N2006P PID TEMPERATURE CONTROLLER The Installation & Wiring Diagrams

Input type can be RTD input (Pt100, Cu50) or thermocouple input (T, R, J, B, S, K, E and Wre-Wre25) Time proportioning output can be relay contact output or voltage pulse output Two alarm outputs can perform double - limit alarm or three - position control This instrument has autotuning function to self adapt to different systems This instrument has overshoot suppress function

Specifications
1) Power Supply Voltage: AC 36-260V/DC 36-360V(< 3W) 2) Relay Contact Output Rated: AC220V/3A 3) Voltage Pulse Output: 8V(open-circuit voltage) 40mA(short-circuit current) 4) Temperature Precision: 0.2%FS 5) Overscal or Undercscal Display: EEEE

Dimensions of Cutout

-- 1 --

Names of Functional Parts and Functions

1 2 3 4 5 6 7 8

AL1 - Relay J1 Output Lamp AL2 - Relay J2 Output Lamp AT - Autotuning Lamp Out - Control Outpout Lamp Measured Value (PV) Display Unit Set Value (SV) Display Unit UP Key DOWN Key

Lights when output is turned on Lights when output is turned on Flashes during autotuning execution Stays on when the control output is ON Displays measured value(PV) Displays set value(SV) Used for selecting next parameter or increase numerals Used for selecting previous parameter and used to increase numerals Used to shift the digit when the setting is changed and used to perform autotunning function Used for parameter registration/calling up

9 10

SHIFT Key (Autotuning Key)

Set Key

-- 2 --

Parameters Setting Guide

1. Initiation Function Parameters (Log in by inputting password "0089" after pressing set key) (1) Details of Parameters

Symbol Inty Outy Atdu PSb Rd CorF End

Description Input Type Control Output Type Autotuning SV bias PV bias Control Action Type Engineering Unit Selection End Mark

Setting Range See Table 1 0, 1 , 2 0--200 -100. 0--100. 0 0: Heat 0: 1: Cool 1:

Factory Set Value Pt100 2 10 0 0 0

Remarks

Note 1 Note 2

Note 1: 0: Realy JI and J2 are used for alarm and there is no voltage pulse output. This mode is used for high or low limit alarm or ON/OFF coutrol, and SV is invalid in this mode. 1: Relay JI is used for alarm, Relay J2 is used for PID coutrol output, and there is no voltage pulse output SV is valid but AH2 and AL2 are invalid. 2: Realy JI and J2 are used for alarm, and control output type is voltage pulse output. Node 2: Set bias is used for preventing form overshooting only for autotuning function. (See autotuning curve)

Table 1
Input Signal Code Input Signal Code T R J B S K E TC TC TC TC TC TC TC TC Display Scope -200--400 -50--1600 -200--1200 0--2300 350--1800 -50--1600 -200--1300 -200--900 -199.9--600.0 -50--1600 Resolution 1 1 1 1 1 1 1 1 0.1 0.1 Precision 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% 0.2% Display scope is continuous from -1999 to 9999 using 16bit A/D sample 0.1% 0.1% 0.1% 0.1% 0.1% 0.1% 0.1% 0.1% Input Impedance 100K 100K 100K 100K 100K 100K 100K 100K (0.2mA) (0.2mA) (0.2mA) 100K 100K 100K 100K 100K 20 20 20

00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

Wre3-Wre25

Ptl00 RTD Cu50 RTD 0--75 remote pressure 0--75mV current divider 0--30mV 0--5V standard signal 1--5V standard signal 0--10V standard signal 0-l0mA standard signal 0-20mA standard signal 0-20mA standard signal

Low and high limit of scope can be set from -1999 to 9999

-- 3 --

Parameters Setting Procedure

Remark: 1) Call up setting mode by pressing

SET

key and

2) Input password and parameter by using 3) Parameter registration by using 4)

SET

key Key for next parameter

key is used for selecting previous parameter and

-- 4 --

PID and Interrelated Parameters

2. PID Parameters (Log in by inputting password "0036" after pressing set key) (1) Detail of PID Parameters Symbol P Description Proportional band Integral time Derivative time Overshoot suppression factor Proportional cycle Digital filter factor End mark Setting Range 0.1--99.9 (%) 2--1999 (sec.) 0--399 (sec.) 0. 0-- 1. 0 2--199 (sec.) 0--3 Factory Set Value 5.0 100 20 0.2 2 0 Remarks Note 3 Note 4 Note 5 Note 6 Note 7 Note 8

I
D SouF Ot FILt End

Autotuning is suggested, because PID parameters are crucial for the control precision and response speed (2) Settings of PID parameters are same as above (3) PID parameters setting guide Note 3 P: the temperature oscillation is inverse proportion of P value and proportion of the response speed Note 4 I: Set the time of integral action which eliminate the offset occurring in proportional control Note 5 D: Set the time of derivatlve action which prevents ripples by predicting output change abd thus improves control stability Note 6 SouF: Overshooting and undershooting are restricted by the Souf and increase of the parameter call suppress the overshooting

SMALL SouF

RIGHT SouF

LARGE SouF

Note 7 Ot: In general,control cycle is 2 when output type is voltage pulse output, and it is 5-15 when output type is relay contact output Note 8 Filt: Digital filter. This parameter can be set 0,1,2,3. 0 means the PV digital filter is turned off. I, 2 and3 are weak, medium and strong, respectively

-- 5 --

SV and Alarm Parameters

3. SV and Alarm Parameters (Log in by inputting password "0001" after pressing set key) (1) Detail of SV and alarm parameters

Symbol SV Ah1 Al1 Ah2 Al2 End

Description set value Relay J1 pull-in set value Relay J1 drop out set value Relay J2 pull-in set value Relay J2 drop out set value End mark

Setting Range Measured range Measured range Measured range Measured range Measured range

Factory Set Value 80.0 80.0 90.0 80.0 90.0

Remarks Note 9

Note 9 In normal display mode, the SV is increased by using the Up key and is decreased by using the Down key (2) Settings of SV and alarm parameters are same as above (3) Setting guide of relay pull-in value and drop out value 1 2 3 If AH1=AL1(AH2=AL2), relay has no effect If AH1>AL1(AH2>AL2), relay acts as shown in Fig. 1, usually used in high limit alarm If AH1<AL1(AH2<AL2), relay acts as shown in Fig. 2, usually used in Iow limit alarm

PV curve

PV curve

Figure 1

Figure 2

Autotuning (AT) Function

The AT function automatically measures, computes and sets the optimum PID parameters. The function is activated afterON, during temperature rise and/or when control is stabilized from any process state

-- 6 --

(1) Autotuning Curve

AT start

AT end

curve

(2) The Start and End of AT function 1 How to start the AT function: Press key until the AT lamp start flash, which indicates that instrument starts AT function: The AT lamp will turn

off if AT function is over, and instrument starts PID action according to computed parameters. (AT function has effect only when control type is 1 or 2) 2 How to end the AT function: In AT process, press aren't changed key until the AT lamp turning off then the AT process ends. The original PID parameters

Parameters Setting and Wiring

Assume the control object is heating furnace temperature. Its measured range is from 0 value is 800 Iower than 750 . Its high limit alarm acts if temperature is higher than 850 to 1000 , and optimum , and Iow limit alarm acts if temperature is

. Its power supply is AC220V, and panel cutout dimensions is 44.5 X 44.5 (mm). Its heating driver

is solid-state relay (SSR) (1) Parameter Setting Input type (Inty)=K Output type (outy)=2 AT bias (Atdu) =10 PV bias (Psb)=0 Control action type (rd)=0 Engineering unit (CorF)=0 PID parameters come from AT results Set value(SV)=800( ) ) ) ) ) Relay J1 pull-in set value (AHI)= 850( Relay J1 drop out set value (ALI)=848( Relay J2 pull-in set value (AH2)=750( Relay J2 drop out set value (AL2)=752(

-- 7 --

(2) Start Instrument : (PID control using AT function) After the instrument is powered on, press key until the AT lamp flashing. When the AT lamp turning off;

the AT function is done and the instrument starts normal PID control

Please consult your licensed electrician/electrical engineer for professional advice before installation new2006power All Rights Reserved
-- 8 --