FMS 275 Manual
FMS 275 Manual
FMS 275 Manual
Varco is a registered trademark of Varco I/P reg. U.S. Patent & Trademark Office. This publication is the property of, and
contains information proprietary to Varco International, Inc. No part of this publication may be reproduced or copied in any
form, or by any means, including electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of Varco IP®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective
owners. Information in this manual is subject to change without notice.
Table of Contents
Chapter 2: Specifications
Specifications and requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Slips, inserts and guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Change of numbering of 250 ton slip sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Cross-over list for 250 ton BJ E/S / FMS275 slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
250 Ton Elevator/Spider slips, guides & inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Chapter 5: Operations
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
FMS restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
1. Pre-operation jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Determining pipe crushing loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
2. Pre-operation checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
3. Hydraulic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Back up torque (approximate values, pipe type depending) . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Power up forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Various pressure/flow - power up ratio’s (for info only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
5. Maintenance during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Chapter 8: Appendixes
ATEX-relevant test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Conclusion Temperature Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Recommended operational spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43
Torque values (metric) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
Identified risks and corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45
Conclusion risk assessment: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47
General information
How to use this manual
This manual is divided into 9 sections. The first page of each section is marked with a
black tab that lines up with the thumb nail index tabs for each section and the back cover.
1
You can quickly find each section without looking through a full table of contents. Use the
symbols printed at the top corner of each page as a quick reference system. Each section
uses a different symbol.
When applicable, each section includes:
1. A table of contents, or an illustrated view index showing:
R Major assemblies, system or operations
R Page references to descriptions in text
2. Disassembly / assembly information and tools
3. Inspection information
4. Testing / trouble shooting information
5. Repair information
6. Adjustment information
7. Torque values
Special information
Detailed descriptions of standard workshop procedures, safety principles and service
operations are not included. Please note that this may manual contain warnings about
procedures which could damage equipment, make it unsafe, or cause PERSONAL
INJURY. Please understand that these warnings cannot cover all conceivable ways in
which service (whether or not recommended by Varco) might be done, or the possible
hazardous consequences of each conceivable ways. Anyone using service procedures or
tools, whether or not recommended by Varco Systems, must be thoroughly satisfied that
neither personal safety nor equipment safety will be jeopardized.
All information contained in this manual is based upon the latest product information
available at any time of printing. We reserve the right to make changes at any time without
notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for
use in identifying parts or establishing nomenclature. These figures may or may not be
drawn to scale.
For more specific component information pertinent to your rig configuration, see the
technical drawings that accompany your Varco documentation.
Intended Audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Varco® 2005, Varco LP, will not be held liable for errors in this material,
or for consequences arising from misuse of this material.
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings are used throughout this manual to provide readers with
1 additional information, and to advise the reader to take specific action to protect personnel
from potential injury or lethal conditions. They may also inform the reader of actions
necessary to prevent equipment damage.
Please pay close attention to these advisories
Safety Requirements
Note:
i
The note symbol indicates that additional information is provided
about the current topics.
Caution:
!
The caution symbol indicates that potential damage to equipment
or injury to personnel exists. Follow instructions explicitly.
Extreme care should be taken when performing operations or
procedures preceded by this caution symbol.
Warning:
Varco equipment is installed and operated in a controlled drilling rig environment involving
hazardous operations and situations. Proper service and repair is important for safe and
reliable operation. Operation and service procedures provided by Varco manuals are the
recommended methods of performing those operations.
!
CAUTION: To avoid injury to personnel or equipment
damage, carefully observe the following safety
requirements.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on
the equipment, or those in the vicinity of the equipment, should be trained on rig safety,
tool operation, and maintenance to ensure their safety
! 1
CAUTION: During installation, maintenance, or repair of
equipment, personnel should wear protective gear.
Protective gear must be worn during certain operation.
Contact the Varco training department for more information about equipment operation
and maintenance training.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
being described. Varco recommends that only those tools specified be used when stated.
Ensure that personnel and equipment safety are not jeopardized when using service
procedures or tools not specifically recommended by Varco.
!
CAUTION: Before installing or performing maintenance or
repairs on equipment, read the following instructions to
avoid endangering exposed persons or damaging
equipment.
Identification numbers
You will find the identification of the tool stamped into the body. The serial number is
preceded by NL.......... The serial number is also stamped into the identification plate.
Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the manual for
maintenance recommendations.
1
!
CAUTION: Failure to conduct routine maintenance could
result in equipment damage or injury to personnel.
Warning plate p/n # 201646: Be careful. Keep hand out of moving parts.
1
Equipment Type
Model Number
Serial number NL
Size Range
Rating
Weight Kg. Lbs.
Ex II 2G T5
All elevators comply with the Machinery Directive 98/37/EC and the Directive 94/9/EC
“Equipment and protective systems in potentially explosive atmospheres”
Specifications
Specifications and requirements
Subject Description
Weight &
Weight without slips and guides 2755 Lbs / 1250 Kg
Dimensions
Weight FMS with slips and guides 3300 Lbs / 1497 Kg
Dimensions See Dimensional Drawings
Rating FMS Pipe size 2 -3/8” up to 7-5/8”
Pipe weight Max. 350 Short tons (312 Metric tons)
Depending on slip type, see slip 2
Rotary size Rotary size 27,5”
Max. back up torque @ 2,500 psi 15,000 ft/lbs max
(17,235 KPa) hydraulic pressure 20,337 Nm max
All tubing and hoses connecting the
FMS with the HPU must have a min.
Hydraulic system Tubing and hoses
diameter of 1/2”.
Recommended is 3/4”
The tank line must be connected
Tank line directly into tank, to prevent back
pressure
Maximum oil temperature 140° F (60°C)
Type of tool The FMS is a Closed Center Tool
General description
R The FMS is a hydraulic operated power slip which is equipped with replaceable slips
and inserts to handle casing.
R The power down force generated eliminates the need for a manual casing tong.
R The powered down slips allow the first casing joints to be run in with the FMS.
R The FMS can be used in combination with the Rotary Support Table.
R The FMS slips will set or raise when a command is given by the driller. Setting and
raising slips of the FMS is remote controlled.
2
R The design-safety factor and the design verification of the FMS is in accordance
with requirements of API specification 7K.
R An anti-sagging valve prevents the slips from sagging when no pressure is available
R A pressure relieve valve is provided, preventing the cylinders from being damaged
when the slips are commanded to open, and an external force is forcing them down
(in case of kick etc).
Major components
Top guide
Top plate
2
Skirt
Levelling beam
Sliding plate
Cylinder protection
sleeves (2 plc)
Slip leveling device
Hydraulic tubing
Hydraulic cylinders (2
plc)
Body
* All old slips assemblies need to have an upgrade to fit in the FMS275
** After upgrade, part number changed into xxxxx-U. This needs to be stamped into the
slip assembly
*** New style slip set for BJ250 Tons and FMS275 compatible when slip hanger kit is
installed.
**** Slip hanger kit, required when slips are run in FMS275
i
NOTE: Pls. observe cross-over list for correct numbers..
i
NOTE: Varco recommends maintenance according to API-
RP8B
i
NOTE: To reduce the chance of inserts seizing in the insert
slots, NOV recommends to remove inserts after each job,
preserve the insert slot with light machine oil, AP-2 grease
or any other preservation fluid that does not affect the
friction coefficient with string weight compared to a none
preserved insert slot.
Recommended grease
Application Temperature range Brand Type Part Remarks
Number
For warmer and colder This type is
area’s Minimum conform
Back of slips / TOP
temperature--30°C (-22°F) AUTOL 59000194 Norwegian
bowl 2000
Maximum temperature + Environmental
110°C (230°F) OLF Standard
Daily Lubrication
After every run of 75 joints and/or prior to cementing
When load is hanging for more than 1 hour
Prior to storage
Annual inspection
Annual Inspection.
1. The FMS must be checked for bore wear of bowl AND hinge pins
2. The FMS must be subject to Magnetic Particle Inspection, incl. lifting eyes.
3. Check the lifting eyes dimensionaly, for cracks, damage and excessive wear
i
NOTE: See the next paragraphs for applicable procedures
Procedure
1. Inspect lifting eye before use.
2. Never use a lifting eye that shows signs of execssive wear, damage.
3. Never use a lifting eye if the eye is bent due to impact or overload or is elongated
3 beyond acceptable dimensions.
Min 0.90” (2 plc)
Min 0.98”
2. Lubrication
!
CAUTION: Do not use pipe dope (anti seize compound) for
lubricating the FMS.
i
NOTE: Varco strongly recommends applying grease at the
beginning and finish of every job of the FMS
!
CAUTION: All lubrication procedures are based on the use
of the recommended grease quality. If the recommended
grease is not available, the frequency of lubrication must
be tripled (e.g. when using EP1 or 2 grease).
Greasing points
Procedure
1. Lubricate through the greasing points provided on the tool.
3
Guide plate
3
Lubricate the lock pins (2 plc)
Cotter pin
3
Bolt
L= Length
3
Acceptance criteria for rig floor equipment components
References
R ASTM E 709; Standard practice for magnetic particle examination
R ASTM A 275; Standard test method for magnetic particle examination of steel
forging
R ASTM E 125; Reference photographs for magnetic particle indications on ferrous
castings
R MSS SP-55; Quality Standard for Steel Castings Visual Method
R Varco BJ critical area drawings
R API Specification 7K and Varco BJ standards
R Of above references the latest editions shall apply.
Qualifications
R All personnel performing and interpreting examinations using this work instruction
shall be qualified in accordance with the guidelines of ASNT-TC-1A (latest edition).
Method
R The magnetic particle examination method consists of magnetizing the area to be
inspected and then applying wet magnetic particles to the surface of the test area.
Surface Condition
R Surface to be inspected shall be cleaned and free from oil, grease, sand and loose
rust or scale, which may interfere with satisfactory inspection.
Equipment List
1. - Tiede Universal SW 170- Magnaflux CRV 20
2. - Tiede Yoke or equivalent
Examination
R In case of critical hoisting equipment or manual tong components examination
before load test may be limited to the machined surfaces of the components.
Examination after load test shall be 100% of all assessable surfaces.
i
NOTE: The valves are pre-set and ONLY to be adjusted by
VARCO personnel.
!
CAUTION: Do not adjust pressure Slip Up Pressure above
1,000 psi (6,895 KPa) for slip power up force. The
recommended pressure for Slips Up is 500-750 Psi (3,447
- 5,171 Psi) for limited power up force.
! 4
CAUTION: Do never change preset hydraulic settings
inside the FMS.
!
CAUTION: Arrange the hoses on the rig floor in such a
position that the hazard of tripping is minimized.
Lifting
Weights (for info only)
Part Weight
Weight without slips and guides 2755 Lbs / 1250 Kg
Weight FMS with slips and guides 3300 Lbs / 1497 Kg
Hydraulic cylinder 50005201 10 50 Lbs / 23 Kg
Body 50005202 1940 Lbs / 880 Kg
Door 50005203 275 Lbs / 125 Kg
Leveling beam, Ass’y 50005204 10 66 Lbs / 30 Kg
Skirt 50005205 158 Lbs / 72 Kg
Removable hinge pin 50005206 28 Lbs / 13 Kg
Stationary hinge pin 50005207 22 Lbs / 10 Kg
Top plate 50005216 84 Lbs / 38 Kg
Installation slips
!
CAUTION: Never use tool joint compound (pipe dope or
seize) on the back of the slip or in the bowl.
Procedure
1. Raise the slips
2. Disconnect all hydraulic power
3. Open the top plate
4. Remove all dirt and old grease from bowl and back side of slips.
5. Check that correct size of slips and inserts are used.
6. Liberally coat the inner body and the back of the slips with a high quality multi-
purpose water- resistant extreme pressure grease as recommended in this manual
7. Hoist the slip into place and install the upper link pin.
!
CAUTION: The bottom guide must be used when pulling
casing. When POOH; bottom guide is required. When RIH,
bottom guide is recommended.
Procedure
1. Determine right bottom guide size. See tables.
2. Remove the “old” bottom plate assembly by pulling the retainer pins
3. Remove the bottom plate from the assembly
4. Install the “new” bottom guide onto the sliding plate
5. Slide the bottom guide assembly into the groove
6. Lock the retainer pins
Operations
Safety
FMS restrictions
R Static loads must not exceed 350 short tons (312 metric tons), depending on the slip
rating.
R Applied torque value must not exceed 15,000 ft/lbs (20,337 Nm) at 7-5/8” pipe-size. 5
1. Pre-operation jobs
The following procedures need to be carried out before the casing job is performed on the
rig.
Procedure
!
CAUTION: The top & bottom guide will guide the pipe into
the tool and must be installed for proper functioning. If the
bottom guide is not installed, serious damage to slips may
occur.
i
NOTE: No safety factor is taken into account for dynamic
factors in this formula.
2. Pre-operation checks
5
Procedure
1. Check correct sizes of slips, top and/or bottom guide.
2. Check correct installation of these parts.
3. Check all hydraulic hoses for signs of wear.
4. Connect FMS and operation panel to a power unit and check:
a. Check for the correct functioning of tool
b. Check for any hydraulic leakage.
c. Check hydraulic power down pressure (see table for pressure vs. casing
torque).
d. Check that slips up hydraulic pressure is set at maximum 1,000 psi (6,895 KPa),
recommended 500-750 Psi (3,447 - 5,171 KPa)
e. Check, if needed, that the correct adapter plate is with the FMS.
5. Disconnect hydraulic hoses from FMS prior to any transportation or splitting/joining
of the FMS.
6. Check and clean rotary table.
7. Lift adapter plate with a 2 point lifting sling attached to the 2 lifting eyes only.
3. Hydraulic operation
!
CAUTION: Air in the circuit may lead to improper
functioning of the FMS, and may lead to dropping of pipe.
Remove air from the hydraulic circuit by cycling the slips 3
times fully up and down
!
CAUTION: Do not actuate valve on operation panel to
raise slips until the casing string weight is fully transferred
to the elevator.
Procedure
1. Check weight, make-up / break-out torque and crushing load of the pipe to be run.
2. Determine hydraulic working pressure according to table.
3. Keep power up pressure preset at maximum 1,000 psi (6,895 KPa).
4. See caution and warning herein.
5. The maximum pipe weight which can be safely handled with the FMS equals the
critical hook load of pipe minus the applied power down force. 5
6. Adjust hydraulic working pressure on operation panel.
7. Check internal hydraulic fittings once every job.
i
NOTE: Below table is only applicable if there is no
pressure in the return line.
!
CAUTION: The FMS must be set before releasing the
elevator slips.
5
WARNING: Ensure the top and bottom guides are
installed.
4. When the rotary table and the FMS have to be rotated, always uncouple the quick
disconnects from FMS prior to rotation.
!
CAUTION: Not doing so may cause severe damage to the
FMS.
!
CAUTION: Do not adjust pressure above 1,000 Psi (6,894
KPa) for slip power up force. At 1,000 Psi (6,894 KPa) the
FMS will provide 17,586 Lbs (78,226 N) of upward force to
unset slips. Do not actuate the valve to raise slips until the
casing string weight is fully transferred to the elevator.
Power up forces
When no back pressure in the return line, the following slips up forces are generated:
- 5 Gpm @ 1,000 Psi 17,586 Lbs - 19 L/Min @ 6,894 KPa 7,976 Kgf
- 5 Gpm @ 900 Psi 15827 Lbs - 19 L/Min @ 6,205 KPa 7,179 Kgf
- 5 Gpm @ 750 Psi 13,190 Lbs - 19 L/Min @ 5,171 KPa 5,982 Kgf
- 5 Gpm @ 500 Psi 8,793 Lbs - 19 L/Min @ 3,447 KPa 3,988 Kgf
- 8 Gpm @ 1200 PSI 21103 Lbs - 30 L/Min @ 8,273 KPa 9,572 Kgf
- 10.5 Gpm @ 1500 PSI 26379 Lbs - 40 L/Min @ 10,342 KPa 11,965 Kgf
- 13 Gpm @ 1600 PSI 28138 Lbs - 50 L/Min @ 11,030 KPa 12,763 Kgf
- 16 Gpm @ 1700 PSI 29896 Lbs - 60 L/Min @ 11,720 KPa 13,560 Kgf
- 18.5 Gpm @ 1750 PSI 30776 Lbs - 70 L/Min @ 12,065 KPa 13,959 Kgf
- 21 Gpm @ 1800 PSI 31655 Lbs - 80 L/Min @ 12,410 KPa 14,358 Kgf
5
- 22 Gpm @ 1900 PSI 33413 Lbs - 85 L/Min @ 13,100 KPa 15,155 Kgf
Recommendations
1. It is recommended to have the FMS operated by the driller.
2. For smooth operation, it is recommended to slightly lower the casing with the
elevator while setting the FMS slips.
3. For smooth operation, it is recommended to slightly raise the casing with the
elevator while releasing the FMS slips.
4. Never place any equipment on top of the FMS.
5. Before starting operation, remove air from the hydraulic circuit by cycling the slips
fully up and down for at least 3 times.
!
CAUTION: While running casing with centralizers, it maybe
necessary to open the top plate. When doing so,
immediately reinstall the top plate after the centralizer has
passed.
i
NOTE: All images in this chapter are for info only. Please
use the official drawings for reference
ProcedureA
1. Put the manifold blocks into position on the FMS-body. Tighten the bolts and lock
wire.
8. Assemble the levelling beam. It should drop gently over the 2 cylinder rods.
!
CAUTION: If it is necessary to rotate the piston rods to
locate into the leveling beam always rotate clockwise and
without hydraulic pressure in the system. This is to prevent
any failing of the secured piston units.
Trouble shooting
Prior to trouble shooting, carry out the following checks. When problems cannot be solved,
please contact an authorized Varco repair facility.
i
NOTE: When a solution is not available in this chapter,
please contact an authorised Varco repair facility for
further information
i
NOTE: When problems occur, carry out the following
checks according the PCPOL-rule.
Symbol Check
C Check that all hoses and quick disconnects are properly Connected.
P Check whether electrical Power is available at the operation panel 7
Appendixes
ATEX-relevant test
A FMS-body was subject to a temperature test. The cycle-time was 2 minutes.
Temperature °C
50
45
40
35
30 Seal
25 M anifold
20 HPU
15
10
5
0
1
6
11
16
21
26
31
36
Number of cycles
Spare parts
Recommended operational spares
Main parts
1 50006107 Leveling beam nut
1 50005210-10 Upper link pin, Ass’y
1 50005211 Sliding plate for slip
2 50005221-10 Lock pin, Ass’y
1 50005223 Washer for leveling beam nut
2 50005224 Protection for cylinder rod
1 50005235-10 Link, Ass’y
1 50005236 Lower link pin
1 50005246 Sliding plate, Ass’y for bottom guide
Hydraulics
1 55908-6-6 Female Quick Disconnect FD45 #6
1 55908-8-8 Female Quick Disconnect FD45 #8
Pilot to open check valve, internal
1 93547-1B75N
drain
Direct acting pressure reducing
1 59000174
valve
Fasteners
Screw, Cap-hex head 5/8”-11 UNC-
4 50010-12-C8D
2A
Screw, Cap-hex head 5/8”-11 UNC-
4 50010-18-C8D
2A
Screw, Cap-hex head 5/8”-11 UNC-
4 50010-20-C8D
2A
Screw, Cap-hex head 5/8”-11 UNC-
4 50010-30-C8D
2A
Screw, Cap-hex head 3/4”-10 UNC-
4 50012-20-C8D
2A
Screw, Cap-socket head 5/8”-11
3 50110-16-C
UNC-2A
Screw, Cap-socket head 5/8”-11
3 50110-20-C
UNC-2A
Screw, set-socket head 1/2”-13
2 50708-12-B-C
UNC-2A
16 50910-C Lock washer 5/8”
6 51110-C Lock washer hi-collar 5/8”
2 51403-20 Cotter pin for leveling beam nut
1 51435-12 Cotter pin for lower link pin
2 51435-16 Cotter pin for slip leveler bolt
4 979785-20 Tab washer 3/4” DIN463
Miscellaneous
8 2 51300-208-B O-ring 0.2 208 Parker
6 53201 Grease fitting straight
4 979860-2 Lynch pin clip
Get hit by the FMS during Follow up rig procedures / Read manual /
8
9 Fractures of body 1
lifting operations Follow training
Serial Number : NL
3. Check if all machine curls are removed out of the grease holes.
5. Check if leveling beam and both cylinders are “self centered” properly.
6. Check if leveling beam can move up and down evenly. Both with and without slips
placed.
7. Check if leveling beam can move freely without touching the hydraulic
components at the inside.
8. Check if leveling beam can travel up and down freely both with and without slips
assembled.
9. Check of hydraulics situated on the bottom is within the outer contour of the body.
10. Check if back side of slips will make a proper contact with machined surfaces of
inside bowl.
11. Measure diameter between inserts with slips in up position.
inch
12. Check if bottom guide sliding plate can move freely in and out the body.
15. Check of both lock pins mounted in skirt will lock the hinged top plate
16. Check if hinged top plate can be opened and closed easily
2. SAFETY LOCKS
Monogram
1. Check if Leveling Beam Retaining Nuts are torqued to 550 Lbs/ft.
2. Check if cotter pins at leveling beam retaining nuts are properly placed.
3. Check if all bolts are properly lock wired (except bolts for guides).
PRESSURE TEST
Monogram
1. Check if air is removed out of the system.
2. Check if there are no leaks during the hydraulic test. Apply 2500 psi pressure for
5 minutes with cylinders fully extended.
3. Check if there are no leaks during the hydraulic test. Apply 2500 psi pressure for
5 minutes with cylinders fully retracted.
4. Check if there are no leaks after all hydraulic tests have been done.
HYDRAULIC SETTINGS
Monogram
1. Pressure relief valve:
Check setting of adjustable cartridge, RDDA-LAN for pressure relief function.
Cartridge should have a setting between 500 and 1000 psi
If not, adjust valve RDDA-LAN, repeat this until OK.
2. Anti-sagging valve:
Check if slips stay up for at least 8 hours without hydraulic pressure supply;
Raise the slips then disconnect the PS from the power-unit and connect a
drainhose to the slips up port. Load up the slips with extra weight.
3. Oil cleanness test:
Use the tapped oil for an oil cleanness test and verify it copes with NAS class 8.
FUNCTIONAL TEST
Monogram
1. Clean elevator completely and apply grease to all greasing points.
2. Before the test make sure the slips are leveled out by adjusting the 2 socket head
screws mounted in the hard stop
3. Cycle test elevator with a minimum of 100 cycles.
2. Check if all hoses and cylinder rods are protected against paint.
5. TRACEABILITY
Traceability. Monogram
1. Check presence and legibility of:
• Partnumber.
• Serial number
• Casting Heatnumbers.
• Casting Partnumbers.
Monogram
NL number: __________________
Body 50005202-C
Door 50005203-C
Rem.Hinge pin 50005206 n/a
Stat.Hinge pin 50005207 n/a
5. Check whether all movable parts are not locked in place by paint:
- Hydraulic cylinders
- Other movable parts.
6. Check whether all unpainted parts are greased.
Remarks:
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