Nissan Frontier 2002 Wiring Diagram

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ELECTRICAL SYSTEM GI

SECTION EL MA

EM

LC

EC

CONTENTS FE

PRECAUTIONS ...............................................................4 BACK-UP LAMP............................................................50


CL
Supplemental Restraint System (SRS) ″AIR Wiring Diagram - BACK/L - .......................................50
BAG″ and ″SEAT BELT PRE-TENSIONER″...............4 FRONT FOG LAMP.......................................................51 MT
Wiring Diagrams and Trouble Diagnosis.....................4 System Description....................................................51
PREPARATION ...............................................................5 Wiring Diagram - F/FOG - .........................................52
Special Service Tools ..................................................5 Aiming Adjustment .....................................................53 AT
HARNESS CONNECTOR................................................6 Removal and Installation ...........................................54
Description ...................................................................6 Bulb and Lens Replacement .....................................54
STANDARDIZED RELAY................................................8 TURN SIGNAL AND HAZARD WARNING LAMPS .....55
TF
Description ...................................................................8 System Description....................................................55
POWER SUPPLY ROUTING.........................................10 Wiring Diagram - TURN - ..........................................57 PD
Circuit Diagram ..........................................................10 Trouble Diagnoses.....................................................59
Wiring Diagram - POWER - ......................................12 Electrical Components Inspection .............................60
Inspection...................................................................17 ILLUMINATION..............................................................61 AX
GROUND........................................................................18 System Description....................................................61
Ground Distribution....................................................18 Wiring Diagram - ILL - ...............................................62
COMBINATION SWITCH ..............................................32 INTERIOR ROOM LAMP...............................................64 SU
Check.........................................................................32 Component Parts and Harness Connector
Replacement..............................................................33 Location .....................................................................64
BR
STEERING SWITCH......................................................34 System Description....................................................65
Check.........................................................................34 Wiring Diagram - ROOM/L - ......................................68
HEADLAMP (FOR USA) ...............................................35 Trouble Diagnosis ......................................................72 ST
System Description....................................................35 METERS AND GAUGES...............................................74
Wiring Diagram - H/LAMP -.......................................36 Component Parts and Harness Connector
Trouble Diagnoses.....................................................37 Location .....................................................................74 RS
Bulb Replacement .....................................................38 System Description....................................................75
Aiming Adjustment .....................................................38 Combination Meter ....................................................77
HEADLAMP (FOR CANADA) - DAYTIME LIGHT Wiring Diagram - METER - .......................................79
BT
SYSTEM - ......................................................................40 Meter/Gauge Operation and Odo/Trip Meter
System Description (For Canada) .............................40 Segment Check in Diagnosis Mode ..........................80 HA
Circuit Diagram ..........................................................42 Trouble Diagnoses.....................................................81
Wiring Diagram - DTRL -...........................................43 Electrical Components Inspection .............................87
Trouble Diagnoses.....................................................46 COMPASS AND THERMOMETER ...............................89 SC
Bulb Replacement .....................................................47 System Description....................................................89
Aiming Adjustment .....................................................47 Wiring Diagram - COMPAS -.....................................90
PARKING, LICENSE AND TAIL LAMPS .....................48 Trouble Diagnoses.....................................................92
Wiring Diagram - TAIL/L -..........................................48 Calibration Procedure for Compass ..........................93
STOP LAMP ..................................................................49 WARNING LAMPS ........................................................94 IDX
Wiring Diagram - STOP/L - .......................................49 Circuit Diagram ..........................................................94
CONTENTS (Cont’d)
Wiring Diagram - WARN - .........................................95 Trouble Diagnoses...................................................184
Electrical Components Inspection ...........................103 POWER DOOR LOCK.................................................186
WARNING CHIME .......................................................104 Component Parts and Harness Connector
Component Parts and Harness Connector Location ...................................................................186
Location ...................................................................104 System Description..................................................187
System Description..................................................105 Circuit Diagram ........................................................189
Wiring Diagram - CHIME - ......................................107 Wiring Diagram - D/LOCK -.....................................190
Trouble Diagnoses...................................................109 Trouble Diagnoses...................................................193
FRONT WIPER AND WASHER ..................................118 REMOTE KEYLESS ENTRY SYSTEM.......................200
System Description..................................................118 Component Parts and Harness Connector
Wiring Diagram - WIPER - ......................................120 Location ...................................................................200
Removal and Installation .........................................122 System Description..................................................201
Washer Nozzle Adjustment .....................................123 Wiring Diagram - KEYLES - ....................................204
Washer Tube Layout ...............................................123 Trouble Diagnoses...................................................206
HORN ...........................................................................124 ID Code Entry Procedure ........................................215
Wiring Diagram - HORN - .......................................124 Keyfob Battery Replacement...................................216
CIGARETTE LIGHTER................................................125 VEHICLE SECURITY (THEFT WARNING)
Wiring Diagram - CIGAR -.......................................125 SYSTEM.......................................................................217
REAR WINDOW DEFOGGER.....................................126 Component Parts and Harness Connector
Component Parts and Harness Connector Location ...................................................................217
Location ...................................................................126 System Description..................................................219
System Description..................................................127 Circuit Diagram ........................................................222
Wiring Diagram - DEF -...........................................129 Wiring Diagram - VEHSEC - ...................................223
Trouble Diagnoses...................................................131 Trouble Diagnoses...................................................226
Electrical Components Inspection ...........................135 SMART ENTRANCE CONTROL UNIT .......................240
Filament Check........................................................136 Description ...............................................................240
Filament Repair .......................................................137 Circuit Diagram ........................................................241
AUDIO ..........................................................................138 Smart Entrance Control Unit Inspection Table ........243
System Description..................................................138 ELECTRICAL UNITS LOCATION...............................245
Schematic - With Audio Amplifier ............................140 Engine Compartment...............................................245
Wiring Diagram - AUDIO -.......................................141 Passenger Compartment.........................................246
Trouble Diagnoses...................................................149 HARNESS LAYOUT ....................................................248
Inspection.................................................................150 How to Read Harness Layout .................................248
AUDIO ANTENNA .......................................................153 Outline......................................................................249
Location of Antenna.................................................153 Main Harness (KA24DE Models) ............................250
Fixed Antenna Rod Replacement............................153 Main Harness (VG33E and VG33ER Models) ........252
DOOR MIRROR ...........................................................154 Engine Room Harness (KA24DE Models) ..............254
Wiring Diagram - MIRROR - ...................................154 Engine Room Harness (VG33E and VG33ER
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...155 Models) ....................................................................257
Component Parts and Harness Connector Engine Control Harness (KA24DE Models) ............260
Location ...................................................................155 Engine No. 2 Harness (KA24DE Models) ...............262
System Description..................................................157 Engine Control Harness (VG33E Models) ..............263
Circuit Diagram ........................................................159 Engine Control Harness (VG33ER Models)............265
Wiring Diagram - ASCD - ........................................160 Engine No. 2 Harness (VG33E and VG33ER
Fail-safe System ......................................................163 Models) ....................................................................267
Trouble Diagnoses...................................................164 Chassis and Tail Harness (KA24DE Models)..........268
Electrical Component Inspection .............................172 Chassis and Tail Harness (VG33E and VG33ER
ASCD Wire Adjustment ...........................................174 Models) ....................................................................269
POWER WINDOW .......................................................176 Room Lamp Harness...............................................270
System Description..................................................176 Front Door Harness .................................................271
Circuit Diagram ........................................................179 Rear Door Harness..................................................273
Wiring Diagram - WINDOW - ..................................180 BULB SPECIFICATIONS ............................................275

EL-2
CONTENTS (Cont’d)
Headlamp.................................................................275 Interior Lamp............................................................275 GI
Exterior Lamp ..........................................................275 WIRING DIAGRAM CODES (CELL CODES).............276

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-3
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”

Supplemental Restraint System (SRS) “AIR


BAG” and “SEAT BELT PRE-TENSIONER” NEEL0001
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel
and in the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warn-
ing lamp, wiring harness, and spiral cable.
The vehicle (except Crew Cab model) is equipped with a passenger air bag deactivation switch. Because no
rear seat exists where a rear-facing child restraint can be placed, the switch is designed to turn off the pas-
senger air bag so that a rear-facing child restraint can be used in the front passenger seat. The switch is
located in the center of the instrument panel, near the ashtray. When the switch is turned to the ON position,
the passenger air bag is enabled and could inflate in a frontal collision. When the switch is turned to the OFF
position, the passenger air bag is disabled and will not inflate in a frontal collision. A passenger air bag OFF
indicator on the instrument panel lights up when the passenger air bag is switched OFF. The driver air bag
always remains enabled and is not affected by the passenger air bag deactivation switch.
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
쐌 To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
쐌 Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
쐌 Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connectors.
쐌 The vehicle (except Crew Cab model) is equipped with a passenger air bag deactivation switch
which can be operated by the customer. When the passenger air bag is switched OFF, the passen-
ger air bag is disabled and will not inflate in a frontal collision. When the passenger air bag is
switched ON, the passenger air bag is enabled and could inflate in a frontal collision. After SRS
maintenance or repair, make sure the passenger air bag deactivation switch is in the same posi-
tion (ON or OFF) as when the vehicle arrived for service.
Wiring Diagrams and Trouble Diagnosis NEEL0002
When you read wiring diagrams, refer to the following:
쐌 GI-11, “HOW TO READ WIRING DIAGRAMS”
쐌 “POWER SUPPLY ROUTING” for power distribution circuit, EL-10
When you perform trouble diagnosis, refer to the following:
쐌 GI-34, “How to Follow Test Groups in Trouble Diagnoses”
쐌 GI-23, “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”
Check for any Service bulletins before servicing the vehicle.

EL-4
PREPARATION
Special Service Tools

Special Service Tools =NEEL0234


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
GI
Tool number
(Kent-Moore No.) Description
Tool name
MA
(J-43241) Used to test keyfobs
Remote keyless entry tester
EM

LC
LEL946A

*: Special tool or commercial equivalent


EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-5
HARNESS CONNECTOR
Description

Description NEEL0003
HARNESS CONNECTOR (TAB-LOCKING TYPE) NEEL0003S01
쐌 The tab-locking type connectors help prevent accidental looseness or disconnection.
쐌 The tab-locking type connectors are disconnected by pushing or lifting the locking tab(s). Refer to the
illustration below.
Refer to EL-7 for description of the slide-locking type connector.
CAUTION:
Do not pull the harness when disconnecting the connector.
[Example]

SEL769D

EL-6
HARNESS CONNECTOR
Description (Cont’d)

HARNESS CONNECTOR (SLIDE-LOCKING TYPE) =NEEL0003S02


쐌 A new style slide-locking connector is used on certain systems and components, especially those related
to OBD. GI
쐌 The slide-locking type connectors help prevent incomplete locking and accidental looseness or disconnec-
tion.
쐌 The slide-locking type connectors are disconnected by pushing or pulling the slider. Refer to the illustra-
MA
tion below.
CAUTION: EM
Do not pull the harness or wires when disconnecting the connector.
Be careful not to damage the connector support bracket when disconnecting the connector.
LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

AEL299C
ST

RS

BT

HA

SC

IDX
EL-7
STANDARDIZED RELAY
Description

Description NEEL0004
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS NEEL0004S01
Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.

SEL881H

TYPE OF STANDARDIZED RELAYS NEEL0004S02

1M 1 Make 2M 2 Make

1T 1 Transfer 1M·1B 1 Make 1 Break

SEL882H

EL-8
STANDARDIZED RELAY
Description (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

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PD

AX

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BR

ST

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SC
GEL264

IDX
EL-9
POWER SUPPLY ROUTING
Circuit Diagram

Circuit Diagram NEEL0005


NOTE: For detailed ground distribution information, refer to “GROUND DISTRIBUTION”, EL-18.

WEL091B

EL-10
POWER SUPPLY ROUTING
Circuit Diagram (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

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BT

HA

SC
WEL092B

IDX
EL-11
POWER SUPPLY ROUTING
Wiring Diagram — POWER —

Wiring Diagram — POWER — NEEL0006


BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION NEEL0006S01
NOTE:
For detailed ground distribution information, refer to “GROUND DISTRIBUTION”, EL-18.

WEL093B

EL-12
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL840A

IDX
EL-13
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

ACCESSORY POWER SUPPLY — IGNITION SW. IN ACC OR ON =NEEL0006S02


NOTE:
For detailed ground distribution information, refer to “GROUND DISTRIBUTION”, EL-18.

WEL841A

EL-14
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

IGNITION POWER SUPPLY — IGNITION SW. IN ON AND/OR START =NEEL0006S03


NOTE:
For detailed ground distribution information, refer to “GROUND DISTRIBUTION”, EL-18. GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL094B
IDX
EL-15
POWER SUPPLY ROUTING
Wiring Diagram — POWER — (Cont’d)

WEL843A

EL-16
POWER SUPPLY ROUTING
Inspection

Inspection NEEL0007
FUSE
쐌 If fuse is blown, be sure to eliminate cause of problem
NEEL0007S01
GI
before installing new fuse.
쐌 Use fuse of specified rating. Never use fuse of more than MA
specified rating.
쐌 Do not partially install fuse; always insert it into fuse
holder properly. EM
쐌 Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is
not used for a long period of time.
CEL083 LC
FUSIBLE LINK NEEL0007S02
A melted fusible link can be detected either by visual inspection or EC
by feeling with fingertip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION: FE
쐌 If fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted.
In such a case, carefully check and eliminate cause of CL
problem.
쐌 Never wrap outside of fusible link with vinyl tape. Impor-
MEL944F tant: Never let fusible link touch any other wiring harness, MT
vinyl or rubber parts.
AT

TF

PD

AX

CIRCUIT BREAKER NEEL0007S03


For example, when current is 30A, the circuit is broken within 8 to
SU
20 seconds.
Circuit breakers are used in the following systems: BR
쐌 Power windows
쐌 Power door locks
쐌 Remote keyless entry. ST

RS
SBF284E

BT

HA

SC

IDX
EL-17
GROUND
Ground Distribution

Ground Distribution NEEL0171


MAIN HARNESS NEEL0171S01

WEL844A

EL-18
GROUND
Ground Distribution (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
LEL795

IDX
EL-19
GROUND
Ground Distribution (Cont’d)

WEL846A

EL-20
GROUND
Ground Distribution (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

WEL847A
HA

SC

IDX
EL-21
GROUND
Ground Distribution (Cont’d)

ENGINE ROOM HARNESS NEEL0171S02


KA24DE NEEL0171S0203

WEL848A

EL-22
GROUND
Ground Distribution (Cont’d)

VG33E and VG33ER NEEL0171S0204

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL849A

SC

IDX
EL-23
GROUND
Ground Distribution (Cont’d)

LEL799

EL-24
GROUND
Ground Distribution (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

WEL851A
HA

SC

IDX
EL-25
GROUND
Ground Distribution (Cont’d)

ENGINE CONTROL HARNESS NEEL0171S09


KA24DE NEEL0171S0901

WEL852A

EL-26
GROUND
Ground Distribution (Cont’d)

VG33E and VG33ER NEEL0171S0902

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL853A

SC

IDX
EL-27
GROUND
Ground Distribution (Cont’d)

LEL441A

EL-28
GROUND
Ground Distribution (Cont’d)

ENGINE NO. 2 HARNESS NEEL0171S10


KA24DE NEEL0171S1001
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

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HA

SC

AEL710C

IDX
EL-29
GROUND
Ground Distribution (Cont’d)

GENERATOR HARNESS NEEL0171S03


VG33E and VG33ER NEEL0171S0302

AEL697C

EL-30
GROUND
Ground Distribution (Cont’d)

ROOM LAMP HARNESS NEEL0171S08


Crew Cab models NEEL0171S0801
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

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SC

WEL453A

IDX
EL-31
COMBINATION SWITCH
Check

Check NEEL0009

WEL804A

EL-32
COMBINATION SWITCH
Replacement

Replacement NEEL0010
For removal and installation of spiral cable, refer to RS-19,
“Driver Air Bag Module and Spiral Cable”. GI
쐌 Each switch can be replaced without removing combination
switch base.
MA

EM

CEL501 LC
쐌 To remove combination switch base, remove base attaching
screws.
EC

FE

CL

CEL406
MT
쐌 Before installing the steering wheel, align the turn signal can-
cel tab with the notch of the combination switch. Refer to RS-19, AT
“Driver Air Bag Module and Spiral Cable”.

TF

PD

AX
SEL151V

SU

BR

ST

RS

BT

HA

SC

IDX
EL-33
STEERING SWITCH
Check

Check NEEL0011

WEL845A

EL-34
HEADLAMP (FOR USA)
System Description

System Description NEEL0012


The headlamps are controlled by the lighting switch which is built into the combination switch.
Power is supplied at all times GI
쐌 through 15A fuse (No. 37, located in the fuse and fusible link box)
쐌 to lighting switch terminal 8 and MA
쐌 through 15A fuse (No. 38, located in the fuse and fusible link box)
쐌 to lighting switch terminal 5.
EM
LOW BEAM OPERATION NEEL0012S01
With the lighting switch in the headlamp ON (2ND) position and LOW BEAM position, power is supplied
쐌 from lighting switch terminal 7 LC
쐌 to headlamp LH terminal D and
쐌 from lighting switch terminal 10
EC
쐌 to headlamp RH terminal D.
Ground is supplied to headlamp LH/RH terminal E through body grounds E12 and E54.
With power and ground supplied, the low beams illuminate. FE
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION NEEL0012S02
With the lighting switch in the FLASH TO PASS position or the headlamp ON (2ND) position and HIGH BEAM CL
position, power is supplied
쐌 from lighting switch terminal 9
쐌 to headlamp RH terminal M and MT
쐌 from lighting switch terminal 6
쐌 to headlamp LH terminal M and AT
쐌 to combination meter terminal 11 for the high beam indicator.
Ground is supplied to terminal 16 of the combination meter through body grounds M14 and M68.
Ground is supplied to headlamp LH/RH terminal E through body grounds E12 and E54. TF
With power and ground supplied, the high beams and the high beam indicator illuminate.
VEHICLE SECURITY SYSTEM NEEL0012S03
PD
The vehicle security system will flash the high beams if the system is triggered. Refer to “VEHICLE SECU-
RITY (THEFT WARNING) SYSTEM”, EL-219.
AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-35
HEADLAMP (FOR USA)
Wiring Diagram — H/LAMP —

Wiring Diagram — H/LAMP — NEEL0013

WEL716A

EL-36
HEADLAMP (FOR USA)
Trouble Diagnoses

Trouble Diagnoses NEEL0014

Symptom Possible cause Repair order GI


Neither headlamp LH nor headlamp 1. Lighting switch 1. Check lighting switch.
RH operate.
MA
Headlamp LH does not operate, 1. Bulb 1. Check bulb.
but headlamp RH operates prop- 2. Headlamp LH ground circuit 2. Check grounds E12 and E54 and continuity
erly. 3. 15A fuse between headlamp LH terminal E and grounds E12 EM
4. Lighting switch and E54.
3. Check 15A fuse (No. 38, located in fuse and fusible
link box). Verify battery positive voltage is present at LC
terminal 5 of lighting switch.
4. Check lighting switch.

Headlamp RH does not operate, 1. Bulb 1. Check bulb. EC


but headlamp LH operates prop- 2. Headlamp RH ground circuit 2. Check grounds E12 and E54 and continuity
erly. 3. 15A fuse between headlamp RH terminal E and grounds E12
4. Lighting switch and E54. FE
3. Check 15A fuse (No. 37, located in fuse and fusible
link box). Verify battery positive voltage is present at
terminal 8 of lighting switch. CL
4. Check lighting switch.

High beam LH does not operate, 1. Bulb 1. Check bulb.


but low beam LH operates. 2. Open in high beam LH circuit 2. Check R/G wire between lighting switch terminal 6 MT
3. Lighting switch and headlamp LH terminal M for an open circuit.
3. Check lighting switch.

Low beam LH does not operate, 1. Bulb 1. Check bulb.


AT
but high beam LH operates. 2. Open in low beam LH circuit 2. Check R wire between lighting switch terminal 7
3. Lighting switch and headlamp LH terminal D for an open circuit.
3. Check lighting switch. TF
High beam RH does not operate, 1. Bulb 1. Check bulb.
but low beam RH operates. 2. Open in high beam RH circuit 2. Check R/W wire between lighting switch terminal 9 PD
3. Lighting switch and headlamp RH terminal M for an open circuit.
3. Check lighting switch.

Low beam RH does not operate, 1. Bulb 1. Check bulb. AX


but high beam RH operates. 2. Open in low beam RH circuit 2. Check R/B wire between lighting switch terminal 10
3. Lighting switch and headlamp RH terminal D for an open circuit.
3. Check lighting switch. SU
High beam indicator does not work. 1. Bulb 1. Check bulb in combination meter.
2. High beam indicator ground cir- 2. Check grounds M14 and M68 and continuity
cuit between combination meter terminal 10 and
BR
3. Open in high beam circuit grounds M14 and M68.
3. Check R/G wire between lighting switch terminal 6
and combination meter terminal 11 for an open cir- ST
cuit.

RS

BT

HA

SC

IDX
EL-37
HEADLAMP (FOR USA)
Bulb Replacement

Bulb Replacement NEEL0015


The headlamp is a semi-sealed beam type which uses a replace-
able halogen bulb. The bulb can be replaced from the engine com-
partment side without removing the headlamp body.
쐌 Grasp only the plastic base when handling the bulb. Never
touch the glass envelope.
1. Disconnect the battery cable.
2. Disconnect the harness connector from the back side of the
bulb.
3. Remove bulb retaining ring.
4. Remove the headlamp bulb carefully. Do not shake or rotate
the bulb when removing it.
5. Install in the reverse order of removal.
CAUTION:
Do not leave headlamp reflector without bulb for a long period
of time. Dust, moisture, smoke, etc. entering headlamp body
may affect the performance of the headlamp. Remove head-
lamp bulb from the headlamp reflector just before a replace-
ment bulb is installed.

LEL376A

Aiming Adjustment NEEL0016


When performing headlamp aiming adjustment, use an aiming wall
screen.
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1) Keep all tires inflated to correct pressures.
2) Place vehicle on flat surface.
3) See that the vehicle is unloaded (except for full levels of
coolant, engine oil and fuel, and spare tire, jack, and
tools). Have the driver or equivalent weight placed in the
driver’s seat.
LOW BEAM NEEL0016S02
NOTE:
The horizontal headlamp aim cannot be adjusted. Only vertical aim
is adjustable.
1. Turn headlamp low beam on.

2. Use adjusting screw to adjust the vertical aim of the lamp.


쐌 Cover the opposite lamp and ensure fog lamps, if
equipped, are turned off.
쐌 Adjust beam pattern until cut-off line (top edge of illumi-
nation area) is positioned at same height off ground as
bulb center (on H-line). Measure cut-off line within dis-
tance A on H-line. See aiming chart following.

LEL378A

EL-38
HEADLAMP (FOR USA)
Aiming Adjustment (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT
WEL536A
TF
If the vehicle front body has been repaired and/or the headlamp
assembly has been replaced, check aiming. Use the aiming chart
shown in the figure. PD
쐌 Basic illuminating area (shaded) for adjustment should be
within the range shown on the aiming chart. Adjust head-
lamps accordingly.
AX

SU

BR

ST

RS

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HA

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IDX
EL-39
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
System Description (For Canada)

System Description (For Canada) NEEL0017


The headlamp system for Canada vehicles contains a daytime light control unit that activates the high beam
headlamps at approximately half illumination whenever the engine is running. If the parking brake is applied
before the engine is started, the daytime lights will not be illuminated. The daytime lights will illuminate once
the parking brake is released. Thereafter, the daytime lights will continue to operate when the parking brake
is applied. If the daytime light control unit receives a ground signal from the generator, the daytime lights will
not be illuminated. The daytime lights will illuminate once a battery positive voltage signal is sent to the day-
time light control unit from the generator.
Power is supplied at all times
쐌 through 15A fuse (No. 38, located in the fuse and fusible link box)
쐌 to daytime light control unit terminal 3 and
쐌 to lighting switch terminal 5.
Power is also supplied at all times
쐌 through 15A fuse (No. 37, located in the fuse and fusible link box)
쐌 to daytime light control unit terminal 2 and
쐌 to lighting switch terminal 8.
With the ignition switch in the ON or START position, power is supplied
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to daytime light control unit terminal 12.
With the ignition switch in the START position, power is supplied
쐌 through 7.5A fuse [No. 7, located in the fuse block (J/B)]
쐌 to daytime light control unit terminal 1.
Ground is supplied to daytime light control unit terminal 9 through body grounds E12 and E54.
HEADLAMP OPERATION NEEL0017S01
Low Beam Operation NEEL0017S0101
When the lighting switch is turned to the headlamp ON (2ND) position, LOW BEAM, power is supplied
쐌 from lighting switch terminal 10
쐌 to headlamp RH terminal D and
쐌 to daytime light control unit terminal 4.
Ground is supplied to headlamp RH terminal E through body grounds E12 and E54.
Also, when the lighting switch is turned to the headlamp ON (2ND) position, LOW BEAM, power is supplied
쐌 from lighting switch terminal 7
쐌 to headlamp LH terminal D.
Ground is supplied
쐌 to headlamp LH terminal E
쐌 from daytime light control unit terminal 7
쐌 through daytime light control unit terminal 9
쐌 through body grounds E12 and E54.
With power and ground supplied, the low beam headlamps illuminate.
High Beam Operation/Flash-to-pass Operation NEEL0017S0102
When the lighting switch is turned to the headlamp ON (2ND) position, HIGH BEAM or FLASH TO PASS
position, power is supplied
쐌 from lighting switch terminal 9
쐌 to headlamp RH terminal M and
쐌 to daytime light control unit terminal 8.
Also, when the lighting switch is turned to the headlamp ON (2ND) position, HIGH BEAM or FLASH TO PASS
position, power is supplied
쐌 from lighting switch terminal 6
쐌 to combination meter terminal 11 for the high beam indicator and
쐌 to daytime light control unit terminal 5
쐌 through daytime light control unit terminal 6
쐌 to headlamp LH terminal M.
EL-40
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
System Description (For Canada) (Cont’d)
Ground is supplied in the same manner as low beam operation.
Ground is supplied to combination meter terminal 10 through body grounds M14 and M68.
With power and ground supplied, the high beam headlamps and HI BEAM indicator illuminate. GI
DAYTIME LIGHT OPERATION NEEL0017S02
With the engine running, the lighting switch in the OFF or 1ST position and parking brake released, power is MA
supplied
쐌 to daytime light control unit terminal 3
쐌 through daytime light control unit terminal 6 EM
쐌 to headlamp LH terminal M
쐌 through headlamp LH terminal E
LC
쐌 to daytime light control unit terminal 7
쐌 through daytime light control unit terminal 8
쐌 to headlamp RH terminal M. EC
Ground is supplied to headlamp RH terminal E through body grounds E12 and E54.
Because the high beam headlamps are now wired in series, they operate at half illumination.
FE
OPERATION (FOR CANADA) NEEL0017S03
After starting the engine with the lighting switch in the OFF or parking lamp (1ST) position, the headlamp high
beams automatically turn on. Lighting switch operations other than the above are the same as conventional CL
light systems.
Engine With engine stopped With engine running MT
OFF 1ST 2ND OFF 1ST 2ND
Lighting switch
A B C A B C A B C A B C A B C A B C AT
High beam X X O X X O O X O 왕* 왕* O 왕* 왕* O O X O
Headlamp
Low beam X X X X X X X O X X X X X X X X O X TF
Clearance and tail lamp X X X O O O O O O X X X O O O O O O

License and instrument illumination PD


X X X O O O O O O X X X O O O O O O
lamp

A: HIGH BEAM position AX


B: LOW BEAM position
C: FLASH TO PASS position
O : Lamp ON SU
X : Lamp OFF
왕 : Lamp dims. (Added functions)
*: When starting the engine with the parking brake released, the daytime lights will come ON. BR
When starting the engine with the parking brake pulled, the daytime lights won’t come ON.

ST

RS

BT

HA

SC

IDX
EL-41
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Circuit Diagram

Circuit Diagram NEEL0019

LEL714A

EL-42
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Wiring Diagram — DTRL —

Wiring Diagram — DTRL — NEEL0020

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL717A

IDX
EL-43
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Wiring Diagram — DTRL — (Cont’d)

WEL718A

EL-44
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Wiring Diagram — DTRL — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL719A

IDX
EL-45
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Trouble Diagnoses

Trouble Diagnoses NEEL0021


DAYTIME LIGHT CONTROL UNIT INSPECTION TABLE NEEL0021S01

Terminal Wire Voltage


Item Condition
No. color (Approx.)

1 L/OR Ignition switch start signal Ignition switch in START position 12

All other conditions 0

2 Y/G Power source for head-


— 12
lamp RH

3 Y/B Power source for head-


— 12
lamp LH

4 R/B Lighting switch headlamp Lighting switch in the headlamp ON (2ND) position
12
RH low beam output and LOW BEAM (B) position

All other conditions 0

5 R/G Lighting switch headlamp Lighting switch in the FLASH TO PASS (C) position
LH high beam output or headlamp ON (2ND) position and HIGH BEAM (A) 12
position

All other conditions 0

6 R/Y Headlamp LH high beam Lighting switch in the FLASH TO PASS (C) position
or headlamp ON (2ND) position and HIGH BEAM (A) 12
position

With parking brake released, engine running and


lighting switch in OFF or parking and tail lamp ON
(1ST) positions
CAUTION: 12
Block wheels and ensure selector lever is in P or
N position.

All other conditions 0

7 B/W Headlamp LH control Lighting switch in the FLASH TO PASS (C) position
0
(ground) or headlamp ON (2ND) position

All other conditions 6

8 R/W Lighting switch headlamp Lighting switch in the FLASH TO PASS (C) position
RH high beam output or headlamp ON (2ND) position and HIGH BEAM (A) 12
position

With parking brake released, engine running and


lighting switch in OFF or parking and tail lamp ON
(1ST) positions
CAUTION: 6
Block wheels and ensure selector lever is in P or
N position.

All other conditions 0

9 B Ground — —

10 Y Parking brake switch Parking brake released 12

Parking brake set 0

11 Y/B Generator When engine is running 12


(L terminal)
All other conditions 0

EL-46
HEADLAMP (FOR CANADA) — DAYTIME LIGHT SYSTEM —
Trouble Diagnoses (Cont’d)

Terminal Wire Voltage


Item Condition
No. color (Approx.)
GI
12 G/W Ignition switch on signal Ignition switch OFF, ACC positions 0

Ignition switch ON, START positions 12


MA

EM

LC
Bulb Replacement NEEL0022
Refer to “Bulb Replacement”, EL-38. EC

FE

CL

MT
Aiming Adjustment NEEL0023
Refer to “Aiming Adjustment”, EL-38. AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-47
PARKING, LICENSE AND TAIL LAMPS
Wiring Diagram — TAIL/L —

Wiring Diagram — TAIL/L — NEEL0024

WEL720A

EL-48
STOP LAMP
Wiring Diagram — STOP/L —

Wiring Diagram — STOP/L — NEEL0025

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL721A

IDX
EL-49
BACK-UP LAMP
Wiring Diagram — BACK/L —

Wiring Diagram — BACK/L — NEEL0026

WEL722A

EL-50
FRONT FOG LAMP
System Description

System Description NEEL0027


Power is supplied at all times
쐌 through 15A fuse (No. 40, located in the fuse and fusible link box) GI
쐌 to front fog lamp relay terminal 5 and
쐌 through 15A fuse (No. 37, located in the fuse and fusible link box) MA
쐌 to lighting switch terminal 8.
With the lighting switch in the headlamp ON (2ND) position and LOW BEAM position, power is supplied
쐌 through lighting switch terminal 10
EM
쐌 to front fog lamp switch terminal 31.
FRONT FOG LAMP OPERATION LC
NEEL0027S01
The front fog lamp switch is built into the combination switch. The lighting switch must be in the headlamp ON
(2ND) position and LOW BEAM position for front fog lamp operation. EC
With the front fog lamp switch in the ON position, power is supplied
쐌 to front fog lamp relay terminal 2
쐌 from front fog lamp switch terminal 32. FE
Ground is supplied
쐌 to front fog lamp relay terminal 1
CL
쐌 through body grounds E12 and E54.
The front fog lamp relay is energized and power is supplied
쐌 from front fog lamp relay terminal 3 MT
쐌 to front fog lamp LH/RH terminal 1.
Ground is supplied to front fog lamp LH/RH terminal 2 through body grounds E12 and E54. AT
With power and ground supplied, the front fog lamps illuminate.

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-51
FRONT FOG LAMP
Wiring Diagram — F/FOG —

Wiring Diagram — F/FOG — NEEL0028

WEL723A

EL-52
FRONT FOG LAMP
Aiming Adjustment

Aiming Adjustment NEEL0029


Before performing aiming adjustment, make sure of the following.
1) Keep all tires inflated to correct pressure. GI
2) Place vehicle on level ground.
3) See that vehicle is unloaded (except for full levels of coolant, MA
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver seat.
Loosen front fog lamp adjusting nuts and adjust aiming by moving EM
front fog lamps.
LEL384A LC
1. Set the distance between the screen and the center of the front
fog lamp lens as shown at left.
2. Turn front fog lamps ON.
EC

FE

CL

MEL327G
MT
3. Adjust front fog lamps so that the top edge of the high inten-
sity zone is 100 mm (4 in) below the height of the fog lamp AT
centers as shown at left.
쐌 When performing adjustment, if necessary, cover the
headlamps and opposite fog lamp. TF
4. Tighten the front fog lamp adjusting nuts.
PD

AX

SU

BR

ST

RS
MEL328G

BT

HA

SC

IDX
EL-53
FRONT FOG LAMP
Removal and Installation

Removal and Installation =NEEL0184


1. Disconnect front fog lamp harness connector.
2. Remove mounting bolt and remove lens and housing assem-
bly from front bumper cover.
3. Install in reverse order of removal. Ensure top of lens faces up.
4. Tighten mounting bolt.
: 5 – 6 N·m (0.51 – 0.61 kg-m, 44.3 – 53.1 in-lb)

Bulb and Lens Replacement NEEL0185


1. Remove front fog lamp. Refer to “Removal and Installation”,
EL-54.
2. Remove bulb cover.
3. Release the spring retainer.
4. Disconnect fog lamp bulb connector.
5. Remove fog lamp bulb.
6. Install in reverse order of removal. Ensure top of lens faces up.
DO NOT TOUCH BULB.

LEL380A

EL-54
TURN SIGNAL AND HAZARD WARNING LAMPS
System Description

System Description NEEL0030


TURN SIGNAL OPERATION NEEL0030S01
With the hazard switch in the OFF position and the ignition switch in the ON or START position, power is sup-
GI
plied
쐌 through 7.5A fuse [No. 2, located in the fuse block (J/B)] MA
쐌 to hazard switch terminal 2
쐌 through hazard switch terminal 1
쐌 to combination flasher unit terminal B EM
쐌 through combination flasher unit terminal L
쐌 to turn signal switch terminal 1. LC
Ground is supplied to combination flasher unit terminal E through body grounds M14 and M68.
LH Turn NEEL0030S0101 EC
With the turn signal switch in the LH position, power is supplied from turn signal switch terminal 3 to
쐌 front combination lamp LH terminal 1
쐌 combination meter terminal 12 and FE
쐌 rear turn signal lamp LH terminal +.
Ground is supplied to front combination lamp LH terminal 2 through body grounds E12 and E54. CL
Ground is supplied
쐌 to rear turn signal lamp LH terminal – and
쐌 to combination meter terminal 13 MT
쐌 through body grounds M14 and M68.
With power and ground supplied, the combination flasher unit controls the flashing of the LH turn signal lamps. AT
RH Turn NEEL0030S0102
With the turn signal switch in the RH position, power is supplied from turn signal switch terminal 2 to
TF
쐌 front combination lamp RH terminal 1
쐌 combination meter terminal 14 and
쐌 rear turn signal lamp RH terminal +. PD
Ground is supplied to the front combination lamp RH terminal 2 through body grounds E12 and E54.
Ground is supplied
AX
쐌 to the rear turn signal lamp RH terminal – and
쐌 to combination meter terminal 13
쐌 through body grounds M14 and M68. SU
With power and ground supplied, the combination flasher unit controls the flashing of the RH turn signal lamps.
HAZARD LAMP OPERATION NEEL0030S02
BR
Power is supplied at all times to hazard switch terminal 3 through:
쐌 10A fuse [No. 17, located in the fuse block (J/B)].
ST
With the hazard switch in the ON position, power is supplied
쐌 through hazard switch terminal 1
쐌 to combination flasher unit terminal B RS
쐌 through combination flasher unit terminal L
쐌 to hazard switch terminal 4.
BT
Ground is supplied to combination flasher unit terminal E through body grounds M14 and M68.
Power is supplied through hazard switch terminal 5 to
쐌 front combination lamp LH terminal 1 HA
쐌 combination meter terminal 12 and
쐌 rear turn signal lamp LH terminal +.
SC
Power is supplied through hazard switch terminal 6 to
쐌 front combination lamp RH terminal 1
쐌 combination meter terminal 14 and
쐌 rear turn signal lamp RH terminal +.
IDX
EL-55
TURN SIGNAL AND HAZARD WARNING LAMPS
System Description (Cont’d)
Ground is supplied to front combination lamp LH/RH terminal 2 through body grounds E12 and E54.
Ground is supplied to combination meter terminal 13 and rear turn signal lamp LH/RH terminal – through body
grounds M14 and M68.
With power and ground supplied, the combination flasher unit controls the flashing of the hazard warning
lamps.
REMOTE KEYLESS ENTRY SYSTEM OPERATION NEEL0030S04
Power is supplied at all times to smart entrance control unit terminal 49
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)].
Ground is supplied to smart entrance control unit terminals 43 and 64.
Refer to “REMOTE KEYLESS ENTRY SYSTEM”, EL-201.
When the smart entrance control unit receives LOCK or UNLOCK signal from keyfob with all doors closed,
power is supplied through smart entrance control unit terminal 47
쐌 to front combination lamp LH terminal 1
쐌 to combination meter terminal 11
쐌 to rear combination lamp LH terminal 3.
Power is supplied through smart entrance control unit terminal 48
쐌 to front combination lamp RH terminal 1
쐌 to combination meter terminal 28
쐌 to rear combination lamp RH terminal 3.
Ground is supplied to terminal 2 of each front combination lamp through body grounds E12 and E54.
Ground is supplied to terminal 2 of rear combination lamp LH through body grounds B6 and B10.
Ground is supplied to terminal 2 of rear combination lamp RH through body grounds B106 and B1116.
Ground is supplied to combination meter terminal 36 through body grounds M14 and M68.
With power and ground supplied, the smart entrance control unit controls the flashing of the hazard warning
lamps.

EL-56
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram — TURN —

Wiring Diagram — TURN — NEEL0032

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL724A

IDX
EL-57
TURN SIGNAL AND HAZARD WARNING LAMPS
Wiring Diagram — TURN — (Cont’d)

WEL725A

EL-58
TURN SIGNAL AND HAZARD WARNING LAMPS
Trouble Diagnoses

Trouble Diagnoses NEEL0033

Symptom Possible cause Repair order GI


Turn signal and hazard warning 1. 7.5A fuse 1. Check 7.5A fuse [No. 2, located in fuse block (J/B)].
lamps do not operate. 2. 10A fuse Turn ignition switch ON and verify battery positive
3. Hazard switch voltage is present at terminal 2 of hazard switch. MA
4. Combination flasher unit 2. Check 10A fuse [No. 17, located in fuse block
5. Open in combination flasher unit (J/B)]. Verify battery positive voltage is present at
circuit terminal 3 of hazard switch. EM
3. Check hazard switch.
4. Refer to combination flasher unit check.
5. Check wiring to combination flasher unit for open LC
circuit.

Turn signal lamps do not operate 1. 7.5A fuse 1. Check 7.5A fuse [No. 2, located in fuse block (J/B)].
but hazard warning lamps operate. 2. Hazard switch Turn ignition switch ON and verify battery positive EC
3. Turn signal switch voltage is present at terminal 2 of hazard switch.
4. Open in turn signal switch circuit 2. Check hazard switch.
3. Check turn signal switch. FE
4. Check G wire between combination flasher unit and
turn signal switch for open circuit.
Check the harness between turn signal switch and CL
front combination lamp for open circuit.

Hazard warning lamps do not oper- 1. 10A fuse 1. Check 10A fuse [No. 17, located in fuse block
ate but turn signal lamps operate. 2. Hazard switch (J/B)]. Verify battery positive voltage is present at
MT
3. Open in hazard switch circuit terminal 3 of hazard switch.
2. Check hazard switch.
3. Check G wire between combination flasher unit and AT
hazard switch for open circuit.

Front turn signal lamp LH or RH 1. Bulb 1. Check bulb. TF


does not operate. 2. Front turn signal lamp ground 2. Check grounds E12 and E54 and continuity
circuit between front turn signal lamp and grounds E12
and E54.
PD
Rear turn signal lamp LH does not 1. Bulb 1. Check bulb.
operate. 2. Rear turn signal lamp LH 2. Check grounds M14 and M68 and continuity
ground circuit between rear turn signal lamp LH and grounds M14 AX
and M68.

Rear turn signal lamp RH does not 1. Bulb 1. Check bulb.


operate. 2. Rear turn signal lamp RH 2. Check grounds M14 and M68 and continuity SU
ground circuit between rear turn signal lamp RH and grounds M14
and M68.
BR
LH and RH turn indicators do not 1. Ground circuit 1. Check grounds M14 and M68 and continuity
operate. between combination meter terminal 36 and
grounds M14 and M68. ST
LH or RH turn indicator does not 1. Bulb 1. Check bulb in cluster lid A.
operate. 2. Turn indicator circuit 2. Check continuity between combination meter termi-
nal 12, 14 and 13. RS
3. Check the wire between hazard switch and combi-
nation meter.
BT

HA

SC

IDX
EL-59
TURN SIGNAL AND HAZARD WARNING LAMPS
Electrical Components Inspection

Electrical Components Inspection NEEL0034


COMBINATION FLASHER UNIT CHECK NEEL0034S01
쐌 Before checking, ensure that bulbs meet specifications.
쐌 Connect a battery and test lamp to the combination flasher
unit, as shown. Combination flasher unit is properly function-
ing if it blinks when power is supplied to the circuit.

SEL122E

EL-60
ILLUMINATION
System Description

System Description NEEL0035


Power is supplied at all times
쐌 through 15A fuse (No. 39, located in the fuse and fusible link box) GI
쐌 to lighting switch terminal 11.
The lighting switch must be in the parking and tail lamps ON (1ST) or headlamps ON (2ND) position for illu- MA
mination.
The illumination control switch controls the amount of current to the illumination system. As the amount of
current increases, the illumination becomes brighter. EM
The following chart shows the power and ground connector terminals for the components included in the illu-
mination system.
LC
Component Connector No. Power terminal Ground terminal

A/T device
(With A/T and VG engine)
M35 4 3 EC
Hazard switch M53 7 8

Air control M95 10 9 FE


Audio unit M51 8 7

Combination meter M39 30, 32 42


CL
Main power window and door lock/unlock
D7 3 8
switch MT
A/T
M127 1 2
(With A/T and KA engine)
AT
Illumination control switch M28 1 5

The ground for all of the components are controlled through terminals 4 and 5 of the illumination control switch TF
and body grounds M14 and M68.

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-61
ILLUMINATION
Wiring Diagram — ILL —

Wiring Diagram — ILL — NEEL0037

WEL095B

EL-62
ILLUMINATION
Wiring Diagram — ILL — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
LEL747

IDX
EL-63
INTERIOR ROOM LAMP
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0194

WEL936A

EL-64
INTERIOR ROOM LAMP
System Description

System Description NEEL0038


MODELS WITHOUT POWER DOOR LOCKS NEEL0038S09
GI
Room Lamp NEEL0038S0901
Power is supplied at all times
쐌 through 7.5A fuse [No. 26, located in the fuse block (J/B)] MA
쐌 to room lamp terminal +.
On 2 door models, with the room lamp switch in the ON position, ground is supplied
EM
쐌 to room lamp terminal –
쐌 through body grounds M14 and M68.
On 4 door models, with the room lamp switch in the ON position, ground is supplied through the case of the LC
room lamp.
With one or more doors open, with the room lamp switch in the DOOR position, ground is supplied
쐌 to room lamp terminal SW EC
쐌 through front door switch LH terminal 1 and/or
쐌 through front door switch RH and/or rear door switch LH/RH terminal +. FE
Cargo Lamp NEEL0038S0902
With the ignition switch in ACC or ON position, power is supplied CL
쐌 through 15A fuse [No. 23, located in fuse block (J/B)]
쐌 to cargo lamp switch terminal 2.
When cargo lamp switch is ON, power is supplied MT
쐌 through cargo lamp switch terminal 3
쐌 to cargo lamp terminal +, and AT
쐌 to cargo lamp switch terminal 4.
Ground is supplied
쐌 to cargo lamp terminal –, and TF
쐌 to cargo lamp switch terminal 5
쐌 through body grounds M14 and M68. PD
Map Lamp NEEL0038S0903
Power is supplied at all times AX
쐌 through 7.5A fuse [No. 26, located in fuse block (J/B)]
쐌 to map lamp terminal +.
With the map lamp switch in the ON position, ground is supplied SU
쐌 to map lamp terminal –
쐌 through body grounds M14 and M68. BR
MODELS WITH POWER DOOR LOCKS NEEL0038S07
Room Lamp NEEL0038S0701 ST
Power is supplied at all times
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 49. RS
쐌 through smart entrance control unit terminal 50
쐌 to room lamp terminal +. BT
Ground is supplied at all times to smart entrance control unit terminals 43 and 64 through body grounds M14
and M68.
On 2 door models, with the room lamp switch in the ON position, ground is supplied HA
쐌 to room lamp terminal –
쐌 through body grounds M14 and M68.
SC
On 4 door models, with the room lamp switch in the ON position, ground is supplied through the case of the
room lamp.
With the front door LH open and the room lamp switch in the DOOR position, ground is supplied
쐌 to smart entrance control unit terminal 1
쐌 through front door switch LH terminal 2
IDX
EL-65
INTERIOR ROOM LAMP
System Description (Cont’d)
쐌 through front door switch LH terminal 3
쐌 through body grounds M14 and M68 and
쐌 to room lamp terminal SW
쐌 through smart entrance control unit terminal 31.
With the front door RH open and the room lamp switch in the DOOR position, ground is supplied
쐌 to smart entrance control unit terminal 2
쐌 through front door switch RH terminal + and
쐌 to room lamp terminal SW
쐌 through smart entrance control unit terminal 31.
On 4-door models, with rear door LH/RH open and the room lamp switch in the DOOR position, ground is
supplied
쐌 to smart entrance control unit terminal 3 (with vehicle security system), or
쐌 to smart entrance control unit terminal 2 (without vehicle security system)
쐌 through rear door switch LH/RH terminal + and
쐌 to room lamp terminal SW
쐌 through smart entrance control unit terminal 31.
Room Lamp Timer Operation NEEL0038S0702
When the room lamp switch is in the DOOR position, the smart entrance control unit keeps the room lamp
illuminated for about 30 seconds when
쐌 unlock signal is supplied from door lock/unlock switch while all doors are closed and key is out of ignition
key cylinder
쐌 unlock signal is supplied from keyfob or door key cylinder while all doors are closed
쐌 key is removed from ignition key cylinder while driver door is closed
쐌 driver door is opened and then closed while key is out of the ignition key cylinder. (However, if the driver
door is closed with the key inserted in the ignition key cylinder after the front door LH is opened with the
key removed, the timer operates.)
The timer is canceled and room lamp turns off when
쐌 front door LH is locked with keyfob, or
쐌 front door LH is opened, or
쐌 ignition switch is turned ON.
The smart entrance control unit turns off the room lamp if it is left on for 30 minutes.
Cargo Lamp NEEL0038S0703
With the ignition switch in ACC or ON, power is supplied
쐌 through 15A fuse [No. 23, located in the fuse block (J/B)]
쐌 to cargo lamp switch terminal 2.
When cargo lamp switch is ON, power is supplied
쐌 through cargo lamp switch terminal 3
쐌 to cargo lamp terminal +, and
쐌 to cargo lamp switch terminal 4.
Ground is supplied
쐌 to cargo lamp terminal –, and
쐌 to cargo lamp switch terminal 5
쐌 through body grounds M14 and M68.
Map Lamp NEEL0038S0704
Power is supplied at all times
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 49
쐌 through smart entrance control unit terminal 50
쐌 to map lamp terminal +.
With the map lamp switch in the ON position, ground is supplied to map lamp terminal – through body grounds
M14 and M68.

EL-66
INTERIOR ROOM LAMP
System Description (Cont’d)

ON-OFF CONTROL NEEL0038S10


When the front door LH, front door RH, rear LH or rear RH door is opened, the interior room lamp turns on
while the room lamp switch is in the “DOOR” position. GI
BATTERY SAVER NEEL0038S11
On models with smart entrance control unit, the lamp turns off automatically when room lamp, map lamp and/or MA
spot lamp is illuminated with the ignition key in OFF position, if the lamp remains lit by the door switch open
signal or if the lamp switch in ON position for more than 30 minutes.
EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-67
INTERIOR ROOM LAMP
Wiring Diagram — ROOM/L —

Wiring Diagram — ROOM/L — NEEL0040


MODELS WITHOUT POWER DOOR LOCKS NEEL0040S01

WEL727A

EL-68
INTERIOR ROOM LAMP
Wiring Diagram — ROOM/L — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL164B

IDX
EL-69
INTERIOR ROOM LAMP
Wiring Diagram — ROOM/L — (Cont’d)

MODELS WITH POWER DOOR LOCKS NEEL0040S02

WEL096B

EL-70
INTERIOR ROOM LAMP
Wiring Diagram — ROOM/L — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL165B

IDX
EL-71
INTERIOR ROOM LAMP
Trouble Diagnosis

Trouble Diagnosis NEEL0225


SYMPTOM: Room lamp does not turn on or off properly.
1 CHECK ROOM LAMP FUSE
Check 7.5 A fuse [No. 26 (without power door locks), 28 (with power door locks), located in fuse block].
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace fuse and check harness for short between fuse and room lamp.

2 CHECK ROOM LAMP SWITCH SIGNALS


1. Close all doors, turn ON room lamp switch.
Do room lamps turn on?
2. Turn off room lamp switch.
Do room lamps turn off?
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following.
쐌 Room lamp switch
쐌 Room lamp switch ground circuit
쐌 Harness for open or short between room lamp switch and smart entrance control unit
(models with power door locks)

3 CHECK ROOM LAMP POWER SUPPLY


Check voltage between room lamp connector R4 terminal + (R/G) and ground.

WEL814A

OK or NG
OK 䊳 GO TO 4.
NG 䊳 Check harness for open between fuse and room lamp.

4 CHECK INTERIOR ROOM LAMP BULB


Check interior room lamp bulb.
OK or NG
OK 䊳 쐌 For models without power door locks, inspection end.
쐌 For models with power door locks, GO TO 5.
NG 䊳 Replace bulb.

EL-72
INTERIOR ROOM LAMP
Trouble Diagnosis (Cont’d)

5 CHECK KEY SWITCH (INSERTED) AND IGNITION ON SIGNAL


1. Insert key into ignition key cylinder. GI
2. Open front door LH.
Does warning chime sound?
3. Turn ignition key to ON position. MA
Does warning chime stop sounding?
OK or NG
OK 䊳 GO TO 6.
EM
NG 䊳 Check warning chime system. Refer to “WARNING CHIME”, EL-104.
LC
6 CHECK DOOR SWITCH INPUT SIGNAL
Unlock doors using LH door key cylinder. EC
Do the doors unlock?
OK or NG
FE
OK 䊳 Replace smart entrance control unit.
NG 䊳 Refer to “DOOR KEY CYLINDER SWITCH CHECK”, EL-198.
CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-73
METERS AND GAUGES
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0041

WEL458A

EL-74
METERS AND GAUGES
System Description

System Description NEEL0042


UNIFIED CONTROL METER

NEEL0042S06
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally
GI
by unified meter control unit.
쐌 Digital meter is adopted for odo/trip meter.* MA
*The record of the odometer is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
쐌 Odo/trip meter segment can be checked in diagnosis mode. EM
쐌 Meter/gauge can be checked in diagnosis mode.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER NEEL0042S07
LC

EC

FE

CL

MT

AT

TF

SEL253V PD
NOTE:
Turn ignition switch ON to operate odo/trip meter. AX
POWER SUPPLY AND GROUND CIRCUIT NEEL0042S08
Power is supplied at all times SU
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to combination meter terminal 31.
BR
With the ignition switch in the ON or START position, power is supplied
쐌 through 10A fuse [No. 11, located in the fuse block (J/B)]
쐌 to combination meter terminal 32. ST
Ground is supplied
쐌 to combination meter terminal 33 RS
쐌 through body grounds M14 and M68.
FUEL GAUGE NEEL0042S03 BT
The fuel gauge indicates the approximate fuel level in the fuel tank. The reading on the gauge is based on the
resistance of the fuel level sensor unit.
The fuel gauge is regulated by a variable ground signal supplied HA
쐌 to combination meter terminal 47 for the fuel gauge
쐌 through fuel level sensor unit terminal G (with VG33E and VG33ER) or 1 (with KA24DE)
쐌 through fuel level sensor unit terminal E (with VG33E and VG33ER) or 4 (with KA24DE) SC
쐌 through body grounds M14 and M68.

IDX
EL-75
METERS AND GAUGES
System Description (Cont’d)

WATER TEMPERATURE GAUGE NEEL0042S01


The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is based
on the resistance of the thermal transmitter.
The water temperature gauge is regulated by a variable ground signal supplied
쐌 to combination meter terminal 46
쐌 through thermal transmitter terminal 1.
As the temperature of the coolant increases, the resistance of the thermal transmitter decreases and the
needle on the gauge moves from C to H.
TACHOMETER NEEL0042S02
The tachometer indicates engine speed in revolutions per minute (rpm).
The tachometer is regulated by a signal
쐌 to combination meter terminal 48 for the tachometer
쐌 from ECM terminal 3.
SPEEDOMETER NEEL0042S04
The vehicle speed sensor provides a voltage signal to the combination meter for the speedometer.
The voltage is supplied
쐌 to combination meter terminals 34 and 35 for the speedometer
쐌 from vehicle speed sensor terminals 1 and 2.
The unified meter control unit converts the voltage to the vehicle speed and displays it on the speedometer.

EL-76
METERS AND GAUGES
Combination Meter

Combination Meter NEEL0043

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

LEL894A

IDX
EL-77
METERS AND GAUGES
Combination Meter (Cont’d)

WEL097B

EL-78
METERS AND GAUGES
Wiring Diagram — METER —

Wiring Diagram — METER — NEEL0045

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL098B

IDX
EL-79
METERS AND GAUGES
Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode

Meter/Gauge Operation and Odo/Trip Meter


Segment Check in Diagnosis Mode NEEL0151
DIAGNOSIS FUNCTION NEEL0151S01
쐌 Odo/trip meter segment can be checked in diagnosis mode.
쐌 Meters/gauges can be checked in diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE NEEL0151S02
1. Turn ignition switch ON, while pressing and holding the trip
reset switch for 0.8 second.
2. Push trip reset switch 3 times within 7 seconds.

3. All odo/trip meter segments should be turned on.


NOTE:
If some segments are not turned on, unified meter control unit
should be replaced.
At this point, the unified meter control unit is in diagnosis mode.

SEL110V

4. Push odo/trip meter switch. Indication of each meter/gauge


should be as shown in figure at left while pushing odo/trip
meter switch if it is not malfunctioning.
NOTE:
It takes about 1 minute for indication of fuel gauge to become
stable.

WEL900A

EL-80
METERS AND GAUGES
Trouble Diagnoses

Trouble Diagnoses NEEL0046


PRELIMINARY CHECK NEEL0046S04
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS
WEL835A

*1: EL-80 *2: EL-83 *3: EL-81 BT

SYMPTOM CHART HA
NEEL0046S05

Symptom Possible causes Repair order


SC
1. Check vehicle speed sensor.
1. Signal
Speedometer and odo/trip Refer to “INSPECTION/VEHICLE SPEED SENSOR”,
– Speedometer and odo/trip meter
meter are malfunctioning. EL-84.
2. Unified meter control unit
2. Replace combination meter.

IDX
EL-81
METERS AND GAUGES
Trouble Diagnoses (Cont’d)

Symptom Possible causes Repair order

Multiple meters/gauges 쐌 Unified meter control unit 쐌 Replace combination meter.


(except speedometer and
odo/trip meter) are mal-
functioning.

Tachometer, fuel gauge, or 1. Sensor 1. Check the sensor for malfunctioning meter/gauge.
water temp. gauge is mal- – Engine revolution signal Refer to “INSPECTION/ENGINE REVOLUTION
functioning. – Fuel gauge SIGNAL”, EL-85.
– Water temp. gauge Refer to “INSPECTION/FUEL LEVEL SENSOR
2. Unified meter control unit UNIT”, EL-86.
Refer to “INSPECTION/THERMAL TRANSMITTER”,
EL-87.
2. Replace combination meter.

Before starting trouble diagnoses above, perform “PRELIMINARY


CHECK”, EL-81.

EL-82
METERS AND GAUGES
Trouble Diagnoses (Cont’d)
POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0046S07
Power Supply Circuit Check NEEL0046S0701
GI
Terminals
Ignition switch position
(+)
MA
Terminal (−)
Connector OFF ACC ON
(Wire color)
EM
Battery Battery Battery
M39 31 (R/Y)
voltage voltage voltage
Ground
WEL791A Battery LC
M39 32 (W/B) 0V 0V
voltage

If NG, check the following. EC


쐌 7.5A fuse [No. 28, located in fuse block (J/B)]
쐌 10A fuse [No. 11, located in fuse block (J/B)]
FE
쐌 Harness for open or short between fuse and combination
meter
CL

MT
Ground Circuit Check NEEL0046S0702
AT
Terminals

(+)
(–)
Continuity TF
Terminal
Connector
(Wire color)

M39 33 (B/R) Ground Yes PD

AX
WEL792A

SU

BR

ST

RS

BT

HA

SC

IDX
EL-83
METERS AND GAUGES
Trouble Diagnoses (Cont’d)

INSPECTION/VEHICLE SPEED SENSOR =NEEL0046S03

1 CHECK VEHICLE SPEED SENSOR OUTPUT


1. Remove vehicle speed sensor from transmission.
2. Check voltage between combination meter harness connector M39 terminals 34 (BR/W) and 35 (SB) while quickly turn-
ing vehicle speed sensor pinion.

WEL895A

OK or NG
OK 䊳 Vehicle speed sensor is OK.
NG 䊳 GO TO 2.

2 CHECK VEHICLE SPEED SENSOR


Check resistance between vehicle speed sensor connector E212 (KA24DE), F212 (VG33E/VG33ER) terminals 1 and 2.

WEL794A
Resistance: Approx. 285Ω
OK or NG
OK 䊳 Check harness and connector between speedometer and vehicle speed sensor.
NG 䊳 Replace vehicle speed sensor.

EL-84
METERS AND GAUGES
Trouble Diagnoses (Cont’d)

INSPECTION/ENGINE REVOLUTION SIGNAL NEEL0046S02

1 CHECK ECM OUTPUT GI


1. Start engine.
2. Check voltage between combination meter harness connector M39 terminals 48 (P/L) and 33 (B/R) at idle and 2,000
rpm. MA

EM

LC

EC

WEL896A FE
OK or NG
OK 䊳 Engine revolution signal is OK. CL
NG 䊳 Harness for open or short between ECM and combination meter
MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-85
METERS AND GAUGES
Trouble Diagnoses (Cont’d)

INSPECTION/FUEL LEVEL SENSOR UNIT =NEEL0046S08

1 CHECK GROUND CIRCUIT FOR FUEL LEVEL SENSOR UNIT


With VG33E and VG33ER: Check harness continuity between fuel level sensor unit harness connector C13 terminal E (B)
and ground.
With KA24DE: Check harness continuity between fuel level sensor unit harness connector C5 terminal 4 (B) and ground.

LEL364A

Does continuity exist?


Yes 䊳 GO TO 2.
No 䊳 Repair harness or connector.

2 CHECK GAUGE UNITS


Refer to “FUEL LEVEL SENSOR UNIT CHECK”, EL-87.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Replace fuel level sensor unit.

3 CHECK HARNESS FOR OPEN OR SHORT


1. Disconnect combination meter harness connector M39, ECM harness connector F29, and fuel level sensor unit harness
connector.
2. With VG33E and VG33ER: Check continuity between combination meter harness connector M39, terminal 47 (OR/B)
and fuel level sensor unit harness connector C13 terminal G (OR/B).
With KA24DE: Check continuity between combination meter harness connector M39, terminal 47 (OR/B) and fuel level
sensor unit harness connector C5 terminal 1 (OR/B).
Continuity should exist.
3. Check continuity between combination meter harness connector M39, terminal 47 (OR/B) and ground.
Continuity should not exist.

WEL815A

OK or NG
OK 䊳 Fuel level sensor unit is OK.
NG 䊳 Repair harness or connector.

EL-86
METERS AND GAUGES
Trouble Diagnoses (Cont’d)

INSPECTION/THERMAL TRANSMITTER NEEL0046S09

1 CHECK THERMAL TRANSMITTER GI


Refer to “THERMAL TRANSMITTER CHECK”, EL-88.
OK or NG
MA
OK 䊳 GO TO 2.
NG 䊳 Replace thermal transmitter.
EM
2 CHECK HARNESS FOR OPEN OR SHORT
1. Disconnect combination meter harness connector and thermal transmitter harness connector.
LC
2. Check continuity between combination meter harness connector M39 terminal 46 (GY) and thermal transmitter harness
connector F10 (except VG33ER) terminal 1 (GY) or F114 (with VG33ER) terminal 1 (G/Y).
Continuity should exist.
EC
3. Check continuity between combination meter harness connector M39 terminal 46 and ground.
Continuity should not exist.
FE

CL

MT

AT

WEL797A
TF
OK or NG
OK 䊳 Thermal transmitter is OK.
PD
NG 䊳 Repair harness or connector.

AX

Electrical Components Inspection NEEL0047 SU


FUEL LEVEL SENSOR UNIT CHECK NEEL0047S01
쐌 Refer to FE-7, “Removal”.
BR
With KA24DE NEEL0047S0101
Check the resistance between fuel level sensor unit terminals 1
and 4. ST
Ohmmeter Resistance
Float position mm (in) value (Ω)
(+) (−) (Approx.)
RS
MEL827F
*1 Full 96 (3.78) 4-6

1 4 *2 1/2 188 (7.40) 30 - 34


BT
*3 Empty 257 (10.12) 80 - 83
HA
*1 and *3: When float rod is in contact with stopper.

With VG33E and VG33ER


Check the resistance between fuel level sensor unit terminals G
NEEL0047S0102
SC
and E.

IDX
EL-87
METERS AND GAUGES
Electrical Components Inspection (Cont’d)

Ohmmeter Resistance
Float position mm (in) value (Ω)
(+) (−) (Approx.)

*1 Full 96 (3.78) 4-6

G E *2 1/2 188 (7.40) 30 - 34

*3 Empty 257 (10.12) 80 - 83

*1 and *3: When float rod is in contact with stopper.

THERMAL TRANSMITTER CHECK NEEL0047S02


Check the resistance between thermal transmitter terminal 1 and
body ground.
Resistance
Water temperature
(Approx.)

60°C (140°F) 170 - 210Ω

100°C (212°F) 47 - 53Ω

MEL424F

VEHICLE SPEED SENSOR SIGNAL CHECK NEEL0047S03


1. Remove vehicle speed sensor from transmission.
2. Turn vehicle speed sensor pinion quickly and measure voltage
across 1 and 2.

WEL533A

EL-88
COMPASS AND THERMOMETER
System Description

System Description NEEL0228

GI

MA

EM

LC
WEL901A

EC
This unit displays following items:
쐌 Earth magnetism and heading direction of vehicle.
쐌 Outside air temperature. FE
쐌 Caution for frozen road surfaces.
OUTSIDE TEMPERATURE DISPLAY NEEL0228S01
CL
Push the switch when the ignition is in the “ON” position. The outside temperature will be displayed in “°F”.
쐌 Selecting the indication range
Push the switch to change from “°F” to “°C”. MT
쐌 The indicated temperature on the thermometer is not readily affected by engine heat. It changes only when
one of the following conditions is present. AT
a) The temperature detected by the ambient air temperature sensor is lower than the indicated temperature
on the thermometer.
b) The vehicle speed is greater than 20 km/h (13 MPH). TF
(This is to prevent the indicated temperature from being affected by engine heat during low-speed driv-
ing.)
c) The ignition has been turned to the “OFF” position for more than 2 hours. (The engine is cold.) PD
DIRECTION DISPLAY NEEL0228S02
Push the switch when the ignition is in the “ON” position. The direction will be displayed. AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-89
COMPASS AND THERMOMETER
Wiring Diagram — COMPAS —

Wiring Diagram — COMPAS — NEEL0229


KING CAB NEEL0229S01

LEL762A

EL-90
COMPASS AND THERMOMETER
Wiring Diagram — COMPAS — (Cont’d)

CREW CAB NEEL0229S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

LEL763A

IDX
EL-91
COMPASS AND THERMOMETER
Trouble Diagnoses

Trouble Diagnoses NEEL0230


PRELIMINARY CHECK FOR THERMOMETER NEEL0230S01

1 COOL DOWN CHECK


1. Turn the ignition key switch to the “ON” position.
2. Cool down the ambient air temperature sensor with water or ice, so that the indicated temperature falls.
Does the indicated temperature fall?
Yes 䊳 GO TO 2.
No 䊳 The system is malfunctioning. Check the system following “INSPECTION/COMPASS
AND THERMOMETER”.

2 WARM UP CHECK
1. Leave the vehicle for 10 minutes, so that the indicated temperature rises.
2. With the ignition key in the “ON” position, disconnect and reconnect the ambient air temperature sensor connector.
Does the indicated temperature rise?
Yes 䊳 The system is OK.
No 䊳 The system is malfunctioning. Check the system following “INSPECTION/COMPASS
AND THERMOMETER”.

NOTE:
쐌 The indicated temperature on the thermometer is not readily affected by engine heat. It changes only when
one of the following conditions is present.
a) The temperature detected by the ambient air temperature sensor is lower than the indicated temperature
on the thermometer.
b) The vehicle speed is greater than 20 km/h (13 MPH).
(This is to prevent the indicated temperature from being affected by engine heat during low-speed driv-
ing.)
c) The ignition key has been turned to the “OFF” position for more than 2 hours. (The engine is cold.)
INSPECTION/COMPASS AND THERMOMETER NEEL0230S02

Symptom Possible causes Repair order

No display at all 1. 10A fuse 1. Check 10A fuse [No. 11, located in fuse block (J/B)].
2. Ground circuit Turn the ignition switch ON and verify that battery positive
3. Compass and thermometer voltage is at terminal 7 of compass and thermometer.
2. Check ground circuit for compass and thermometer.
3. Replace compass and thermometer.

Forward direction indi- 1. In manual correction mode (Bar 1. Drive the vehicle and turn at an angle of 90°.
cation slips off the and display vanish.) 2. Perform the zone variation change.
mark or incorrect. 2. Zone variation change is not done.

Compass reading 1. Vehicle speed signal is not entered. 1. Check harness for open or short between combination meter
remains unchanged. 2. Compass and thermometer terminal 2 and compass and thermometer terminal 1.
2. Replace compass and thermometer.

Displays wrong tem- 1. Check operation 1. Perform preliminary check shown above.
perature when ambient 2. Ambient air temperature sensor 2. Check harness for open or short between ambient air tem-
temperature is between circuit perature sensor and compass and thermometer.
−40°C (−40°F) and 3. Vehicle speed signal is not entered. 3. Check harness for open or short between combination meter
55°C (130°F). (See 4. Ambient air temperature sensor terminal 2 and compass and thermometer terminal 1.
NOTE above.) 5. Compass and thermometer 4. Replace ambient air temperature sensor.
5. Replace compass and thermometer.

Displays SC or OC. 1. Ambient air temperature sensor 1. Check harness for open or short between ambient air tem-
circuit. perature sensor and compass and thermometer.
2. Ambient air temperature sensor. 2. Replace ambient air temperature sensor.
3. Compass and thermometer. 3. Replace compass and thermometer.

EL-92
COMPASS AND THERMOMETER
Calibration Procedure for Compass

Calibration Procedure for Compass =NEEL0231


The difference between magnetic North and geographical North
can sometimes be great enough to cause false compass readings. GI
In order for the compass to operate accurately in a particular zone,
it must be calibrated using the following procedure.
MA

EM

LC

EC

FE

CL

MT

AT

TF

PD
WEL859A
AX

CORRECTION FUNCTIONS OF COMPASS NEEL0231S01


The direction display is equipped with automatic correction func-
SU
tion. If the direction is not shown correctly, carry out initial correc-
tion. BR
INITIAL CORRECTION PROCEDURE FOR COMPASS
NEEL0231S02
1. Pushing the “Mode” switch for about 10 seconds will enter the
initial correction mode. The “CAL” icon will illuminate.
ST
2. Turn the vehicle slowly in an open, safe place. The initial cor-
rection is completed in one or two turns. RS
WEL902A
NOTE:
In places where the terrestrial magnetism is extremely disturbed,
the initial correction may start automatically. BT

HA

SC

IDX
EL-93
WARNING LAMPS
Circuit Diagram

Circuit Diagram NEEL0049

WEL072B

EL-94
WARNING LAMPS
Wiring Diagram — WARN —

Wiring Diagram — WARN — NEEL0050

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL733A

IDX
EL-95
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

WEL734A

EL-96
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

MODELS WITHOUT POWER DOOR LOCKS NEEL0050S01

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL735A

IDX
EL-97
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

MODELS WITH POWER DOOR LOCKS NEEL0050S02

WEL073B

EL-98
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL162B

IDX
EL-99
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

WEL163B

EL-100
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL739A

IDX
EL-101
WARNING LAMPS
Wiring Diagram — WARN — (Cont’d)

WEL740A

EL-102
WARNING LAMPS
Electrical Components Inspection

Electrical Components Inspection NEEL0051


OIL PRESSURE SWITCH CHECK NEEL0051S02
GI
Oil pressure
Continuity
kPa (kg/cm2, psi)
MA
More than 10 - 20
Engine start No
(0.1 - 0.2, 1 - 3)

Less than 10 - 20 EM
Engine stop Yes
(0.1 - 0.2, 1 - 3)

MEL425F Check the continuity between oil pressure switch terminal 1 and LC
body ground.

EC

FE

CL

MT
DIODE CHECK NEEL0051S03
쐌 Check continuity using an ohmmeter. AT
쐌 Diode is functioning properly if test results are as shown in the
figure at left.
NOTE:
TF
Specification may vary depending on the type of tester. Before
performing this inspection, be sure to refer to the instruction PD
manual of the tester to be used.
쐌 Check diodes at the combination meter harness connector
instead of the combination meter assembly. Refer to “Wiring AX
SEL901F Diagrams — WARN —”, EL-95.

SU

BR

ST

RS

BT

HA

SC

IDX
EL-103
WARNING CHIME
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0052

WEL937A

EL-104
WARNING CHIME
System Description

System Description NEEL0053


MODELS WITHOUT POWER DOOR LOCKS
The warning chime is integral with the warning chime unit, which controls its operation.
NEEL0053S04
GI
Power is supplied at all times
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)] MA
쐌 to key switch terminal 1.
Power is supplied at all times
쐌 through 15A fuse (No. 39, located in the fuse and fusible link box) EM
쐌 to lighting switch terminal 11.
With the ignition switch in the ON or START position, power is supplied LC
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to warning chime unit terminal 1.
EC
Ground is supplied to warning chime unit terminal 8 through body grounds M14 and M68.
When a signal, or combination of signals, is received by the warning chime unit, the warning chime will sound.
Ignition Key Warning Chime FE
NEEL0053S0401
With the key switch in the INSERTED (key is in the ignition key cylinder) position, the ignition switch in the
OFF or ACC position and the front door LH open, the warning chime will sound. A battery positive voltage is
supplied
CL
쐌 from key switch terminal 2
쐌 to warning chime unit terminal 5. MT
Ground is supplied
쐌 to warning chime unit terminal 7
AT
쐌 through front door switch LH terminal 2.
Front door switch LH terminal 3 is grounded through body grounds M14 and M68.
Light Warning Chime TF
NEEL0053S0402
With the ignition switch in the OFF or ACC position, front door LH open and lighting switch in the parking and
tail lamps ON (1ST) or headlamps ON (2ND) position, the warning chime will sound. A battery positive volt- PD
age is supplied
쐌 from lighting switch terminal 12
쐌 to warning chime unit terminal 4. AX
Ground is supplied
쐌 to warning chime unit terminal 7 SU
쐌 through front door switch LH terminal 2.
Front door switch LH terminal 3 is grounded through body grounds M14 and M68.
BR
Seat Belt Warning Chime NEEL0053S0403
The warning chime will sound for approximately 6 seconds when the ignition switch is turned from OFF to ON
with the driver seat belt unfastened (seat belt buckle switch ON). ST
Ground is supplied
쐌 to warning chime unit terminal 2
쐌 through seat belt buckle switch terminal 1. RS
Seat belt buckle switch terminal 2 is grounded through body grounds M14 and M68.
MODELS WITH POWER DOOR LOCKS BT
NEEL0053S05
The warning chime is controlled by the smart entrance control unit.
Power is supplied at all times HA
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to key switch terminal 1 and
쐌 to smart entrance control unit terminal 49. SC
Power is supplied at all times
쐌 through 15A fuse (No. 39, located in the fuse and fusible link box)
쐌 to lighting switch terminal 11.
With the ignition switch in the ON or START position, power is supplied
IDX
EL-105
WARNING CHIME
System Description (Cont’d)
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 27.
Ground is supplied to smart entrance control unit terminals 43 and 64 through body grounds M14 and M68.
When a signal, or combination of signals, is received by the smart entrance control unit, the warning chime
will sound.
Ignition Key Warning Chime NEEL0053S0501
With the key switch in the INSERTED (key is in the ignition key cylinder) position, the ignition switch in the
OFF or ACC position and the front door LH open, the warning chime will sound. Power is supplied
쐌 from key switch terminal 2
쐌 to smart entrance control unit terminal 25.
Ground is supplied
쐌 to smart entrance control unit terminal 1
쐌 through front door switch LH terminal 2.
Front door switch LH terminal 3 is grounded through body grounds M14 and M68.
Light Warning Chime NEEL0053S0502
With the ignition switch the OFF or ACC position, front door LH open and lighting switch in parking and tail
lamps ON (1ST) or headlamps ON (2ND) position, the warning chime will sound. A battery positive voltage is
supplied
쐌 from lighting switch terminal 12
쐌 to smart entrance control unit terminal 58.
Ground is supplied
쐌 to smart entrance control unit terminal 1
쐌 through front door switch LH terminal 2.
Front door switch LH terminal 3 is grounded through body grounds M14 and M68.
Seat Belt Warning Chime NEEL0053S0503
The warning chime will sound for approximately 6 seconds when the ignition switch is turned from OFF to ON
with the driver seat belt unfastened (seat belt buckle switch ON).
Ground is supplied
쐌 to smart entrance control unit terminal 28
쐌 through seat belt buckle switch terminal 1.
Seat belt buckle switch terminal 2 is grounded through body grounds M14 and M68.

EL-106
WARNING CHIME
Wiring Diagram — CHIME —

Wiring Diagram — CHIME — NEEL0054


MODELS WITHOUT POWER DOOR LOCKS NEEL0054S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL741A

IDX
EL-107
WARNING CHIME
Wiring Diagram — CHIME — (Cont’d)

MODELS WITH POWER DOOR LOCKS NEEL0054S02

WEL742A

EL-108
WARNING CHIME
Trouble Diagnoses

Trouble Diagnoses NEEL0055


SYMPTOM CHART NEEL0055S01
GI
Without
power
109 111 112 114 116
door MA
locks
REFERENCE PAGE (EL- )
With
power
EM
109 111 113 115 117
door
locks
LC

POWER SUPPLY AND GROUND CIRCUIT CHECK


EC

LIGHTING SWITCH INPUT SIGNAL CHECK

SEAT BELT BUCKLE SWITCH CHECK


FE

FRONT DOOR SWITCH LH CHECK


KEY SWITCH (INSERTED) CHECK
CL

MT

AT

SYMPTOM TF
Light warning chime does not activate. X X X

Ignition key warning chime does not activate. X X X PD


Seat belt warning chime does not activate. X X

All warning chimes do not activate. X AX


X: Applicable
SU

BR

ST

RS

POWER SUPPLY AND GROUND CIRCUIT CHECK NEEL0055S02 BT


Main Power Supply Circuit Check NEEL0055S0201
쐌 Models without power door locks
HA
Terminals Ignition switch position

(+) (–) OFF ACC ON


SC
1 Ground 0V 0V Battery voltage

If NG, check the following.


쐌 10A fuse [No. 5, located in the fuse block (J/B)]
AEL617C
IDX
EL-109
WARNING CHIME
Trouble Diagnoses (Cont’d)
쐌 Harness for open or short between smart entrance control unit
and fuse

쐌 Models with power door locks


Terminals Ignition switch position

(+) (−) OFF ACC ON

M112 - 49 Battery volt- Battery volt-


Ground Battery voltage
(R/Y) age age

M111 - 27
Ground 0V 0V Battery voltage
(G/W)

If NG, check the following.


LEL007A
쐌 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 Harness for open or short between smart entrance control unit
and fuse(s)

Ground Circuit Check NEEL0055S0202


쐌 Models without power door locks
Terminals Continuity

8 - Ground Yes

AEL619C

쐌 Models with power door locks


Terminals Continuity

M111 - 43 (B) - Ground Yes

M112 - 64 (B) - Ground Yes

LEL008A

EL-110
WARNING CHIME
Trouble Diagnoses (Cont’d)

LIGHTING SWITCH INPUT SIGNAL CHECK =NEEL0055S03


Models without Power Door Locks NEEL0055S0301
GI
1 CHECK LIGHTING SWITCH INPUT SIGNAL
Check voltage between warning chime unit terminal 4 and ground.
MA

EM

LC

AEL372B EC
Voltage [V]:
Condition of lighting switch: 1ST or 2ND
Approx. 12 FE
Condition of lighting switch: OFF
0
OK or NG CL
OK 䊳 Lighting switch is OK.
NG 䊳 Check the following. MT
쐌 15A fuse (No. 39, located in the fuse and fusible link box)
쐌 Harness for open or short between warning chime unit and lighting switch
AT
Models with Power Door Locks NEEL0055S0302

1 CHECK LIGHTING SWITCH INPUT SIGNAL TF


Check voltage between smart entrance control unit connector M112 terminal 58 (L/R) and ground.

PD

AX

SU

BR
WEL492A

OK or NG ST
OK 䊳 Lighting switch is OK.
NG 䊳 Check the following. RS
쐌 15A fuse (No. 39, located in the fuse and fusible link box)
쐌 Harness for open or short between smart entrance control unit and lighting switch
BT

HA

SC

IDX
EL-111
WARNING CHIME
Trouble Diagnoses (Cont’d)

KEY SWITCH (INSERTED) CHECK NEEL0055S04


Models without Power Door Locks NEEL0055S0401

1 CHECK KEY SWITCH INPUT SIGNAL


Check voltage between warning chime unit terminal 5 and ground.

AEL374B
Voltage [V]:
Condition of key switch: Key is INSERTED.
Approx. 12
Condition of key switch: Key is REMOVED.
0
OK or NG
OK 䊳 Key switch is OK.
NG 䊳 GO TO 2.

2 CHECK KEY SWITCH (INSERTED)


Check continuity between terminals 1 and 2.

AEL416B
Continuity:
Condition of key switch: Key is INSERTED.
Yes
Condition of key switch: Key is REMOVED.
No
OK or NG
OK 䊳 Check the following.
쐌 7.5A fuse [No. 28, located in fuse block (J/B)]
쐌 Harness for open or short between key switch and fuse
쐌 Harness for open or short between warning chime unit and key switch
NG 䊳 Replace key switch.

EL-112
WARNING CHIME
Trouble Diagnoses (Cont’d)

Models with Power Door Locks NEEL0055S0402

1 CHECK KEY SWITCH INPUT SIGNAL GI


Check voltage between smart entrance control unit connector M111 terminal 25 (W/G) and ground.

MA

EM

LC

LEL010A
EC
OK or NG
OK 䊳 Key switch is OK. FE
NG 䊳 GO TO 2.
CL
2 CHECK KEY SWITCH (INSERTED)
Check continuity between terminals 1 and 2. MT

AT

TF

PD
AEL416B
Continuity:
Condition of key switch: Key is INSERTED.
Yes
AX
Condition of key switch: Key is REMOVED.
No
SU
OK or NG
OK 䊳 Check the following.
쐌 7.5A fuse [No. 28, located in fuse block (J/B)] BR
쐌 Harness for open or short between key switch and fuse
쐌 Harness for open or short between smart entrance control unit and key switch
ST
NG 䊳 Replace key switch.

RS

BT

HA

SC

IDX
EL-113
WARNING CHIME
Trouble Diagnoses (Cont’d)

SEAT BELT BUCKLE SWITCH CHECK =NEEL0055S05


Models without Power Door Locks NEEL0055S0501

1 CHECK SEAT BELT BUCKLE SWITCH INPUT SIGNAL


1. Turn ignition switch ON.
2. Check voltage between warning chime unit terminal 2 and ground.

AEL376B
Voltage [V]:
Condition of seat belt buckle switch: FASTENED
Approx. 12
Condition of seat belt buckle switch: UNFASTENED
0
OK or NG
OK 䊳 Seat belt buckle switch is OK.
NG 䊳 GO TO 2.

2 CHECK SEAT BELT BUCKLE SWITCH


Check continuity between terminals 1 and 2 when seat belt is fastened and unfastened.

AEL381B
Continuity:
Seat belt is fastened.
No
Seat belt is unfastened.
Yes
OK or NG
OK 䊳 Check the following.
쐌 Seat belt buckle switch ground circuit
쐌 Harness for open or short between warning chime unit and seat belt buckle switch
NG 䊳 Replace seat belt buckle switch.

EL-114
WARNING CHIME
Trouble Diagnoses (Cont’d)

Models with Power Door Locks NEEL0055S0502

1 CHECK SEAT BELT BUCKLE SWITCH INPUT SIGNAL GI


1. Turn ignition switch ON.
2. Check voltage between smart entrance control unit connector M111 terminal 28 (B/P) and ground.
MA

EM

LC

EC
LEL011A

OK or NG FE
OK 䊳 Seat belt buckle switch is OK.
NG 䊳 GO TO 2. CL

2 CHECK SEAT BELT BUCKLE SWITCH


MT
Check continuity between terminals 1 and 2 when seat belt is fastened and unfastened.

AT

TF

PD
AEL381B
Continuity: AX
Seat belt is fastened.
No
Seat belt is unfastened. SU
Yes
OK or NG
BR
OK 䊳 Check the following.
쐌 Seat belt buckle switch ground circuit
쐌 Harness for open or short between smart entrance control unit and seat belt buckle ST
switch
NG 䊳 Replace seat belt buckle switch.
RS

BT

HA

SC

IDX
EL-115
WARNING CHIME
Trouble Diagnoses (Cont’d)

FRONT DOOR SWITCH LH CHECK NEEL0055S06


Models without Power Door Locks NEEL0055S0601

1 CHECK FRONT DOOR SWITCH LH INPUT SIGNAL


Check voltage between warning chime unit terminal 7 and ground.

AEL378B
Voltage [V]:
Condition of front door LH: CLOSED
Approx. 12
Condition of front door LH: OPEN
0
OK or NG
OK 䊳 Front door switch LH is OK.
NG 䊳 GO TO 2.

2 CHECK FRONT DOOR SWITCH LH


Check continuity between front door switch LH terminals 2 and 3.

LEL366A
Continuity:
Front door switch LH is pressed.
No
Front door switch LH is released.
Yes
OK or NG
OK 䊳 Check the following.
쐌 Front door switch LH ground circuit
쐌 Harness for open or short between warning chime unit and front door switch LH
NG 䊳 Replace front door switch LH.

EL-116
WARNING CHIME
Trouble Diagnoses (Cont’d)

Models with Power Door Locks NEEL0055S0602

1 CHECK FRONT DOOR SWITCH LH INPUT SIGNAL GI


Check voltage between smart entrance control unit connector M110 terminal 1 (G/R) and ground.

MA

EM

LC

WEL515A EC
OK or NG
OK 䊳 Front door switch LH is OK. FE
NG 䊳 GO TO 2.
CL
2 CHECK FRONT DOOR SWITCH LH
Check continuity between front door switch LH connector M20 terminals 2 and 3. MT

AT

TF

PD
AEL543C

OK or NG
AX
OK 䊳 Check the following.
쐌 Front door switch LH ground circuit SU
쐌 Harness for open or short between smart entrance control unit and front door switch
LH
NG 䊳 Replace front door switch LH. BR

ST

RS

BT

HA

SC

IDX
EL-117
FRONT WIPER AND WASHER
System Description

System Description NEEL0057


WIPER OPERATION NEEL0057S01
Models without Intermittent Wipers NEEL0057S0104
The front wiper switch is controlled by a lever built into the combination switch.
There are two front wiper switch positions:
쐌 LO speed
쐌 HI speed
With the ignition switch in the ON or START position, power is supplied
쐌 through 20A fuse [No. 6, located in the fuse block (J/B)]
쐌 to front wiper motor terminal B.
Low and High Speed Wiper Operation
Ground is supplied to front wiper switch terminal 17 through body grounds E12 and E54.
With the front wiper switch in the LO position, ground is supplied
쐌 to front wiper motor terminal L
쐌 through front wiper switch terminal 14.
With power and ground supplied, the front wiper motor operates at low speed.
With the front wiper switch in the HI position, ground is supplied
쐌 to front wiper motor terminal H
쐌 through front wiper switch terminal 16.
With power and ground supplied, the front wiper motor operates at high speed.
Auto Stop Operation
When the front wiper switch is turned OFF, the front wiper motor will continue to operate at low speed until
wiper blades reach windshield base.
When wiper blades are not located at base of windshield with front wiper switch OFF, ground is supplied
쐌 to front wiper motor terminal L
쐌 through front wiper switch terminal 14
쐌 through front wiper switch terminal 13
쐌 through front wiper motor terminal P.
Ground is supplied to front wiper motor terminal E through body grounds E12 and E54.
Models with Intermittent Wipers NEEL0057S0105
The front wiper switch is controlled by a lever built into the combination switch.
There are three front wiper switch positions:
쐌 LO speed
쐌 HI speed
쐌 INT (Intermittent).
With the ignition switch in the ON or START position, power is supplied
쐌 through 20A fuse [No. 6, located in the fuse block (J/B)]
쐌 to front wiper motor terminal B and
쐌 to front wiper switch terminal 15.
Low and High Speed Wiper Operation
Ground is supplied to front wiper switch terminal 17 through body grounds E12 and E54
With the front wiper switch in the LO position, ground is supplied
쐌 to front wiper motor terminal L
쐌 through front wiper switch terminal 14.
With power and ground supplied, the front wiper motor operates at low speed.
With the front wiper switch in the HI position, ground is supplied
쐌 to front wiper motor terminal H
쐌 through front wiper switch terminal 16.
With power and ground supplied, the front wiper motor operates at high speed.
Auto Stop Operation
When the front wiper switch is turned OFF, the front wiper motor will continue to operate at low speed until
wiper blades reach windshield base.
When wiper blades are not located at base of windshield with front wiper switch OFF, ground is supplied

EL-118
FRONT WIPER AND WASHER
System Description (Cont’d)
쐌 from wiper switch terminal 14
쐌 to wiper motor L.
쐌 to front wiper switch terminal 13 GI
쐌 through front wiper motor terminal P
쐌 through front wiper motor terminal E MA
쐌 through body grounds E12 and E54.
When wiper blades reach base of windshield, front wiper motor terminals B and P are connected instead of
terminals P and E. Wiper motor will then stop wiper arms at the stop position. EM
Intermittent Operation
The wiper motor operates the wiper arms one time at low speed at a set interval of approximately 3 to 13
seconds. This feature is controlled by the wiper amplifier (INT SW) combined with wiper switch. When the wiper LC
switch is placed in the INT position, ground is supplied to wiper amplifier. The desired interval time is input to
wiper amplifier (INT VR) from wiper volume switch combined with wiper switch.
Ground is supplied intermittently EC
쐌 to front wiper motor terminal L
쐌 through front wiper switch terminal 14 FE
쐌 through front wiper amplifier OUTPUT (located within the front wiper switch)
쐌 through front wiper amplifier GND (located within the front wiper switch)
쐌 through front wiper switch terminal 17 CL
쐌 through body grounds E12 and E54.
WASHER OPERATION NEEL0057S02
MT
With the ignition switch in the ON or START position, power is supplied
쐌 through 20A fuse [No. 6, located in the fuse block (J/B)]
AT
쐌 to front washer motor terminal +.
When the lever is pulled to the WASH position, ground is supplied
쐌 to front washer motor terminal –, and TF
쐌 from front wiper switch terminal 18
쐌 through front wiper switch terminal 17
PD
쐌 through body grounds E12 and E54.
With power and ground supplied, the front washer motor operates.
AX
Models with Intermittent Wipers NEEL0057S0201
When the lever is pulled to the WASH position for one second or more, the wiper motor operates at low speed
for approximately 3 seconds to clean windshield. This feature is controlled by the wiper amplifier in the same SU
manner as the intermittent operation.

BR

ST

RS

BT

HA

SC

IDX
EL-119
FRONT WIPER AND WASHER
Wiring Diagram — WIPER —

Wiring Diagram — WIPER — NEEL0058


MODELS WITHOUT INTERMITTENT WIPERS NEEL0058S01

WEL743A

EL-120
FRONT WIPER AND WASHER
Wiring Diagram — WIPER — (Cont’d)

MODELS WITH INTERMITTENT WIPERS NEEL0058S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL744A

IDX
EL-121
FRONT WIPER AND WASHER
Removal and Installation

Removal and Installation NEEL0060


WIPER ARMS NEEL0060S01
1. Prior to wiper arm installation, turn on wiper switch to operate
wiper motor and then turn it “OFF” (Auto Stop).
2. Lift the blade up and then set it down onto glass surface to set
the blade center to clearance “L1” & “L2” immediately before
tightening nut.
3. Eject washer fluid. Turn on wiper switch to operate wiper motor
and then turn it “OFF”.
4. Ensure that wiper blades stop within clearance “L1” & “L2”.
SEL543TA
Clearance “L1”: 25 mm (.98 in)
Clearance “L2”: 25 mm (.98 in)
쐌 Tighten wiper arm nuts to specified torque.
Front wiper: 13 - 18 N·m (1.3 - 1.8 kg-m, 9 - 13 ft-lb)

쐌 Before reinstalling wiper arm, clean the pivot area as illus-


trated. This will reduce possibility of wiper arm looseness.

SEL024J

WIPER LINKAGE NEEL0060S02

MEL840F

EL-122
FRONT WIPER AND WASHER
Removal and Installation (Cont’d)

Removal NEEL0060S0201
1. Remove 4 bolts that secure wiper motor.
2. Detach wiper motor from wiper linkage at ball joint. GI
3. Remove wiper linkage.
Be careful not to break ball joint rubber boot. MA
Installation NEEL0060S0202
쐌 Grease ball joint portion before installation. EM
1. Installation is the reverse order of removal.

LC
Washer Nozzle Adjustment NEEL0061
쐌 Adjust washer nozzle with suitable tool as shown in the figure EC
at left.
Adjustable range: ±10°
FE

CL

SEL241P
MT
Unit: mm (in)

*1 390 (15.35) *5 145 (5.71) AT


*2 160 (6.30) *6 143 (5.63)

*3 379 (14.92) *7 225 (8.86)


TF
*4 140 (5.51) *8 535 (21.06)
PD
*: The diameters of these circles are less than 80 mm (3.15 in).

AX
SEL544T

Washer Tube Layout NEEL0062 SU

BR

ST

RS
GEL193

BT

HA

SC

IDX
EL-123
HORN
Wiring Diagram — HORN —

Wiring Diagram — HORN — NEEL0071

WEL099B

EL-124
CIGARETTE LIGHTER
Wiring Diagram — CIGAR —

Wiring Diagram — CIGAR — NEEL0156

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL100B

IDX
EL-125
REAR WINDOW DEFOGGER
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0215

WEL938A

EL-126
REAR WINDOW DEFOGGER
System Description

System Description NEEL0216


MODELS WITHOUT POWER DOOR LOCKS NEEL0216S01
The rear window defogger system is controlled by the rear window defogger timer. The rear window defogger
GI
operates only for approximately 15 minutes. The rear window defogger switch is integral to the air control.
Power is supplied at all times MA
쐌 to rear window defogger relay terminal 5
쐌 through 20A fuse [No. 25, located in the fuse block (J/B)].
With the ignition switch in the ON or START position, power is supplied EM
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to rear window defogger relay terminal 1, and LC
쐌 to rear window defogger timer terminal 1.
Ground is supplied to air control (rear window defogger switch) terminal 8 and rear window defogger timer
terminal 4 through body grounds M14 and M68. EC
With the rear window defogger switch (located in air control) ON, ground is supplied
쐌 to rear window defogger timer terminal 3
FE
쐌 through air control (rear window defogger switch) terminal 8.
Rear window defogger timer terminal 2 then supplies ground to the rear window defogger relay terminal 2.
With power and ground supplied, the rear window defogger relay is energized. CL
Power is supplied
쐌 through terminal 3 of the rear window defogger relay
쐌 to rear window defogger terminal +. MT
Rear window defogger terminal – is grounded through body ground R102.
With power and ground supplied, the rear window defogger filaments heat and defog the rear window. AT
When the system is activated, the rear window defogger indicator illuminates in the air control.
Power is supplied
쐌 from rear window defogger relay terminal 3 TF
쐌 to air control (rear window defogger switch) terminal 4.
Air control terminal 8 is grounded through body grounds M14 and M68.
PD
MODELS WITH POWER DOOR LOCKS NEEL0216S02
The rear window defogger system is controlled by the smart entrance control unit. The rear window defogger
operates only for approximately 15 minutes. The rear window defogger switch is integral to the air control. AX
Power is supplied at all times
쐌 to rear window defogger relay terminal 5
SU
쐌 through 20A fuse [No. 25, located in the fuse block (J/B)] and
쐌 to smart entrance control unit terminal 49
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]. BR
With the ignition switch in the ON or START position, power is supplied
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
ST
쐌 to rear window defogger relay terminal 1 and
쐌 to smart entrance control unit terminal 27.
Ground is supplied to air control (rear window defogger switch) terminal 8 and smart entrance control unit ter- RS
minals 43 and 64 through body grounds M14 and M68.
With the rear window defogger switch (located in air control) ON, ground is supplied
쐌 to smart entrance control unit terminal 14 BT
쐌 through air control (rear window defogger switch) terminal 1.
Smart entrance control unit terminal 37 then supplies ground to the rear window defogger relay terminal 2. HA
With power and ground supplied, the rear window defogger relay is energized.
Power is supplied
쐌 through terminal 3 of the rear window defogger relay SC
쐌 to rear window defogger terminal +.

IDX
EL-127
REAR WINDOW DEFOGGER
System Description (Cont’d)
Rear window defogger terminal – is grounded through body ground R102.
With power and ground supplied, the rear window defogger filaments heat and defog the rear window.
When the system is activated, the rear window defogger indicator illuminates in the air control.
Power is supplied
쐌 from rear window defogger relay terminal 3
쐌 to air control (rear window defogger switch) terminal 4.
Air control (rear window defogger switch) terminal 8 is grounded through body grounds M14 and M68.

EL-128
REAR WINDOW DEFOGGER
Wiring Diagram — DEF —

Wiring Diagram — DEF — NEEL0217


WITHOUT POWER DOOR LOCKS NEEL0217S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL747A

IDX
EL-129
REAR WINDOW DEFOGGER
Wiring Diagram — DEF — (Cont’d)

WITH POWER DOOR LOCKS NEEL0217S02

WEL748A

EL-130
REAR WINDOW DEFOGGER
Trouble Diagnoses

Trouble Diagnoses NEEL0218


DIAGNOSTIC PROCEDURE
SYMPTOM: Rear window defogger does not activate, or does not turn off after activating.
NEEL0218S01
GI
Models without Power Door Locks NEEL0218S0101
MA
1 CHECK REAR WINDOW DEFOGGER OUTPUT SIGNAL
1. Turn ignition switch ON.
2. Check voltage between rear window defogger timer harness connector M122 terminal 2 (G/R) and ground. EM

LC

EC

FE

LEL257A
CL
OK or NG
OK 䊳 Check the following.
쐌 Rear window defogger relay MT
(Refer to “REAR WINDOW DEFOGGER RELAY”, EL-135)
쐌 Rear window defogger circuit
쐌 Rear window defogger filament AT
(Refer to “Filament Check”, EL-136)
NG 䊳 GO TO 2. TF

2 CHECK DEFOGGER RELAY COIL SIDE CIRCUIT


PD
1. Disconnect rear window defogger timer harness connector.
2. Turn ignition switch ON.
3. Check voltage between rear window defogger timer harness connector M122 terminal 2 (G/R) and ground. AX

SU

BR

ST
LEL256A

OK or NG
RS
OK 䊳 GO TO 3.
NG 䊳 Check the following.
BT
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 Rear window defogger relay
쐌 Harness for open or short between rear window defogger relay and rear window HA
defogger timer
쐌 Harness for open or short between rear window defogger relay and fuse
SC

IDX
EL-131
REAR WINDOW DEFOGGER
Trouble Diagnoses (Cont’d)

3 CHECK REAR WINDOW DEFOGGER SWITCH INPUT SIGNAL


Check continuity between rear window defogger timer harness connector M122 terminal 3 (G/B) and ground.

LEL260A

OK or NG
OK 䊳 GO TO 4.
NG 䊳 Check the following.
쐌 Rear window defogger switch (within the air control)
(Refer to “REAR WINDOW DEFOGGER SWITCH”, EL-136)
쐌 Harness for open or short between rear window defogger timer and air control (rear
window defogger switch)
쐌 Air control (rear window defogger switch) ground circuit

4 CHECK IGNITION INPUT SIGNAL


Check voltage between rear window defogger timer harness connector M122 terminal 1 (G/W) and ground.

LEL259A

OK or NG
OK 䊳 GO TO 5.
NG 䊳 Check the following.
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 Harness for open or short between rear window defogger timer and fuse

EL-132
REAR WINDOW DEFOGGER
Trouble Diagnoses (Cont’d)

5 CHECK CONTROL UNIT GROUND CIRCUIT


Check continuity between rear window defogger timer harness connector M122 terminal 4 (B) and ground. GI

MA

EM

LC
LEL258A

OK or NG
EC
OK 䊳 Replace rear window defogger timer.
NG 䊳 Repair harness or connectors. FE
Models with Power Door Locks NEEL0218S0102
CL
1 CHECK REAR WINDOW DEFOGGER OUTPUT SIGNAL
1. Turn ignition switch ON.
2. Check voltage between smart entrance control unit harness connector M111 terminal 37 (G/R) and ground. MT

AT

TF

PD

LEL013A AX
OK or NG
OK 䊳 Check the following. SU
쐌 Rear window defogger relay
(Refer to “REAR WINDOW DEFOGGER RELAY”, EL-135)
쐌 Rear window defogger circuit
쐌 Rear window defogger filament
BR
(Refer to “Filament Check”, EL-136)
NG 䊳 GO TO 2. ST

RS

BT

HA

SC

IDX
EL-133
REAR WINDOW DEFOGGER
Trouble Diagnoses (Cont’d)

2 CHECK DEFOGGER RELAY COIL SIDE CIRCUIT


1. Disconnect smart entrance control unit harness connector.
2. Turn ignition switch ON.
3. Check voltage between smart entrance control unit harness connector M111 terminal 37 (G/R) and ground.

WEL516A

OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following.
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 Rear window defogger relay
쐌 Harness for open or short between rear window defogger relay and smart entrance
control unit
쐌 Harness for open or short between rear window defogger relay and fuse

3 CHECK REAR WINDOW DEFOGGER SWITCH INPUT SIGNAL


Check continuity between smart entrance control unit harness connector M110 terminal 14 (G/B) and ground.

LEL015A

OK or NG
OK 䊳 GO TO 4.
NG 䊳 Check the following.
쐌 Rear window defogger switch (within air control)
(Refer to “REAR WINDOW DEFOGGER SWITCH”, EL-136)
쐌 Harness for open or short between smart entrance control unit and air control (rear
window defogger switch)
쐌 Air control (rear window defogger switch) ground circuit

EL-134
REAR WINDOW DEFOGGER
Trouble Diagnoses (Cont’d)

4 CHECK IGNITION INPUT SIGNAL


Check voltage between smart entrance control unit harness connector M111 terminal 27 (G/W) and ground. GI

MA

EM

LC
LEL016A

OK or NG
EC
OK 䊳 GO TO 5.
NG 䊳 Check the following. FE
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 Harness for open or short between smart entrance control unit and fuse
CL
5 CHECK CONTROL UNIT GROUND CIRCUIT
Check continuity between smart entrance control unit harness connector M111 terminals 43 (B), 64 (B) and ground.
MT

AT

TF

PD

WEL484A AX
OK or NG
OK 䊳 Replace smart entrance control unit. SU
NG 䊳 Repair harness or connectors.

BR

ST

RS

Electrical Components Inspection NEEL0219


BT
REAR WINDOW DEFOGGER RELAY NEEL0219S01
Check continuity between terminals 3 and 5. HA
Condition Continuity

12V direct current supply between ter-


Yes SC
minals 1 and 2

No current supply No

SEF090M
IDX
EL-135
REAR WINDOW DEFOGGER
Electrical Components Inspection (Cont’d)
REAR WINDOW DEFOGGER SWITCH NEEL0219S02
Check continuity between terminals when rear window defogger
switch is pushed and released.
Connector Terminal Condition Continuity

Rear window
defogger switch is Yes
pushed
M95 5-8
Rear window
defogger switch is No
WEL831A released

Filament Check NEEL0220


1. Attach probe circuit tester (in volt range) to middle portion of
each filament.

SEL263

쐌 When measuring voltage, wrap tin foil around the top of


the negative probe. Then press the foil against the wire
with your finger.

SEL122R

2. If a filament is burned out, circuit tester registers 0 or 12 volts.

SEL265

EL-136
REAR WINDOW DEFOGGER
Filament Check (Cont’d)
3. To locate burned out point, move probe to left and right along
filament. Test needle will swing abruptly when probe passes
the point. GI

MA

EM

SEL266 LC
Filament Repair NEEL0221
REPAIR EQUIPMENT NEEL0221S01
EC
1) Conductive silver composition (Dupont No. 4817 or equivalent)
2) Ruler 30 cm (11.8 in) long
3) Drawing pen FE
4) Heat gun
5) Alcohol CL
6) Cloth

MT
REPAIRING PROCEDURE NEEL0221S02
1. Wipe broken heat wire and its surrounding area clean with a AT
cloth dampened in alcohol.
2. Apply a small amount of conductive silver composition to tip of
drawing pen. TF
Shake silver composition container before use.
3. Place ruler on glass along broken line. Deposit conductive sil- PD
ver composition on break with drawing pen. Slightly overlap
existing heat wire on both sides [preferably 5 mm (0.20 in)] of
the break. AX
BE540

4. After repair has been completed, check repaired wire for con-
tinuity. This check should be conducted 10 minutes after silver SU
composition is deposited.
Do not touch repaired area while test is being conducted. BR

ST

RS
SEL012D

5. Apply a constant stream of hot air directly to the repaired area BT


for approximately 20 minutes with a heat gun. A minimum dis-
tance of 3 cm (1.2 in) should be kept between repaired area
and hot air outlet. If a heat gun is not available, let the repaired HA
area dry for 24 hours.

SC

SEL013D
IDX
EL-137
AUDIO
System Description

System Description NEEL0079


Refer to Owner’s Manual for audio system operating instructions.
KING CAB WITH BASE AUDIO SYSTEM NEEL0079S03
Power is supplied at all times
쐌 through 15A fuse (No. 41, located in the fuse and fusible link box)
쐌 to audio unit terminal 6.
With the ignition switch in the ACC or ON position, power is supplied
쐌 through 10A fuse [No. 18, located in the fuse block (J/B)]
쐌 to audio unit terminal 10.
Ground is supplied through the case of the audio unit.
With the audio unit ON, audio signals are supplied
쐌 through audio unit terminals 2, 4, 14 and 16
쐌 to front door speakers and pillar tweeters.
KING CAB WITH PREMIUM AUDIO SYSTEM NEEL0079S04
Power is supplied at all times
쐌 through 15A fuse (No. 41, located in the fuse and fusible link box)
쐌 to audio unit terminal 6 and
With the ignition switch in the ACC or ON position, power is supplied
쐌 through 10A fuse [No. 18, located in the fuse block (J/B)]
쐌 to audio unit terminal 10.
Ground is supplied through the case of the audio unit.
With the audio unit ON, audio signals are supplied
쐌 through audio unit terminals 2, 4, 14 and 16
쐌 to door speakers and pillar tweeters and
쐌 to subwoofer amplifier terminals 2 and 4.
When the steering wheel audio control switches are pushed, audio signals are supplied
쐌 through audio unit terminal 23
쐌 to steering wheel audio control switch terminal 15 and
쐌 through steering audio control switch terminal 16
쐌 to audio unit terminal 9.
CREW CAB WITHOUT AMPLIFIER NEEL0079S05
Power is supplied at all times
쐌 through 15A fuse (No. 41, located in the fuse and fusible link box)
쐌 to audio unit terminal 6.
With the ignition switch in the ACC or ON position, power is supplied
쐌 through 10A fuse [No. 18, located in the fuse block (J/B)]
쐌 to audio unit terminal 10.
Ground is supplied through the case of the audio unit.
With the audio unit ON, audio signals are supplied
쐌 through audio unit terminals 2, 4, 14 and 16
쐌 to front door speakers, pillar tweeters and rear door speakers.
When the steering wheel audio control switches are pushed, audio signals are supplied
쐌 through audio unit terminal 23
쐌 to steering wheel audio control switch terminal 15 and
쐌 through steering audio control switch terminal 16
쐌 to audio unit terminal 24.
CREW CAB WITH AMPLIFIER NEEL0079S06
Power is supplied at all times
쐌 through 15A fuse (No. 41, located in fuse and fusible link box)
쐌 to audio unit terminal 6 and

EL-138
AUDIO
System Description (Cont’d)
쐌 through 30A fusible link (letter h, located in fuse and fusible link box)
쐌 to audio amplifier terminals 5 and 12.
With the ignition switch in the ACC or ON position, power is supplied GI
쐌 through 10A fuse [No. 18, located in fuse block (J/B)]
쐌 to audio unit terminal 10. MA
Ground is supplied through the case of the audio unit.
Ground is also supplied
쐌 through audio amplifier terminals 4 and 11 EM
쐌 to body grounds M14 and M68.
With the audio unit ON, audio signals are supplied LC
쐌 through audio unit terminals 1, 2, 3, 4, 12, 13, 14, 15 and 16
쐌 to audio amplifier terminals 13, 15, 16, 17, 20, 21, 22, 23, and 24
쐌 through amplifier terminals 1, 2, 3, and 9 EC
쐌 to front door speakers, pillar tweeters, rear speakers and subwoofer.
When the steering wheel audio control switches are pushed, audio signals are supplied FE
쐌 through audio unit terminal 23
쐌 to steering wheel audio control switch terminal 15 and
쐌 through steering audio control switch terminal 16 CL
쐌 to audio unit terminal 24.
MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-139
AUDIO
Schematic — With Audio Amplifier

Schematic — With Audio Amplifier NEEL0232

LEL749A

EL-140
AUDIO
Wiring Diagram — AUDIO —

Wiring Diagram — AUDIO — NEEL0157


KING CAB WITH BASE AUDIO SYSTEM NEEL0157S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL750A

IDX
EL-141
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

KING CAB WITH PREMIUM AUDIO SYSTEM NEEL0157S02

WEL751A

EL-142
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
LEL752A

IDX
EL-143
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

CREW CAB WITHOUT AMPLIFIER NEEL0157S03

WEL753A

EL-144
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL754A

IDX
EL-145
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

CREW CAB WITH AMPLIFIER NEEL0157S04

LEL755A

EL-146
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL101B

IDX
EL-147
AUDIO
Wiring Diagram — AUDIO — (Cont’d)

WEL757A

EL-148
AUDIO
Trouble Diagnoses

Trouble Diagnoses NEEL0082


AUDIO UNIT (EXCEPT CREW CAB WITH AMPLIFIER) NEEL0082S01
GI
Symptom Possible causes Repair order

Audio unit inoperative (no 1. 10A fuse 1. Check 10A fuse [No. 18, located in fuse block (J/B)]. MA
digital display and no 2. Poor audio unit case ground Turn ignition switch ON and verify that battery posi-
sound from speakers). 3. Audio unit tive voltage is present at terminal 10 of audio unit.
2. Check audio unit case ground.
3. Remove audio unit for repair.
EM
Audio unit controls are 1. Audio unit output 1. Check audio unit output voltages.
operational, but no sound 2. Audio unit 2. Remove audio unit for repair. LC
is heard from any speaker.

Audio unit presets are lost 1. 15A fuse 1. Check 15A fuse (No. 41, located in fuse and fusible
when ignition switch is 2. Audio unit link box) and verify that battery positive voltage is
EC
turned OFF. present at terminal 6 of audio unit.
2. Remove audio unit for repair.
FE
Individual speaker is noisy 1. Speaker 1. Check speaker.
or inoperative. 2. Audio unit output 2. Check audio unit output voltages.
3. Speaker circuit 3. Check wires for open or short between audio unit CL
4. Audio unit and speaker.
4. Remove audio unit for repair.

Subwoofer speaker is 1. Speaker 1. Check speaker. MT


noisy or inoperative (king 2. Speaker circuit 2. Check wires for open or short between audio unit
cab models with premium 3. Audio unit output and speaker.
audio system). 3. Check audio unit output voltages to speaker. AT
Audio unit stations are 1. Antenna 1. Check antenna.
weak or noisy. 2. Poor audio unit ground 2. Check audio unit ground.
3. Audio unit 3. Remove audio unit for repair.
TF
Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground.
in AM and FM modes with 2. Loose or missing ground bonding straps 2. Check ground bonding straps. PD
engine running. 3. Ignition condenser or rear window 3. Replace ignition condenser or rear window defogger
defogger noise suppressor condenser noise suppressor condenser (Crew Cab models).
(Crew Cab models) 4. Check generator. AX
4. Generator 5. Check ignition coil and secondary wiring.
5. Ignition coil or secondary wiring 6. Remove audio unit for repair.
6. Audio unit
SU
Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground.
in AM and FM modes with 2. Antenna 2. Check antenna.
accessories on (switch 3. Accessory ground 3. Check accessory ground. BR
pops and motor noise). 4. Faulty accessory 4. Replace accessory.

Steering wheel audio con- 1. Steering wheel audio control switch 1. Check steering wheel audio control switch, refer to
trol switch does not oper- 2. Audio unit output “STEERING WHEEL AUDIO CONTROL SWITCH ST
ate (except base audio 3. Steering wheel audio control switch cir- RESISTANCE CHECK”, EL-152.
system). cuit 2. Check audio unit output voltage.
4. Audio unit 3. Check harness between audio unit and steering RS
switch.
4. Remove audio unit for repair.
BT
AUDIO UNIT (CREW CAB WITH AMPLIFIER) NEEL0082S04

Symptom Possible causes Repair order HA


Audio unit inoperative (no 1. 10A fuse 1. Check 10A fuse [No. 18, located in fuse block (J/B)].
digital display and no 2. Poor audio unit case ground Turn ignition switch ON and verify that battery posi-
sound from speakers). 3. Audio unit tive voltage is present at terminal 10 of audio unit.
SC
2. Check audio unit case ground.
3. Remove audio unit for repair.

IDX
EL-149
AUDIO
Trouble Diagnoses (Cont’d)

Symptom Possible causes Repair order

Audio unit controls are 1. 20A fusible link 1. Check 20A fusible link (letter h. located in fuse and
operational, but no sound 2. Audio amplifier ground fusible link box). Verify battery positive voltage is
is heard from any speaker. 3. Audio amplifier present at terminal 5 and 12.
2. Check harness continuity between audio amplifier
terminals 4 and 11, and ground.
3. Remove audio amplifier for repair.

Audio unit presets are lost 1. 15A fuse 1. Check 15A fuse (No. 41, located in fuse and fusible
when ignition switch is 2. Audio unit link box) and verify that battery positive voltage is
turned OFF. present at terminal 6 of audio unit.
2. Remove audio unit for repair.

Individual speaker is noisy 1. Each speaker 1. Check speaker.


or inoperative. 2. Output circuit to each speaker 2. Check the output circuit to each speaker
쐌 between audio unit and audio amplifier
쐌 between audio amplifier and each speaker

Audio unit stations are 1. Antenna 1. Check antenna.


weak or noisy. 2. Poor audio unit ground 2. Check audio unit ground.
3. Audio unit 3. Remove audio unit for repair.

Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground.
in AM and FM modes with 2. Loose or missing ground bonding straps 2. Check ground bonding straps.
engine running. 3. Ignition condenser or rear window 3. Replace ignition condenser or rear window defogger
defogger noise suppressor condenser noise suppressor condenser.
4. Generator 4. Check generator.
5. Ignition coil or secondary wiring 5. Check ignition coil and secondary wiring.
6. Audio unit 6. Remove audio unit for repair.

Audio unit generates noise 1. Poor audio unit ground 1. Check audio unit ground.
in AM and FM modes with 2. Antenna 2. Check antenna.
accessories on (switch 3. Accessory ground 3. Check accessory ground.
pops and motor noise). 4. Faulty accessory 4. Replace accessory.

Steering wheel audio con- 1. Steering wheel audio control switch 1. Check steering wheel audio control switch, refer to
trol switch does not oper- 2. Audio unit output “STEERING WHEEL AUDIO CONTROL SWITCH
ate. 3. Steering wheel audio control switch cir- RESISTANCE CHECK”, EL-152.
cuit 2. Check audio unit output voltage.
4. Audio unit 3. Check harness between audio unit and steering
switch.
4. Remove audio unit for repair.

Inspection NEEL0083
SPEAKER NEEL0083S03
1. Disconnect speaker harness connector.
2. Measure the resistance between speaker terminals + and –.
쐌 The resistance should be 2 - 4Ω.
3. Using jumper wires, momentarily connect a 9V battery between speaker terminals + and –.
쐌 A momentary hum or pop should be heard.
ANTENNA NEEL0083S02
1. Using a jumper wire, clip an auxiliary ground between antenna and body.
쐌 If reception improves, check antenna ground (at body surface).
쐌 If reception does not improve, check main feeder cable for short circuit or open circuit.
AUDIO UNIT NEEL0083S01
All voltage inspections are made with:
쐌 Ignition switch ON or ACC
쐌 Audio unit ON
쐌 Audio unit connected (If removed for inspection, supply a ground to the case using a jumper wire.)

EL-150
AUDIO
Inspection (Cont’d)

AUDIO UNIT VOLTAGES NEEL0083S04

Wire color Voltage (V) (Approx.) GI


Terminal 2-Door 4-Door 2-Door Models with Base 2-Door Models with Pre-
4-Door Models
Models Models Audio System mium Audio System
MA
1 B/W B/W 5 - 7.5 5 - 7.5 5 - 7.5

2 L L 5 - 7.5 5 - 7.5 5 - 7.5


EM
3 B/R B/R 5 - 7.5 5 - 7.5 5 - 7.5

4 BR BR 5 - 7.5 5 - 7.5 5 - 7.5


LC
5 — — — — —

6 R/Y R/Y 10.8 - 15.6 10.8 - 15.6 10.8 - 15.6 EC


7 P/B P/B 0 (Illumination) 0 (Illumination) 0 (Illumination)

8 L/R L/R 0 - 12 (Illumination) 0 - 12 (Illumination) 0 - 12 (Illumination) FE


9 — — — — —

10 G/R G/R 10.8 - 15.6 10.8 - 15.6 10.8 - 15.6 CL


11 — — — — —

12 P* — — 10.5 — MT
13 B/Y B/Y 5 - 7.5 5 - 7.5 5 - 7.5

14 LG LG 5 - 7.5 5 - 7.5 5 - 7.5 AT


15 B/P B/P 5 - 7.5 5 - 7.5 5 - 7.5

16 OR OR 5 - 7.5 5 - 7.5 5 - 7.5


TF
*: With amplifier only.
PD
AMPLIFIER VOLTAGES NEEL0083S05

Terminal Wire color Voltage (V) (Approx.)


AX
1 OR 5 - 7.5

2 LG 5 - 7.5
SU
3 BR 5 - 7.5

4 B Body ground BR
5 SB Battery

6 B/P 5 - 7.5 ST
7 B/Y 5 - 7.5

8 R/R 5 - 7.5 RS
9 L 5 - 7.5

10 B/W 5 - 7.5 BT
11 B Body ground

12 L Battery HA
13 P 10.5

15 OR 5 - 7.5
SC
16 G 5 - 7.5

17 R 5 - 7.5

IDX
EL-151
AUDIO
Inspection (Cont’d)

20 OR/R 5 - 7.5

21 L 5 - 7.5

22 OR/L 5 - 7.5

23 R/L 5 - 7.5

24 PU/R 5 - 7.5

STEERING WHEEL AUDIO CONTROL SWITCH RESISTANCE CHECK NEEL0083S06

Resistance
Terminal No.
(Ω) (Approx.)

VOLUM (DOWN) SW 21.7 - 22.2

VOLUM (UP) SW 69.3 - 70.7

PREVIOUS SW 15 - 16 108.9 - 111.1

NEXT SW 158.4 - 161.6

MODE SW 326.7 - 333.3

EL-152
AUDIO ANTENNA
Location of Antenna

Location of Antenna NEEL0204

GI

MA

EM

LC

EC

FE

CL
LEL393A

MT
Fixed Antenna Rod Replacement NEEL0192
REMOVAL AT
NEEL0192S01
1. Remove antenna rod.
2. Remove rubber seal. TF
3. Remove cowl screen top seal.
4. Remove right wiper arm.
5. Remove right cowl to grille. PD
6. Remove antenna base bolts.
7. Remove right fender splash shield. AX
8. Remove audio unit.
9. Disconnect antenna cable from audio unit.
10. Remove attachment clip from fender apron. SU
11. Remove antenna base and cable.
INSTALLATION NEEL0192S02
BR
Install in reverse order of removal.
CAUTION: ST
Always properly tighten the antenna rod during installation or
the antenna rod may bend or break during vehicle operation.
RS
AEL610C

BT

HA

SC

IDX
EL-153
DOOR MIRROR
Wiring Diagram — MIRROR —

Wiring Diagram — MIRROR — NEEL0090

WEL758A

EL-154
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0094
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL948A

IDX
EL-155
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Component Parts and Harness Connector Location (Cont’d)

WEL939A

EL-156
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description

System Description NEEL0206


Refer to Owner’s Manual for ASCD operating instructions.
GI
POWER SUPPLY AND GROUND NEEL0206S01
Power is supplied at all times
쐌 through 15A fuse [No. 22, located in the fuse block (J/B)] (2–door models) or MA
쐌 through 20A fuse [No. 22, located in the fuse block (J/B)] (4–door models)
쐌 to the stop lamp switch terminal 1 EM
When ignition switch is in the ON or START position, power is supplied
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to ASCD control unit terminal 5. LC
쐌 through 7.5A fuse [No. 12, located in the fuse block (J/B)]
쐌 to park/neutral position switch terminal 1, EC
쐌 through 10A fuse [No. 11, located in the fuse block (J/B)]
쐌 to combination meter terminals 32 and 38.
When park/neutral position switch (A/T) is in the P or N position, ground is supplied FE
쐌 to park/neutral position switch terminal 2
쐌 through ASCD relay terminal 1 CL
쐌 to ASCD relay terminal 2
쐌 through body grounds M14 and M68.
When ON쐌OFF switch is depressed (ON), ground is supplied
MT
쐌 to ASCD control unit terminal 11
쐌 from ASCD steering switch terminal 14 AT
쐌 to ASCD steering switch terminal 13
쐌 from ASCD control unit terminal 24
TF
Then ASCD control unit illuminates CRUISE indicator.
Ground is supplied
쐌 to combination meter terminal 36 PD
쐌 from ASCD control unit terminal 15.
Ground is supplied
쐌 to ASCD control unit terminal 17
AX
쐌 through body grounds M14 and M68.
OPERATION SU
NEEL0206S02
Set Operation NEEL0206S0201
To activate the ASCD, all of following conditions must exist BR
쐌 ASCD control unit receives ON쐌OFF switch ON signal
쐌 Power supply to ASCD control unit terminal 8 [Brake and clutch pedal is released (M/T), and brake pedal
is released and A/T selector lever is in other than P and N position (A/T)]. ST
쐌 Vehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH). (Signal from combination meter.)
When the COAST/SET switch is depressed, ground is supplied RS
쐌 to ASCD control unit terminal 11,
쐌 from ASCD steering switch terminal 14.
Then ASCD motor actuator is activated to control throttle wire and ASCD control unit supplies ground BT
쐌 to combination meter terminal 37 to illuminate SET indicator
쐌 from ASCD control unit terminal 18. HA
A/T Overdrive Control during Cruise Control Driving (A/T) NEEL0206S0202
KA24DE MODELS SC
When the vehicle speed is approximately 5 km/h (3 MPH) below set speed, ground is supplied
쐌 from ASCD control unit terminal 10
쐌 to solenoid valve unit terminal 2.

IDX
EL-157
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description (Cont’d)
When this occurs, overdrive is canceled.
When vehicle speed returns to approximately 0.6 km/h (0.4 MPH) below set speed, overdrive is reactivated.
VG33E AND VG33ER MODELS
When the vehicle speed is approximately 5 km/h (3 MPH) below set speed, a signal is sent
쐌 from ASCD control unit terminal 10
쐌 to TCM terminal 24.
When this occurs, the TCM cancels overdrive.
When vehicle speed returns to approximately 0.6 km/h (0.4 MPH) below set speed, overdrive is reactivated.
Coast Operation NEEL0206S0203
When the COAST/SET switch is depressed during cruise control driving, ASCD motor actuator returns the
throttle cable to decrease vehicle set speed until the switch is released. Then ASCD will keep the new set
speed.
If COAST/SET switch is pressed and released quickly during cruise control driving, vehicle set speed will be
reduced by 1.6 km/h (1.0 MPH).
Accel Operation NEEL0206S0204
When the RES/ACCEL switch is depressed, ground is supplied
쐌 from ASCD steering switch terminal 14
쐌 to ASCD control unit terminal 11.
If the RES/ACCEL switch is depressed during cruise control driving, ASCD motor actuator pulls the throttle
cable to increase the vehicle speed until the switch is released or vehicle speed is reached to maximum con-
trolled speed by the system. Then ASCD will keep the new set speed.
If RES/ACCEL switch is pressed and released quickly during cruise control driving, vehicle set speed will be
increased by 1.6 km/h (1.0 MPH).
Cancel Operation NEEL0206S0205
When any of following conditions exist, cruise operation will be canceled
쐌 CANCEL switch is depressed. (Ground is supplied to ASCD control unit terminal 11)
쐌 Brake pedal is depressed. (Power is supplied to ASCD control unit terminal 23 from stop lamp switch)
쐌 Brake or clutch pedal is depressed (M/T), brake pedal is depressed or A/T selector lever is shifted to P or
N position (A/T). (Power supply to ASCD control unit terminal 8 is interrupted.)
If ON쐌OFF switch is turned to OFF when ASCD is activated, all of ASCD operation will be canceled and vehicle
speed memory will be erased.
Resume Operation NEEL0206S0206
When the RES/ACCEL switch is depressed, after cancel operation other than depressing ON쐌OFF switch is
performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition must
meet following conditions
쐌 Brake pedal is released.
쐌 Clutch pedal is released (M/T).
쐌 A/T selector lever is in other than P and N position (A/T).
쐌 Vehicle speed is between 40 km/h (25 MPH) and 144 km/h (89 MPH).
ASCD MOTOR ACTUATOR OPERATION NEEL0206S03
When the ASCD activates, power is supplied
쐌 from terminal 7 of ASCD control unit
쐌 to ASCD motor actuator terminal 1, and
쐌 from terminal 12 of ASCD control unit
쐌 to ASCD motor actuator terminal 6.
Ground is supplied
쐌 from ASCD control unit terminals 1, 13, and 14
쐌 to terminals 3, 5, and 2 of ASCD motor actuator.
Power to the actuator motor is supplied constantly from the ASCD control unit. The ASCD control unit then
switches the actuator motor ground signals ON and OFF to control actuator motor operation and vehicle speed.

EL-158
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Circuit Diagram

Circuit Diagram NEEL0096

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL864A

IDX
EL-159
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Wiring Diagram — ASCD —

Wiring Diagram — ASCD — NEEL0097


FIG. 1 NEEL0097S01

WEL759A

EL-160
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Wiring Diagram — ASCD — (Cont’d)

FIG. 2 NEEL0097S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL102B

IDX
EL-161
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Wiring Diagram — ASCD — (Cont’d)

FIG. 3 NEEL0097S03

WEL761A

EL-162
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Fail-safe System

Fail-safe System NEEL0098


DESCRIPTION NEEL0098S01
When the fail-safe system senses a malfunction, it deactivates
GI
ASCD operation. The SET indicator in the combination meter will
then flash. MA

EM

SEL255W LC
MALFUNCTION DETECTION CONDITIONS NEEL0098S02

ASCD operation during malfunc- EC


Detection conditions
tion detection

쐌 ASCD steering (RES/ACCEL, CANCEL, COAST/SET) switch is stuck. 쐌 ASCD is deactivated. FE


쐌 ASCD motor actuator ground circuit or power circuit is open or shorted. 쐌 Vehicle speed memory is can-
쐌 ASCD motor actuator has internal malfunction. celed.
쐌 Vehicle speed sensor is faulty.
쐌 ASCD control unit internal circuit is malfunctioning.
CL
쐌 ASCD brake switch or stop lamp switch is faulty. 쐌 ASCD is deactivated.
쐌 Vehicle speed memory is not MT
canceled.

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-163
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses

Trouble Diagnoses =NEEL0222


SYMPTOM CHART NEEL0222S01

PROCEDURE Diagnostic procedure

REFERENCE PAGE (EL- ) 165 166 167 168 169 169 171

POWER SUPPLY AND GROUND CIRCUIT CHECK

ASCD MOTOR ACTUATOR CIRCUIT CHECK


ASCD BRAKE/STOP LAMP SWITCH CHECK

VEHICLE SPEED SENSOR CHECK

ASCD MOTOR ACTUATOR CHECK


ASCD STEERING SWITCH CHECK
FAIL-SAFE SYSTEM CHECK
SYMPTOM

ASCD cannot be set. (“CRUISE” indica-


X X★3
tor lamp does not turn ON.)

ASCD cannot be set. (“SET” indicator


X X X
lamp does not turn ON.)

ASCD cannot be set. (“SET” indicator


X X X X X
lamp blinks.★1)

Vehicle speed does not decrease after


X X
COAST/SET switch has been pressed.

Vehicle speed does not return to the set


speed after RES/ACCEL switch has X X
been pressed.★2

Vehicle speed does not increase after


X X
RES/ACCEL switch has been pressed.

System is not released after CANCEL


X X
switch (steering) has been pressed.

Large difference between set speed and


X X X
actual vehicle speed.

Deceleration is greatest immediately


X X X
after ASCD has been set.

X: Applicable
★1: It indicates that system is in fail-safe. After completing diagnostic procedures, perform “FAIL-SAFE SYSTEM CHECK”, (EL-165) to
verify repairs.
★2: If vehicle speed is greater than 40 km/h (25 MPH) after system has been released, pressing RES/ACCEL switch returns vehicle
speed to the set speed previously achieved. However, doing so when the ON쐌OFF main switch is turned to “OFF”, vehicle speed will
not return to the set speed since the memory is canceled.
★3: Check only ON쐌OFF switch built-in steering switch.

EL-164
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)
FAIL-SAFE SYSTEM CHECK =NEEL0222S02
1. Turn ignition switch to ON position.
2. Turn CRUISE ON쐌OFF switch to ON and check if the “SET” GI
indicator blinks.
If the indicator lamp blinks, check the following.
쐌 ASCD steering switch. Refer to “ASCD STEERING SWITCH
MA
CHECK”, EL-168.
EM

SEL417V LC
3. Drive the vehicle at more than 40 km/h (25 MPH) and push
SET/COAST switch.
If the indicator lamp blinks, check the following. EC
쐌 Vehicle speed sensor. Refer to “VEHICLE SPEED SENSOR
CHECK”, EL-169.
FE
쐌 ASCD motor actuator circuit. Refer to “ASCD MOTOR ACTUA-
TOR CIRCUIT CHECK”, EL-169.
쐌 Replace control unit. CL
4. Drive the vehicle at more than 20 km/h (12 MPH).
If the indicator lamp blinks, check the following.
SEL767P 쐌 Replace ASCD motor actuator. MT
5. Depress brake pedal slowly (brake pedal should be depressed
more than 5 seconds). AT
If the indicator lamp blinks, check the following.
쐌 ASCD brake/stop lamp switch. Refer to “ASCD BRAKE/STOP
LAMP SWITCH CHECK”, EL-167. TF

PD

AX
SAT797A

6. END. (System is OK.)


SU

BR

ST

RS

BT

HA

SC

IDX
EL-165
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0222S03


1 CHECK POWER SUPPLY CIRCUIT FOR ASCD CONTROL UNIT
1. Disconnect ASCD control unit harness connector.
2. Turn ignition switch ON.
3. Check voltage between ASCD control unit harness connector M119 terminal 5 (G/W) and ground.

WEL018A
Refer to “Wiring Diagram —ASCD—”, EL-160.
Yes 䊳 GO TO 2.
No 䊳 Check the following.
쐌 10A fuse (No. 5 located in the fuse block)
쐌 Harness for open or short

2 CHECK GROUND CIRCUIT FOR ASCD CONTROL UNIT


Check continuity between ASCD control unit harness connector M119 terminal 17 (B) and ground.

WEL019A
Refer to “Wiring Diagram —ASCD—”, EL-160.
Yes 䊳 Power supply and ground circuit is OK.
No 䊳 Repair harness.

EL-166
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

ASCD BRAKE/STOP LAMP SWITCH CHECK =NEEL0222S04

1 CHECK ASCD BRAKE SWITCH CIRCUIT GI


1. Turn ignition switch OFF.
2. Disconnect ASCD control unit harness connector.
3. Check continuity between ASCD control unit harness connector M119 terminal 8 (L/Y) and terminal 5 (G/W). MA

EM

LC

EC

WEL020A FE
OK or NG
OK 䊳 GO TO 2. CL
NG 䊳 Check the following.
쐌 ASCD brake switch
Refer to “ASCD BRAKE SWITCH AND STOP LAMP SWITCH”, EL-172. MT
쐌 Park/neutral position switch (A/T)
Refer to “PARK/NEUTRAL POSITION SWITCH (A/T)”, EL-172.
쐌 Park/neutral position relay (A/T) AT
Refer to “ASCD RELAY (A/T)”, EL-173.
쐌 ASCD clutch switch (M/T)
Refer to “ASCD CLUTCH SWITCH (M/T)”, EL-172. TF
쐌 Harness for open or short
쐌 ASCD control unit
PD
2 CHECK STOP LAMP SWITCH CIRCUIT
1. Disconnect ASCD control unit harness connector. AX
2. Check voltage between ASCD control unit harness connector M119 terminal 23 (BR/R) and ground.

SU

BR

ST

RS
WEL035A
Refer to “Wiring Diagram —ASCD—”, EL-160.
BT
OK or NG
OK 䊳 ASCD brake/stop lamp switch is OK.
HA
NG 䊳 Check the following.
쐌 15A fuse (2-door models) or 20A fuse (4-door models) [No. 22, located in the fuse
block (J/B)] SC
쐌 Harness for open or short between ASCD control unit and stop lamp switch
쐌 Harness for open or short between fuse and stop lamp switch
쐌 Stop lamp switch
Refer to “ASCD BRAKE SWITCH AND STOP LAMP SWITCH”, EL-172.

IDX
EL-167
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

ASCD STEERING SWITCH CHECK =NEEL0222S05

1 CHECK ASCD STEERING SWITCH CIRCUIT FOR ASCD CONTROL UNIT


Check resistance between ASCD control unit harness connector M119 terminals 11 (G/OR) and 24 (LG/B).

WEL022A
Refer to “Wiring Diagram —ASCD—”, EL-161.
OK or NG
OK 䊳 ASCD steering switch is OK.
NG 䊳 GO TO 2.

2 CHECK CIRCUIT CONTINUITY


1. Disconnect ASCD steering switch and ASCD control unit connector.
2. Check continuity between ASCD steering switch connector M205 terminal 14 (G) and ASCD control unit connector
M119, terminal 11 (G/OR).
3. Check continuity between ASCD steering switch connector M205 terminal 13 (L) and ASCD control unit connector
M119, terminal 24 (LG/B).

WEL345A
Refer to “Wiring Diagram —ASCD—”, EL-161.
OK or NG
OK 䊳 Replace ASCD steering switch.
NG 䊳 Repair or replace harness or connectors.

EL-168
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

VEHICLE SPEED SENSOR CHECK =NEEL0222S06

1 CHECK SPEEDOMETER OPERATION GI


Refer to “Wiring Diagram —ASCD—”, EL-160.
Does speedometer operate normally?
MA
Yes 䊳 GO TO 2.
No 䊳 Check speedometer and vehicle speed sensor circuit. Refer to “Trouble Diagnoses”,
EL-81. EM

2 CHECK VEHICLE SPEED INPUT LC


1. Apply wheel chocks and jack up drive wheel.
2. Disconnect ASCD control unit harness connector.
3. Check voltage between control unit connector M119 terminal 22 (G/B) and ground while turning drive wheel slowly by
EC
hand.
FE

CL

MT

AT
WEL023A

Yes or No? TF
Yes 䊳 Vehicle speed sensor is OK.
No 䊳 Check harness for open or short between ASCD control unit connector M119 terminal 22 PD
(G/B) and combination meter connector M39 terminal 37 (G/B).

ASCD MOTOR ACTUATOR CIRCUIT CHECK NEEL0222S07


AX
1 CHECK ASCD MOTOR ACTUATOR (CLUTCH)
1. Disconnect ASCD motor actuator connector. SU
2. Measure resistance between ASCD motor actuator connector E80 terminals 1 and 4.

BR

ST

RS

BT
WEL024A
Refer to “Wiring Diagram —ASCD—”, EL-161.
OK or NG
HA
OK 䊳 GO TO 2.
NG 䊳 Replace ASCD motor actuator. SC

IDX
EL-169
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

2 CHECK ASCD MOTOR ACTUATOR (MOTOR)


1. Disconnect ASCD motor actuator connector.
2. Measure resistance between ASCD motor actuator connector E80 terminal 6 and terminals 2, 3, and 5.

WEL025A

OK or NG
OK 䊳 Check the following.
쐌 Harness for open or short between ASCD motor actuator and ASCD control unit
쐌 ASCD motor actuator (clutch) ground circuit
NG 䊳 Replace ASCD motor actuator.

EL-170
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Trouble Diagnoses (Cont’d)

ASCD MOTOR ACTUATOR CHECK =NEEL0222S08

1 CHECK ASCD WIRE GI


Check wire for improper installation, rust formation or breaks.

MA

EM

LC

EC
LEL620

OK or NG FE
OK 䊳 Replace ASCD motor actuator.
NG 䊳 Repair or replace wire. Refer to “ASCD Wire Adjustment”, EL-174.
CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-171
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Electrical Component Inspection

Electrical Component Inspection =NEEL0223


ASCD STEERING SWITCH NEEL0223S01
Check continuity between ASCD steering switch connector M205,
terminals 14 and 13 by pushing each button.
Resistance (kΩ)
Button Terminals
(Approx.)

ON쐌OFF 0

COAST/SET 1.47 - 1.53


13 - 14
LEL060A RES/ACCEL 3.24 - 3.36

CANCEL 5.00 - 5.20

ASCD BRAKE SWITCH AND STOP LAMP SWITCHNEEL0223S02


Continuity
Condition ASCD brake switch Stop lamp switch
(M48) (M47)

When brake pedal is depressed No Yes

When brake pedal is released Yes No

Check brake pedal adjustment after checking each switch.


Refer to BR-18, “Adjustment”.
WEL459A

ASCD CLUTCH SWITCH (M/T) NEEL0223S03


Check continuity between ASCD clutch switch M4 terminals 1 and
2.
Condition Continuity

When clutch pedal is depressed No

When clutch pedal is released Yes

WEL460A

PARK/NEUTRAL POSITION SWITCH (A/T) NEEL0223S04


Check continuity between PNP switch E35 terminals 1 and 2.
Continuity
A/T selector lever position
Between terminals 1 and 2

“P” Yes

“N” Yes

Except “P” and “N” No

WEL461A

EL-172
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Electrical Component Inspection (Cont’d)
ASCD RELAY (A/T) NEEL0223S05
Check continuity between ASCD relay harness connector M128
terminals 3 and 4, 3 and 5. GI
Condition Continuity

12V direct current supply between terminals 1 and Between terminals 3 and MA
2 5

No current supply
Between terminals 3 and EM
4

AEL553C LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-173
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD Wire Adjustment

ASCD Wire Adjustment =NEEL0224


WITH KA24DE NEEL0224S01

WEL451A

WITH VG33E NEEL0224S02

WEL450A

EL-174
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
ASCD Wire Adjustment (Cont’d)

WITH VG33ER NEEL0224S03

GI

MA

EM

LC

EC

FE

CL

MT

AT

LEL449A
TF

CAUTION:
쐌 Be careful not to twist ASCD wire when removing it.
PD
쐌 Do not tense ASCD wire excessively during adjustment.
Adjust the tension of ASCD wire in the following manner. AX
1. Loosen lock nut and adjusting nut.
2. Make sure that accelerator wire is properly adjusted. Refer to
FE-3, “Adjusting Accelerator Wire”. SU
3. Tighten adjusting nut just until throttle drum starts to move.
4. Loosen adjusting nut again 1/2 to 1 turn. BR
5. Tighten lock nut.

ST

RS

BT

HA

SC

IDX
EL-175
POWER WINDOW
System Description

System Description NEEL0102


Power is supplied at all times
쐌 from 30A fusible link (with KA24DE) (letter f, located in the fuse and fusible link box) or
쐌 from 40A fusible link (with VG33E and VG33ER) (letter f, located in the fuse and fusible link box)
쐌 to circuit breaker terminal +
쐌 through circuit breaker terminal –
쐌 to power window relay terminal 5
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 49.
With the ignition switch in the ON or START position, power is supplied
쐌 through 7.5A fuse [No. 5, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 27
쐌 through smart entrance control unit terminal 46
쐌 to power window relay terminal 2.
Ground is supplied to power window relay terminal 1
쐌 through body grounds M14 and M68.
The power window relay is energized and power is supplied
쐌 through power window relay terminal 3
쐌 to main power window and door lock/unlock switch terminal 2
쐌 to front power window switch RH terminal 4
쐌 to rear power window switch LH terminal 5 (Crew Cab)
쐌 to rear power window switch RH terminal 5 (Crew Cab).
Ground is supplied
쐌 to main power window and door lock/unlock switch terminal 10
쐌 through body grounds M14 and M68.
MANUAL OPERATION NEEL0102S01
NOTE:
Numbers in parentheses are terminal numbers which apply with switch pressed in the UP and DOWN posi-
tions respectively.
Front Door LH NEEL0102S0101
Power is supplied
쐌 through main power window and door lock/unlock switch terminal (12, 16)
쐌 to front power window motor LH terminal (UP, DN).
Ground is supplied
쐌 to front power window motor LH terminal (DN, UP)
쐌 through main power window and door lock/unlock switch terminal (16, 12).
Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open.
Front Door RH NEEL0102S0102
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION
With front RH switch pressed, power is supplied
쐌 through main power window and door lock/unlock switch (14, 13)
쐌 to front power window switch RH (5, 2).
The following description is the same as the front power window switch RH description.
FRONT POWER WINDOW SWITCH RH OPERATION
Power is supplied
쐌 through front power window switch RH (6, 3)
쐌 to front power window motor RH (UP, DN).
Ground is supplied
쐌 to front power window motor RH (DN, UP)
쐌 through front power window switch RH (3, 6)
쐌 to front power window switch RH (2, 5)
EL-176
POWER WINDOW
System Description (Cont’d)
쐌 through main power window and door lock/unlock switch (13, 14).
Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open.
GI
Rear Door LH (Crew Cab) NEEL0102S0103
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION
With rear LH switch pressed, power is supplied MA
쐌 through main power window and door lock/unlock switch (1, 6)
쐌 to rear power window switch LH (4, 3).
EM
The following description is the same as the rear power window switch LH description.
REAR POWER WINDOW SWITCH LH OPERATION
Power is supplied LC
쐌 through rear power window switch LH (1, 2)
쐌 to rear power window motor LH (UP, DN).
Ground is supplied EC
쐌 to rear power window motor LH (DN, UP)
쐌 through rear power window switch LH (2, 1) FE
쐌 to rear power window switch LH (3, 4)
쐌 through main power window and door lock/unlock switch (6, 1).
Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open. CL
Rear Door RH (Crew Cab) NEEL0102S0104
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION MT
With rear RH switch pressed, power is supplied
쐌 through main power window and door lock/unlock switch (7, 9)
AT
쐌 to rear power window switch RH (4, 3).
The following description is the same as the rear power window switch RH description.
REAR POWER WINDOW SWITCH RH OPERATION TF
Power is supplied
쐌 through rear power window switch RH (1, 2)
쐌 to rear power window motor RH (UP, DN). PD
Ground is supplied
쐌 to rear power window motor RH (DN, UP) AX
쐌 through rear power window switch RH (2, 1)
쐌 to rear power window switch RH (3, 4)
쐌 through main power window and door lock/unlock switch (9, 7).
SU
Then, the motor raises or lowers the window until the switch is released or the window is fully closed or open.
AUTO OPERATION BR
NEEL0102S02
The power window AUTO feature enables the driver to lower the driver window without holding the switch in
the DOWN position. ST
The AUTO feature is activated by pressing the switch beyond the DOWN position to the AUTO position.
The AUTO feature only operates on the downward movement of the driver window.
The window can be stopped before it is fully open by pressing the window switch to the UP position. RS
POWER WINDOW LOCK NEEL0102S03
The power window lock prevents operation of all windows except the driver window.
When the lock switch is pressed to lock position, ground of the front power window switch RH and the rear
BT
power window switch LH and RH (Crew Cab) is disconnected in the main power window and door lock/unlock
switch. This prevents the front power window motor RH and the rear power window motor LH and RH (Crew HA
Cab) from operating.
RETAINED POWER OPERATION (WITH POWER DOOR LOCKS) NEEL0102S04
When the ignition switch is turned to OFF position from ON or START position, power is supplied for 45 sec- SC
onds
쐌 to power window relay terminal 2
쐌 from smart entrance control unit terminal 46.
Ground is supplied
IDX
EL-177
POWER WINDOW
System Description (Cont’d)
쐌 to power window relay terminal 1
쐌 through body grounds M14 and M68.
When power and ground are supplied, the power window relay continues to be energized, and the power win-
dow can be operated.
The retained power operation is cancelled when the driver or passenger side door is opened.

EL-178
POWER WINDOW
Circuit Diagram

Circuit Diagram NEEL0201

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL764A

IDX
EL-179
POWER WINDOW
Wiring Diagram — WINDOW —

Wiring Diagram — WINDOW — NEEL0104

WEL765A

EL-180
POWER WINDOW
Wiring Diagram — WINDOW — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
LEL770

IDX
EL-181
POWER WINDOW
Wiring Diagram — WINDOW — (Cont’d)

LEL771

EL-182
POWER WINDOW
Wiring Diagram — WINDOW — (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
LEL772

IDX
EL-183
POWER WINDOW
Trouble Diagnoses

Trouble Diagnoses NEEL0105

Symptom Possible cause Repair order

None of the power windows can be 1. 7.5A fuse, 30A fusible link (with 1. Check 7.5A fuse (No. 5, located in fuse block [J/B]),
operated using any switch. KA24DE), or 40A fusible link 30A fusible link (with KA24DE) (letter f, located in
(with VG33E and VG33ER) and fuse and fusible link box), 40A fusible link (with
M12 circuit breaker VG33E and VG33ER) (letter f, located in fuse and
2. Power window relay ground cir- fusible link box) and M12 circuit breaker. Turn igni-
cuit tion switch ON and verify battery positive voltage is
3. Power window relay present at smart entrance control unit terminal 27,
4. Open/short in main power win- main power window and door lock/unlock switch
dow and door lock/unlock switch terminal 2, front power window switch RH terminal 4
circuit and rear power window switch LH and RH terminal
5. Open/short in power window 5 (crew cab).
relay control circuit 2. Check power window relay ground circuit.
6. Smart entrance control unit 3. Check power window relay.
4. Check circuit between power window relay and
main power window and door lock/unlock switch for
open/short circuit.
5. Check circuit between smart entrance control unit
and power window relay for open/short circuit.
6. Check smart entrance control unit.

Front driver side power window 1. Front power window motor LH 1. Check harness between main power window and
cannot be operated but other win- circuit door lock/unlock switch and front power window
dows can be operated. 2. Front power window motor LH motor LH for open or short circuit.
3. Main power window and door 2. Check front power window motor LH.
lock/unlock switch 3. Check main power window and door lock/unlock
switch.

Front passenger power window 1. Front power window switch RH 1. Check passenger power window switch.
cannot be operated. 2. Front power window motor RH 2. Check passenger power window motor.
3. Main power window and door 3. Check main power window and door lock/unlock
lock/unlock switch switch.
4. Power window circuit 4. Check the following.
a. Check harnesses between main power window and
door lock/unlock switch and front power window
switch RH for open/short circuit.
b. Check harnesses between front power window
switch RH and front power window motor RH for
open/short circuit.

Front passenger side power win- 1. Main power window and door 1. Check main power window and door lock/unlock
dow cannot be operated using lock/unlock switch switch.
main power window and door lock/
unlock switch but can be operated
by front power window switch RH.

One or more rear power windows 1. Rear power window switches 1. Check rear power window switches.
cannot be operated. 2. Rear power window regulators 2. Check rear power window regulator.
3. Main power window and door 3. Check main power window and door lock/unlock
lock/unlock switch switch.
4. Rear power window circuit 4. Check the following.
a. Harnesses between rear power window switches
terminal 5 and power window relay.
b. Harnesses between main power window and door
lock/unlock switch and rear power window switches
for open/short circuit.
c. Harnesses between rear power window switches
and rear power window regulators for open/short
circuit.

EL-184
POWER WINDOW
Trouble Diagnoses (Cont’d)

Symptom Possible cause Repair order

Power windows, except front driv- 1. Main power window and door 1. Check main power window and door lock/unlock GI
er’s side window, cannot be oper- lock/unlock switch switch.
ated using main power window and
door lock/unlock switch, but can be MA
operated by power window switch.

Driver window AUTO function can- 1. Main power window and door 1. Check main power window and door lock/unlock
not be operated using main power lock/unlock switch switch. EM
window and door lock/unlock
switch.
LC
Retained power operation does not 1. Retained power signal circuit 1. Check harness between power window relay termi-
operate. 2. Driver or passenger side door nal 2 and smart entrance control unit terminal 46 for
switch circuit open circuit.
3. Smart entrance control unit 2. Check the following
EC
a. Harness between smart entrance control unit and
driver or passenger side door switch for short circuit
b. Driver or passenger side door switch ground circuit FE
c. Driver or passenger side door switch
3. Check smart entrance control unit. Refer to
“SMART ENTRANCE CONTROL UNIT”, EL-240. CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-185
POWER DOOR LOCK
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0106

WEL940A

EL-186
POWER DOOR LOCK
System Description

System Description NEEL0107


Power is supplied at all times
쐌 through 30A fusible link [letter f, located in the fuse and fusible link box (with KA24DE)] or GI
쐌 through 40A fusible link [letter f, located in the fuse and fusible link box (with VG33E and VG33ER)]
쐌 to circuit breaker terminal + MA
쐌 through circuit breaker terminal –
쐌 to smart entrance control unit terminal 51.
Power is supplied at all times
EM
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 49 and LC
쐌 to key switch terminal 1.
Ground is supplied
EC
쐌 to smart entrance control unit terminals 43 and 64
쐌 through body grounds M14 and M68.
INPUT FE
NEEL0107S01
With the key in the ignition key cylinder, power is supplied
쐌 through key switch terminal 2 CL
쐌 to smart entrance control unit terminal 25.
With front door LH open, ground is supplied
쐌 to smart entrance control unit terminal 1
MT
쐌 through front door switch LH terminal 2
쐌 through front door switch LH terminal 3 AT
쐌 through body grounds M14 and M68.
With front door RH open, ground is supplied
TF
쐌 to smart entrance control unit terminal 2
쐌 through front door switch RH terminal +.
With rear door LH and RH (Crew Cab) open, ground is supplied PD
쐌 to smart entrance control unit terminal 3
쐌 through rear door switch LH and RH terminals +.
AX
With the key inserted in the front door key cylinder switch LH and turned to LOCK, ground is supplied
쐌 to smart entrance control unit terminal 11
쐌 through front door key cylinder switch LH terminal 1 or front door key cylinder switch RH terminal 3 SU
쐌 through front door key cylinder switch LH terminal 2
쐌 through body grounds M14 and M68. BR
With the key inserted in the front door key cylinder switch LH and turned to UNLOCK, ground is supplied
쐌 to smart entrance control unit terminal 10
쐌 through front door key cylinder switch LH terminal 3 or front door key cylinder switch RH terminal 1 ST
쐌 through front door key cylinder switch LH terminal 2
쐌 through body grounds M14 and M68. RS
With the main power window and door lock/unlock switch pressed to LOCK, ground is supplied
쐌 to smart entrance control unit terminal 5
쐌 through main power window and door lock/unlock switch terminal 15 BT
쐌 through main power window and door lock/unlock switch terminal 10
쐌 through body grounds M14 and M68. HA
With the door lock/unlock switch RH pressed to LOCK, ground is supplied
쐌 to smart entrance control unit terminal 5
쐌 through door lock/unlock switch RH terminal 6 SC
쐌 through door lock/unlock switch RH terminal 4
쐌 through body grounds M14 and M68.
With the main power window and door lock/unlock switch pressed to UNLOCK, ground is supplied
쐌 to smart entrance control unit terminal 4
IDX
EL-187
POWER DOOR LOCK
System Description (Cont’d)
쐌 through main power window and door lock/unlock switch terminal 11
쐌 through main power window and door lock/unlock switch terminal 10
쐌 through body grounds M14 and M68.
With the door lock/unlock switch RH pressed to UNLOCK, ground is supplied
쐌 to smart entrance control unit terminal 4
쐌 through door lock/unlock switch RH terminal 3
쐌 through door lock/unlock switch RH terminal 4
쐌 through body grounds M14 and M68.
OUTPUT NEEL0107S02
Unlock NEEL0107S0201
Ground is supplied
쐌 to front door lock actuator LH and RH and rear door lock actuator LH and RH (Crew Cab) terminal 3
쐌 through smart entrance control unit terminal 54.
FRONT DOOR LH
Power is supplied
쐌 to front door lock actuator LH terminal 1
쐌 through smart entrance control unit terminal 55.
FRONT DOOR RH
Power is supplied
쐌 to front door lock actuator RH terminal 1
쐌 through smart entrance control unit terminal 56.
REAR DOOR LH AND RH (CREW CAB)
Power is supplied
쐌 to rear door lock actuator LH and RH terminal 1
쐌 through smart entrance control unit terminal 56.
Then, the doors are unlocked.
Lock NEEL0107S0202
Ground is supplied
쐌 to front door lock actuator LH terminal 1
쐌 through smart entrance control unit terminal 55 and
쐌 to front door lock actuator RH and rear door lock actuator LH and RH (Crew Cab) terminal 1
쐌 through smart entrance control unit terminal 56.
Power is supplied
쐌 to front door lock actuator LH and RH and rear door lock actuator LH and RH (Crew Cab) terminal 3
쐌 through smart entrance control unit terminal 54.
Then, the doors are locked.
OPERATION NEEL0107S03
쐌 The main power window and door lock/unlock switch on front door LH trim and door lock/unlock switch
RH on front door RH trim can lock and unlock all doors.
쐌 With the key inserted in the front door key cylinder LH or RH, turning it to LOCK locks all doors; turning
it to UNLOCK once unlocks the corresponding door; turning it to UNLOCK again within 5 seconds of the
first unlock operation unlocks all other doors (signal from door key cylinder switch).
Key Reminder NEEL0107S0301
When performing a door locking operation using the main power window and door lock/unlock switch, the door
lock/unlock switch RH, the front door LH lock knob or a keyfob, all the doors will lock and then the front door
LH will immediately unlock if the
쐌 key switch is in INSERTED position (key is in ignition key cylinder) and
쐌 either front door switch LH or RH is in OPEN position (door is open).

EL-188
POWER DOOR LOCK
Circuit Diagram

Circuit Diagram NEEL0108

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL074B

IDX
EL-189
POWER DOOR LOCK
Wiring Diagram — D/LOCK —

Wiring Diagram — D/LOCK — NEEL0109


FIG. 1 NEEL0109S01

WEL075B

EL-190
POWER DOOR LOCK
Wiring Diagram — D/LOCK — (Cont’d)

FIG. 2 NEEL0109S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL076B

IDX
EL-191
POWER DOOR LOCK
Wiring Diagram — D/LOCK — (Cont’d)

FIG. 3 NEEL0109S03

WEL768A

EL-192
POWER DOOR LOCK
Trouble Diagnoses

Trouble Diagnoses NEEL0110


SYMPTOM CHART NEEL0110S01
GI
REFERENCE PAGE (EL- ) 193 194 195 197 198 199

MA

MAIN POWER SUPPLY AND GROUND CIRCUIT CHECK

FRONT DOOR KEY CYLINDER SWITCH CHECK


EM

DOOR LOCK/UNLOCK SWITCH CHECK


LC

DOOR LOCK ACTUATOR CHECK


KEY SWITCH (INSERT) CHECK
EC

DOOR SWITCH CHECK


FE

CL

MT
SYMPTOM

Key reminder door system does not operate prop-


erly.
X X X X AT
Specific door lock actuator does not operate. X X
TF
Power door lock does not operate with door lock and
X X
unlock switch (LH and RH) on door trim.

Power door lock does not operate with front door key PD
X X
cylinder operation.

Power door lock does not operate with back door AX


X
key cylinder operation.

X: Applicable
SU

BR

ST

RS

MAIN POWER SUPPLY AND GROUND CIRCUIT CHECK


NEEL0110S02
BT
Main Power Supply Circuit Check NEEL0110S0201

Terminal Ignition switch HA


(+) (−) OFF ACC ON

Terminal SC
Connector
(wire color) Battery
Battery Battery
Ground voltage
M112 49 (R/Y) voltage voltage

M112 51 (W/R)
LEL034A
IDX
EL-193
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)
If NG, check the following.
쐌 30A fusible link (letter f, located in the fuse and fusible link box)
쐌 40A fusible link (letter f, located in the fuse and fusible link box)
쐌 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 Circuit breaker
쐌 Harness for open or short between circuit breaker and fuse
쐌 Harness for open or short between circuit breaker and smart
entrance control unit
쐌 Harness for open or short between smart entrance control unit
and fuse

Ground Circuit Check NEEL0110S0202

Terminals Continuity

M111 - 43 (B) - Ground


Yes
M112 - 64 (B) - Ground

LEL008A

DOOR SWITCH CHECK NEEL0110S05

1 CHECK FRONT DOOR SWITCH INPUT SIGNAL


Check voltage between smart entrance control unit harness connector M111 terminals 1 (G/R), 2 (R/B) or 3 (R/B) and
ground.

WEL517A
Refer to “Wiring Diagram”, EL-190.
OK or NG
OK 䊳 Door switch is OK.
NG 䊳 GO TO 2.

EL-194
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)

2 CHECK FRONT DOOR SWITCH


1. Disconnect door switch harness connector. GI
2. Check continuity between door switch terminals.

MA

EM

LC

AEL577C EC
OK or NG
OK 䊳 Check the following FE
쐌 Front door switch LH ground circuit or front door switch RH ground condition
쐌 Harness for open or short between smart entrance control unit and door switch
NG 䊳 Replace door switch. CL
KEY SWITCH (INSERTED) CHECK NEEL0110S06
MT
1 CHECK KEY SWITCH INPUT SIGNAL
1. Disconnect smart entrance control unit harness connector.
2. Check voltage between smart entrance control unit harness connector M111 terminal 25 (W/G) and ground. AT

TF

PD

AX

LEL010A
SU
Refer to “Wiring Diagram”, EL-190.
OK or NG
OK 䊳 Key switch is OK.
BR
NG 䊳 GO TO 2.
ST

RS

BT

HA

SC

IDX
EL-195
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)

2 CHECK KEY SWITCH POWER SUPPLY


1. Disconnect key switch harness connector.
2. Check voltage between key switch harness connector terminal 1 and ground.

AEL415B
Battery voltage should exist.
Refer to “Wiring Diagram”, EL-190.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following
쐌 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 Harness for open or short between key switch and fuse

3 CHECK KEY SWITCH


Check continuity between key switch terminals 1 and 2.

AEL416B
Continuity
Condition of key switch: Key is inserted.
Yes
Condition of key switch: Key is removed.
No
OK or NG
OK 䊳 Check harness for open or short between smart entrance control unit and key switch.
NG 䊳 Replace key switch.

EL-196
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)

DOOR LOCK/UNLOCK SWITCH CHECK =NEEL0110S03

1 CHECK DOOR LOCK/UNLOCK SWITCH INPUT SIGNAL GI


1. Disconnect smart entrance control unit harness connector.
2. Check continuity between smart entrance control unit harness connector M110 terminal 4 (BR) or 5 (LG/R) and ground.
MA

EM

LC

EC
WEL829A
Refer to “Wiring Diagram”, EL-190. FE
OK or NG
OK 䊳 Door lock/unlock switch is OK. CL
NG 䊳 GO TO 2.

MT
2 CHECK DOOR LOCK/UNLOCK SWITCH
1. Disconnect door lock/unlock switch harness connector.
2. Check continuity between door lock/unlock switch terminals.
AT

TF

PD

AX

SU
WEL865A

BR

ST

RS

AEL556C BT
OK or NG
OK 䊳 Check the following. HA
쐌 Ground circuit for door lock/unlock switch
쐌 Harness for open or short between door lock/unlock switch and smart entrance control
unit SC
NG 䊳 Replace door lock/unlock switch.

IDX
EL-197
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)

DOOR KEY CYLINDER SWITCH CHECK NEEL0110S07

1 CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK/UNLOCK SIGNAL)


Check voltage between smart entrance control unit harness connector M110 terminal 10 (Y/R) or 11 (Y) and ground.

WEL518A
Refer to “Wiring diagram”, EL-191.
OK or NG
OK 䊳 Door key cylinder switch is OK.
NG 䊳 GO TO 2.

2 CHECK DOOR KEY CYLINDER SWITCH


1. Disconnect door key cylinder switch harness connector.
2. Check continuity between door key cylinder switch terminals.

LEL032A

OK or NG
OK 䊳 Check the following
쐌 Door key cylinder switch ground circuit
쐌 Harness for open or short between smart entrance control unit and door key cylinder
switch
NG 䊳 Replace door key cylinder switch.

EL-198
POWER DOOR LOCK
Trouble Diagnoses (Cont’d)

DOOR LOCK ACTUATOR CHECK =NEEL0110S04

1 CHECK DOOR LOCK ACTUATOR CIRCUIT GI


Check voltage for door lock actuator circuits on smart entrance control unit connector M112 terminal 54 (L), 55 (G/W) or
56 (L/R) and ground.
MA

EM

LC

EC
WEL368A
Refer to “Wiring Diagram”, EL-192. FE
OK or NG
OK 䊳 GO TO 2. CL
NG 䊳 Replace smart entrance control unit. (Before replacing smart entrance control unit, per-
form other procedures indicated in “SYMPTOM CHART”.)
MT
2 CHECK DOOR LOCK ACTUATOR
1. Disconnect door lock actuator harness connector.
AT
쐌 D8 Front door lock actuator LH
쐌 D108 Front door lock actuator RH
쐌 D207 Rear door lock actuator LH (4 door models) TF
쐌 D307 Rear door lock actuator RH (4 door models)
2. Apply 12V direct current to door lock actuator and check operation.
PD

AX

SU

BR

ST

RS

BT

LEL830A
HA
OK or NG
OK 䊳 Check harness for open or short between smart entrance control unit and door lock
actuator. SC
NG 䊳 Replace door lock actuator.

IDX
EL-199
REMOTE KEYLESS ENTRY SYSTEM
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0111

WEL941A

EL-200
REMOTE KEYLESS ENTRY SYSTEM
System Description

System Description NEEL0112


POWER SUPPLY AND GROUND
Power is supplied at all times
NEEL0112S03
GI
쐌 through 30A fusible link [letter f, located in the fuse and fusible link box (with KA24DE)] or
쐌 through 40A fusible link [letter f, located in the fuse and fusible link box (with VG33E and VG33ER)] MA
쐌 to circuit breaker terminal +
쐌 through circuit breaker terminal –
쐌 to smart entrance control unit terminal 51.
EM
With the ignition switch in the ACC or ON position, power is supplied
쐌 through 7.5A fuse [No. 20, located in the fuse block (J/B)] LC
쐌 to smart entrance control unit terminal 26.
Power is supplied at all times
EC
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to key switch terminal 1 and
쐌 to smart entrance control unit terminal 49. FE
Power is supplied at all times
쐌 through 15A fuse (No. 37, located in the fuse and fusible link box) CL
쐌 to vehicle security lamp relay terminal 7.
Power is supplied at all times
쐌 through 15A fuse (No. 38, located in the fuse and fusible link box) MT
쐌 to vehicle security lamp relay terminal 5.
Power is supplied at all times AT
쐌 through 15A fuse (No. 32, located in the fuse and fusible link box)
쐌 to horn relay terminal 1
쐌 through horn relay terminal 2 TF
Ground is supplied
쐌 to smart entrance control unit terminals 43 and 64 PD
쐌 through body grounds M14 and M68.
INPUTS NEEL0112S01 AX
With the key switch in the INSERTED (key is in ignition key cylinder) position, power is supplied
쐌 through key switch terminal 2
쐌 to smart entrance control unit terminal 25. SU
With front door LH open, ground is supplied
쐌 to smart entrance control unit terminal 1 BR
쐌 through front door switch LH terminal 2
쐌 through front door switch LH terminal 3
쐌 through body grounds M14 and M68. ST
With front door RH open, ground is supplied
쐌 to smart entrance control unit terminal 2 RS
쐌 through front door switch RH terminal +.
With rear door LH or RH (Crew Cab) open, ground is supplied
쐌 to smart entrance control unit terminal 3 (with vehicle security system), or
BT
쐌 to smart entrance control unit terminal 2 (without vehicle security system)
쐌 through rear door switch LH or RH terminal +. HA
Keyfob signal input
쐌 through internal antenna.
SC
The remote keyless entry system controls operation of the
쐌 power door locks
쐌 interior lamp
쐌 panic alarm
IDX
EL-201
REMOTE KEYLESS ENTRY SYSTEM
System Description (Cont’d)
쐌 hazard and horn reminder
OPERATION PROCEDURE NEEL0112S02
Power Door Lock Operation NEEL0112S0201
When the keyfob sends a LOCK signal with the key switch in the REMOVED position (key is not in ignition
key cylinder), the smart entrance control unit locks all doors.
When the keyfob sends an UNLOCK signal once, the smart entrance control unit unlocks the front door LH.
Then, if the keyfob sends another UNLOCK signal within 5 seconds, the smart entrance control unit unlocks
all other doors.
Key Reminder NEEL0112S0207
When performing a door locking operation using either the main power window and door lock/unlock switch,
the door lock/unlock switch RH, the front door LH lock knob or a keyfob, all the doors will lock and then the
front door LH will immediately unlock if the
쐌 key switch is in INSERTED position (key is in ignition key cylinder) and
쐌 ignition switch is in the OFF position
쐌 and either front door switch LH or RH is in OPEN position (door is open).
Hazard and Horn Reminder NEEL0112S0204
When smart entrance control unit receives LOCK or UNLOCK signal from keyfob with all doors closed, power
is supplied
쐌 through smart entrance control unit terminals 47 and 48
쐌 to the hazard warning lamps.
Ground is supplied
쐌 to horn relay terminal 2
쐌 through smart entrance control unit terminal 42.
Horn relay is now energized, and hazard warning lamp flashes and horn sounds as a reminder.
The hazard and horn reminder has a horn chirp mode (C mode) and a non-horn chirp mode (S mode).
Operating function of hazard and horn reminder
Horn chirp mode (C mode) Non-horn chirp mode (S mode)

Hazard warning lamp Hazard warning lamp


Horn sound Horn sound
flash flash

Lock Twice Once Twice —

Unlock Once — — —

How to change hazard and horn reminder mode


When LOCK and UNLOCK signals are sent from the keyfob for more than 2 seconds at the same time, the
hazard and horn reminder mode is changed and hazard warning lamp flashes and horn sounds as follows:

WEL177A

Interior Lamp Operation NEEL0112S0205


When all door switches are in CLOSED position, the remote keyless entry system turns on the room lamp for
30 seconds with input of UNLOCK signal from a keyfob.
For detailed description, refer to “INTERIOR ROOM LAMP”, EL-64.

EL-202
REMOTE KEYLESS ENTRY SYSTEM
System Description (Cont’d)

Panic Alarm Operation NEEL0112S0203


When keyfob sends a PANIC ALARM signal with key switch in the REMOVED (key is not in ignition key cyl-
inder) position, remote keyless entry system operates the horn and headlamps intermittently. GI
For detailed description, refer to “VEHICLE SECURITY (THEFT WARNING) SYSTEM”, EL-219.
Auto Relock Operation NEEL0112S0208 MA
All the doors will automatically lock again unless any one of the doors is opened or ignition switch is turned
from OFF to ON within 5 minutes after the keyfob unlocks all the doors under the following conditions
쐌 key switch is in INSERTED position (key is in ignition key cylinder) and EM
쐌 ignition switch is in the OFF position and
쐌 all door switches are in CLOSED position (doors are closed) LC
쐌 all doors are locked.

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-203
REMOTE KEYLESS ENTRY SYSTEM
Wiring Diagram — KEYLES —

Wiring Diagram — KEYLES — NEEL0114


FIG. 1 NEEL0114S01

WEL077B

EL-204
REMOTE KEYLESS ENTRY SYSTEM
Wiring Diagram — KEYLES — (Cont’d)

FIG. 2 NEEL0114S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL770A

IDX
EL-205
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses

Trouble Diagnoses =NEEL0115


SYMPTOM CHART NEEL0115S01
NOTE:
쐌 Always check keyfob battery before replacing keyfob
쐌 Use Remote Keyless Entry Tester J-43241 (follow instructions on tester) to check operation of keyfob
before replacing keyfob.
Reference
Symptom Diagnoses/service procedure
page (EL- )

All functions of remote keyless entry system do 1. Keyfob battery check 207
not operate.
2. Keyfob check (use Remote Keyless Entry Tester J-43241). —

3. Power supply and ground circuit check 208

4. Replace keyfob. Refer to ID Code Entry Procedure. 215

The new ID of keyfob cannot be entered. 1. Keyfob battery check 207

2. Keyfob check (use Remote Keyless Entry Tester J-43241). —

3. Power supply and ground circuit check 208

4. Key switch (inserted) check 211

5. Door switch check 210

6. Replace keyfob. Refer to ID Code Entry Procedure. 215

Door lock or unlock does not function 1. Key switch (inserted) check 211
(If the power door lock system does not operate
manually, check power door lock system. Refer to 2. Keyfob check (use Remote Keyless Entry Tester J-43241). —
“Trouble Diagnoses”, “POWER DOOR LOCK”, 3. Door switch check 210
EL-193).
4. Replace keyfob. Refer to ID Code Entry Procedure. 215

Hazard indicator does not flash twice when press- 1. Hazard reminder check 214
ing lock button of keyfob.
2. Keyfob check (use Remote Keyless Entry Tester J-43241). —

3. Replace keyfob. Refer to ID Code Entry Procedure. 215

Room lamp does not activate properly. 1. Room lamp operation check 214

2. Door switch check 210

Panic alarm (horn and headlamps) does not acti- 1. Vehicle security operation check. Refer to “PRELIMINARY 226
vate when panic alarm button is pressed continu- CHECK”, “VEHICLE SECURITY SYSTEM”.
ously for more than 1.5 seconds.
2. Keyfob check (use Remote Keyless Entry Tester J-43241). —

3. Replace keyfob. Refer to ID Code Entry Procedure. 215

NOTE:
The panic alarm functions of the remote keyless entry system do not activate when the key switch is
in INSERTED position (key is in ignition key cylinder).
When performing a door locking operation using the main power window and door lock/unlock switch,
the door lock/unlock switch RH, the front door LH lock knob or a keyfob, all the doors will lock and
then the front door LH will immediately unlock if
쐌 the key switch is in INSERTED position (key is in ignition key cylinder) and
쐌 either front door switch LH or RH is in OPEN position (door is open).

EL-206
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

KEYFOB BATTERY CHECK =NEEL0115S02

1 CHECK KEYFOB BATTERY GI


Remove battery (refer to “Keyfob Battery Replacement”, EL-216) and measure voltage across battery positive and nega-
tive terminals, (+) and (−).
MA

EM

LC

SEL277V EC
Voltage [V]:
2.5 - 3.0
NOTE: FE
Keyfob does not function if battery is not installed correctly.
OK or NG CL
OK 䊳 Check keyfob battery terminals for corrosion and damage.
NG 䊳 Replace battery.
MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-207
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

POWER SUPPLY AND GROUND CIRCUIT CHECK =NEEL0115S04

1 CHECK MAIN POWER SUPPLY CIRCUIT FOR CONTROL UNIT


1. Disconnect smart entrance control unit harness connector.
2. Check voltage between smart entrance control unit harness connector M112 terminals 49 (R/Y), 51 (W/R) and ground.

LEL051A
Refer to “Wiring Diagram”, EL-204.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Check the following.
쐌 30A fusible link (with KA24DE), 40A fusible link (with VG33E and VG33ER) (letter f,
located in fuse and fusible link box)
쐌 7.5A fuse [No. 28, located in fuse block (J/B)]
쐌 M12 circuit breaker
쐌 Harness for open or short between smart entrance control unit and circuit breaker
쐌 Harness for open or short between smart entrance control unit and fuse.

2 CHECK IGNITION SWITCH ACC CIRCUIT


1. Disconnect smart entrance control unit harness connector.
2. Check voltage between smart entrance control unit harness connector M111 terminal 26 (G) and ground while ignition
switch is in ACC or ON position.

LEL052A
Refer to “Wiring Diagram”, EL-204.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following.
쐌 7.5A fuse [No. 20, located in fuse block (J/B)]
쐌 Harness for open or short between smart entrance control unit and fuse

EL-208
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

3 CHECK GROUND CIRCUIT FOR CONTROL UNIT


Check continuity between smart entrance control unit harness connectors M111 and M112 terminals 43 (B) and 64 (B) and GI
ground.

MA

EM

LC

EC
LEL008A
Refer to “Wiring Diagram”, EL-204.
OK or NG FE
OK 䊳 Power supply and ground circuits are OK.
NG 䊳 Check ground harness. CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-209
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

DOOR SWITCH CHECK =NEEL0115S05

1 CHECK DOOR SWITCH INPUT SIGNAL


Check voltage between smart entrance control unit connector M110 terminals 1 (G/R), 2 (R/B) or 3 (R/B) (Crew Cab with
vehicle security system) and ground.

WEL517A
Refer to “Wiring Diagram”, EL-204.
OK or NG
OK 䊳 Door switch is OK.
NG 䊳 GO TO 2.

2 CHECK DOOR SWITCH


1. Disconnect door switch harness connector.
2. Check continuity between door switch terminals.

AEL577C
Continuity:
Front door switch LH terminals 2 - 3
Door switch is pressed - No
Door switch is released - Yes
Front door switch RH, rear door switch LH or RH terminal + - ground
Door switch is pressed - No
Door switch is released - Yes
OK or NG
OK 䊳 Check the following.
쐌 Front door switch LH ground circuit or door switch ground condition
쐌 Harness for open or short between smart entrance control unit and door switch
NG 䊳 Replace door switch.

EL-210
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

KEY SWITCH (INSERTED) CHECK =NEEL0115S07

1 CHECK KEY SWITCH INPUT SIGNAL GI


1. Disconnect smart entrance control unit harness connector.
2. Check voltage between smart entrance control unit harness connector M111 terminal 25 (W/G) and ground.
MA

EM

LC

EC
LEL053A
Refer to “Wiring Diagram”, EL-204. FE
OK or NG
OK 䊳 Key switch is OK. CL
NG 䊳 GO TO 2.
MT
2 CHECK KEY SWITCH POWER SUPPLY
1. Disconnect key switch harness connector. AT
2. Check voltage between key switch harness connector terminal 1 and ground.

TF

PD

AX
AEL415B
Battery voltage should exist. SU
Refer to “Wiring Diagram”, EL-204.
OK or NG
BR
OK 䊳 GO TO 3.
NG 䊳 Check the following
쐌 7.5A fuse [No. 28, located in the fuse block (J/B)] ST
쐌 Harness for open or short between key switch and fuse

RS

BT

HA

SC

IDX
EL-211
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

3 CHECK KEY SWITCH (INSERTED)


Check continuity between terminals 1 and 2.

AEL416B
Continuity:
Condition of key switch: Key is inserted.
Yes
Condition of key switch: Key is removed.
No
OK or NG
OK 䊳 Check harness for open or short between smart entrance control unit and key switch.
NG 䊳 Replace key switch.

EL-212
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

HAZARD REMINDER CHECK =NEEL0115S09

1 CHECK HAZARD INDICATOR GI


Check if hazard indicator flashes with hazard switch.
Does hazard indicator operate?
MA
Yes 䊳 GO TO 2.
No 䊳 Check “hazard indicator” circuit. Refer to “Trouble Diagnoses”, “TURN SIGNAL AND
HAZARD WARNING LAMPS”, EL-59. EM

2 CHECK KEYFOB OPERATION LC


Check door lock/unlock operation with keyfob.
Does door lock/unlock operate? EC
Yes 䊳 GO TO 3.
No 䊳 Check keyfob battery. Refer to “Keyfob Battery Check”, EL-207. FE

3 CHECK HAZARD REMINDER OUTPUT SIGNAL


CL
Measure voltage between smart entrance control unit connector M111 terminals 47 (GY) and 48 (P/B), and ground with
CONSULT-II or voltmeter when hazard reminder is operated.
MT

AT

TF

PD
WEL816A

OK or NG
AX
OK 䊳 Check harness for open or short between smart entrance control unit and turn signal
lamps. SU
NG 䊳 Replace smart entrance control unit.

BR

ST

RS

BT

HA

SC

IDX
EL-213
REMOTE KEYLESS ENTRY SYSTEM
Trouble Diagnoses (Cont’d)

INTERIOR ROOM LAMP OPERATION CHECK =NEEL0115S08

1 CHECK INTERIOR ROOM LAMP


Check if the interior room lamp switch is in the “ON” position and the lamp illuminates.
Does interior room lamp illuminate?
Yes 䊳 GO TO 2.
No 䊳 Check the following.
쐌 Harness for open or short between smart entrance control unit and interior room lamp
쐌 Interior room lamp

2 CHECK INTERIOR ROOM LAMP CIRCUIT


When interior room lamp switch is in “DOOR” position, check voltage across smart entrance control unit connector M111
terminal 31 (R/B) and ground.

LEL055A
Refer to “Wiring Diagram”, EL-205.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair harness between smart entrance control unit and interior room lamp.

3 CHECK CONTROL UNIT OUTPUT


Push unlock button of keyfob with key removed and all doors closed, and check voltage across smart entrance control unit
connector M111 terminal 31 (R/B) and ground.

LEL056A

OK or NG
OK 䊳 Check system again.
NG 䊳 Replace smart entrance control unit.

EL-214
REMOTE KEYLESS ENTRY SYSTEM
ID Code Entry Procedure

ID Code Entry Procedure NEEL0117

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL817A

IDX
EL-215
REMOTE KEYLESS ENTRY SYSTEM
ID Code Entry Procedure (Cont’d)
NOTE:
쐌 If a keyfob is lost, the ID code of the lost keyfob must be erased to prevent unauthorized use.
To erase all ID codes in memory, register one ID code (keyfob) four times. After all ID codes are erased,
the ID codes of all remaining and/or new keyfobs must be re-registered.
쐌 When registering an additional keyfob, the existing ID codes in memory may or may not be erased. If four
ID codes are stored in memory when an additional code is registered, only the oldest code is erased. If
less than four ID codes are stored in memory when an additional ID code is registered, the new ID code
is added and no ID codes are erased.
쐌 If you need to activate more than two additional new keyfobs, repeat the procedure “ADDITIONAL ID
CODE ENTRY” for each new keyfob.
쐌 Entry of a maximum of four ID codes is allowed. When more than four ID codes are entered, the oldest
ID code will be erased.
쐌 If an ID code has already been registered in the memory, the same ID code can be entered in the memory
again. Each registration of an ID code counts as an additional code.

Keyfob Battery Replacement NEEL0118


NOTE:
쐌 Be careful not to touch the circuit board or battery terminal.
쐌 The keyfob is water-resistant. However, if it does get wet, wipe
it dry immediately.
쐌 After battery replacement, press the keyfob buttons two or
three times to check their operation.

WEL911A

EL-216
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Component Parts and Harness Connector Location

Component Parts and Harness Connector


Location NEEL0196
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL973A

IDX
EL-217
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Component Parts and Harness Connector Location (Cont’d)

WEL942A

EL-218
VEHICLE SECURITY (THEFT WARNING) SYSTEM
System Description

System Description NEEL0197


DESCRIPTION NEEL0197S01
GI
1. Operation Flow NEEL0197S0101

MA

EM

LC

EC

FE

CL

MT
AEL579C

2. Setting the Vehicle Security System NEEL0197S0102


AT
Initial condition
1) Close all doors.
TF
2) Close hood.
Disarmed phase
The vehicle security system is in the disarmed phase when any door(s) or hood is opened. The security indi- PD
cator lamp blinks every second.
Pre-armed phase and armed phase
The vehicle security system turns into the “pre-armed” phase when hood and all doors are closed and the AX
doors are locked by key or keyfob. (The security indicator lamp illuminates.)
After about 30 seconds, the system automatically shifts into the “armed” phase (the system is set). (The
security indicator lamp blinks every 2.6 seconds.) SU
3. Canceling the Set Vehicle Security System NEEL0197S0103
When the doors are unlocked with the key or keyfob, the armed phase is canceled. BR
4. Activating the Alarm Operation of the Vehicle Security System NEEL0197S0104
Make sure the system is in the armed phase. (The security indicator lamp blinks every 2.6 seconds.) ST
When the following operation 1) or 2) is performed, the horn and headlamps operate intermittently for about
50 seconds. (At the same time, the system disconnects the starting system circuit.)
1) Engine hood or any door is opened before unlocking door with key or keyfob. RS
2) Door is opened without first using key or keyfob.
POWER SUPPLY AND GROUND NEEL0197S02
BT
Power is supplied at all times
쐌 through 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 49 HA
쐌 to key switch terminal 1 and
쐌 to security indicator lamp terminal 1. SC
With the ignition switch in the ACC or ON position, power is supplied
쐌 through 7.5A fuse [No. 20, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 26.
With the ignition switch in the ON or START position, power is supplied
IDX
EL-219
VEHICLE SECURITY (THEFT WARNING) SYSTEM
System Description (Cont’d)
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 to smart entrance control unit terminal 27.
Ground is supplied
쐌 to smart entrance control unit terminals 43 and 64
쐌 through body grounds M14 and M68.
INITIAL CONDITION TO ACTIVATE THE SYSTEM NEEL0197S03
To activate the vehicle security system, the smart entrance control unit must receive signals indicating the
doors and hood are closed and the doors are locked.
When a door is open, smart entrance control unit terminal 1, 2, or 3 (Crew Cab) receives a ground signal from
the corresponding door switch.
When the hood is open, ground is supplied
쐌 to smart entrance control unit terminal 6
쐌 through hood switch terminal +
쐌 through hood switch terminal –
쐌 through body grounds E12 and E54.
When the doors are locked with key or keyfob and none of the described conditions exist, the vehicle secu-
rity system will automatically shift to armed phase.
VEHICLE SECURITY SYSTEM ACTIVATION (WITH KEY OR KEYFOB USED TO LOCK
DOORS) NEEL0197S04
If the key is used to lock doors, ground is supplied to smart entrance control unit terminal 11
쐌 through front door key cylinder switch LH terminal 1
쐌 through front door key cylinder switch LH terminal 2
쐌 through body grounds M14 and M68.
If this signal or lock signal from keyfob is received by the smart entrance control unit, the vehicle security sys-
tem will activate automatically.
Once the vehicle security system has been activated, smart entrance control unit terminal 38 supplies ground
to security indicator lamp terminal 2.
The security lamp will illuminate for approximately 30 seconds and then blink.
The vehicle security system is now in armed phase.
VEHICLE SECURITY SYSTEM ALARM OPERATION NEEL0197S05
The vehicle security system is triggered by
쐌 opening a door
쐌 opening the hood
Once the vehicle security system is in armed phase, if the smart entrance control unit receives a ground sig-
nal at terminal 1, 2, or 3 (Crew Cab) or 6 (hood switch), the vehicle security system will be triggered. The horn
and headlamps operate intermittently and the starting system is interrupted.
With the ignition switch in the ON or START position, power is supplied
쐌 through 10A fuse [No. 5, located in the fuse block (J/B)].
쐌 to vehicle security relay terminal 2.
If the vehicle security system is triggered, ground is supplied
쐌 to vehicle security relay terminal 1
쐌 through smart entrance control unit terminal 40.
With power and ground supplied, starter motor circuit is interrupted. The starter motor will not crank and the
engine will not start.
Power is supplied at all times
쐌 through 15A fuse (No. 32, located in fuse and fusible link box)
쐌 to horn relay terminal 1.
When the vehicle security system is triggered, power is supplied intermittently
쐌 to vehicle security lamp relay terminal 1
쐌 through smart entrance control unit terminal 39
Ground is supplied
쐌 to vehicle security lamp relay terminal 2
쐌 through body grounds E54 and E12.
EL-220
VEHICLE SECURITY (THEFT WARNING) SYSTEM
System Description (Cont’d)
When the vehicle security system is triggered, ground is supplied intermittently
쐌 to horn relay terminal 2
쐌 through smart entrance control unit terminal 42. GI
The horn and headlamps operate intermittently.
The alarm automatically turns off after 50 seconds but will reactivate if the vehicle is tampered with again.
MA
VEHICLE SECURITY SYSTEM DEACTIVATION NEEL0197S06
To deactivate the vehicle security system, a door must be unlocked with the key or keyfob.
When the key is used to unlock the door, smart entrance control unit terminal 10 receives a ground signal EM
쐌 through front door key cylinder switch LH terminal 3
쐌 through front door key cylinder switch LH terminal 2 LC
쐌 through body grounds M14 and M68.
When the smart entrance control unit receives this signal or an unlock signal from keyfob, the vehicle secu-
rity system is deactivated (disarmed phase). EC
PANIC ALARM OPERATION NEEL0197S07
Remote keyless entry system may or may not operate vehicle security system (horn and headlamps) as FE
required.
When the remote keyless entry system is triggered, power is supplied intermittently
쐌 to vehicle security lamp relay terminal 1 CL
쐌 through smart entrance control unit terminal 39
When the remote keyless entry system is triggered, ground is supplied intermittently MT
쐌 to horn relay terminal 2
쐌 through smart entrance control unit terminal 42.
The horn and headlamps operate intermittently.
AT
The alarm automatically turns off after 30 seconds or when smart entrance control unit receives any signal
from keyfob. TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-221
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Circuit Diagram

Circuit Diagram NEEL0198

WEL771A

EL-222
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Wiring Diagram — VEHSEC —

Wiring Diagram — VEHSEC — NEEL0199


FIG. 1 NEEL0199S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL772A

IDX
EL-223
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Wiring Diagram — VEHSEC — (Cont’d)

FIG. 2 NEEL0199S02

WEL773A

EL-224
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Wiring Diagram — VEHSEC — (Cont’d)

FIG. 3 NEEL0199S03

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL774A

IDX
EL-225
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses

Trouble Diagnoses NEEL0200


PRELIMINARY CHECK NEEL0200S01
The system operation is canceled by turning ignition switch to ACC
at any step between START and ARMED in the following flow chart.

WEL907A

After performing “PRELIMINARY CHECK”, go to “SYMPTOM


CHART”, EL-227.

EL-226
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

SYMPTOM CHART NEEL0200S02

REFERENCE PAGE (EL- ) 226 228 229 233 234 235 237 238 206 GI

POWER SUPPLY AND GROUND CIRCUIT CHECK

VEHICLE SECURITY HEADLAMP ALARM CHECK


MA

VEHICLE SECURITY HORN ALARM CHECK

Check “REMOTE KEYLESS ENTRY” system.


STARTER INTERRUPT SYSTEM CHECK
DOOR KEY CYLINDER SWITCH CHECK
SECURITY INDICATOR LAMP CHECK
EM

DOOR AND HOOD SWITCH CHECK


LC

PRELIMINARY CHECK
EC

FE

SYMPTOM CL
Vehicle security indicator does
1 X X X
not turn ON or blink. MT
Vehicle security
system cannot

All items X X X
be set by ....

AT
2 Door outside key X X

Keyfob X X TF
*1 Vehicle security

Any door is opened. X X


system does not
alarm when ...

PD
3 Front door LH or RH
(King Cab) is
unlocked without
X AX
using key or keyfob.

All function X X X SU
Vehicle security
alarm does not
activate.

Horn alarm X X
4
Headlamp alarm X X BR
Starter interrupt X X
ST
system cannot be
Vehicle security

canceled by ....

Door outside key X X

5 RS
Keyfob X X
BT
X : Applicable
*1: Make sure the system is in the armed phase.
HA
Before starting trouble diagnoses above, perform “PRELIMI-
NARY CHECK”, EL-226.
Symptom numbers in the symptom chart correspond with those of SC
“PRELIMINARY CHECK”.

IDX
EL-227
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)
POWER SUPPLY AND GROUND CIRCUIT CHECK NEEL0200S03
Power Supply Circuit Check NEEL0200S0301

Terminals Ignition switch position

(+) (−) OFF ACC ON

M112 - 49
Ground Battery voltage Battery voltage Battery voltage
(R/Y)

M111 - 26
Ground 0V Battery voltage Battery voltage
(G)

M111 - 27
Ground 0V 0V Battery voltage
(G/W)

If NG, check the following.


쐌 7.5A fuse [No. 28, located in the fuse block (J/B)]
쐌 10A fuse [No. 5, located in the fuse block (J/B)]
쐌 7.5A fuse [No. 20, located in the fuse block (J/B)]
쐌 Harness for open or short between smart entrance control unit
and fuse

LEL026A

Ground Circuit Check NEEL0200S0302

Terminals Continuity

M111 - 43 (B) - Ground


Yes
M112 - 64 (B) - Ground

LEL008A

EL-228
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

DOOR AND HOOD SWITCH CHECK =NEEL0200S04


Door Switch Check NEEL0200S0401
GI
1 PRELIMINARY CHECK
1. Turn ignition switch OFF and remove key from ignition key cylinder.
2. Close all doors and hood. MA
“SECURITY” indicator lamp should turn off.
3. Open any passenger door.
“SECURITY” indicator lamp should blink every 2.6 seconds. EM
OK or NG
OK 䊳 Door switch is OK. Check hood switch. Refer to “Hood Switch Check”, EL-231. LC
NG 䊳 GO TO 2.
EC
2 CHECK DOOR SWITCH INPUT SIGNAL
Check voltage between smart entrance control unit connector M110 terminals 1 (G/R), 2 (R/B), and 3 (R/B) (Crew Cab) FE
and ground.

CL

MT

AT

TF
WEL517A
Refer to “Wiring Diagram”, EL-223.
OK or NG PD
OK 䊳 Door switch is OK. Check hood switch. Refer to “Hood Switch Check”, EL-231.
NG 䊳 GO TO 3. AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-229
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

3 CHECK DOOR SWITCH


1. Disconnect door switch harness connector.
2. Check continuity between door switch terminals.

AEL577C
Continuity:
Front door switch LH terminals 2 - 3
Door switch is pressed - No
Door switch is released - Yes
Front door switch RH, rear door switch LH or RH terminal + - ground
Door switch is pressed - No
Door switch is released - Yes
OK or NG
OK 䊳 Check the following.
쐌 Front door switch LH ground circuit or door switch ground condition
쐌 Harness for open or short between smart entrance control unit and door switch
NG 䊳 Replace door switch.

EL-230
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

Hood Switch Check =NEEL0200S0402

1 PRELIMINARY CHECK GI
1. Turn ignition switch OFF and remove key from ignition key cylinder.
2. Close all doors and hood.
“SECURITY” indicator lamp should turn off. MA
3. Open hood.
“SECURITY” indicator lamp should blink every 2.6 seconds.
OK or NG EM
OK 䊳 Hood switch is OK.
NG 䊳 GO TO 2. LC

2 CHECK HOOD SWITCH FITTING CONDITION EC


OK or NG
OK 䊳 GO TO 3. FE
NG 䊳 Adjust installation of hood switch or hood.
CL
3 CHECK HOOD SWITCH INPUT SIGNAL
Check voltage between smart entrance control unit connector M110 terminal 6 (B/P) and ground. MT

AT

TF

PD

LEL029A AX
Refer to “Wiring Diagram”, EL-223.
OK or NG
SU
OK 䊳 Hood switch is OK.
NG 䊳 GO TO 4.
BR

ST

RS

BT

HA

SC

IDX
EL-231
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

4 CHECK HOOD SWITCH


1. Disconnect hood switch harness connector.
2. Check continuity between hood switch terminals + and –.

AEL430B
Continuity:
Condition: Pressed
No
Condition: Released
Yes
OK or NG
OK 䊳 Check the following.
쐌 Hood switch ground circuit
쐌 Harness for open or short between smart entrance control unit and hood switch
NG 䊳 Replace hood switch.

EL-232
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

SECURITY INDICATOR LAMP CHECK =NEEL0200S05

1 CHECK INDICATOR LAMP OUTPUT SIGNAL GI


1. Disconnect smart entrance control unit harness connector.
2. Check voltage between smart entrance control unit harness connector M111 terminal 38 (G/OR) and ground.
MA

EM

LC

EC
LEL030A
Refer to “Wiring Diagram”, EL-223. FE
OK or NG
OK 䊳 Security indicator lamp is OK. CL
NG 䊳 GO TO 2.
MT
2 CHECK INDICATOR LAMP

OK or NG AT
OK 䊳 GO TO 3.
NG 䊳 Replace indicator lamp. TF

3 CHECK POWER SUPPLY CIRCUIT FOR INDICATOR LAMP PD


1. Disconnect security indicator lamp harness connector.
2. Check voltage between security indicator lamp harness connector terminal 1 and ground.
AX

SU

BR

AEL145C ST
Does battery voltage exist?
Yes 䊳 Check harness for open or short between security indicator lamp and smart entrance RS
control unit.
No 䊳 Check the following.
쐌 7.5A fuse [No. 28, located in fuse block (J/B)] BT
쐌 Harness for open or short between security indicator lamp and fuse

HA

SC

IDX
EL-233
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

DOOR KEY CYLINDER SWITCH CHECK =NEEL0200S07

1 CHECK DOOR KEY CYLINDER SWITCH INPUT SIGNAL (LOCK/UNLOCK SIGNAL)


Check voltage between smart entrance control unit harness connector M111 terminal 11 (Y) or 10 (Y/R) and ground.

WEL518A
Refer to “Wiring Diagram”, EL-224.
OK or NG
OK 䊳 Door key cylinder switch is OK.
NG 䊳 GO TO 2.

2 CHECK DOOR KEY CYLINDER SWITCH


1. Disconnect door key cylinder switch harness connector.
2. Check continuity between door key cylinder switch terminals.

LEL032A

OK or NG
OK 䊳 Check the following.
쐌 Door key cylinder switch ground circuit
쐌 Harness for open or short between smart entrance control unit and door key cylinder
switch
NG 䊳 Replace door key cylinder switch.

EL-234
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

HORN ALARM CHECK =NEEL0200S09

1 CHECK HORN ALARM OPERATION GI


1. Disconnect smart entrance control unit harness connector.
2. Apply ground to smart entrance control unit harness connector M111 terminal 42 (LG/R).
MA

EM

LC

EC
LEL033A
Refer to “Wiring Diagram”, EL-225. FE
OK or NG
OK 䊳 Horn alarm is OK. CL
NG 䊳 GO TO 2.
MT
2 CHECK HORN RELAY
Check horn relay. AT
Refer to “Horn Relay”, EL-238.
OK or NG
OK 䊳 GO TO 3.
TF
NG 䊳 Replace.
PD
3 CHECK POWER SUPPLY FOR HORN RELAY
1. Disconnect horn relay harness connector. AX
2. Check voltage between horn relay harness connector E29 terminal 1 (LG) and ground.

SU

BR

ST

RS
WEL866A

Does battery voltage exist?


BT
Yes 䊳 GO TO 4.
No 䊳 Check the following.
쐌 15A fuse (No. 32, located in the fuse and fusible link box) HA
쐌 Harness for open or short between vehicle security horn relay and fuse

SC

IDX
EL-235
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

4 CHECK HORN RELAY CIRCUIT


1. Disconnect horn relay harness connector.
2. Check voltage between horn relay harness connector E29 terminals 3 (B) and 5 (LG/R).
Battery voltage should exist.

WEL372A

OK or NG
OK 䊳 Check harness for open or short between vehicle security horn relay and smart entrance
control unit.
NG 䊳 Check harness for open or short.

EL-236
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

VEHICLE SECURITY HEADLAMP ALARM CHECK =NEEL0200S10


1 CHECK VEHICLE SECURITY LAMP CIRCUIT GI
1. Disconnect smart entrance control unit harness connector.
2. Check continuity between smart entrance control unit M111 terminal 39 (R) and ground.
MA

EM

LC

EC
LEL363A
Refer to “Wiring Diagram”, EL-225. FE
OK or NG
OK 䊳 GO TO 2. CL
NG 䊳 Check the following
쐌 Harness for open or short between smart entrance control unit and vehicle security
lamp relay MT
쐌 Vehicle security lamp relay ground circuit
쐌 Vehicle security lamp relay.
AT
2 CHECK VEHICLE SECURITY LAMP RELAY CIRCUIT
1. Check voltage between vehicle security lamp relay harness connector E22 terminal 3 (R/G) and 5 (Y/B). TF
Battery voltage should exist.
2. Check voltage between vehicle security lamp relay harness connector E22 terminal 6 (R/W) and 7 (Y/G).
Battery voltage should exist. PD

AX

SU

BR

LEL068A
ST
OK or NG
OK 䊳 GO TO 3. RS
NG 䊳 Check the following
쐌 Harness for open or short between vehicle security lamp relay and headlamps BT
쐌 Harness for open or short between vehicle security lamp relay and fuse

3 CHECK VEHICLE SECURITY LAMP RELAY HA


Check vehicle security lamp relay.
Refer to “Vehicle Security Lamp Relay”, EL-239. SC
OK or NG
OK 䊳 Replace smart entrance control unit.
NG 䊳 Replace vehicle security lamp relay.

IDX
EL-237
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

STARTER INTERRUPT SYSTEM CHECK =NEEL0200S11

1 CHECK STARTER MOTOR INTERRUPT SIGNAL


1. Turn ignition switch ON.
2. Check voltage between smart entrance control unit connector M111 terminal 40 (R/W) and ground.

LEL057A
Refer to “Wiring Diagram”, EL-225.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Check the following.
쐌 10A fuse [No. 5, located in fuse block (J/B)]
쐌 Harness for open or short between vehicle security relay and fuse
쐌 Harness for open or short between smart entrance control unit and vehicle security
relay

2 CHECK VEHICLE SECURITY RELAY


Check vehicle security relay.
Refer to “Vehicle Security Relay”, EL-238.
OK or NG
OK 䊳 Check system again.
NG 䊳 Replace relay.

ELECTRICAL COMPONENTS INSPECTION NEEL0200S12


Horn Relay NEEL0200S1201
Check continuity between terminals 3 and 5.
Conditions Continuity

12V direct current supply between terminals 1 and


Yes
2

No current supply No

LEL828A

Vehicle Security Relay NEEL0200S1202


Check continuity between terminals 3 and 5.
Conditions Continuity

12V direct current supply between terminals 1 and


Yes
2

No current supply No

LEL827A

EL-238
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Trouble Diagnoses (Cont’d)

Vehicle Security Lamp Relay =NEEL0200S1203


Check continuity between terminals 3 & 5, and 6 & 7.
GI
Conditions Continuity

12V direct current supply between terminals 1 and


2
Yes MA
No current supply No
EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-239
SMART ENTRANCE CONTROL UNIT
Description

Description NEEL0124
The following systems are controlled by the smart entrance control unit.
쐌 Warning chime
쐌 Power window retained power
쐌 Power door lock
쐌 Remote keyless entry system
쐌 Vehicle security system
쐌 Room lamp timer
쐌 Rear window defogger timer
쐌 Battery saver
For detailed description and wiring diagrams, refer to the relevant pages for the each system.
The smart entrance control unit receives data from the switches and sensors to control their corresponding
system relays and actuators.
System Input Output

Key switch (insert)


Ignition switch (ON)
Warning chime (located in smart entrance
Warning chime Lighting switch (1st)
control unit)
Seat belt buckle switch
Front door switch LH

Ignition switch
Power window retained power Power window relay
Front door switch LH

Door lock/unlock switch


Key switch (insert)
Power door lock Door lock actuator
Door switches
Door key cylinder switch (lock/unlock)

Key switch (insert)


Ignition switch (ACC) Horn relay
Keyfob Door switch Vehicle security lamp relay
Door lock/unlock switches Door lock actuator
Antenna (keyfob signal)

Ignition switch (ACC, ON)


Horn relay
Door switch
Vehicle security lamp relay
Vehicle security Hood switch
Vehicle security relay (Starter interrupt)
Door lock/unlock switches
Security indicator
Door key cylinder switch (lock/unlock)

Door switches
Ignition switch
Room lamp timer Key switch (insert) Room lamp
Door lock/unlock switches
Door key cylinder switch (lock/unlock)

Ignition switch (ON)


Rear window defogger timer Rear window defogger relay
Rear window defogger switch (within air control)

Ignition switch (ON)


Room lamp
Battery saver Door switches
Map lamp
Key switch (insert)

EL-240
SMART ENTRANCE CONTROL UNIT
Circuit Diagram

Circuit Diagram NEEL0125

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL776A

IDX
EL-241
SMART ENTRANCE CONTROL UNIT
Circuit Diagram (Cont’d)

WEL777A

EL-242
SMART ENTRANCE CONTROL UNIT
Smart Entrance Control Unit Inspection Table

Smart Entrance Control Unit Inspection Table NEEL0126

Terminal Wire
Connections Operated condition
Voltage GI
No. color (Approx.)

1 G/R Front door switch LH OFF (Closed) , ON (Open) 5V , 0V


MA
2* R/B Front door switch RH OFF (Closed) , ON (Open) 5V , 0V

Front door switch RH, and rear


2** R/B door switch LH and RH (without OFF (Closed) , ON (Open) 5V , 0V
EM
vehicle security system)

3** R/B
Rear door switch LH and RH
OFF (Closed) , ON (Open) 5V , 0V
LC
(with vehicle security system)

Main power window and door


4 BR lock/unlock switch, door lock/ Neutral , Unlock 5V , 0V
EC
unlock switch RH

Main power window and door FE


5 LG/R lock/unlock switch, door lock/ Neutral , Lock 5V , 0V
unlock switch RH

6 B/P Hood switch ON (Open) , OFF (Closed) 0V , 12V CL


Front door key cylinder unlock
10 Y/R OFF (Neutral) , ON (Unlock) 5V , 0V
switch LH MT
Front door key cylinder lock
11 Y OFF (Neutral) , ON (Lock) 5V , 0V
switch LH
AT
Air control (rear window defog-
14 G/B OFF , ON 12V , 0V
ger switch)

25 W/G Ignition key switch (Insert) Key inserted , Key removed from ignition key cylinder 12V , 0V
TF
26 G Ignition switch (ACC) ACC position 12V
PD
27 G/W Ignition switch (ON) Ignition key is in ON position 12V

28 B/P Seat belt buckle switch Unfastened , Fastened (Ignition key is in ON position) 0V , 12V
AX
When any door switch is in OPEN (door is open) position
31 R/B Room lamp 12V , 0V
(Interior lamp switch in DOOR position)

32 R/B Door ajar indicator lamp OFF , ON (Ignition key is in ON position) 12V , 0V SU
37 G/R Rear window defogger relay OFF , ON (Ignition key is in ON position) 12V , 0V

38 G/OR Security indicator lamp Turns OFF , Turns ON 12V , 0V


BR
When panic alarm is operated using keyfob or when
39 R Vehicle security lamp relay 12V , 0V
alarm is activated ST
Vehicle security relay (Starter
40 R/W OFF , ON (Ignition key is in ON position) 12V , 0V
cut)
RS
When panic alarm is operated using keyfob or when
42 LG/R Horn relay 12V , 0V
alarm is activated

43 B Ground — —
BT
Ignition key is in ON position , 45 seconds after ignition
46 G/W Power window relay 12V , 0V
key is turned to OFF position HA
47 GY Turn signal lamp LH When doors are locked using keyfob 12V , 0V

48 P/B Turn signal lamp RH When doors are locked using keyfob 12V , 0V SC
49 R/Y Power source (Fuse) — 12V

50 R/G Battery saver (Room lamp) Turns OFF , Turns ON 12V , 0V

IDX
EL-243
SMART ENTRANCE CONTROL UNIT
Smart Entrance Control Unit Inspection Table (Cont’d)

Terminal Wire Voltage


Connections Operated condition
No. color (Approx.)

51 W/R Power source (C/B) — 12V

Front door lock actuator LH and Lock 12V


Main power window and door lock/unlock
54 L RH, rear door lock actuator LH Neutral,
switch, door lock/unlock switch RH 0V
and RH (Crew Cab) unlock

Main power window and door lock/unlock Unlock 12V


55 G/W Front door lock actuator LH
switch, door lock/unlock switch RH Neutral, lock 0V

Front door lock actuator RH, Unlock 12V


PU* Main power window and door lock/unlock
56 rear door lock actuator LH and
L/R** switch, door lock/unlock switch RH
RH (Crew Cab) Neutral, lock 0V

58 L/R Lighting switch 1ST, 2ND positions: ON , OFF 12V , 0V

64 B Ground — —

* King Cab
** Crew Cab

EL-244
ELECTRICAL UNITS LOCATION
Engine Compartment

Engine Compartment NEEL0129

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC

WEL943A

IDX
EL-245
ELECTRICAL UNITS LOCATION
Passenger Compartment

Passenger Compartment NEEL0130

WEL944A

EL-246
ELECTRICAL UNITS LOCATION
Passenger Compartment (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL945A

IDX
EL-247
HARNESS LAYOUT
How to Read Harness Layout

How to Read Harness Layout NEEL0172

SEL252V

The following Harness Layouts use a map style grid to help locate connectors on the drawings:
쐌 Main Harness and Body No. 2 Harness
쐌 Engine Room Harness (Engine Compartment)
TO USE THE GRID REFERENCE NEEL0172S01
1. Find the desired connector number on the connector list.
2. Find the grid reference.
3. On the drawing, find the crossing of the grid reference letter column and number row.
4. Find the connector number in the crossing zone.
5. Follow the line (if used) to the connector.
CONNECTOR SYMBOL NEEL0172S02
Main symbols of connector (in Harness Layout) are indicated below.
Water proof type Standard type
Connector type
Male Female Male Female

쐌 Cavity: Less than 4


쐌 Relay connector

쐌 Cavity: From 5 to 8

쐌 Cavity: More than 9

쐌 Ground terminal etc.


EL-248
HARNESS LAYOUT
Outline

Outline NEEL0173

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD
LEL425A
AX
NOTE:
For detailed ground distribution information, refer to “GROUND DISTRIBUTION”, EL-18.
SU

BR

ST

RS

BT

HA

SC

IDX
EL-249
HARNESS LAYOUT
Main Harness (KA24DE Models)

Main Harness (KA24DE Models) NEEL0174

WEL921A

EL-250
HARNESS LAYOUT
Main Harness (KA24DE Models) (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL103B

IDX
EL-251
HARNESS LAYOUT
Main Harness (VG33E and VG33ER Models)

Main Harness (VG33E and VG33ER Models) NEEL0226

WEL951A

EL-252
HARNESS LAYOUT
Main Harness (VG33E and VG33ER Models) (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL104B

IDX
EL-253
HARNESS LAYOUT
Engine Room Harness (KA24DE Models)

Engine Room Harness (KA24DE Models) NEEL0175


ENGINE COMPARTMENT NEEL0175S06

WEL953A

EL-254
HARNESS LAYOUT
Engine Room Harness (KA24DE Models) (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

WEL954A
HA

SC

IDX
EL-255
HARNESS LAYOUT
Engine Room Harness (KA24DE Models) (Cont’d)

PASSENGER COMPARTMENT NEEL0175S05

WEL955A

EL-256
HARNESS LAYOUT
Engine Room Harness (VG33E and VG33ER Models)

Engine Room Harness (VG33E and VG33ER


Models) NEEL0213
GI
ENGINE COMPARTMENT NEEL0213S01

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL956A

IDX
EL-257
HARNESS LAYOUT
Engine Room Harness (VG33E and VG33ER Models) (Cont’d)

WEL957A

EL-258
HARNESS LAYOUT
Engine Room Harness (VG33E and VG33ER Models) (Cont’d)

PASSENGER COMPARTMENT NEEL0213S02

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL958A

SC

IDX
EL-259
HARNESS LAYOUT
Engine Control Harness (KA24DE Models)

Engine Control Harness (KA24DE Models) NEEL0209

WEL959A

EL-260
HARNESS LAYOUT
Engine Control Harness (KA24DE Models) (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA

SC
WEL960A

IDX
EL-261
HARNESS LAYOUT
Engine No. 2 Harness (KA24DE Models)

Engine No. 2 Harness (KA24DE Models) NEEL0211

AEL727C

EL-262
HARNESS LAYOUT
Engine Control Harness (VG33E Models)

Engine Control Harness (VG33E Models) NEEL0176

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL961A

SC

IDX
EL-263
HARNESS LAYOUT
Engine Control Harness (VG33E Models) (Cont’d)

WEL962A

EL-264
HARNESS LAYOUT
Engine Control Harness (VG33ER Models)

Engine Control Harness (VG33ER Models) NEEL0227

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL963A

SC

IDX
EL-265
HARNESS LAYOUT
Engine Control Harness (VG33ER Models) (Cont’d)

WEL473A

EL-266
HARNESS LAYOUT
Engine No. 2 Harness (VG33E and VG33ER Models)

Engine No. 2 Harness (VG33E and VG33ER


Models) NEEL0207
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL964A
SC

IDX
EL-267
HARNESS LAYOUT
Chassis and Tail Harness (KA24DE Models)

Chassis and Tail Harness (KA24DE Models) NEEL0212

WEL105B

EL-268
HARNESS LAYOUT
Chassis and Tail Harness (VG33E and VG33ER Models)

Chassis and Tail Harness (VG33E and VG33ER


Models) NEEL0177
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

AX

SU

BR

ST

RS

BT

HA
WEL966A
SC

IDX
EL-269
HARNESS LAYOUT
Room Lamp Harness

Room Lamp Harness NEEL0180

WEL106B

EL-270
HARNESS LAYOUT
Front Door Harness

Front Door Harness NEEL0182


LH SIDE NEEL0182S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF
WEL968A
PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-271
HARNESS LAYOUT
Front Door Harness (Cont’d)

RH SIDE NEEL0182S02

WEL969A

EL-272
HARNESS LAYOUT
Rear Door Harness

Rear Door Harness NEEL0183


LH SIDE NEEL0183S01
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF
WEL970A
PD

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-273
HARNESS LAYOUT
Rear Door Harness (Cont’d)

RH SIDE NEEL0183S02

WEL971A

EL-274
NEEL0144

BULB SPECIFICATIONS
Headlamp

Headlamp NEEL0144S03

Wattage (W) Bulb No.* GI


High/Low 65/55 9007

*: Always check with the Parts Department for the latest parts information. MA
Exterior Lamp NEEL0144S01

Wattage (W) Bulb No.*


EM
Turn signal 28.5 3456K

Front combination lamp Parking 5 168


LC
Side marker 5 168

Fog lamp 55 H3
EC
Turn signal 27 3157NA

Rear combination lamp Stop/Tail 27/7 3157K


FE
Back-up 27 3156K

Cargo lamp 10 *
CL
High-mounted stop lamp * *

License plate lamp 3.8 194


MT
*: Always check with the Parts Department for the latest parts information.
AT
Interior Lamp NEEL0144S02

Wattage (W) Bulb No.*


TF
Room lamp (Dome lamp) 10 *

Map lamp 8 578


PD
*: Always check with the Parts Department for the latest parts information.

AX

SU

BR

ST

RS

BT

HA

SC

IDX
EL-275
NEEL0145

WIRING DIAGRAM CODES (CELL CODES)

Use the chart below to find out what each wiring


Code Section Wiring Diagram Name
diagram code stands for.
Refer to the wiring diagram code in the alphabetical F/FOG EL Front Fog Lamp
index to find the location (page number) of each
wiring diagram. F/PUMP EC Fuel Pump

FLS1 EC Fuel Level Sensor Unit


Code Section Wiring Diagram Name
FLS2 EC Fuel Level Sensor Unit
1STSIG AT A/T 1ST Signal
FLS3 EC Fuel Level Sensor Unit
2NDSIG AT A/T 2ND Signal
FICD EC IACV-FICD Solenoid Valve
3RDSIG AT A/T 3RD Signal
FTTS EC Fuel Tank Temperature Sensor
4THSIG AT A/T 4TH Signal
FTS AT A/T Fluid Temperature Sensor
A/C HA Air Conditioner
FUEL EC Fuel Injection System Function
AAC/V EC IACV-AAC Valve
(KA24DE)
ABS BR Anti-lock Brake System
FUELB1 EC Fuel Injection System Function
ASCD EL Automatic Speed Control Device (Bank 1) (VG33E and VG33ER)

A/T AT A/T FUELB2 EC Fuel Injection System Function


(Bank 2) (VG33E and VG33ER)
AT/C EC A/T Control
H/LAMP EL Headlamp
ATDIAG EC A/T Diagnosis Communication
Line HEATER HA Heater System

AUDIO EL Audio HO2S1 EC Heated Oxygen Sensor 1 (Front)


(KA24DE)
BA/FTS AT A/T Fluid Temperature Sensor
and Transmission Control Mod- HO2S2 EC Heated Oxygen Sensor 2 (Rear)
ule (TCM) Power Supply (KA24DE)

BACK/L EL Back-up Lamp HO2S2H EC Heated Oxygen Sensor 2 (Rear)


Heater (KA24DE)
BYPS/V EC Vacuum Cut Valve Bypass Valve
HO2S1H EC Heated Oxygen Sensor 1 (Front)
CHARGE SC Charging System Heater (KA24DE)
CHIME EL Warning Chime HORN EL Horn
CIGAR EL Cigarette Lighter IATS EC Intake Air Temperature Sensor
CKPS EC Crankshaft Position Sensor IGN/SG EC Ignition Signal (KA24DE and
(OBD) VG33E)
CMPS EC Camshaft Position Sensor IGNSYS EC Ignition Signal (VG33ER)
COMPAS EL Compass and Thermometer ILL EL Illumination
COOL/F EC Cooling Fan Control [VG33E (if INJECT EC Injector
equipped) and VG33ER]
KEYLES EL Remote keyless entry system
D/LOCK EL Power Door Lock
KS EC Knock Sensor
DEF EL Rear Window Defogger
LKUP EC Torque Converter Clutch Sole-
DTRL EL Headlamp - With Daytime Light noid Valve (KA24DE)
System
LPSV AT Line Pressure Solenoid Valve
ECTS EC Engine Coolant Temperature
Sensor MAFS EC Mass Air Flow Sensor

EGR/TS EC EGR Temperature Sensor MAIN AT Main Power Supply and Ground
(KA24DE) Circuit

EGRC/V EC EGRC-solenoid Valve (KA24DE) MAIN EC Main Power Supply and Ground
Circuit
EGRC1 EC EGR Function (KA24DE)
METER EL Speedometer, Tachometer,
ENGSS AT Engine Speed Signal Temp., Oil and Fuel Gauges

EL-276
WIRING DIAGRAM CODES (CELL CODES)

Code Section Wiring Diagram Name Code Section Wiring Diagram Name

MIL/DL EC MIL and Data Link Connector TCCSIG AT A/T TCC Signal (Lock Up) GI
MIRROR EL Door Mirror TCV AT Torque Converter Clutch Sole-
noid Valve
NONDTC AT Non-detectable Items MA
TP/SW EC Throttle Position Switch
O2H1B1 EC Heated Oxygen Sensor 1 (Front)
Heater (Bank 1) (VG33E and TPS AT Throttle Position Sensor
VG33ER)
EM
TPS EC Throttle Position Sensor
O2H1B2 EC Heated Oxygen Sensor 1 (Front)
Heater (Bank 2) (VG33E and TRSA/T AT Turbine Revolution Sensor LC
VG33ER) TURN EL Turn Signal and Hazard Warning
O2H2B1 EC Heated Oxygen Sensor 2 (Rear) Lamps
Heater (Bank 1) (VG33E and
EC
VEHSEC EL Vehicle Security System
VG33ER)
VENT/V EC EVAP Canister Vent Control
O2H2B2 EC Heated Oxygen Sensor 2 (Rear) Valve FE
Heater (Bank 2) (VG33E and
VG33ER) VSS EC Vehicle Speed Sensor

O2S1B1 EC Heated Oxygen Sensor 1 (Front) VSSAT AT Vehicle Speed Sensor A/T
CL
(Bank 1) (VG33E and VG33ER) (Revolution Sensor)

O2S1B2 EC Heated Oxygen Sensor 1 (Front) VSSMTR AT Vehicle Speed Sensor MTR MT
(Bank 2) (VG33E and VG33ER)
WARN EL Warning Lamps
O2S2B1 EC Heated Oxygen Sensor 2 (Rear)
(Bank 1) (VG33E and VG33ER) WINDOW EL Power Window AT
O2S2B2 EC Heated Oxygen Sensor 2 (Rear) WIPER EL Front Wiper and Washer
(Bank 2) (VG33E and VG33ER) TF
OVRCSV AT Overrun Clutch Solenoid Valve

PGC/V EC EVAP Canister Purge Volume PD


Control Solenoid Valve

PNP/SW AT Park/Neutral Position Switch


AX
PNP/SW EC Park/Neutral Position Switch

POWER EL Power Supply Routing SU


PRE/SE EC EVAP Control System Pressure
Sensor
BR
PST/SW EC Power Steering Oil Pressure
Switch

ROOM/L EL Interior Room Lamp ST


S/CHGR EC Supercharger bypass valve con-
trol solenoid valve (VG33ER) RS
S/SIG EC Start Signal

SHIFT AT A/T Shift Lock System BT


SRS RS Supplemental Restraint System

SSV/A AT Shift Solenoid Valve A HA


SSV/B AT Shift Solenoid Valve B

START SC Starting System SC


STOP/L EL Stop lamp

TAIL/L EL Parking, License and Tail Lamps

IDX
EL-277
NOTES

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