash the motor-
cycle with cold water.
- Thoroughly dry the motorcycle.
- Treat parts liable to corrosion with wax-
borne anti-corrosion agents.
35
Repairing paint damage
Minor paint damage should be im me di ate ly
repaired. Major damage must be repaired
by a SFM deal er.
If the motorcycle is not used for a long er
period, it is recommended to support the
motorcycle so that its weight is not on the
tyres.
You can prevent the tyres from be com ing
dry and brittle by spraying them with a
silicone-rubber treatment. First thor ough ly
clean the tyres.
Do not store the motorcycle or the tyres
in hot spaces (such as a boiler room) for
longer periods.

WARNING
A mi ni mum tyre-profi l e depth of
2.0 mm must be maintained at all
times.
Servicing tyres
SERVICE INSTRUCTIONS
36
SERVICE INSTRUCTIONS
Lay-up / commission
Lay-up
- Clean the motorcycle.
- Remove the battery.
Observe the maintenance in struc tions.
- Spray suitable lubricants onto the brake-
lever and clutch-lever joints and the side-
standard and main-stan dard bearings.
- Rub bright / chromium-plated parts with
acid-free grease (Vaseline).
- Store the motorcycle in a dry room and
jack it up so that its weight is not on the
wheels.
- Treat the motorcycle with preservation
agent wax.
Commission
- Remove the preservation agents from the
outside.
- Clean the motorcycle.
- Install the charged battery.
- Preserve the battery terminals with ter-
minal grease.
- Check / adjust the tyre pressure.
- Check the brakes.
- Carry out activities according to the in-
spection plan.
- Carry out the safety checks.

NOTE
Before laying up the motorcycle, have a
SFM dealer change the engine oil.
Combine lay-up / com mis sion activities with
an inspection by a SFM dealer.
37
SERVICE INSTRUCTIONS
Technical changes, accessories and spare parts

WARNING
Technical changes to the mo tor cy cle
can lead to cancellation of the EC op er -
at ing license.
Should you want to make technical chang-
es, observe our guidelines. This will serve
to prevent the motorcycle from being
damaged and the trafc and op er a tion al
safety being retained. A specialised SFM
dealer can carry out these activities with
meticulous care.
Always consult a SFM dealer before buy-
ing accessories or making any tech ni cal
changes.

CAUTION
We recommend using only ap proved
SFM accessories and original SFM spare
parts for SFM motorcycles.

This is in your own interests: the safe ty,
suitability and reliability of these acces-
sories and parts will have been tested
specically for SFM motorcycles.
Although we keep track of the mar ket, we
cannot evaluate nor be held liable for the
quality of non-approved accessories and
parts, even if they have a certicate of
acceptance from an ofcially recognised
technical test ing/supervision agency, or
a license issued by the authorities.
For approved SFM accessories and original
SFM spare parts, see a specialised SFM
dealer.
He will also ensure that they are pro fes -
sion al ly in stalled.
38
MAINTENANCE
Maintenance activities
Before carrying out any main te nance
activities, read the relevant section of
this owners manual.
- Removing the seat
- Toolkit
- Checking the fork-column bearing
- Checking the telescopic fork
- Checking the shock absorber
- Adjusting the shock absorber
- Checking the front brake
- Checking the rear brake
- Removing the front wheel
- Installing the front wheel
- Removing the rear wheel
- Installing the rear wheel
- Checking , adjusting the drive chain
- Adjusting the clutch lever play
- Cleaning the air-lter
- Checking the spark plug
- Checking the battery, fuses
- Replacing bulbs
- Adjusting the headlamps
39
1
2
3
4
5

NOTE
For several inspection jobs the seat has to
be removed.
Removing:
- Loosen the screws (1) on both sides.
- Take off the seat (2) toward the rear, as
shown by the arrow.
MAINTENANCE
Removing the seat Toolkit
The onboard toolkit (5) is located beneath
the seat.

WARNING
Check for faultless fastening of the
seat. A loose seat will cause risk of ac-
cidents.
Installing:
- Insert the support beneath the seat into
the holder (3 and 4) of the frame and
tank.
- Tighten up the seat on both sides.
40
1
1
1
2
1
Checking the steering bearings Checking the telescopic fork Checking the shock absorber
NOTES ON MAINTENANCE

NOTE
The telescopic fork should not jam up when
turned and it should swing back lightly to
both end positions.
- Pull the hand brake to block the front
wheel brake.
- Hold the handlebar with both hands and
try to move the handle bar back and
forth.
If the fork column bearing shows noticeable
play, it must be adjusted by a specialised
SFM dealer.
- Pull the hand brake to block the front
wheel brake.
- Now pump the fork girders several times
up and down using the handlebar.
- The suspension should respond perfect-
ly.
- Check the fork girders for oil leaks.
Checking the fastening of the handle-
bar
- Check all four handlebar fastenings (1)
for tight t.
- Check the fastenings (1) of the spring
strut (2) for tight t.
- Check the spring strut for oil leaks.

NOTE
If damage to the telescopic fork or the
spring strut is found have the motorbike
examined by a professional SFM dealer.
41
1
B
A
2
Adjusting the shock absorber
NOTES ON MAINTENANCE
WARNING
Before taking a ride adjust the spring
preload of the spring strut according to
the total weight!
A = harder
B = softer
Adjusting the spring preload
NOTE
The spring preload can be innitely ad-
justed.
Slacken the locking nut (1) with a suitable
spanner to adjust the spring preload.
Turn the adjustment nut (2) with the span-
ner in direction A to increase the spring
preload (harder suspension).
Turn the adjustment nut (2) with the spanner
in direction B to reduce the spring preload
(harder suspension).
Retighten the lock nut (1).
42
!

Checking the brake linings

CAUTION
The minimum lining thickness must be
maintained.

NOTE
For your own safety, we recommend having
activities to the brake system carried out by
a SFM deal er.
Front wheel brake
- Visually inspect the brake calliper (1).
- Check the thickness of the brake lining.
Minimum thickness:
Frontbrake A = 2,5 mm
Rear brake A = 1,5 mm
Rear wheel brake
- If the lining thickness is below the mini-
mum, have the brake lining (2) replaced
by a SFM dealer.
NOTES ON MAINTENANCE
43
2
1
A
3
3
Rear wheel brake
Adjusting the footbrake pedal position
WARNING
Check the play on the footbrake pedal
and ensure that the brake is functioning
properly. A soft and spongy feel when
operating the foot brake indicates that
there is air in the brake system. You
should have the brake system bled by a
SFM-dealer. Air in the brake system is a
considerable safety risk!
NOTE
The footbrake pedal position can be adjus-
ted with the setscrew (1).
WARNING
The adjustment measurement A must
not exceed 30 mm!
- Loosen lock nut (2) and adjust the foot
brake pedal position (3) with setscrew (1).
NOTES ON MAINTENANCE
44
2
3
1
3
Removing the front wheel

CAUTION
Take care not to damage the brake discs
and linings while removing them.
Do not operate the handbrake lever after
the wheel has been removed.
Protect the wheel bearings from dirt and
moisture.
- Support the motorcycle so that the front
wheel can move freely and the motor-
cycle is standing securely.
- Loosen the shaft-clamping screws (1).
- Loosen the axle nut (2).
- Lift the front wheel and pull out the full-
oating axle (3).
- Remove the front wheel downwards.
NOTES ON MAINTENANCE
45
3
1
5
2
3
4
Installing the front wheel

CAUTION
Take care not to damage the brake discs
and linings (4) while installing them.
Have a SFM dealer check the tightening
torques.
- Roll the front wheel in between the fork
tubes and insert the spacer bush (4) (on
the right as seen from the riding direc-
tion).
- Grease the full oating axle (3) and push
it in with the spacer bushing (5) as far as
it will go.
- Attach the axle nut (2) and screw tight.
- Before tightening the screw (1) stand the
motorbike on its wheels and push the
telescopic forks several times to prevent
twisting of the fork struts.
Torque
Axle nut (2): 60-65 Nm
Axle locking screws (1): 10 Nm
NOTES ON MAINTENANCE
46
1
3
2
4
8
5
3
2
6
4
7
Removing the rear wheel

CAUTION
Do not damage brake disc and linings
during removal!
Protect the wheel bearings from dirt and
moisture!

NOTE
When taking off the back wheel, make sure
that the bushes (7 and 8) to the left and right
of the wheel hub and at the brake support
are not lost.
- Raise the rear wheel, remove the full
oating axle (1) with guides (4) and take
off the back wheel to the rear.
- Prop up the motorbike so that the rear
wheel can turn freely and that the
motorbike is secure.
- Hold the full oating axle (1) and release
the axle nut (5).
- Release the lock nuts (2) and loosen the
screws (3) on the left and right-hand sides
of the chain adjuster all the way.
- Remove the drive chain (6).
NOTES ON MAINTENANCE
47
8
1
5
4
7
9
1
4
6
Installing the rear wheel

CAUTION
Do not damage brake disc and linings
during installation! Have a SFM dealer
check the tightening torques.
- Insert brake support (9) into the guide of
the rear suspension.
- Clean and grease the full oating axle
(1).
- Adjust the drive chain (6).
(see adjusting drive chain).
- Tighten axle nut (5).
Torque
Axle nut (5): 60-65 Nm
- Insert spacer washer (7) in the brake
support (9).
- Install rear wheel with spacer bushes (7
and 9) with full oating axle (1) and guides
(4).
- Install the axle nut (5) on the full oating
axle (1).
NOTES ON MAINTENANCE
48
1
Checking the chain for wear

CAUTION
The chain, sprocket and pinion must be
changed as one unit.
- Prop the motorbike up on the side
stand.
- Hold the chain (1) at the furthest rear
point of the sprocket and pull it off.
- With correct chain tension, it should not
be possible to lift the chain higher than
the teeth of the sprocket.
- If the chain can be pulled higher, have
chain, sprocket and pinion replaced by
your SFM-dealer.
Checking the drive chain
NOTES ON MAINTENANCE
49
30-40
m
m
A
1
2
3
4
Adjusting the drive chain
- Loosen the axle nut (1).
- Release the locking nuts (2) on both
sides.
- Adjust the setting screws (3) evenly on
both sides of the chain tensioner (rear
wheel must be in line with the front
wheel).
- Let the rear end of the motorbike drop to
the suspension limit.
Adjusting the chain
CAUTION
The adjustment of the chain influ-
ences the wear of chain and sprocket.
It is essential to have the tightening
torques checked by a SFM-dealer.Too
tight adjustment of the chain will cause
bearing damage on engine and rear
wheel and result in excessive wear of
the chain.
- Push in the drive chain up half way bet-
ween sprocket and pinion. Measure the
travel.
Nominal value: A = 30-40 mm
- Tighten the axle nut (1).
- Tighten locking nuts (2) on both sides.
Torque
Axle nut (1): 60-65 Nm
Setting nuts (2): 22-35 Nm
NOTES ON MAINTENANCE
50
A
1
2
3
4 4 5
6
7
Adjusting the clutch lever

CAUTION
If you drive with no clutch lever play, the
clutch will be damaged.
Check:
- Pull the lever until there is discernable
resistance.
- Measure the play. Required value:
A = min. 3-4 mm
Adjustment:
- Push back protective cap (1).
- Release the lock nut (2).
- Turn setting screw (3) as appropriate.
- Tighten up the lock nut (2).
- Check the play.

NOTE
If the clutch play cannot be corrected with
this adjustment, the following adjustment
must be made.
- Release the lock nut (2).
- Tighten setting screw (3) all the way, so
that the clutch cable can be made as slack
as possible.
- Tighten up the lock nut (2).
- Remove screws (4) and take off the clutch
cover (5).
- Release the lock nut (6).
- Adjust the setting screw (7) until the
desired clutch lever play (A = 3-4 mm) is
reached.
- Tighten up the lock nut (6).
- Reassemble the clutch cover (5) with
gasket.

CAUTION
Have adjustment checked by a SFM
dealer.
NOTES ON MAINTENANCE
51
1
1
1
2
4
5
3
3
Cleaning the air lter

NOTE
The motorbike is attached with a dry air
lter.
For this inspection job the seat has to be
removed.
Removing and cleaning:
- Remove the screws (1) and take off the
cover (2).
- Remove the paper lter (3).
- Take off the spring (4) and the cover
(5).
- Dust out the paper lter (3) and clean with
air pressure or renew if necessary.
Installing:
Installation takes place in reverse order to
disassembly.

CAUTION
Never run the engine without paper
lter.
- A dusty lter is a main reason for reduced
engine power and fuel consumption.
- Change the lter often when riding on
dusty roads.
- If the air lter is not correctly installed,
dust will get in the combustion chamber.
This cause wear of engine and reduced
power.
- Take care that the lter not get wet. Oth-
erwise the engine will start improperly.
NOTES ON MAINTENANCE
52
Max. 0,8 mm
3
4
1
2
1
Spark plug
Check and change

CAUTION
Check or change the spark plug only
when the engine is cold.
- Remove screws and nuts (1) and take off
the cover (2).
- Pull the spark plug connector (3).
- Unscrew the spark plug (4) with the spark
wrench from the on-bord toolkit.
- Check the electrode gap (max. 0,8 mm),
replace the plug if it is severely burnt
away.
- Use a new spark plug NGK CR9 E or
CHAMPION RG4 HC.
- Screw in the spark plug by hand and than
tighten up with the spark wrench 1/2 too
3/4 turnings.
Torque 11 Nm.
- Plug in the spark plug connector (3).
NOTES ON MAINTENANCE
53
1
2
3

CAUTION
Never install a fuse with a larger rat ing,
since this could destroy the en tire elec-
trical system.

NOTE
For this inspection job the seat has to be
removed.
Checking the fuse
Replace the fuse
- Turn off the ignition.
- Remove the seat.
- Expose the fuse case (1).
- Open the fuse case cover (2) and pull out
the fuse (3).
- A faulty or blown fuse must be replaced
by a new one with 15 A.
- Check the fuse for correct contact. Loose
fuse will blow.
Installation takes place in reverse order to
disassembly.
NOTES ON MAINTENANCE
54
Battery

WARNING
Always wear safety glasses.
Keep children away from acids and
bat ter ies.

EXPLOSION DANGER
A battery being charged produces a
highly explosive gas, which is why re,
sparks, naked ames and smoking are
prohibited.

FIRE HAZARD
Avoid generating sparks and elec tro stat ic
discharges when handling ca bles and
electrical devices.
Avoid short cir cuits.

DANGER - CAUSTIC ACTION
Battery acid is highly caustic, so al ways
wear safety gloves and glass es.
Do not tilt the battery as acid can leak
from the ventilation open ings.

FIRST AID
If acid comes into contact with an eye, im-
mediately ush the eye for several minutes
with fresh water. Then im me di ate ly visit /
call a doctor.
Acid on the skin or clothing must im me -
di ate ly be neutralised using acid con vert er
or soap suds, and the spots must be ushed
with plenty of water.
If acid is swallowed, immediately visit / call
a doctor.

CAUTION
Do not expose batteries to direct sun-
light. Discharged batteries can freeze, so
they must be stored in a place where the
temperature remains above 5 - 15C.
Professional main te nance, charging and
storage will in crease the lifespan of the
battery and are a condition for the hon-
ouring of guarantee claims.

DISPOSAL
Take a dead battery to a collection point.
Never dispose of one with household
refuse.
Charging the battery
After a long lay-up (3-4 months), charge the
battery. The charging current (in amperes)
must not exceed 1/10
th
of the battery ca-
pacity (Ah).
The battery must not be fast-charged. The
battery may only be charged using a special
charg er approved for MF batteries.
Maintenance
Although the battery is maintenance-free.
Never leave the battery discharged. Keep
the battery clean and dry and make sure
that the connection terminals are rmly
seated.
NOTES ON MAINTENANCE
55
3
4
2
1

CAUTION
The battery may only be connected
or disconnected while the ignition is
inactive.
First disconnect the minus terminal (1,
black cable).
When in stall ing the bat tery, rst connect
the plus terminal (2, red cable).
The battery is main te nance-free. Do not
try to open it.
NOTES ON MAINTENANCE
Removing and installing the battery

NOTE
For this inspection job the seat has to be
removed.
- Disconnect the rubber band (3) from the
battery case (4) and remove.
- Disconnect the battery.
- Remove the battery.
Installation takes place in reverse order to
disassembly.
56
3
4
5
6
7
1
1
2
Changing the bulbs

NOTE
Use only tested, incandescent bulbs with
the E designation. Use of non-approved
bulbs will void the operating license. Do
not touch the bulbs with bare ngers. Hold
bulbs with a clean, dry cloth when installing
or re mov ing them.
Headlight
low beam - high beam
bulb HS1 12 V 35/35W E1
Position light
bulb 12V/5W
- Pull the parking light bulb (5) with the bulb
holder out of the reector.
Installation takes place in reverse order to
disassembly.
- Remove the screws (1) on both sides.
- Take off the front cover (2).
- Detach the plug (3) and the rubber cover
(4) from the headlamp.
- Disconnect the holder clamp (6) and pull
out the bulb (7).
NOTES ON MAINTENANCE
57
1
The tail / brake light (1) is not tted with a
replaceable light bulb (diode light).
If the tail light does not work you should
rst check, whether a cable connection is
interrupted.
Tail / brake light
If this is not the case, the tail light must be
replaced by a SFM dealer.
NOTES ON MAINTENANCE
58
2
1
3
1
2
Changing the bulbs
Indicator lamps

NOTE
For changing the bulbs an opening of the
glass cover (1) is not required.
Do not touch the bulbs with your bare hands.
Use a clean, dry cloth for installation and
removal.
Indicator bulbs front/rear: 12 V/21W
Rear indicator Front indicator
- Release the light case (2). - Push the bulb (3) back and release it by
turning to the left. Take the bulb out.
Installation takes place in reverse order to
disassembly.
NOTES ON MAINTENANCE
59
1
2
c
m
H
5m
H
1
Adjusting the headlamps
Adjusting the headlight
- Activate the dipped beam.
- Use the adjusting screws (1) on both sides
to adjust the angle of the asymmetrically
illuminated surface area of the road top.
- Release srews (1)), adjust the front
headlight cover and tighten up again.

NOTE
If you have problems adjusting the head-
lamps, see a specialised SFM dealer.
An incorrect adjustment is punishable by
law. Remember, you are responsible for
the correct adjustment of the motorbikes
headlamp.

WARNING
Do not run the engine in an enclosed
space (risk of asphyxiation).
Position the motorcycle on a level oor 5
m (measured from the headlamp) from a
light coloured wall with a rider seated on
the motorcycle and the tyres lled at the
correct pressure.
- Measure the distance from the oor to
the centre of the headlamp and mark
the height on the wall with a cross. Draw
a second cross 12 cm beneath the rst
cross.
- Start the motorcycle and run the en-
gine.
NOTES ON MAINTENANCE
60
TECHNICAL DATA
- Engine
- Power transmission
- Chassis
- Lubrications and operating uids
- Electrical equipment
- Dimensions and weight
- Riding performance
61
TECHNICAL DATA
Engine
Type: FM125-4T6M
Construction: One cylinder 4-stroke
Valve steering: 1 overhead cam with rocker arms
Valve: 2 valve
Valve clearance, cold: intake 0.10 mm - 0.12 mm, exhaust 0.12 mm - 0.15 mm
Pistion displacement: 124,0 cc
Bore: 57 mm
Stroke: 48,6 mm
Compression ratio: 11,1
Maximum net power output: 9,8 KW at 9.000 1/min
Maximum net torque: 10,0 Nm at 6.300 1/min
Ignition system: Transistorized ignition system with electronic ignition control (CDI)
Spark plug: NGK CR9 E or CHAMPION RG4 HC
Electrode gap: 0,65 - 0,8 mm
Carburettor: DELL'ORTO PHCF 2724
Air-lter: Paper air lter
Idling speed: 1.450 - 1.550 1/min
Type of starter: Electric starter
Cooling: Air cooled
62
TECHNICAL DATA
Power transmission
Clutch: Wet multi-plate type
Gear box: 6-gear claw dog-clutch engagement, pedal gear shifting
Gear ratios: 1. gear = 13/36 (2.769)
2. gear = 17/31 (1.824)
3. gear = 20/28 (1.400)
4. gear = 23/26 (1.130)
5. gear = 25/24 (0.960)
6. gear = 23/20 (0.870)
Primary transmission ratio: 19/66 (3.474)
Secondary transmission ratio: 14/55 (3.929)
Chain pinion: 14 teeth
Sprocket: 55 teeth
Drive Chain: O-ring chain 428, 144 links
63
TECHNICAL DATA
Chassis
Motorbike version: Type 678
Frame: Trellis-type frame made of tubular steel
Front suspension: Telescopic fork 41 mm , hydraulic shock absorption, travel 110 mm
Rear suspension: Oil-damped mono shock absorber, travel 110 mm,
adjustable preload
Wheels:
Front rim size:
Rear rim size:
Light metal (Alu)
17 x MT 2.75 DOT
17 x MT 4.00 DOT
Tires:
Front:
Rear:
Tubeless
120/70-17M/C or 110/70-17 M/C or 110/70 ZR 17
160/60-17 M/C or 150/70-17 M/C or 150/60 ZR 17
Tire pressure, solo:
pillion driver:
Front = 2.2 rear = 2.5 bar
Front = 2.2 rear = 2.7 bar
Brakes, front:
Minumim lining thickness
Hydraulic disc brake 320 mm four piston caliper
2,5 mm
Brakes, rear:
Minumim lining thickness
Hydraulic disc brake 215 mm single piston oating caliper
1,5 mm
64
TECHNICAL DATA
Lubricants and operating uids
Fuel tank capacity: 11.0 litres, including 1.9 litres reserve
Fuel: Unleaded fuel min. 95 octane
Telescopic-fork oil: Viscosity SAE 55 W
Filling quantity per fork tube: 350 cm
3
Engine oil, oil change: 1.2 liters SAE 20 W 50 mineral oil API (SG or higher)
Brake uid: DOT 4
65
TECHNICAL DATA
Electrical Equipment
Generator: Flywheel magneto, 12V 150W at 8.000 rpm
Battery: 12 V 6 Ah MF
Fuse: 15 A
Lights:
- Headlight:
- Position light:
- Pilot lights:
- Brake/rear light:
- Turn signal light:
High beam- low beam HS1 12 V 35/35W
12 V 5W
12 V diode light
12 V diode light
12 V 21W
66
TECHNICAL DATA
Dimensions and weights
Overall length: 2005 mm
Width across handlebars
without rear view mirror:
820 mm
Maximum height: 1085 mm without rear view mirror
Wheel base: 1375 mm
Seat height: 830 mm
Seat length: 680 mm
Weight empty: 121,5 kg
Weight in running order: 128,5 kg
Max. transport weight allowed: 201,5 kg
Max. permitted total weight: 330 kg
Top speed: 104 km/h
67
WARRANTY
Warranty conditions
In case of an occurring fault the company
SFM GmbH will provide the customer with
the following performances through the
authorized SFM-dealer (seller) within the
scope of its statutory warranty obligations:
1. Within a period of 24 months after the de-
livery of the scooter to the end customer
the company SFM GmbH will rectify
any deciencies caused by material or
man u fac tur ing faults through the autho-
rized SFM-dealer (seller) by repairing or
replacing the affected part ac cord ing to
the statutory warranty reg u la tions. SFM
GmbH may deny the re quest ed repair
or replacement of the faulty part if this
would only be pos si ble with dispropor-
tionately high costs. In this case SFM
GmbH may rec ti fy the deciency through
the au tho rized SFM-dealer (seller)
by ap ply ing the other possible type of
sub se quent fulllment. If both types of
sub se quent fulllment are only possible
with unproportionately high costs, SFM
GmbH may deny the sub se quent fulll-
ment all together through the authorized
SFM-deal er (seller). The customer is
then entitled to legal claims. Replaced
parts pass over into the possession of
SFM GmbH.
2. The installation of spare parts within the
scope of warranty does not extend the
warranty period that has started with the
date of delivery of the motorcycle.
3. The warranty does not cover normal
wear and tear caused by normal use as
well as wear and tear caused by inap-
propriate handling and inappropriate
use. Oxidation and corrosion are caused
by environmental inuences and are also
not covered under warranty
4. Warranty claims lodged by the customer
will be rejected in case of: Manipulations
to the motorcycle, installation of a dif-
ferent exhaust system, changes to the
gearbox or secondary transmission ratio
and installation of accessories or spare
parts which have not been approved by
SFM. Repairs carried out in workshops
not authorized by SFM GmbH and the
non-compliance with the maintenance
intervals in the workshop of an autho-
rized SFM-dealer will also cause the
rejection of warranty claims.
5. When lodging a warranty claim the cus-
tomer must present the correctly lled in
service book to the seller.
6. The following table gives the customer
an overview of the average limits of the
respective wear parts:
68
WARRANTY
List of wear parts
Wear parts Wear limits
Tires, hoses, rims depending on riding style, load and tire pressure the wear limit may already be reached
after only 1000 km or even earlier.
Wheels, hubs depending on riding style, load and tire pressure the wear limit may already
be reached after only 2500 km or even earlier. Check during each maintenance.
Oxidation is a lack of maintenance!
Oils, air lter, leakage inspection on engine during the rst inspection, then with every maintenance interval.
Check oil level before every ride.
Spring fork, spring strut Cleaning / inspection during every maintenance.
Lamps, incandescent bulbs, electric system depending on road conditions / unevenness of the road surface the lifetime will be reduced,
this may already occur after 500 km.
Brake linings, brake shoes, brake lines depending on riding style and load these may already be worn after 2500 km,
in cross-country operation even earlier.
Sedal rings, sealants, O-rings must be replaced during each maintenance interval to ensure proper function.
Radial seals on engine, gearbox,
fork and wheels
depending on road conditions and care wear may start after 500 km.
Dirt reduces the lifetime. Do not clean with a high pressure cleaner!
Wheel bearings, steering bearings depending on road conditions and care wear may start after 500 km.
Soiling of the wheel hub reduces the lifetime.
Check during each maintenance interval, do not clean with a high pressure cleaner!
Swing arm bearing depending on load and care after 2500 km, check with every maintenance.
Cables depending on care starting after 500 km. Check with every maintenance.
69
WARRANTY
Wear parts Wear limits
Cleaning and lubrication of drive chain according of use and of every washing.
Drive chain, pinion, sprocket wheels,
chain guidance, chain pulley
depending on road conditions / ground and care, a wear is possible after 1500 km.
Do not wash with high pressure cleaner! Control during every maintenance.
Starter battery, batteries, fuses, starter brushes depending on ambient temperatures failures can be expected in the 6th month,
when used for short rides even earlier.
Mirror glasses depending on ambient temperatures and care failures can be expected in the 6th
month, in winter operation even earlier. Oxidation is a lack of maintenance!
Bowden cables, brake cables, throttle cables depending on use and care from the 6th month.
Free-wheel sprockets, free-wheel of starter depending on care from the 6th month.
Self-locking nuts, cotter pins locking plates
bonded screw connections
during each maintenance interval or after unscrewing the nut or unlocking the lock.
Inspection, cleaning and adjustment of the carburetor after each cleaning and max. every 200 hours, at least 1x per year.
Clutch linings / friction discs depending on riding style and load these may be worn after 2500 km.
Pistons, cylinders, crankshaft, conrods, engine
bearings
depending on riding style, load and care these parts may be worn after
500 hours. When riding mainly with full throttle even earlier.
Spark plugs with each or every second maintenance interval, max. very 200 hours.
Exhaust system, inspection of mountings depending on use and care from the 6th month, in winter and short distance
operation even earlier. Oxidation is a lack of maintenance!
List of wear parts
70
INSPECTION PLAN
Please observe the following:
- During and after the warranty period all
inspections should solely be performed
by a specialised dealer approved by us.
- Observe the inspection intervals and
have the specialised dealer conrm them
on the guarantee certicate.
- Use only original spare parts.

CAUTION
In case of non-compliance the warranty
will become null and void.
The various activities carried out are list ed
on the inspection plan.
During the warranty period the following in-
spection intervals must be complied with:
At 1.000 km (1
st
service)
Every 4.000 km / or after 4 months
Every 8.000 km / or after 8 months
After the warranty period the inspection
intervals specied in this manual must be
applied as follows:
Every 4.000 km / 4 months
Every 8.000 km / 8 months

WARNING
For safety reasons, do not carry out any
repair or adjustment activities to the
motorcycle and chassis that ex ceed a
closely restricted scope. Tink er ing with
safety-relevant parts could threaten the
safety of yourself and third parties.
This applies especially to the ex haust
system, carburetor, ignition system,
clutch, gears, fork column, brake system
and lights.
Before starting work on the elec tri cal
system, disconnect the minus ter mi nal
of the battery.
71
Component
Assembly
Servicing Tasks
(*Only by an authorised SFM dealer)
Before
each
trip
1st service
after
1000 km
Every
4.000 km /
4 months
Every
8.000 km /
8 months
Valves Check and adjust valves if necessary (cold)* x x
Spark plugs Check condition and accordingly clean or replace Inspect Inspect Replace
Air lter Clean lter and housing.*
Replace paper lter*
Clean Replace Replace
Carburetor Check and adjust idle and cold start* x x x x
Throttle cable x x x x
Fuel hoses Check and replace if necessary (change at least
every 4 years)
x x x x
Engine oil Change (operating temperature) x x x
Oil lter Change* x x
Exhaust system Check for leads and repair if necessary* x x
Brakes Check brake function and brake uid as well as
housing, correcting if necessary *
x x x x
Check and replace brake pads* x x x
Brake uid Change* Every 24.000km / 2 Years
Brake hoses Check and renew* (min. every 4 years)* x x x x
Clutch Check and adjust x x x x
Back wheel
mounting
Look over, check play and renew or regreas
as necessary *
Every 24.000km / 2 Years
Tyres Check general condition and tread depth and
replace as necessary*
x x x x
INSPECTION PLAN
72
Component
Assembly
Servicing Tasks
(*Only by an authorised SFM dealer)
Before
each
trip
1st service
after
1000 km
Every
4.000 km /
4 months
Every
8.000 km /
8 months
Wheels Check for damage, balance* x x x x
Stearing
and bearings
Check and adjust free play* x x x x
Front forks Check general condition as well as for leaks
and repair if necessary*
x x
Chain Check adjustment and condidtion and grease,
adjust and renew if necessary
inspect clean and lubricate every 1000 km
Side stand Check, grease, repair if necessary* x x x x
Nut and bolt
tightness
Check that all bolts and nuts are tightened to
the correct torque settings*
x x x
Cables Check the throttle, brake and clutch cabels for de-
mage and smooth operation, if necessary replace*
x x x
Headlight Check and adjust x x x x
Battery Check, recharge if necessary x x x
General safety
check
Check for trafc/operational safety:
clutch, gear, idling speed, handbrake and footbra-
ke, fork column, lighting and direction-indicator
system, check indicator lights, check tyre pressure
x x x x
INSPECTION PLAN
73
Workshop activities carried out Workshop activities carried out
Activities carried out km date Activities carried out km date
MAINTENANCE CONFIRMATION
74
Workshop activities carried out Workshop activities carried out
Activities carried out km date Activities carried out km date
MAINTENANCE CONFIRMATION
75
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
km ..................................
date.................................
After 12.000 km/12 months
dealer stamp:
4.000 km/4 months
dealer stamp:
1.000 km/1 months
1
st
service
dealer stamp:
After 24.000 km/24 months
dealer stamp:
After 8.000 km/8 months
dealer stamp:
After 16.000 km/16 months
dealer stamp:
After 20.000 km/20 months
dealer stamp:
After 28.000 km/28 months
dealer stamp:
MAINTENANCE CONFIRMATION
76
km ..................................
date.................................
After 44.000 km/44 months
dealer stamp
km ..................................
date.................................
After 40.000 km/40 months
dealer stamp
km ..................................
date.................................
After 36.000 km/36 months
dealer stamp
km ..................................
date.................................
After 32.000 km/32 months
dealer stamp
km ..................................
date.................................
After 60.000 km/60 months
dealer stamp
km ..................................
date.................................
After56.000 km/56 months
dealer stamp
km ..................................
date.................................
km ..................................
date.................................
After 48.000 km/48 months
dealer stamp
After 52.000 km/52 months
dealer stamp
MAINTENANCE CONFIRMATION
77
New brake uid
Yes no
Km .....................................
Date ..................................
Stamp, signature
New brake uid
Yes no
Km .....................................
Date ..................................
Stamp, signature
New brake uid
Yes no
Km .....................................
Date ..................................
Stamp, signature
New brake uid
Yes no
Km .....................................
Date ..................................
Stamp, signature
MAINTENANCE CONFIRMATION
78
79
Motorbike data
(Fill in on purchase)
Model designation: ......................................................
Vehicle identity No: ......................................................
(Chassis No.)
Key No.: ......................................................
......................................................
EC-approval: ......................................................
Owner: ......................................................
......................................................
......................................................
Important
If the type approval should become invalid you should imme-
diately contact a motor vehicle registration ofce to obtain an
safeness certicate.
Send us the certicate along with the vehicle data. You will then
receive from us a copy of the type appoval document for a fee.
WSF.............................
Rating plate (Sample):
80