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    Qap For DCP Tank: 1. Material Identification

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    abhishek198327
    This document is a Quality Assurance Plan (QAP) for the manufacturing of a Double Containment Pipe (DCP) Tank. It outlines the procedures, checks, and acceptance criteria for each stage of manufacturing including: material identification and testing, welder qualification, manufacturing processes like forming and welding, dimensional checks, hydrostatic testing, painting, and documentation/shipping. The QAP was prepared by DCMS Engineering Company for their client Bhavini/Minimax and covers the manufacturing of 4 DCP tanks according to drawing number MXI-024336-FB01-SGP-44004.

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    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    Qap For DCP Tank: 1. Material Identification

    Uploaded by

    abhishek198327
    111 views5 pages
    This document is a Quality Assurance Plan (QAP) for the manufacturing of a Double Containment Pipe (DCP) Tank. It outlines the procedures, checks, and acceptance criteria for each stage of manufacturing including: material identification and testing, welder qualification, manufacturing processes like forming and welding, dimensional checks, hydrostatic testing, painting, and documentation/shipping. The QAP was prepared by DCMS Engineering Company for their client Bhavini/Minimax and covers the manufacturing of 4 DCP tanks according to drawing number MXI-024336-FB01-SGP-44004.

    Original Description:

    Tank QAP

    Original Title

    MX -QAP

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    This document is a Quality Assurance Plan (QAP) for the manufacturing of a Double Containment Pipe (DCP) Tank. It outlines the procedures, checks, and acceptance criteria for each stage of manufacturing including: material identification and testing, welder qualification, manufacturing processes like forming and welding, dimensional checks, hydrostatic testing, painting, and documentation/shipping. The QAP was prepared by DCMS Engineering Company for their client Bhavini/Minimax and covers the manufacturing of 4 DCP tanks according to drawing number MXI-024336-FB01-SGP-44004.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    111 views5 pages

    Qap For DCP Tank: 1. Material Identification

    Uploaded by

    abhishek198327
    This document is a Quality Assurance Plan (QAP) for the manufacturing of a Double Containment Pipe (DCP) Tank. It outlines the procedures, checks, and acceptance criteria for each stage of manufacturing including: material identification and testing, welder qualification, manufacturing processes like forming and welding, dimensional checks, hydrostatic testing, painting, and documentation/shipping. The QAP was prepared by DCMS Engineering Company for their client Bhavini/Minimax and covers the manufacturing of 4 DCP tanks according to drawing number MXI-024336-FB01-SGP-44004.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    QAP FOR DCP TANK

    VENDOR: DCMS ENGINEERING COMPANY CLIENT: -BHAVINI/MINIMAX PO NO:80010032/8000/801 CLIENTS DRG.NO. MXI-024336-FB01-SGP-44004 QAP NO:-DCMS/QAP/DCP/276 DT.26.9.2011 QTY: - 4 NOS. DATE: - 27.9.2011 FORMAT OF RECORD

    No. of Pages AGENCY

    : 5

    SL. NO.

    COMPONENT/ OPERATION

    TYPE/METHOD CHARACTERISTIC OF CHECK

    QUANTUM OF CHECK

    REFERENCE DOCUMENT

    ACCEPTANE NORMS

    REMARKS
    P W R H

    1. MATERIAL IDENTIFICATION

    1.1

    Plate (Shell & Dished End)

    Chemical Mechanical

    Chemical Mechanical

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    SA 516 Gr.70

    Lab. Report

    1.2

    Pipe & Elbow

    Chemical Mechanical

    Chemical Mechanical

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    SA 106 Gr. B

    Lab. Report

    1.3 Flange
    Chemical Mechanical Chemical Mechanical 100% As per Drg.No. MXI-024336-FB01SGP-44004 SA 105 Material Test Cert. 1 -

    2 & 3 2 & 3

    1.4

    Fasteners

    Chemical Mechanical

    Chemical Mechanical

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    IS 1367 CL 4.6/4

    Material Test Cert

    PREPARED BY ABHISHEK NAG (DCMS)

    CHECKED BY P.V. KHAMBATKONE (DCMS)

    REVIEWED BY

    APPROVED BY

    (MINIMAX)

    NPCIL

    QAP FOR DCP TANK


    VENDOR: DCMS ENGINEERING COMPANY CLIENT: -BHAVINI/MINIMAX PO NO:80010032/8000/801 CLIENTS DRG.NO. MXI-024336-FB01-SGP-44004 QAP NO:-DCMS/QAP/DCP/276 DT.26.9.2011 QTY: - 4 NOS. DATE: - 27.9.2011 FORMAT OF RECORD

    No. of Pages AGENCY

    : 5

    SL. NO.

    COMPONENT/ OPERATION

    TYPE/METHOD CHARACTERISTIC OF CHECK

    QUANTUM OF CHECK

    REFERENCE DOCUMENT

    ACCEPTANE NORMS

    REMARKS
    P W R H

    2. WELDER QUALIFICATION
    W PS / PQR/WPQ Procedure & Performance Procedure & Performance ASME Sec IX As per Drg.No. MXI-024336-FB01SGP-44004 ASME Sec IX DCMS/WPS/ 091 DCMS/PQR/ 091 1 2 & 3 -

    2.1

    100%

    3. MANUFACTURING- DISHED END 3.1


    Dished EndAfter forming (ID,CR,KR,SF) Visual + Dimension Visual + Dimension As per Drg.No. MXI-024336FB01-SGP-44004 Internal Inspection Report 1 2 3 -

    100%

    SHELL 3.2
    Fit up of long Seam Visual + Dimension Visual + Dimension As per Drg.No. MXI-024336-FB01SGP-44004 As per ASME SEC V Internal Inspection Report

    100%

    3.3

    DPT of butt joint

    Root & Final pass of weld

    Weld

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    As per ASME SEC V

    DPT Report

    3.4

    Radiographic PREPARED BY ABHISHEK NAG (DCMS)

    Final pass CHECKED BY

    Weld

    As per Drg.No. MXI-024336-FB01SGP-44004 REVIEWED BY

    As per ASME SEC V

    DPT Report

    Film reviewBHAVINI

    APPROVED BY

    P.V. KHAMBATKONE (DCMS)

    (MINIMAX)

    NPCIL

    QAP FOR DCP TANK


    VENDOR: DCMS ENGINEERING COMPANY CLIENT: -BHAVINI/MINIMAX PO NO:80010032/8000/801 CLIENTS DRG.NO. MXI-024336-FB01-SGP-44004 QAP NO:-DCMS/QAP/DCP/276 DT.26.9.2011 QTY: - 4 NOS. DATE: - 27.9.2011 FORMAT OF RECORD

    No. of Pages AGENCY

    : 5

    SL. NO.

    COMPONENT/ OPERATION

    TYPE/METHOD CHARACTERISTIC OF CHECK

    QUANTUM OF CHECK

    REFERENCE DOCUMENT

    ACCEPTANE NORMS

    REMARKS
    P W R H

    SHELL TO DISHED END


    Fit up of circumseam Visual + Dimension Visual + Dimension As per Drg.No. MXI-024336-FB01SGP-44004 As per ASME SEC V Internal Inspection Report

    3.5

    100%

    3.6

    DPT of butt joint

    Root & Final pass of weld

    Weld

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    As per ASME SEC V

    DPT Report

    3.7

    Radiographic

    Final pass

    Weld

    As per Drg.No. MXI-024336-FB01SGP-44004

    As per ASME SEC V

    DPT Report

    Film reviewBHAVINI

    NOZZLE TO SHELL/DISHED END 3.8


    Fit up Visual + Dimension Root & Final pass of weld Visual + Dimension As per Drg.No. MXI-024336-FB01SGP-44004 As per Drg.No. MXI-024336-FB01SGP-44004 As per Drg.No. MXI-024336FB01-SGP-44004 As per ASME SEC V Internal Inspection Report DPT Report 1 2 3 -

    100%

    3.9

    DPT of Fillet weld

    Weld

    100%

    PREPARED BY ABHISHEK NAG (DCMS)

    CHECKED BY P.V. KHAMBATKONE (DCMS)

    REVIEWED BY

    APPROVED BY

    (MINIMAX)

    NPCIL

    QAP FOR DCP TANK


    VENDOR: DCMS ENGINEERING COMPANY CLIENT: -BHAVINI/MINIMAX PO NO:80010032/8000/801 CLIENTS DRG.NO. MXI-024336-FB01-SGP-44004 QAP NO:-DCMS/QAP/DCP/276 DT.26.9.2011 QTY: - 4 NOS. DATE: - 27.9.2011 FORMAT OF RECORD

    No. of Pages AGENCY

    : 5

    SL. NO.

    COMPONENT/ OPERATION

    TYPE/METHOD CHARACTERISTIC OF CHECK

    QUANTUM OF CHECK

    REFERENCE DOCUMENT

    ACCEPTANE NORMS

    REMARKS
    P W R H

    4.0 FINAL DIMENSION 4.0 Overall Dimension of DCP tank Dimension Measurement
    As per Drg.No. MXI-024336-FB01SGP-44004 As per Drg.No. MXI-024336FB01-SGP-44004 Internal Inspection Report 1 2 3 -

    100%

    5.0 HYDROSTATIC TEST 5.0 Hydro test Leakage Visual


    100% As per Drg.No. MXI-024336-FB01SGP-44004 As per Drg.No. MXI-024336FB01-SGP-44004 Internal Inspection Report 1 2 & 3 -

    6.0 PAINTING 6.1 Surface preparation Paint(External) Grit Blasting Visual


    As per Drg.No. MXI-024336-FB01SGP-44004 As per Drg.No. MXI-024336FB01-SGP-44004 Internal Inspection Report

    100%

    6.2

    2 coats of zinc phosphate primer & 2 coats of fire red polyurethane paint

    Dry film thickness (DFT- 30 to 40 micron/coat)

    100%

    As per Drg.No. MXI-024336-FB01SGP-44004

    As per Drg.No. MXI-024336FB01-SGP-44004

    Internal Inspection Report

    PREPARED BY ABHISHEK NAG (DCMS)

    CHECKED BY P.V. KHAMBATKONE (DCMS)

    REVIEWED BY

    APPROVED BY

    (MINIMAX)

    NPCIL

    QAP FOR DCP TANK


    VENDOR: DCMS ENGINEERING COMPANY CLIENT: -BHAVINI/MINIMAX PO NO:80010032/8000/801 CLIENTS DRG.NO. MXI-024336-FB01-SGP-44004 QAP NO:-DCMS/QAP/DCP/276 DT.26.9.2011 QTY: - 4 NOS. DATE: - 27.9.2011 FORMAT OF RECORD

    No. of Pages AGENCY

    : 5

    SL. NO.

    COMPONENT/ OPERATION

    TYPE/METHOD CHARACTERISTIC OF CHECK

    QUANTUM OF CHECK

    REFERENCE DOCUMENT

    ACCEPTANE NORMS

    REMARKS
    P W R H

    7.0 DOCUMENTATION 7.0


    Review & shipping Release History Docket& supplying shipping Release

    Documentation & Shipping Release

    Document

    100%

    As per contract document

    As per contract document

    ABBREVIATION: R REVIEW

    1 DCMS W - WITNESS

    2 MINIMAX P PERFORMANCE

    3-BHAVINI H HOLD POINT

    PREPARED BY ABHISHEK NAG (DCMS)

    CHECKED BY P.V. KHAMBATKONE (DCMS)

    REVIEWED BY

    APPROVED BY

    (MINIMAX)

    NPCIL

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