Metric Plain Washers: American National Standard
Metric Plain Washers: American National Standard
Metric Plain Washers: American National Standard
NATIONAL STANDARD
- 1981
SECRETARIAT
SOCIETY OF AUTOMOTIVE ENGINEERS THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
PUBllSHED BY
OF M E C H A N I C A L ENGINEERS
New York, N.Y. 10017
Thiscodeorstandard was developed under procedures accredited as meeting the criteriafor AmericanNational Standards. The Consensus Committeethatapprovedthe code or standard was balanced t o assure that individuals from competent and concerned interests have had an opportunity t o participate. The proposed code or standard was made available for public review and comment which provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large. ASME does not "approve,""rate," or "endorse"any item, construction, proprietary device, or activity. ASME does not take any position with respect t o the validity of any patentrights asserted in connection with any items mentioned in this document, and does not undertake t o insure anyone utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of f infringement of such rights. is entirely their own responsibility. any such patent rights, and the risk o Participation by federal agency representative(s) or perron(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard.
this document may be reproducedin any form, No part of in an electronic retrieval system or otherwise, without the prior written permission of the publisher.
Copyright O 1901 b y THE AMERICAN SOCIETYOF MECHANICAL ENGINEERS All Rights Reserved Printed in U.S.A.
FOREWORD
American National Standards Committee B18 for the standardization of bolts, screws, nuts, rivets, and similar fasteners was organized in March 1922 as Sectional Committee B18 under the aegis of the American Engineering Standards Committee (later the American Standards Association, then the United States of America Standards lnstitute and as of October6,1969, the American NationalStandardsInstitute,Incorporated),withtheSocietyofAutomotive Engineers and the American Society of Mechanical Engineers as joint sponsors. Subcommittee 22 was subsequently established and charged with the responsibility for technical content of standards covering flat washers. In early 1976,the Subcommittee was directed to develop a new standard for metric general purpose flat washers. The first draft was based on work done by a 1975/76S A E ad hoc washer task force. The SAE objective, and subsequently the Subcommittee 22 objective, was to provide a standard compatible with metric bolt standards and to avoid deficiencies of the existing inch standard which had historically fostered specialty washers. Improvements were to include closer ID to bolt shank clearance for maximum bearing area, least numberof OD increments in rational proportion toID, shghtly increased thicknesses with minimum tolerance, and defined geometric form variability. IS0 general purpose flat washer standards and draft standards were carefully reviewed during the development of this Standard. However, due to differences in philosophy regarding flat washer manufacture and use, very few IS0 recommended sizes could be accommodated. This Standard was approved by letter ballotof Committee B18,with all negatives resolved at the B18 general meeting of May 20, 1981. It was subsequently approved by the secretariat and submitted to the American National Standards Institute for designation as an American National Standard.This designation was granted on September 2 1,198l.
NOTE The reprint of 5/98 incorporates corrections specified in an errata sheet issued previously (item number L0063E). Corrections are indicated by 5/98 in the margin.
iii
AMERICAN NATIONAL STANDARDS COMMITTEE B18 STANDARDIZATION OF BOLTS, NUTS, RIVETS, SCREWS, WASHERS, AND SIMILAR FASTENERS
OFFICERS
J. 0. L-. Ch8ifman H . W. Ellison, Vice-Chairman E. Schwartz, Vice-Ch8irmn R. McGinnb, Secretary
COMMITTEE PERSONNEL
AMERICAN CHAIN ASSOCIATION L E, Hamp8/, M o h e Malleable Iron Company, St. Charles, Illiiois AMERICAN HARDWARE MANUFACTURERS ASSOCIATION Doneld Wanek, Wrought Washer Manufacturing Company,Milwaukee, Wisconsin AMERICAN SOCIETY OF AGRICULTURAL ENGINEERS f . R. Friesth, Coal Valley, Illinois AMERICAN SOCIETY OF MECHANICAL ENGINEERS, THE A. R. Machel/, Jr., Xerox Corporation, Rochester, New York R. P. Trowbridge, Detroit, Michigan C R. Adems, AlferMfe, Newport News Shipbuilding & Dry Dock Company, Newport News, Virginia K. E. McCul/w@, Alfernafe, SF5 Technologies, Jenkintown, Pennsylvania ANTI-FRICTION BEARING MANUFACTURERS ASSOCIATION W. J. Derner, FMC Corporation, Indianapolis, Indiana ENGINE MANUFACTURERS ASSOCIATION G. A. Rus, Cummins Engine Company, Columbus, Indiana FARM & INDUSTRIAL EQUIPMENT INSTITUTE D. A. Uewr, h e r e & Company, Molhe, Illinois HAND TOOLS INSTITUTE R. F. Keppner, 1. H.Williams Company, Buffalo, New York INDUSTRIAL FASTENERS INSTITUTE R. B. Belford, industrial Fasteners Institute, Cleveland, Ohio A. R. Breed, The Lamson & Sessions Company. Cleveland, Ohio D. A. Garrison, Russell. Burdsall& Ward, Incorporated, Rock Falls, Illinois C Gordon, Parker Kalon Fastener Division, Campbellwille, Kentucky H. Muenchinger, Continental Screw, New Bedford, Massachusetts E. D. Spengler, Bethlehem Steel Company, Lebanon, Pennsylvania J. A. Trilling, HoleKrorne Company, West Hartford, Connecticut J. S u g a r t , Rockford Products Corporation, Rockford, Ilhois S Vas, Lake Erie Screw Corporation, Lakewood, Ohio D. P. Wagner, Illinois Tool Works, Incorporated, Elgin, Illinois D. D. Meelsr, A m c o Steel Corporation, Kansas City, Missouri N. W. bell^, Alfernate, Illinois Tool Works, Incorporated, Elgin, Illinois R. M. Herris, Bethlehem Steel Corporation, Lebanon, Pennsylvania F. R. Ling, Alfernate, Russell, Burdsall& Ward, Incorporated, Mentor, Ohio
V
METAL CUTTING TOOL INSTITUTE D. . l manue//i, Greenfield Tap & Die, Greenfield, Massachusetts NATIONAL ELECTRlCAL MANUFACTURERS ASSOCIATION J. 6. Levy, General Electric Company, Schenectady, New York F. F. Weingruber, Westinghouse Electric Corporation, Pittsburgh, Pennsylvania W. K. Gerrish, Alternate, National Electrical Manufacwers Association, Washington, D.C. NATIONAL ELEVAOR INDUSTRY INCORPORATED R. J. Cumminp, Otis Elevator Company, Mahwah, New Jersey SOCIETY OF AUTOMOTIVE ENGINEERS H. W. Ellison, GM Corporation, Warren, Michigan f . E Mallen, Ford Motor Company, Dearbom, Michigan R. S . Piotrowki, Mack Trucks, Incorporated, Allentown, Pennsylvania C F. Schwning, GM Engineering Standards Section, Warren, Michigan R. R. Sjoberg, International Harvester Company, Hinsdale, Illinois D. W Vial, Chrysler Corporation, Detroit, Michigan TELEPHONE GROUP R. A. Agnew, Western Electric Company, Chicago, Illinois R. Mons, Bell Laboratories, Columbus, Ohio H. Haefsli, Alternete, Bell Laboratories, Columbus, Ohio TUBULAR RlVET & MACHINE INSTITUTE J. G. Zeraaky, National Rivet & Manufacturing Company, Waupun, Wisconsin R. M. Byrne, U.S. Screw Service Bureau, White Plains, New York U.S. DEPARTMENT OF THE AIR FORCE To be appointed U.S. DEPARTMENT OF THE ARMY M. E. Tay/or, U.S. Armament R & D Command, Dover, New Jersey A. Herskovifz, Alternate, U.S. Army Armament R & D Command,Dover, New Jersey U.S. DEPARTMENT OF DEFENSE E. Schwanz, Defense Industrial Supply Center, Philadelphia,Pennsylvania L . Pieninck, Alferme, Defense Industrial Supply Center, Philadelphia,Pennsylvania U.S. DEPARTMENT OF THE NAVY J. R. RUH, Department of the Navy, Washington, D.C. M. S Oryrh, Alterna, Department of the Navy, Philadelphia, Pennsylvania INDIVIDUAL COMPANIES R. HI Bertoia, The Ohio Nut & Washer Company, Mingo Junction, Ohio f. R. Cermr, Jr., The Allen Manufacturing Company, Hartford, COMeCtiCUt J. J. Naeturf, Clark Equipment Company, Battle Creek, Michigan D. B. Carro//, Ford Motor Company, Dearborn, Michigan J. E. aston, Jr., IBM Corporation, Boulder, Colorado J. F. Tornow, Microdot Incorporated, Troy, Michigan INDIVIDUAL MEMBERS F. E. Gr8wc, FairfEld.Connecticut E. D. Cowlin, Canton, Ohio
vi
CONTENTS
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ComparisonWithISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Types of Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 TotalRunout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Flatness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 Workmanship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Designation ..................................................
1 1 1 1 2
2 2
3 3 3 3
Figure
...........................................
Tables
Appendix
.......... 7
ANSI 818.22M-1981
SCOPE
This Standard covers general specxfications and dimensions for flat,round hole washers, both soft (as fabricated)andhardened,intendedfor use in general purpose applications. The inclusion of dimensional data in this Standard is not intended t o imply that all sizes displayed are production stock items. Manufacturers should be contacted for current information on stock sizes.
row and regular series. Theyareintended primarily for use in high-strength joints to minimizeembedment, to provide auniform bearing surface,and to bridge large clearance holes and slots.
4 DIMENSIONS Washer dimensions shall be in accordancewith Table l . All dimensions in this Standard are in millimeters, unless otherwise specrfed.
4.1 Inside Diameter. To maximize bearing area, minimuminside diameter is calculated as approximately 0.97 x bolt underhead fillet transition diameter.' Theoretically, the bolt fdet may contact the washer inside edge before full seating. However, actual -contait be -minimal and minor metal deformation wdl occur so that full bolt bearing surface contact w i l be achieved at nominal clamp loads. Inside diameters havebeenestablished assuming natural ( a s fabricated) finish onboltsand washers. Some closeness of fit may occur if products are galvanized or have some other heavy coating or plating. 4.2 Inside Profile. As a result of the punching process, the inside diameter of the washer generally consists of threedistinct sections. On the punch entry side of the washer there is some drawing in of the material resulting in -aroundedcomersection,followed by a substantially parallel section, and finally at the exit side a tapered breakout occurs (see Fig. 1). The parallel-sided section of the washer inside diameter must be w i t h i n the tabulated limits. However, the specified maximum inside diameter may be exceeded at the washer face on the breakout side by amaximumtaper allowance of 25 percent of the specified maximum washerthickness foreach size.
"
COMPARISON WITH I S 0
The washers described in this Standard are nominally similar to those contained in various IS0 documents.Outsidediameters were selected, wherepossible, from ISO/TC2/WG6/N47, General Plan for Plain Washers for Metric Bolts, Screws, and Nuts. The thicknesses shown in this Standard are similar to the nominal thicknesses shown in I S 0 documents. However, the tolerances on thicknesses shown in this document differ in that they permit the use of secondary material for washer manufacture. Inside diameters shown in this document differ from the inside diameters shown in IS0 documents.
TYPES OF WASHERS
a sfabricated) washers are generally 3.1 Soft Soft ( available in nominal sizes 1.6 mm through 36 mm in a variety of materials. They are normally used in low strengthapplications to distribute bearing load, to provide auniform bearing surface,and to prevent marring of the work surface.
3.2 Hardened. Hardened steel washers are normally available in sizes 6 mm through 36 mm in the nar-
ANSI 818.22M-1981
- A -
4.3 Dimensions After Plating. Unless otherwise crown and for material frequently specified, dimensions shall apply before plating or manufacture. .coating.
6
TOTAL RUNOUT
used in washer
TOLERANCES*
The total runout of the outside diameter relative to the inside diameter shall be within the following tolerances:
Nominal Sizes
Full Indicator Movement (FIM)
O .24 O .30
0.36 0 . 42
0.50
0.92 1.40
5/98
5.2 Outside Diameters. For washers having a thickness of 4.0 mm or less, h14.For washers having a thick.ness over 4.0 mm, h 1 5
.5.3 Thickness. Tolerance on thickness is generally *hosen t o spanthecombinedtolerance range ofa 'firstchoicethickness3and thenextlargersecond d o i c e thickness plus an additional allowance for
'%SO R2861962 as shown i n ANSI B4.2-1978, Preferred -Metric Limits and Fits. "'mSI B32.3-1977, Preferred Metric Thickness and Widths {forFlat Metal Products.
FLATNESS
Washers shallbe flatwithin 0.25 mm for sizes with maximum outside diameters up to and including 25.0 mm, and within 0.01 mm per millimeter of outsidediameterfor sizes withmaximumoutside diameters larger than 25.0 m m . Variation from flat shall be measured by laying the part on a surface plate with the convex side up and measuring the maximum rise. Edge rounding and edge burrsareexcludedfromtheflatnessrequirement.
ANSI 818.22M-1981
MATERIALS
a s fabricated) washers shall be 8.1 Soft. Soft ( made of non-hardened steel unless otherwise specified by the purchaser.
8.2 Hardened. Hardened washers shall be made of
refer to American National Standard, Glossary of Terms for Mechanical Fasteners. ANSI B18.12.
11
WORKMANSHIP
to a hardness
11.1 Burrs. For nominal sizes 2.0 mm and smaller, burrs shall not exceed 13 Fm. For nominal sizes 2.5 mm and larger, burrs shall not exceed two percent of the actual thickness: 11.2 General. Washers shall not contain an excess of surface imperfections which might affect their serviceability,such as sharpedges,loose scale, and other irregularities.
NOTE: If hot-dip galvanized finish is specified, hardness shall 2 6 4 5 HRC (272446 HV).
be
FINISHES
Unless otherwise specified, washers shall be furnished w i t h anatural ( a s fabricated) finish, unplated or uncoated, with a light film of oil or rust idubitor. When plating or coating is specifiedbythepurchaser, plating or coating thickness shall be determined ontheflat surface approximatelymidwaybetween the inside and outside diameter. Hardened washers, if plated or coated, shall be free from detrimental effects of hydrogen embrittlement.
DESIGNATION 12
shall include thedescription;nominal
the designation washer size; series; material type: and finish, if required, in that order as shown in the following examples: Plain washer, 6 mm, narrow, soft, steel, zinc plated. Plain washer, 6 mm, regular, hardened steel. The Government part numbering system for metric plain washers is given in Appendix I. This systemmay beusedby any user needinga definitive part numbering system.
ANSI 818.22M-1981
5/98
Washer Series Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide
Outside Diameter
Thickness Max
0.70 0.70 0.90
Min(3)
1.95 1.95 1.95 2.50 2.50 2.50 3.00 3.00 3.00 3.50 3.50 3.50 4.00 4.00 4.00 4.70 4.70 4.70 5.60 5.60 5.60 6.65 6.65 6.65 8.90 8.90
Max
4.00 5.00 6.00 5.00 6.00 8.00 6.00 8.00 10.00 7.00 10.00 12.00 9.00 10.00 15.00 10.00 12.00 16.00
Min
3.70 4.70 5.70 4.70 5.70 7.64 5.70 7.64 9.64 6.64 9.64 11.57
Min
0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60 0.80 0.60 0.80 1 .o0
0.90
0.90 0.90 0.90 0.90 1.20 0.90 1.20 1.40 1.20 1.40 1.75 1.20 1.40 2.30 1.40 1.75 2.30 1.75 1.75 2.30 2.30 2.30 2.80
2.5
3.5
18.80
25.40
8.90
32.00
ANSI B18.22M-1981
5/98
Inside C Max(*)
Thickness
Max
2.30 2.80 3.50 2.80 3.50 3.50 2.80 3.50 4.00 3.50 4.00 4.60 4.00 4.60 5.1 o 4.60 5.10 5.60
Min
1.60 2.00 2.50 2.00 2.50 2.50 2.00 2.50 3.O0 2.50 3 .O0 3.50 3.00 3.50 4.00 3.50 4.00 4.50 4.00 4.50 5.00 4.50 5.00 7.00
10
Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide Narrow Regular Wide
11.12 11.12 11.12 13.57 13.57 13.57 15.52 15.52 15.52 17.52 17.52 17.68 22.1 3 22.32 22.32 26.12 2 6 . 12 26.1 2 33.02 33.02 33.02 38.92 38.92 38.92
10.85 10.85 10.85 13.30 13.30 13.30 15.25 15.25 15.25 17.25 17.25 17.25 21.80 21.80 21.80 25.60 25.60 25.60 32.40 32.40 32.40 38.30 38.30 38.30
20.00 28.00 39.00 25.40 34.00 44.00 28.00 39.00 50.00 32.00 44.00 56.00 39.00 50.00 66.00 44.00 56.00 72.00 56.00 72.00 90.00 66.00 90.00 1 1 0.00
19.48 27.48 38.38 24.88 33.38 43.38 27.48 38.38 49.38 31.38 43.38 54.80 38.38 49.00 64.80 43.00 54.80 70.80 54.80 70.80 88.60 64.80 88.60 108.60
12
14
16
20
24
30
36
NOTES. ( 1) Nominal washer sizes are intended for use with comparable nominal screw or bolt sizes. (2) See 4 . 2 for maximum permissible I.D. at the punch exit side. (3) See 4 . 1 for closeness of fit with coated or plated products. (4) The 18.8011 8.28 and 25.40/24.88 mm outside diameters avoid washers which could be used in coin operated devices.
APPENDIX I PART NUMBERING SYSTEM COVERING STANDARD ITEMS FOR GOVERNMENT USE
Note
The Government encourages the general use of this appendix to achieve maximum parts standardization.
The part number shall consistof the following element codes in the order shown: a. Document Identifier - ANSI Standard Number less decimal points
b. Material and Finish
c. Washer Type
This appendixestablishes the standard items for Governmentapplicationselectedfromthepossible variations of items within the scope of the standard and provides a part numbering system for identification and application in engineering documents.
The following variations are standard: a. Nominal Washer Size - as specified in Table 2. b. Material-Steel-soft (non-hardened) or hardened as coded in Part Numbering System. c. Finish-Cadmium plating, zinc plating or plain wide
Quality Assurance Provisions: Quality assurance provisions shall be in accordance with FF-W-92, Washer, Flat (Plain), except that for type H,a hardness test shall be made at a minimum of 2 locations 180 deg. apart on oneface. Packaging: Packaging shall be in accordance with PPP-H-1581, Hardware (Fasteners and Related items), Packaging and Packing for Shipment and Storage of.
APPENDIX
GOVERNMENT ENCOURAGES THE GENERAL USE OF THIS SYSTEM TO ACHIEVE MAXIMUM PARTS STANDARDIZATION
I (CONT.)
PART NUMBERING
SYSTEM
COVERING
STANDARD
USE
NOTE:
THE
00
MATERIAL
Steel w/Cadmium Plating per 00-P-416, Type II, Class 3 (6.1 pm Plating Thlcknessb.
Steel w/Zinc Plating per QQ-Z-325, Type II, Class 3 (S-1 Mm Plating Thickneub for 6 mm site and smaller and Cless 2 (13 pm Plating Thickness) for sizes larger than 6 mm.
Steel,
EXAMPLE:
Part
N
1 . 6 016
R* W N R* W N R* W N R*
W
020
2.5
025
030
3.5
035
N R* W
N
040
O50
060
R* W N R* W N R* W
N
O80
10
1O0
12
120
14
140
16
20
200
R* W N R* W N R* W N R* W N R* W N R* W N
24
240
R*
W N R* W N R* W
30
300
36
*R series preferred
L00063
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