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    Lifting Study Calculation HaGun

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    Gunawan HaGun
    This document provides a rigging plan for lifting power control centers and other large objects. It details the equipment needed, including a crawler crane with a 48m boom. Safety factors are calculated based on the weight of materials and crane capacity. References include rigging books, equipment manuals, and industry standards. Dimensions and weights of objects are provided to analyze lifting requirements and ensure safety factors exceed minimum standards.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Lifting Study Calculation HaGun

    Uploaded by

    Gunawan HaGun
    9K views5 pages
    This document provides a rigging plan for lifting power control centers and other large objects. It details the equipment needed, including a crawler crane with a 48m boom. Safety factors are calculated based on the weight of materials and crane capacity. References include rigging books, equipment manuals, and industry standards. Dimensions and weights of objects are provided to analyze lifting requirements and ensure safety factors exceed minimum standards.

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    Lifting study Calculation HaGun

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    This document provides a rigging plan for lifting power control centers and other large objects. It details the equipment needed, including a crawler crane with a 48m boom. Safety factors are calculated based on the weight of materials and crane capacity. References include rigging books, equipment manuals, and industry standards. Dimensions and weights of objects are provided to analyze lifting requirements and ensure safety factors exceed minimum standards.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    9K views5 pages

    Lifting Study Calculation HaGun

    Uploaded by

    Gunawan HaGun
    This document provides a rigging plan for lifting power control centers and other large objects. It details the equipment needed, including a crawler crane with a 48m boom. Safety factors are calculated based on the weight of materials and crane capacity. References include rigging books, equipment manuals, and industry standards. Dimensions and weights of objects are provided to analyze lifting requirements and ensure safety factors exceed minimum standards.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    RIGGING PLAN LIFTING FOR POWER CONTROL CENTERS

    CRANE LAY OUT MOVING OBJECT FROM A TO B A


    R 20 00 0

    RIGGING DEPARTMENT
    ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
    START DATA MATERIAL 1. DIMENSION 2. WEIGHT

    01. OBJECTIVE Rigging Study of Lifting Power Control Centers. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Power Control Centers. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 48 meter 03 Trailer 05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 13 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x10M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

    7.

    REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes

    Qty 1 unit 1 unit 1 unit

    Capacities 150 ton 80 ton

    Remark New New New

    No MONO CRANE

    TAILING DESIGN

    Risk

    JOB SAFETY ANALISYS Safe RIGGING PLAN

    Qty 22.00 T 1.33 T 0.15 T 0.60 T 0.15 T 24.23 T 26.62 T 1.1

    BO

    NEED DUO CRANE

    Yes

    Qty 77 mtr 7 pcs

    OM

    48

    ME TER

    Qty 4 pcs 2 pcs 10 pcs 2 pcs

    Capacities 17 ton 10 ton 10 ton

    3 METER SLING 1

    ACTION

    CONTROL

    26.62 SF = 24.23 = 1.1


    No

    Final Inspection by HaGun Engineering Yes Prepare Final Report for ApprovaL Handover FINISH

    Steel plates 1.5m x 6m x 20 mm thk for track

    20000

    01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Gasifier. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 57 meter 05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 8 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

    LIFTING STUDY OBJECT 40 TON BY CRAWLER CRANE 150TON OVER ELEVATION 32 METER
    SLING

    Qty 1 unit 1 unit

    Capacities 150 ton

    Remark New New

    Qty 4 pcs 2 pcs 8 pcs 2 pcs

    Capacities 17 ton 10 ton 10 ton

    BOOM 57 ME

    Qty 77 mtr 7 pcs

    FL+32000

    TER

    FL+29400

    Qty 40.00 T 1.33 T 0.15 T 0.60 T 0.15 T 42.23 T 49.50 T 1.17

    FL+26400

    FL+23700

    FL+16000

    SF =

    49.50 42.23

    = 1.17

    Steel plates 1.5m x 6m x 20 mm thk for track

    RIGGING DEPARTMENT
    ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
    START DATA MATERIAL 1. DIMENSION 2. WEIGHT REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes 12. AWS Dl4.1/D14.1M:2005 Specification for Welding of Industrial and Mill Cranes and Other Material Handling Equipment 3.

    R max 14000 mm

    7.

    NEED DUO CRANE No MONO CRANE

    Yes

    CRANE LAY OUT

    TAILING DESIGN

    Risk

    JOB SAFETY ANALISYS Safe RIGGING PLAN

    ACTION

    CONTROL

    Final Inspection by HaGun Engineering Yes Prepare Final Report for ApprovaL Handover FINISH

    No

    R1

    40

    00

    Main Crane: Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton Length of boom is 108 m. Counter weight is 640 t. Radius operational 30 m with capacity 613 t. Equipment to be lifted is 582 T. From analyze we find safety factor is 1,05. Tailing Crane: Crawler Crane Terex Demag cc2400-1 Capacities 440 ton Length of boom is 118.1 ft. Counter weight is 352.7klb + 88.2 klb ZB. Radius operational 23.0 ft with capacity 679.0. Equipment to be lifted is (582/2 = 291 ton) T. From analyze we find safety factor is 1,05.

    01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 590 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 108 meter 05. RIGGING TOOLS No Equipment 01 Sling 02 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

    Lifting study Object 590ton by CC 1600ton Tailing Design

    Qty 1 unit 1 unit

    Capacities 1600 ton

    Remark New New

    Qty 4 pcs 8 pcs 2 pcs

    Capacities

    Qty 77 mtr 7 pcs

    Qty 590.00 T 2.6 T 0.4 T 0.7 T 0.4 T 594.1 T 613.0 T 1.03

    SF =

    613.0 594.1

    = 1.03

    Steel plates 1.5m x 6m x 20 mm thk for track

    R3

    00

    00

    LIFTING STUDY OBJECT 7.5 TON BY MOBILE CRANE 160TON ON OPERATING RADIUS 14 METER

    Body of Silo L = 5.165 mtr


    07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Shackle 05 Spreader Beam 05 Total Weight 06 Crane Capacity 07 Safety Factor

    Top of Elevation 35867mm


    Qty 7.5 T 1.7 T 0.2 T 0.1 T 0.2 9.7 T 21.4T in Operating Radius 14 meter Boom 50 meter 2.21

    21.4 SF = 9.425 = 2.21

    Maximum Allowable Wind Speed is Steel plates 1.5m x 6m x 20 mm thickness for out rigger

    LIFTING STUDY OBJECT 75 TON BY CRAWLER CRANE 550TON ON OPERATING RADIUS 24 METER
    R24000

    01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 75 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 42 meter 05. RIGGING TOOLS No Equipment 01 Sling dia. 2.5" x 8 M 02 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

    Qty 1 unit 1 unit

    Capacities 550 ton

    Remark New New

    Qty 4 pcs 8 pcs 2 pcs

    Capacities 22 ton 20 ton

    Qty 77 mtr 7 pcs

    Qty 75.00 T 1.8 T 0.3 T 0.6 T 0.4 T 78.1 T 86.4 T 1.11

    SF =

    86.4 78.1

    = 1.11

    Steel plates 1.5m x 6m x 20 mm thk for track

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