Series 11: Operating Principle

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11 110/110 ED

1P

EXTERNAL GEAR PUMPS

SERIES 11

OPERATINGPRINCIPLE
The 1P pumps are fixed displacement external
gear pumps with axial clearance compensation.
They give high volumetric flows even with high
operating pressures, a low noise level, and they
have a high endurance thanks to the balancing
system of the loads on the guide bushings.
They are available with displacements going
from 1,1 to 8,0 cm 3 /rev and with operating
pressures of up to 230 bar.
They are available with clockwise rotation
direction and with tapered shaft.
The hydraulic connection is with BSP threaded
ports type.

TECHNICALSPECIFICATIONS
1P

PUMP SIZE

Displacement range

cm3/rev

1,1 8,0

Flow rate and operating pressures

see table 3 - Performances

Rotation speed

see table 3 - Performances

Rotation direction

clockwise (seen from the shaft side)

Loads on the shaft

radial and axial load are not allowed

Hydraulic connection

threaded ports BSP

Type of mounting
Mass

4 hole flange - rectangular type


kg

approx. 1,6

HYDRAULICSYMBOL
Ambient temperature range

20 / +50

Fluid temperature range

15 / +80

Fluid viscosity range


Recommended viscosity
Degree of fluid contamination
11 110/110 ED

see par. 2.2


cSt

25 100
see par. 2.3

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1P

SERIES 11
1 - CODIFICATION

1 P -

R / 11 N

External
gear pump with 4 hole rectangular flange and
BSP threaded ports

Seals:
N = NBR seals for mineral oils

Nominal size
(flow rate in l/min a 1450 rev/min)
see table 3 - performances
Series No.
(from 10 to 19 sizes and mounting
dimensions remain unchanged)

Clockwise rotation
and tapered shaft with key

2 - HYDRAULIC FLUID
2.1 Type of fluid
Use mineral oil based hydraulic fluids with anti-foam and antioxidant additives, in conformity with the requisites of the following standards:
- FZG test - 11th stage
- DIN 51525
- VDMA 24317
For use with other types of fluid (water glycol, phosphate esters and others), consult our technical dept.
Operation with fluid at a temperature greater than 80C causes a premature deterioration of the fluid quality and of the seals. The physical and
chemical properties of the fluid must be maintained.

2.2 - Fluid viscosity


The operating fluid viscosity must be within the following range:
minimum viscosity
12 cSt
referred to the maximum fluid temperature of 80 C
optimum viscosity
25 100 cSt
referred to the operating temperature of the fluid in the tank
maximum viscosity
1600 cSt
limited to only the start-up phase of the pump

2.3 - Degree of fluid contamination


The maximum degree of fluid contamination must be according to ISO 4406:1999 class 20/18/15; therefore, use of a filter with 20 75 is
recommended. A degree of maximum fluid contamination according to ISO 4406:1999 class 18/16/13 is recommended for optimum endurance
of the pump. Hence, use of a filter with 10 100 is recommended.
If there is a filter installed on the suction line, be sure that the pressure at the pump inlet is not lower than the values specified in paragraph 6.
The suction filter must be equipped with a by-pass valve and, if possible, with a clogging indicator.

3 - PERFORMANCES
PUMP SIZE

1P

11 110/110 ED

(values obtained with mineral oil with viscosity of 36 cSt at 50C)

NOMINAL SIZE

MAX. OPERATING
DISPALCEMENT MAX. FLOW RATE
PRESSURE
(at 1500 rpm)
3
(ar 1500 rpm)
[cm /rev]
[l/min.]
[bar]

1,6

1,1

1,6

1,3

2,0

2,5

1,6

2,4

3,3

2,1

3,2

4,2

2,7

4,0

3,2

4,8

5,8

3,7

5,6

6,7

4,2

6,4

7,5

4,8

7,2

9,2

5,8

8,7

11,5

8,0

11,9

230

MAX. PEAK
PRESSURE
(at 1500 rpm.)
[bar]

MAX.ROTATION
SPEED
[rpm]

270

6000

MIN.ROTATION
SPEED
[rpm]

1000

5000
210

250

4500

800

4000
3500
190
160

230
200

3000

600

2100

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1P

SERIES 11
4 - CURVES AND CHARACTERISTIC DATA OF GROUP 1P PUMPS (values obtained with mineral oil with viscosity of 36 cSt at 50C)
4.1 - Flow rate curves Q=f (n) obtained with operating pressure 0 bar

[rpm]

[rpm]

4.3 - Noise level (at 1500 rpm)

4.2 - Efficiencies

PUMP
NOMINAL SIZE

VOLUMETRIC
EFFICIENCY
[%]

TOTAL
EFFICIENCY
[%]

PUMP
NOMINAL SIZE

NOISE
LEVEL
[dB (A)]

1,6
2
2,5
3,3
4,2
5
5,8
6,7
7,5
9,2
11,5

0,96
0,94
0,94
0,96
0,96
0,96
0,96
0,97
0,97
0,95
0,94

0,85
0,87
0,87
0,90
0,90
0,90
0,89
0,92
0,93
0,89
0,89

1,6
2
2,5
3,3
4,2
5
5,8
6,7
7,5
9,2
11,5

55
58
58
60
65
66
66
68
72
72
74

4.4 - Absorbed power / pressure (at 1500 rpm)

11 110/110 ED

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1P

SERIES 11
5 - OVERALLANDMOUNTINGDIMENSIONS

67
9
M7
8

4 holes
rectangular flange

52.4

20
2.4

0
-0.025

26.2
86.5
5.3

71

71.9

9.52

con. 1:8

-0.020

25.4f8 -0.053

tapered shaft end

7.5

65

dimensions in mm
Pump code

Pump nominal
dimension

0710842
0710843
0710844
0710845
0710846
0710847
0710848
0710849
0710850
0710851
0710852

1P-1,6
1P-2
1P-2,5
1P-3,3
1P-4,2
1P-5
1P-5,8
1P-6,7
1P-7,5
1P-9,2
1P-11,5

34
34,5
35
36
37
38
39
40
41
43
47

75
76
77
79
81
83
85
87
89
93
101

suction
port:
3/8 BSP

delivery
port:
3/8 BSP

clockwise
rotation direction

clockwise
rotation direction

6 - INSTALLATION
The 1P gear pumps can be installed with the shaft oriented in any position.
Be sure the control rotation direction corresponds to the direction of the arrow marked on the pump before putting the pump into operation.
It is necessary to vent the air from the delivery connection before operating it the first time.
The pump start up, especially at a cold temperature, should occur with the pump unloading.
The suction line must be suitably sized to facility the flow of the oil. Bends and restrictions or an excessive line length can impede correct
operation of the pump. It is advisable that the speed of 1 2 m/sec is not exceeded in the suction line.
The minimum suction pressure allowed is -0,3 bar relative. The pumps can not function with suction pressure.
The gear pumps must not operate with a rotation rating of less than the minimum rotation speed (see table 3 - performances). They must be
filled with the same plant operation oil before installation. Filling is done through the connection lines. If necessary, rotate the pump
manually.
The motor-pump connection must be carried out directly with a flexible coupling able to compensate any offsets. Couplings that generate
axial or radial loads on the pump shaft are not allowed.

DUPLOMATIC OLEODINAMICA S.p.A.

20015 PARABIAGO (MI) Via M. Re Depaolini 24


Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com e-mail: [email protected]

11 110/110 ED

REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.

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