MP3510E - FINAL (Lubrication Catalogue)
MP3510E - FINAL (Lubrication Catalogue)
MP3510E - FINAL (Lubrication Catalogue)
and Systems
The industrys most complete resource for knowledge-engineered lubrication solutions
Table of contents
4 Lubricants
Manual lubrication
28
36 51
Automatic lubricators
88
Thousands One
With more than 100 years of rotating machinery expertise, SKF knows bearings. And since much of that expertise involves the science of tribology the combination of friction, wear and lubrication sciences SKF knows lubrication, too.
Lubricants
The extensive line of SKF lubricants includes a range of greases and oils, and reflects decades of research and development across many industries. The comprehensive guide featured in this catalog makes choosing the right lubricant easy select the appropriate grease or oil according to the temperature, speed and load ranges of a particular application.
Manual lubrication
Comprised of grease guns, packers, pumps and meters, SKF manual lubrication products give maintenance professionals many user-friendly tools to keep bearings supplied with precise amounts of contaminant-free grease.
Automatic lubricators
From single-point to multi-point units, SKF automatic lubricators provide reliable time- and labor-saving alternatives to manual lubrication. Around-the-clock SKF solutions such as SKF SYSTEM 24 and SKF MultiPoint provide precise, contaminant-free grease, with minimal risk of over- or under-lubricating.
Accessories
SKF lubrication accessories include a broad range of products designed to make lubrication safer, more efficient, and more convenient for operators. Disposable gloves improve worker safety, while Oil Safe dispensing and storage drums and lids protect against contamination. Small, portable daily lubrication kits and hand-held grease pumps make maintenance tasks easier, while large pumps for centralized and chain lubrication systems deliver measurable savings.
Lubricants
SKF bearing greases: the perfect solution for every application Bearing grease selection charts Re-lubrication intervals Lubrication methods SKF bearing greases and their applications Glossary of lubrication terms Chain oil range Dry Film Lubricant Anti-fretting Agent Anti-corrosive Agent Technical data 7 7 10 10 11 16 20 21 22 22 23
Lubricants
SKF bearing greases: the perfect solution for every application
Even the very best bearing can only show optimum performance when it is lubricated correctly. Here, it is extremely important to choose the right bearing grease and to apply the most suitable lubrication intervals and methods. This realization has prompted SKF to look intensively into the subject of lubrication. SKF engineers consider grease to be a fundamental component of the bearing arrangement and thus, as important as the bearing, housing and sealing. SKFs vast experience in the development of rolling bearings forms the basis for the development of a special range of lubricants, the superior quality of which is obtained through continuous testing and studies. The strict standards and testing parameters developed and applied at the SKF Engineering and Research Center have become internationally recognized benchmarks for bearing greases. The comprehensive range of SKF bearing greases is the result of many decades of research and development. Each individual lubricant is precisely adjusted to the respective field of application.
General purpose
High temperature Extremely high temperature Low temperature High load Food processing Green biodegradable
Note:
For areas with relatively high ambient temperatures, use LGMT 3 instead of LGMT 2 For special operating conditions, refer to the SKF bearing grease selection chart
Lubricants
SKF bearing grease selection chart
Bearing Temp Speed Load working conditions Vertical Fast outer Oscillating Severe shaft ring rotation movements vibrations Shock load Low noise Low friction or frequent start-up
LGMT 2
L to M
LGMT3
L to M
LGEP
2 2 2 2 2 2
L to M
LGFP
L to M
LGEM
VL
H to VH
LGEV
VL
H to VH
LGLT
L to M
M to EH L
LGGB
L to M
L to M
M to H
LGWM 1
L to M
L to M
LGWM 2
L to M
L to M
M to H
LGWA
2 2 2 2
M to H
L to M
L to H
LGHB
M to H
VL to M H to VH
LGHP
M to H
M to H
L to M
LGET
VH
L to M
H to VH
(*1) (*2)
LTL = Low Temperature Limit HTPL = High Temperature Performance Limit mm2 /s at 40 C / 104 F = cSt.
LGGB 2 can withstand peak temperatures of 120 C / 250 F LGWA 2 can withstand peak temperatures of 220 C / 428 F LGHB 2 can withstand peak temperatures of 200 C / 392 F
30 C 22 F
120 C 250 F
110
30 C 22 F
120 C 250 F
120
Extreme pressure
20 C 4 F
110 C 230 F
200
Food compatible
20 C 4 F
110 C 230 F
130
20 C 4 F
120 C 250 F
500
10 C 14 F
120 C 250 F
1 020
50 C 58 F
110 C 230 F
18
40 C 40 F
90 C 194 F
30 C 22 F
110 C 230 F
200
40 C 40 F
110 C 230 F
80
30 C 22 F
140 C 284 F
185
20 C 4 F
150 C 302 F
40 C 40 F
150 C 302 F
96
Extreme temperature
40 C 40 C
260 C 500 F
400
= Recommended
= Suitable
= Not suitable
Lubricants
Re-lubrication intervals
Choosing the right bearing grease for a certain application is critical to bearing performance. Applying the correct quantity of grease at the right intervals is of equal importance. Over or undergreasing as well as inadequate lubrication methods can shorten the bearings service life. For determining the right amount of grease and the correct re-lubrication intervals for a specific application, SKF has developed DialSet, a simple computerized re-lubrication calculation program. Calculated re-lubrication intervals are based on the latest lubrication theories published in the SKF General Catalogue (6000 EN) and depend on bearing type used, application conditions and properties of selected bearing grease.
Lubrication methods
The lubrication method used is equally important to the right bearing grease, quantity and lubrication intervals. Using lubricators, manual or automatic, facilitates proper lubricant supply to the application. Maintaining cleanliness when lubricating bearings is crucial, as contamination can cause the bearing to fail prematurely. Using a grease meter in combination with a grease gun or pump during manual lubrication helps ensure the supply of the right quantity of grease. SKFs range of grease guns, pumps and lubrication accessories is designed for contaminationfree grease supply as well as easeofuse. Continuous lubrication, using automatic lubricators or systems, provides the application with a consistent and controlled supply of bearing grease. This reduces the risk of over or under greasing and positively contributes to optimizing the bearings service life. Additionally, automatic re=lubrication reduces the risk of contamination. Around-the-clock solutions offered by SKF provide precise and reliable grease supply, adjusted to the applications needs.
Low temperature
High temperature
Starvation
Insufficient oil bleeding (i.e. grease too dry) Increased shear strength (i.e. grease too stiff)
Degradation
Fast oil bleeding Increased oxidation Increased evaporation Decreased stiffness (i.e. too soft)
10
LGMT 3
SKF general purpose industrial and automotive bearing grease
LGMT 3 is mineral oil based lithium soap thickened grease. This premium quality, general purpose grease is suitable for a wide range of industrial and automotive applications.
Excellent rust inhibiting properties High oxidation stability within its recommended temperature range
LGEP 2
SKF high load, extreme pressure bearing grease
LGEP 2 is mineral oil based lithium soap thickened grease with extreme pressure additives. This grease provides good lubrication in operating temperatures ranging from 20 C (4 F) up to 110 C (230 F)
Excellent mechanical stability Extremely good corrosion inhibiting properties Excellent EP performance
Recommended applications
Bearings >100 mm (3.9 in) shaft size Outer bearing ring rotation Vertical shaft applications Continuous high ambient temperatures >35 C (95 F) Propeller shafts Agricultural equipment Car, truck and trailer wheel bearings Large electric motors
Recommended applications
Pulp and paper making machines Jaw crushers Dam gates Work roll bearings in steel industry Heavy machinery, vibrating screens Crane wheels, sheaves
Recommended applications
Agricultural equipment Automotive wheel bearings Conveyors Small electric motors Industrial fans
Other uses
Severe vibrations Rust inhibiting properties
Other uses
Vertical shafts Severe vibrations
Other uses
Severe vibrations Shock load or frequent start-up
11
Lubricants
LGWA 2
SKF high load, extreme pressure (EP), wide temperature range bearing grease
LGWA 2 is premium quality mineral oil based lithium complex grease with extreme pressure (EP) performance. LGWA 2 has such properties that it can be recommended for a wide range of industrial and automotive applications.
Excellent lubrication at peak temperatures up to 220 C (428 F) for short periods Protection of wheel bearings operating under severe conditions Effective lubrication in wet conditions Good water and corrosion resistance Excellent lubrication under high loads and low speeds
LGHB 2
SKF high load, high temperature, high viscosity bearing grease
LGHB 2 is a premium quality, high viscosity, mineral oil based grease using the latest complex calcium, sulphonate soap technology. This grease contains no additives and the extreme pressure characteristics are created within the soap structure.
Excellent antioxidation and anti corrosion properties Good EP performance in applications running at high loads
LGHP 2
SKF high performance, high temperature bearing grease
LGHP 2 is premium quality mineral oil based grease, using a modern Polyurea (diurea) thickener. It is suitable for ball (and roller) bearings required to run extremely quiet, operating at a wide temperature range from 40 C (40 F) up to 150 C (302 F), at medium to high speeds.
Extremely long life at high temperature Wide temperature range Excellent corrosion protection High thermal stability Good low temperature startup performance Compatibility with common Polyurea greases Compatibility with lithium complex thickened greases Low noise characteristics Very good mechanical stability
(continued on following page)
Recommended applications
Steel on steel plain bearings Pulp and paper making machines Asphalt vibrating screens Continuous casting machines Sealed spherical roller bearings operating up to 150 C (302 F) Withstands peak temperatures of 200 C (392 F) Work roll bearings in steel industry Mast rollers of fork lift trucks
Recommended applications
Wheel bearings in cars, trailers and trucks Washing machines Electric motors
Other uses
Oscillating movements Shock load or frequent start-up Rust inhibiting properties
Other uses
Fast outer ring rotation Oscillating movements Severe vibrations Shock load or frequent start-up Rust inhibiting properties
12
LGHP 2
Recommended applications
Electric motors: small, medium and large Industrial fans, including high speed fans Water pumps Rolling bearings in textile, paper processing and drying machines Applications with high speed ball bearings operating at medium and high temperatures Clutch release bearings Kiln trucks and rollers Vertical shaft applications
LGET 2
SKF high temperature, extreme condition bearing grease
LGET 2 is premium quality, synthetic fluorinated oil based grease using a PTFE thickener. It has excellent lubrication properties at extremely high temperatures exceeding 200 C (392 F) up to 260 C (500 F).
Long life in aggressive environments such as very reactive environments or areas with a presence of high purity gaseous oxygen or hexane Excellent oxidation resistance Good corrosion resistance Excellent water and steam resistance
LGWM 1
SKF extreme pressure (EP) low temperature bearing grease
LGWM 1 is a mineral oil based grease using a lithium soap and containing extreme pressure additives. It is very suitable for the lubrication of bearings operating under both radial and axial loads e.g. transport screws.
Good oil film formation at low temperatures down to 30 C (22 F) Good pumpability at low temperature Good corrosion protection Good water resistance
Other uses
Vertical shafts Low noise Rust inhibiting properties
Recommended applications
Bakery equipment (ovens) Kiln truck wheels Load rollers in copying machines Wafer baking machines Textile dryers Film stretching tenders Electric motors running at extreme temperatures Emergency / hot fans Vacuum pumps
Recommended applications
Windmills Screw conveyors Centralized lubrication systems Spherical roller thrust bearing applications
Other uses
Oscillating movements Shock load or frequent start-up Rust inhibiting properties
Other uses
Fast outer ring rotation Oscillating movements
13
Lubricants
LGWM 2
SKF high load, wide temperature bearing grease
LGWM 2 has been developed for lubrication under a wide temperature range, high loads and wet environments. LGWM 2 is a synthetic-mineral oil based grease using the latest complex calcium sulphonate thickener technology. LGWM 2 is suitable for temperatures down to - 40 C.
Excellent corrosion protection Excellent mechanical stability Excellent high load lubricating capacity Good false brinelling protection Good pumpability down to low temperaturesr
LGLT 2
SKF low temperature, extremely high speed bearing grease
LGLT 2 is premium quality, fully synthetic oil based grease using lithium soap. Its unique thickener technology and its low viscosity oil (PAO) provide excellent lubrication performance at low temperatures (50 C) and extremely high speeds, n.dm values of 1,6 106 can be reached.
Low friction torque Low level of power loss Quiet running behavior Extremely good oxidation stability and resistance to water
LGEM 2
SKF high viscosity bearing grease with solid lubricants
LGEM 2 is a premium quality, high viscosity, mineral oil based grease using a lithium soap containing molybdenum disulphide and graphite.
Good lubrication for bearings operating under high loads and slow rotations Safe lubrication due to the inclusion of molybdenum disulphide and graphite
Recommended applications
Rolling element bearings running at low speed and very high loads Jaw crushers Track laying machines Lift mast wheels Building machines such as mechanical rams, crane arms and crane hooks
Recommended applications
Wind turbines Heavy duty off road applications Snow exposed applications Marine applications Spherical roller thrust bearing applications
Recommended applications
Textile spinning spindles Machine tool spindles Instruments and control equipment Small electric motors used in medical and dental equipment Inline skates Printing cylinders Robots
Other uses
Oscillating movements Severe vibrations Shock load or frequent start-up Rust inhibiting properties
Other uses
Low noise Low friction
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LGEV 2
LGGB 2
LGFP 2
SKF food compatible bearing grease
LGFP 2 is clean, non-toxic bearing grease, which is based on medical white oil using an aluminium complex soap. This grease is formulated using only FDA* listed ingredients and is authorised by the NSF** for category H1*** service.
Compliance with all existing legislation on food protection High resistance to water washout making it suitable for applications subject to frequent wash down Excellent grease life Excellent corrosion resistance An essentially neutral pH value
SKF extremely high viscosity SKF green biodegradable bearing grease with bearing grease solid lubricants
LGEV 2 is a premium quality, extremely high viscosity, mineral oil based grease using a lithiumcalcium soap containing molybdenum disulphide and graphite.
Excellent lubrication properties due to the inclusion of molybdenum disulphide and graphite solid Very suitable for lubricating large sized spherical roller bearings subject to high loads and slow rotation, a situation where microslip is likely to occur Extremely mechanically stable providing good water resistance and corrosion protection
LGGB 2 is biodegradable, low toxicity, synthetic ester oil based grease using a lithiumcalcium thickener. It has excellent lubrication properties for a wide range of applications operating under different conditions.
Compliance with current regulations on toxicity and biodegradability Good performance in applications with steelonsteel spherical plain bearings, ball bearings and roller bearings Good low temperature startup performance Good corrosion inhibiting properties Suitable for medium to high loads
Recommended applications
Bakery equipment Food processing equipment Multi-pack cassette bearings W rapping machines Conveyor bearings Bottling machines
Recommended applications
Trunnion bearings on rotating drums Support and thrust rollers on rotary kilns and dryers Bucket wheel excavators Slewing ring bearings High pressure roller mills Crushers
Recommended applications
Agricultural and forestry equipment Construction and earthmoving equipment Mining and conveying equipment Water treatment and irrigation Locks, dams, bridges Linkages, rod ends Other applications where contamination of the environment is a concern
Other uses
Rust inhibiting properties
* FDA Food and Drug Administration ** NSF National Sanitation Foundation *** H1 Incidental Contact with Food
Other uses
Oscillating movements Severe vibrations Shock load or frequent start-up Rust inhibiting properties
Other uses
Oscillating movements Severe vibrations Shock load or frequent start-up
15
= Test required
= Incompatible
= Compatible
Note: SKF high performance, high temperature bearing grease LGHP 2 is not a common polyurea type grease. It is a diurea bearing grease, which has successfully been tested for compatibility with lithium and lithium complex thickened greases i.e. LGHP 2 is compatible with such greases.
16
Base oil
The base oil is the oil inside the grease, which provides lubrication under operating conditions. Greases are normally based on mineral oils. Synthetic oils can be used for very specific applications such as extremely high or low temperatures. The base oil generally constitutes more than 70% of a greases composition.
Mechanical stability
The consistency of a rolling bearing grease should not alter, or only slightly be altered during the working life of the rolling bearing. Depending on the application, the following tests can be performed to evaluate the mechanical stability of a grease.
Drop point
The drop point is the temperature at which the grease sample, when heated, will begin to flow through an opening and is measured according to DIN ISO 2176. The drop point does not relate to the allowable operating service temperature of the grease.
Additives
Additives are used to provide additional characteristics such as wear and corrosion protection, friction reducing effects and preventing damage under boundary and mixed lubrication conditions.
17
Lubricants
Roll stability test
The change in the grease structure (amount of softening or hardening) can be evaluated by filling a cylinder with a prespecified quantity of grease. A roller is placed inside the cylinder and the complete unit is rotated for 2 hours at room temperature in accordance with ASTM D 1403. SKF modified the standard test procedure to reflect the application conditions under which the grease is used to either 72 or 100 hours at a test temperature of 80 C (176 F) or 100 C (212 F) respectively. At the end of the test period, the cylinder is allowed to cool to room temperature and the penetration of the grease is measured. The difference between the original penetration and the value measured is reported as the change in penetration in 10-1 mm.
Corrosion protection
Lubricating greases should protect metal surfaces from corrosive attack in service. The corrosion protection properties of rolling bearing greases are evaluated using the SKF Emcor method, which is standardized under ISO 11007. Under this test method a mixture of lubricating grease and distilled water is present in the bearing. The bearing alternates during a defined test cycle between standstill and rotation at 80 rpm. At the end of the test cycle, the degree of corrosion is evaluated according to a scale between 0 (no corrosion) and 5 (very severe corrosion). A more severe test method is to use salt water to replace the distilled water following the standard test procedure. In addition, the test can also be carried out by continuously allowing water to flow or wash through the bearing arrangement during the test cycle. This test method is called the SKF Distilled Water Washout Test. The evaluation procedure is exactly the same as that used under the standardized method. However the procedure places greater demands on the corrosion protection properties of the grease.
Copper corrosion
Lubricating greases should protect copper alloys used in bearings from corrosive attack while in service. The copper corrosion protection properties of rolling bearing greases are evaluated using the standardized method DIN 51811. A copper strip is immersed in the grease sample and placed in an oven. The strip is then cleaned and the degradation is observed. The result is rated by a numerical system.
Water resistance
The water resistance of lubricating greases is measured in accordance with DIN 51 807 part 1. A glass strip is coated with the candidate grease, which is placed into a waterfilled test tube. The test tube is immersed in a water bath for three hours at a specified test temperature. The change in the grease is evaluated visually and reported as a value between 0 (no change) and 3 (major change) along with the test temperature.
Oil separation
Lubricating greases release oil when stored for long periods of time or when used in bearings as a function of temperature. This phenomenon is necessary to ensure good lubrication. The degree of oil separation will depend upon the thickener, base oil and manufacturing method. A cup is filled with a given quantity of grease (which is weighed before the test) and a 100 gram weight placed on top of the grease. The complete unit is put into an oven at 40 C (104 F) for one week. At the end of the week, the amount of oil which has leaked through the sieve is weighed and reported as a percentage of weight loss. The amount of oil separation is measured in accordance with DIN 51 817.
Lubricating ability
The SKF R2F machine assesses the high temperature performance and lubricating ability of a grease, simulating the conditions under which large size bearings operate in housings. The test method is carried out under two different conditions. Test A is conducted at ambient temperature and Test B is conducted at 120 C (248 F). A pass rating in the unheated test (Test A) means that a grease can be used to lubricate larger rolling bearings at normal operating temperatures and also in low vibrating applications. A pass in the heated test (Test B) at 120 C (248 F) means that the grease is suitable for use in large roller bearings operating at elevated temperatures.
EP performances
The 4ball weld load test This method evaluates the EP (Extreme Pressure) performance of a lubricating grease. This test method is standardized under DIN 51 350/4. Three steel balls are held in a cup and a fourth ball is rotated against the three balls at a given speed. A starting load is applied and increased at predetermined intervals until the rotating ball seizes and welds to the three stationary balls. The test indicates the point at which the extreme pressure limit of the grease is exceeded. Greases can be considered as EP greases when the weld load is higher than 2 600 N. The 4ball wear scar test This test is performed with the same rig used in the 4ball weld load test. 1 400 N are applied on the fourth ball for one minute. Then the wear on the three balls is measured. A standard test uses a load of 400 N. However, SKF has decided to increase that to 1 400 N in order to make the test relevant for bearing applications. False brinelling Antifretting properties of a grease can be relevant for certain applications. SKF can assess these properties using the FAFNIR test standardized as ASTM D4170. Two ball thrust bearings are loaded and oscillated. The wear on each bearing is then measured. Greases offer good fretting protection when the measured wear is below 7 mg.
19
Lubricants
Chain oil range
Extending chain life
SKF chain oils come in three convenient sizes to suit the needs of most chain applications in industrial environments. The chain oils, medium temperature, high temperature, and food compatible (NSF H1), are available in 5 liter (1.32 gallon) cans, and as an oil fill for the SKF SYSTEM 24 single point automatic lubricator.
Ordering details
Designation LHFP 150/5 LAGD 125/HFP15* LHHT 265/5 LAGD 125/HHT26* LHMT 68/5 LAGD 125/HMT68* LAGD 60/HMT68* Description 5 liter (1.32 gallon) can 125 ml (4.25 fl. oz.) SYSTEM 24 unit filled with food processing oil (viscosity ISO 150) 5 liter (1.32 gallon) can 125 ml (4.25 fl. oz.) SYSTEM 24 unit filled with synthetic high temperature chain oil (viscosity ISO 265) 5 liter (1.32 gallon) can 125 ml (4.25 fl. oz.) SYSTEM 24 unit filled with mineral EP type chain oil (viscosity ISO 68) 60 ml (2.03 fl. oz.) SYSTEM 24 unit filled with mineral EP type chain oil (viscosity ISO 68)
20
Recommended applications:
Conveyors in bottling lines Applications for the following packaging types: Carton packs Cans PET bottles
LDTS 1
Composition Viscosity at 40 C (104 F) Color Temperature range Pour point Density: 20 C (68 F) Flash point of the preparation Flash point after evaporation of the solvent NSF registration Values Mineral oils, hydrocarbons, additives, PTFE ca 11 White -5 to +60 C (+23 to +140 F) < 0 ca 843 ca 100 > 170 H1 ( registration no: 139739) Units mm2 /s C C kg/m3 C C
Ordering details
LDTS 1 / 5 Units 5L can
21
Lubricants
Anti-fretting Agent LGAF 3E
SKF LGAF 3E is a greasy, smooth paste especially developed to prevent fretting corrosion between metal surfaces in loose fit arrangements. Fretting corrosion is caused by very slight oscillations or by vibrations, which may lead to serious damage in bearings and other machine parts and can make dismounting almost impossible.
Reduction of fretting corrosion providing easier dismounting of bearings Better sliding on designed loose bearing arrangements such as vibrating screens, truck and car wheel bearings Easier removal of general industrial components in a wide range of applications such as nuts, bolts, flanges, studs, bearings, guide pins, couplings, jack screws, lathe centers, push rods, and spline shafts
Excellent rust protection in high humidity environments (tests at 30 C / 80 F 90 % relative humidity indicates full protection for at least one year) Excellent longterm indoor storage protection
22
Technical data
Chemicals and oils LHRP 1 (page 22)
LHRP 1
Description Anticorrosive Antifretting Medium agent paste temperature oil Specific gravity Color 0,815 Hazy brown 1,19 Whitebeige Mineral and synthetic Lithium soap 0,85 Yellowbrown Mineral
Operating temperature 25 to 250 C range, C (F) (13 to 482 F) Base oil viscosity: 20 C, mm2 /s 40 C, mm2 /s 100 C, mm2 /s Flash point Pour point NSF approval
not valid because of thixotropic 17,5 ISO VG 68 approx. 265 nature approx. 9 approx. 30 39 C (102 F) 20 C (-4 F) Not applicable Not applicable 200 C (392 F) approx. 260 C (500 F)
ISO VG 150 approx. 19 > 200 C (392 F) < 30 C (22 F) H1 (No: 136858) 125 ml automatic lubricator SYSTEM 24 5 liter can LAGD 125 / HFP15 LHFP 150 / (pack size)
15 C (5 F) Not applicable 125 ml automatic lubricator SYSTEM 24 5 liter can LAGD 125 / HMT68 LHMT 68 / (pack size) Not applicable 125 ml automatic lubricator SYSTEM 24 5 liter can LAGD 125 / HHT26 LHHT 265 / (pack size)
Available pack sizes 5 liter can 180 liter drum 0,5 kg can Designation LHRP 1 / LAGF 3E / 0.5 (pack size)
23
Lubricants
Bearing greases (pages 11 - 15)
DIN 51825 code NLGI consistency class Soap type / thickener Color Base oil type Operating temperature range Dropping point DIN ISO 2176 Base oil viscosity: 40 C, mm2 /s 100 C, mm2 /s Penetration DIN ISO 2137: 60 strokes, 10-1 mm 100 000 strokes, 10-1 mm Mechanical stability: Roll stability, 50 hrs at 80 C, 10-1 mm SKF V2F test M Corrosion protection: SKF Emcor: standard ISO 11007 water washout test salt water test (100% seawater) Water resistance DIN 51 807/1, 3 hrs at 90 C Oil separation DIN 51 817, 7 days at 40 C, static, %
LGMT 2
K2K30 2 Lithium Red brown Mineral 30 to 120 C (22 to 250 F) >180 C (>356 F)
LGMT 3
K3K30 3 Lithium Amber Mineral 30 to 120 C (22 to 250 F) >180 C (>356 F)
LGEP 2
KP2G20 2 Lithium Light brown Mineral 20 to 110 C (4 to 230 F) >180 C (>356 F)
110 11
120 130 12
200 16
265 295 220 250 +50 max. 280 max. (325 max.)
295 max. M
+50 max.
0 - 0 0 - 0 0 - 1*
0 0 0 0
0-0 0-0 1 - 1*
1 max.
2 max.
1 max.
1 6
1 3
25
Pass
Pass
Pass
Copper corrosion DIN 51 811, 110 C 2 max. 2 max. (130 C / 266 F) Rolling bearing grease life SKF R0F test L50 life at 10 000 rpm, hrs 1 000 min. at 130 C (266 F)
2 max (100 C)
EP performance Wear scar DIN 51350/5, 1 400 N, mm 4ball test, welding load DIN 51350/4 Fretting corrosion ASTM D4170 (mg)
5,7*
Available pack sizes 35, 200 g tube 420 ml cart. 420 ml cart. 420 ml cart. 1, 5, 18, 1, 5, 18, 1, 5, 18, 50, 180 kg 50, 180 kg 50, 180 kg Designation
* Typical value
LGEP 2 / (packsize)
24
LGFP 2
K2G20 2 Aluminium complex Transparent Medical white oil 20 to 110 C (4 to 230 F) >250 C (>482 F)
LGLT 2
K2G50 2 Lithium Beige PAO 50 to 110 C (58 to 230 F) >180 C (>356 F)
LGHP 2
K2N40 23 Diurea Blue Mineral 40 to 150 C (40 to 300 F) >240 C (>464 F)
130 7,3
18 4,5
96 10.5
Mechanical stability: +380 max. Roll stability, 50 hrs at 80 C, 10-1 mm SKF V2F test Corrosion protection: SKF Emcor: standard ISO 11007 0 0 0 1 water washout test salt water test (100% seawater) Water resistance DIN 51 807/1, 3 hrs at 90 C Oil separation DIN 51 817, 7 days at 40 C, static, %
365 max.
00 00 00
1 max.
1 max.
1 max.
1 5
< 4
15
Lubrication ability SKF R2F, running test B at 120 C Copper corrosion DIN 51 811, 110 C Rolling bearing grease life SKF R0F test L50 life at 10 000 rpm, hrs
Pass
1 max.
EP performance Wear scar DIN 51350/5, 1 400 N, mm 4ball test, welding load DIN 51350/4 1 100 min. 2 000 min Fretting corrosion ASTM D4170 (mg) Available pack sizes 200 g tube 420 ml cart. 1, 18, 180 kg 1, 25, SYSTEM 24 180 kg (LAGD / LAGE) Designation
* Typical value
7*
25
Lubricants
Bearing greases (pages 11 - 15)
DIN 51825 code NLGI consistency class Soap type /thickener Color
LGGB 2
KPE 2K40 2 Lithium / calcium Off white
LGWA 2
KP2N30 2 Lithium complex Amber
LGHB 2
KP2N20 2 Complex calcium sulphonate Brown
LGET 2
KFK2U40 2 PTFE Whitish cream Synthetic (fluorinated polyether) 40 to 260 C (40 to 500 F) > 300 C (572 F) 400 38
Base oil type Synthetic ester Mineral Mineral Operating temperature range Dropping point DIN ISO 2176 Base oil viscosity: 40 C, mm2 /s 100 C, mm2 /s Penetration DIN ISO 2137: 60 strokes, 10-1 mm 100 000 strokes, 10-1 mm Mechanical stability: Roll stability, 50 hrs at 80 C, 10-1 mm 40 to 120 C (40 to 250 F) >170 C (>338 F) 110 13 30 to 140 C (22 to 284 F) > 250 C (482 F) 185 15 20 to 150 C (4 to 300 F) >220 C (>428 F) 400 450 26,5
265 295 +50 max. (325 max.) +70 max. (350 max.)
265 295
Roll stability, 72 hrs at 100 C, 10 -1 mm SKF V2F test Corrosion protection: SKF Emcor standard ISO 11007 0 0 0 0 water washout test 0 0 salt water test (100% seawater) Water resistance DIN 51 807 / 1.3 hrs at 90 C 0 max. 1 max.
'M' 11
0 max.
1 3 (at 60 C)
Lubrication ability SKF R2F, running test B Pass at 100 C* Pass at 100 C Pass at 140 C (212 F) (212 F) (284 F) Copper corrosion DIN 51 811, 100 C Rolling bearing grease life SKF R0F test L50 life at 10 000 rpm, hrs EP performance Wear scar DIN 51350/5, 1 400 N, mm 4ball test, welding load DIN 51350/4 2 max. (150 C/300 F) 2 max. (150 C/300 F) > 1 000 at 130 C (266 F) 0.86* 4 800 N* 1
> 300 at 120 C (250 F) 1,8 max. 2 600 min. 1,6 max. 2 600 min.
8 000 min.
Fretting corrosion ASTM D4170 (mg) Available pack sizes 420 ml cart. 5, 18, 180 kg SYSTEM 24 Designation
* Typical value
35, 200 g tube 420 ml cart. 420 ml cart. 1, 5, 5, 18, 50, 180 kg 50, 180 kg SYSTEM 24 SYSTEM 24 LGWA 2/ (pack size) LGHB 2/ (pack size)
26
LGEM 2
KPF2K20 2
LGEV 2
KPF2K10 2
LGWM 1
KP1G30 1
LGWM 2
KP2G-40 1-2 Complex calcium sulphonate Yellow Synthetic(PAO)/Mineral -40 to 110 C (-40 to 230 F) > 300 C 80 8,6
Soap type /thickener Lithium Lithium / calcium Lithium Color Base oil type Operating temperature range Dropping point DIN ISO 2176 Base oil viscosity: 40 C, mm2 /s 100 C, mm2 /s Penetration DIN ISO 2137: 60 strokes, 10-1 mm 100 000 strokes, 10-1 mm Black Mineral 20 to 120 C (4 to 250 F) >180 C (356 F) 500 32 Black Mineral 10 to 120 C (14 to 250 F) >180 C (356 F) 1020 58 Brown Mineral 30 to 110 C (22 to 230 F) >170 C (338 F) 200 16
Mechanical stability: 345 max. +2* Roll stability, 50 hrs at 80 C, 10-1 mm +50 max. Roll stability, 72 hrs at 100 C, 10-1 mm SKF V2F test M M ASTM D1831, 100h at 80C, 10 -1 mm ASTM D1831, 100h at 80C + 20% H 2 O, 10-1 mm 0 0 0 0 0 0* 0 0 0 0* 1 max. 1 max. +2* -9* 00 0 0
Corrosion protection: SKF Emcor standard ISO 11007 0 0 water washout test salt water test (100% seawater) Water resistance DIN 51 807 / 1.3 hrs at 90 C Oil separation DIN 51 817, 7 days at 40 C, static, % 1 max.
1 max.
1 5
1 5
8 13
3 max.
Lubrication ability SKF R2F, running test B Pass at 100 C (212 F) SKF R2F, Cold chamber test (+20 C to -30 C) Copper corrosion DIN 51 811, 100 C
pass
2 1ax.
Rolling bearing grease life SKF R0F test L50 life at 10 000 rpm, hrs
1 824* at 110C
EP performance Wear scar DIN 51350/5, 1 400 N, mm 4ball test, welding load DIN 51350/4
Fretting corrosion ASTM D4170 (mg) 5.5 * ASTM D4170 FAFNIR test at -20C, mg Available pack sizes 35 g tube 420 ml cart. 420 ml cart. 420 ml cart. 5, 18, 5, 18, 5, 50, 180 kg 180 kg 50, 180 kg SYSTEM 24 Designation
* Typical value
5,2* 1,1* 420 ml cart. 5, 18, 50, 180 kg SYSTEM 24 LGWM 2/ (packsize)
27
Manual lubrication
Grease Packer LAGP 400 Bearing Packer VKN 550 One-hand Operated Grease Gun LAGH 400 Grease Guns 1077600 and TLGH 1 Grease Meter LAGM 1000E Battery-driven Grease Gun LAGG 400B Piston Pump with Block Feeder PF-VPBM Technical data 30 30 30 31 31 32 33 34
28
29
Manual lubrication
To lubricate open bearings
Manual lubrication
30
40 MPa (5,800 psi) maximum pressure 1077600: 1,5 cm (0.092 in ) volume/ stroke TLGH 1: 0.9 cm (0.055 in ) volume/ stroke
31
Manual lubrication
Quick and easy grease filling
Manual lubrication
Replacement parts
Designation LAGG 400B-1 LAGG 400B-2 Description High pressure hose 750 mm (29.5 in) with gripping nozzle Battery pack
32
Function diagram
plug 917-006-101 (hexagon socket SW 3)
Lubricant inlet
Ordering details
Progressive feeder Number of outlet pairs (pistons) VPBM-3 VPBM-4 VPBM-5 VPBM-6 3 4 5 6 Number of maximum outlets 6 8 10 12
Ordering details
Complete unit PF-VPBM-3-2 PF-VPBM-4-2 PF-VPBM-5-2 PF-VPBM-6-2 169-000-146 Number of outlets 6 8 10 12 1 (Gun only)
See Accessories chapter for tubing, fittings and connectors. See Lubricants chapter for grease cartridges.
33
Manual lubrication
Manual lubrication
Technical data
LAGP 400 (page 30)
Designation Maximum volume per stroke Material Length Weight LAGP 400 20 cm3 (1.2 in3) Steel and polyethylene 360 mm (14 in) 0,35 kg (0.77 lb)
34
410 230 80 mm (16.2 9 3.2 in) 3,1 kg (6.8 lbs) 480 390 130 mm (18.9 15.3 5.1 in) 5,4 kg (11.9 lbs)
35
Automatic lubricators
SKF SYSTEM 24 Single point automatic lubricator LAGD 125 and 60 SKF SYSTEM 24 Single point automatic lubricator LAGE 125 and 250 Re-lubrication Calculation Program DialSet 4.0 Compact Greaser for Linear Guides MultiPoint Lubricator LAGD 400 Oil Leveller LAHD 500 and LAHD 1000 MultiPoint Lubricator LAGD 1000 Technical data 40 43 44 46 47 48 49 38
36
37
Automatic lubricators
Automatic lubricators
SKF SYSTEM 24
38
A C B
Gas cell
Lubricant container
E F
SKF Lubricant
Ordering details
Designation LAGD 60/WA2 LAGD 125/WA2 LAGD 125/EM2 LAGD 125/GB2 LAGD 125/HB2 LAGD 125/HP2 LAGD 125/WM2 LAGD 125/FFP2 ** LAGD 60/HMT68 * LAGD 125/HMT68 * LAGD 125/HHT26 * LAGD 125/FHF15 */** LAGD 125/FU */** Description 60 ml (2.03 fl oz. US) unit filled with LGWA 2 grease (multi-purpose EP type) 125 ml (4.25 fl oz. US) unit filled with LGWA 2 grease (multi-purpose EP type) 125 ml (4.25 fl oz. US) unit filled with LGEM 2 grease (high loads, slow rotations) 125 ml (4.25 fl oz. US) unit filled with LGGB 2 grease (biodegradable) 125 ml (4.25 fl oz. US) unit filled with LGHB 2 grease (high temperature, loads, plain bearing) 125 ml (4.25 fl oz. US) unit filled with LGHP 2 grease (high performance polyurea) 125 ml (4.25 fl oz. US) unit filled with LGWM 2 grease (high load, wide temperature) 125 ml (4.25 fl oz. US) unit filled with LGFP 2 grease (food processing industry) 60 ml (2.03 fl oz. US) unit filled with LHMT 68 oil (medium temperature) 125 ml (4.25 fl oz. US) unit filled with LHMT 68 oil (medium temperature) 125 ml (4.25 fl oz. US) unit filled with LHHT 265 oil (high temperature) 125 ml (4.25 fl oz. US) unit filled with LHFP 150 oil (food compatible, NSF H1 approved) 125 ml (4.25 fl oz. US) empty unit suitable for oil filling only
39
Automatic lubricators
Automatic lubricators
SKF SYSTEM 24
40
A C B
A C B
Easily removable, seals and helps prevent ingress of dirt and moisture
E
F G
Spindle
I J
Filled with high quality SKF lubricant Helps prevent vacuum forming
Ordering details
Designation LAGE 125/WA2 LGWA 2/EML125 LAGE 125/EM2 LGEM 2/EML125 LAGE 125/HB2 LGHB 2/EML125 LAGE 125/HP2 LGHP 2/EML12 LAGE 125/WM2 LGWM 2/EML125 LAGE 125/FP2 LGFP 2/EML125 Lubricant Greases Complete unit Refill set Complete unit Refill set Complete unit Refill set Complete unit Refill set Complete unit Refill set Complete unit Refill set 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 125 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml 250 ml Description Product
LAGE 250/WA2, LGWA 2 Multi-purpose EP type grease LGWA 2/EML250 LAGE 250/EM2 LGEM 2 High loads, slow rotations LGEM 2/EML250 LAGE 250/HB2 LGHB 2 High temperature, loads, plain bearing LGHB 2/EML250 LAGE 250/HP2 LGHP 2 High performance polyurea LGHP 2/EML250 LAGE 250/WM2 LGWM 2 High load, wide temperature LGWM 2/EML250 LAGE 250/FP2 LGFP 2 Food processing industry LGFP 2/EML250 Oils
LAGE 125/HMT68 LHMT 68/EML125 LAGE 125/HHT26 LHHT 265/EML12 LAGE 125/HFP15 LHFP 150/EML12
LAGE 250/HMT68 LHMT 68 Medium temperature oil LHMT 68/EML250 LAGE 250/HHT26 LHHT 265 High temperature oil LHHT 265/EML25 LAGE 250/HFP15 LHFP 150 Food compatible, NSF H1 approved oil LHFP 150/EML25
Complete unit Refill set Complete unit Refill set Complete unit Refill set
41
Automatic lubricators
Automatic lubricators
90
13
LAPA
LAPB
LAPC
90
LAPE
LAPF
LAPG
LAPM
13
LAPN
LAPN
LAPP
LAPT
LAPV
LAGE 1-BAT
* ** ***
Suitable for use with oil filled SYSTEM 24 LAGD and LAGE units only Suitable for use with LAGD 60 and LAGD 125 SYSTEM 24 only Suitable for use with LAGE 125 and LAGE 250 SYSTEM 24 only
42
Selecting the operating conditions of your application, vertical shaft, outer ring rotation and shock loads, allows accurate calculation of the relubrication intervals Calculations are based on SKF lubrication theories Calculated lubrication interval depends on the properties of the selected grease, minimizing the risk of under- or overlubrication and optimizing grease consumption Calculations are based on SKF automatic lubrication systems grease dispense rates, allowing the recommendation of the correct lubricator setting Recommended grease quantity depends on the grease replenishment position; side or W33* for optimum grease consumption Includes a complete list of the SKF SYSTEM 24 family accessories
DialSet 4.0 on CDROM DialSet 4.0 is available on CDROM with calculation in 10 languages: English, French, German, Italian, Spanish, Swedish, Portuguese, Russian, Chinese, Thai and Japanese. The program is suitable for PCs working with MS Windows 98 or later. This CD-ROM can be ordered from SKF under designation MP3506. DialSet 4.0 online In addition to the downloadable PDA/PPC and the CDROM versions, SKF also offers you DialSet 4.0 online in English language. The program is available at www.skf.com. After filling in your applications conditions, calculations are made online and the program provides you with a printable relubrication interval recommendation. DialSet 4.0 for PDA/PPC If you own a PDA or a PPC, you can now calculate the correct relubrication intervals onsite. From www.mapro. skf.com you can now download, freeofcharge, the PDA/PPC version of SKFs relubrication calculation program DialSet 4.0 in English language.
* = Some types of bearings have an annular groove and three holes in the outer ring intended to facilitate the lubricant to reach directly the load zone. This groove is identified with the suffix W33. When the lubricant is supplied via this groove, the quantity required is much less than when it is fed from the side of the bearing. DialSet takes this into account and recalculates the required quantities.
43
Automatic lubricators
Automatic lubricators
Exact metering of lubricant quantities resulting in an economic and ecological payoff The SKF Compact Greaser is the ideal alternative when it comes to the lubrication of linear guides and rolling bearings on machinery and equipment if no central lubrication exists. Compared with simple lubricating equipment or manual lubrication, as is often the case in practice, the SKF Compact Greaser provides effective and lasting protection against deficient lubrication. The lubricator automatically supplies up to five lube points with lubricant, for a dependable operation of guides and/or bearings practically for their entire life cycle. The SKF Compact Greaser offers significant benefits from an economical and ecological point of view. Low maintenance and operating costs are combined with variable lube cycles and exact metering of the lubricant quantities required.
Thanks to its low metering volumes the SKF Compact Greaser is also used with appropriate grease for the lubrication of spindle bearings. Simple installation and connection to the machines control system Thanks to its small dimensions and low weight the SKG Compact Greaser weighs only 360 grams with a full cartridge the lubricator is easy to install, even in cramped and complicated conditions. Its maximum power consumption amounts to 24 W, so the SKF Compact Greaser like a solenoid valve can be operated directly by the SPC, namely without a separate power pack or additional circuit breaker. This is where it reveals its superiority over simple lubricators that are not connected to the machines control system and thus go on lubricating even during operating breaks. That leads to higher lubrication costs, unnecessary stress on the environment and damage to bearing seals.
The SKF Compact Greaser is designed for NLGI grade 000 to 2 grease and permits metering rates of 10, 15 or 20 mm per stroke. The number of outlet ports and the metering rates are flexible and can be specified when an order is placed, thus making it possible to find a customized lubrication solution, see the following table. The grease supply will suffice for up to 5 years, depending on the type of grease and its consumption. A bayonet lock makes it easy to replace the lubricators grease cartridge.
44
Order No.
Number Outlet of outlets 5 1 to 5 4 1 to 4 3 1, 3 and 4 2 1 and 3 Metering [mm3/stroke] 1) Order No. 2) assignment outlet No. (see drawing) 1 2 3 4 5 15 15 15 15 15 20 20 20 20 15 15 15 15 20 20 20 15 15 15 20 20 15 15 20 15 15 10 10 10 20 10 10 10 15 15 10 10 20 10 10 X X X X X X X X 15 15 15 15 10 20 20 20 10 15 10 15 10 10 20 10 15 10 10 10 10 15 10 10 15 15 10 10 10 20 10 10 10 15 15 10 10 20 10 10 15 15 10 20 10 X X X 15 10 15 10 10 10 20 10 10 X X X X X X X X X X X X X X X ETP5-BBBBB ETP5-BBBBC ETP5-BCBCB ETP5-BCBCC ETP5-BCCCC ETP5-AAAAC ETP5-ACACA ETP5-ACACC ETP5-ACCCC ETP4-BBBBX ETP4-BBCBX ETP4-BCBCX ETP4-BCCCX ETP4-AACAX ETP4-ACACX ETP4-ACCCX ETP3-BXBBX ETP3-BXCBX ETP3-BXCCX ETP3-AXCAX ETP3-AXCCX ETP2-BXBXX ETP2-BXCXX ETP2-AXCXX For additional information please refer to our brochure No. 1-0988-US Online available at www.skf.com/lubrication
Accessories
Order No 995-001-197+BF5 402-612 402-611 402-603 402-004 402-003 402-006 Description PA tube, 1.5 m with socket union on one side, filled with grease Socket union Tapered sleeve Reinforced socket Adaptors for 2,5 mm diam. tube: M6 M6 x 0.75 M8 x 1
1) Metering rate marking: without = 15 mm3/stroke (standard); C = 10 mm3/stroke; A = 20 mm3/stroke 2) A = 20 mm3/stroke B = 15 mm3/stroke (standard); C = 10 mm3/stroke; ; X = plugged
Technical data
Metering volume/outlet: Number of outlets Weight with full cartridge Max. back pressure Operating voltage Contact time Min. interval time Power input Starting current, max. 20 mm3/stroke = A 15 mm3/stroke = B (standard) 10 mm3/stroke = C 2, 3, 4 or 5 0,36 kg 5 bar 24 V DC 7 min 30 min 24 W 1A Operating temperature Storage temperature Electrical connection: Type of enclosure acc. EN 60529: Lubricant Grease cartridge (2 pieces) Order No.: Capacity Grease +15 to +40 C 25 to +60 C DIN EN 175301-803-A IP55 with mounted connector Grease, NLGI grades 000 to 2 (NLGI grade 3 on request) FK008-UNILOPALEPR2 80 ccm; EP grease, NLGI grade 2 (DIN 51825 KP2N-20)
45
Automatic lubricators
Automatic lubricators
Doityourself centralized lubrication system Up to 8 feed lines Easytouse DialSet 4.0 included: SKFs relubrication calculation program allows accurate calculation of the correct relubrication intervals Long feed lines (maximum up to 5 m / 16 ft) Electronic setting and readout of control parameters Alarm function for blocked feed lines and empty cartridge Automatic start/stop function if the lubricator is connected to the central control unit of the machine Highpressure capability (40 bar / 600 psi) Tested and approved with all SKF greases Uses standard SKF grease cartridges (420 ml) Ready for use, all accessories included
46
How it works The SKF oil leveller consists of two communicating oil reservoirs. The lower reservoir is in direct contact with the application and hence its oil level is the same as the oil level inside the application. Through a ventilation hole, the lower reservoir is also in direct contact with the ambient air. The upper reservoir is an airtight container storing replacement oil. Through its extended neck, which dips into the oil of the lower reservoir, the two reservoirs are in direct contact with each other. However, oil can only flow from the upper to the lower reservoir once the oil level in the lower reservoir goes below the preset level, allowing air to flow through the extended neck to the upper reservoir.
Optimally maintained oil level provides adequate lubrication Easy visual inspection Extended relubrication intervals LAHD 1000 compensates for evaporation losses of up to 1 liter of lubricating oil Oil must be refilled manually
47
Automatic lubricators
Automatic lubricators
container alarm, helps reduce the Empty temperature range, helps meet Wide
risks associated with lack of lubrication a variety of tough operating conditions year round Cycle switch function (not on battery version) notifies operator of blocked outlets so that proper action can be taken Battery powered version available, no need for external power source, can be used most anywhere
To order, specify power source and number of points. Examples: LAGD 1000 / B12 Battery powered LAGD 1000 / DC12 24V DC LAGD 1000 / AC12 110-240V AC
48
Technical data
LAGD 125 and 60 (page 36-37)
Grease capacity Nominal emptying time Ambient temperature range LAGD 60/.. and LAGD 125/.. LAGD 125/F.. Maximum operating pressure Drive mechanism Connection thread Maximum feed line length with: grease oil Protection class LAGD 125 125 ml (4.25 fl. oz.) LAGD 60 60 ml (2.03 fl. oz.) Adjustable; 1 12 months 20 to 60 C (5 to 140 F) 20 to 55 C (5 to 131 F) 5 bar (75 psi) (at start-up) Gas cell producing inert gas R 1/4 300 mm (11.8 in) 1 500 mm (59.1 in) IP 68 Intrinsically safe approval EC Type Examination Certificate LAGD 60/.. and LAGD 125/.. LAGD 125/F.. Recommended storage temperature Storage life of lubricator Weight II 1 G Ex ia IIC T6 II 1 D Ex iaD 20 T85C I M1 Ex ia I Kema 04ATEX1275 X Issue 2 Kema 07ATEX0132 X 20 C (70 F) 2 years LAGD 125 approx 200 g (7.1 oz) LAGD 60 approx 130 g (4.6 oz) Lubricant included
User adjustable: 1, 3, 6, 9 and 12 months 0 C (-10C peak ) to 50 C (32 F (14 F peak) to 122 F) 5 bar (75 psi) Electro mechanical R 1/4 Up to 3 meters (10 ft) * Up to 5 meters (16 ft) operating, purging lubricant, empty, malfunction
* The maximum feed line length is dependent on ambient temperature, grease type and back pressure created by the application. ** Storage life is 3 years from production date, which is printed on the side of the canister. The canister and battery pack may be used even at 12 months setting if activated 3 years from production date.
49
Automatic lubricators
LAHD 500 and 1000 (page 45)
Designation Boundary dimensions LAHD 500 LAHD 1000 Reservoir volume LAHD 500 LAHD 1000 Container material Allowed temperature range
Automatic lubricators
Permissible humidity Length of connecting tube Connection thread Tube material Oring material Gaskets Other material Suitable oil types 0 100% 600 mm (23.5 in) G 1/2 Polyurethane NBR 70 shore NBR 80 shore 6 pieces Aluminum, bronze, stainless steel Mineral and synthetic oils
LAHD 500 / LAHD 1000 91 mm 290 mm high (3.6 11.4 in) 122 mm 290 mm high (4.8 11.4 in) 500 ml (17 fl. oz.) 1 000 ml (34 fl. oz.) Polycarbonate / aluminium 20 to 125 C (4 to 255 F)
Electrical specifications Power connection n/a Rated voltage Power consumption Battery type 18V 16 Ah alkaline DIN EN 175 301-803, Plug supplied 24V DC 0,5 A DIN EN 175 301-803, Plug supplied 110 - 240V 50/60 Hz 1.3A / 110V 0,4A / 230V
12 months or 1 lubricator filling (whichever comes first) when installed by end of the battery pack expiration date.
50
SKF LubriLean, minimal quantity lubrication systems SKF Oil+Air, oil and air lubrication systems SKF ProFlex, progressive lubrication systems Progressive distributors for oil and grease Pump units, series KFA and KFAS Pump units, series KFG and KFGS Pump units, series FF and FB Pump units, series SKF MultiLube Pump units, series FK Pump units, series FD3 Dual-line distributors Dual-line accessories Oil supply units Fan and industrial application units: circulating oil Single-circuit pump units SKF Safeflow oil flowmeters SKF Flowline Monitor oil flow rate monitoring system Flow limiters for oil Flow monitors and sensors for oil Level switches SKF MultiFlex, multiline lubrication systems
SKF MonoFlex
Single-line lubrication systems designed for oil, semi-fluid grease and hard grease NLGI grades 000 to 2
SKF MonoFlex systems are mainly designed for small to medium-sized machines used in a range of industries, such as machine tool, printing, textile and construction. Lubricant volumes ranging from 0,01 to 2,5 cc are dispensed to the individual lubrication point on each lube pulse. One piston metering valve per lubrication point makes sure the right amount of lubricant is delivered, regardless of any changes in viscosity or back pressure. SKF MonoFlex systems are designed for pressures ranging from 16 to 315 bar and venting pressures from 2 to 70 bar. The parallel set-up of the single line metering valves enables a simple, and reliable system design and installation. You can also look forward to scalable system planning, since SKF MonoFlex single-line lubrication systems feature a modular design.
Piston distributors
SKF MonoFlex Single- line lubrication systems designed for oil, semi fluid grease and hard grease. The system shown is for oil or semi fluid grease.
52
SKF MonoFlex
Pump units, series MKU
Compact units for oil MKU 0,1, 0,2 or 0,5 l/min These MKU compact units were developed to supply intermittently operated single-line centralized lubrication systems with lubricant. The basic model contains a gear pump with drive motor as well as the set of valves required for pressure relief and limitation (safety valve). The lubricant reservoir material is metal or plastic. The units are controlled depending on their design:
By hand (unit with a push button DK) By an external control system By a built-in electronic control and monitoring unit, timer or counter with adjustable interval and monitoring time By a built-in electronic control unit with adjustable interval time and fixed pump running time.
Design features
Preliminary lubrication (lubrication after the supply voltage is turned on) Pump delay time Pressure dependent cut-off Monitoring of pressure build-up Monitoring of pump running time Possible monitoring elements: Pressure switch (DS) monitors the automatic pressure build-up Level indicator (WS) Pressure gauge (MA) displays the pressure response in the main line Monitoring contact turns off machine if pressure fails to build up Indicator light, green shows that pump is running Indicator light, red indicates a fault if pressure fails to build up or if there is a low level of lubricant in the reservoir (only with built-in level indicator)
For additional information please refer to our brochure No. 1-1203-US Online available at: www.skf.com/lubrication
MKU2-KW3-22003
The control and monitoring unit is either a timer for time-dependent control or a counter for load-dependent control.
MKU2-KW6-20003
Ordering details
Order no. MKU2-KW3-22003 MKU2-KW3-22013 MKU2-KW6-22003 MKU5-KW6-22003 MKU2-BW3-22003 MKU2-BW3-22013 Delivery rate [l/min] 0,2 0,2 0,2 0,5 0,2 0,2 Reservoir capacity [l] 3 3 6 6 3 3 Reservoir material * K K K K B B Components DK DS WS MA
* Reservoir material: K = plastic B = metal = components contained in the unit DK = push button / DS = pressure switch / WS = level indicator / MA = pressure gauge
MKU2-BW3-20003
53
SKF MonoFlex
Piston distributors for single-line lubrication systems
Piston distributors meter out and distribute the oil delivered by an intermittently actuated pump. The quantities of oil for the individual lube points are determined by exchangeable metering nipples. The metered amount is indicated on the individual nipples. The amount needed to cover the total oil demand can then be further regulated via the lubricating frequency. To meet the required quantities and comply with spatial constraints, it is possible to choose among four distributor groups that differ in terms of their metering ranges and sizes. The functional principle of the groups is the same but there are differences in design. Different distributor groups can be used in one installation. Please note: Seal material: NBR. In general, the operating conditions specified for the respective pump units will also apply to the distributors. Limit values for the distributors: Temperature range: 0 to + 80 C (32 to 176 F) Effective oil viscosity: 5 to 2 500 mm/s
Function 1. T he amount of oil intended for the lube point is stored in front of the piston in the distributor. 2. W hen the central lubrication pump starts delivering oil, the piston moves and the oil in front of it is fed to the lube point at a main line pressure of 12-45 bar. 3. A fter the pressure is relieved (1bar) in the main line, the distributors piston returns to its initial position and once again lets a certain quantity of oil flow into the space in front of it.
54
SKF MonoFlex
Piston distributors, group 340 0,01 - 0,16 cm3 (for oil)
To order: The order no. has 9 places. To complete the order no., supplement it with the order key to specify the desired metered quantities. Ordering example: Piston distributor, 5port type, 3454 . . . . . metered with (from left to right) 0,03 0,10 0,10 0,16 0,06 cm3 Order key: 24453 Order no.: 345424453 Group 340... distributors are intended for direct connection to a main line with a diamete r of 6 mm (double tapered sleeve and socket union) Please note: The piston distributors comprising groups 340, 350 and 390 are only supplied complete with metering nipples. Possible tubing connection: M8 x 1 ports tapped for solderless 4 tube connection.
Small
Piston distributors*
Order no. 342-4 343-4 345-4 Number of lube points 2 3 5
Piston distributors*
Order no. 351-0 352-0 353-0 355-0 Number of lube points 1 2 3 5
Medium
55
SKF MonoFlex
Piston distributors, group 390 0,2 - 1,5 cm3 (for oil)
Order example: Piston distributor, 3port type, 3930 . . . 00 metered with (from left to right) 1,5 1,0 0,4 cm3 Order key: 986 Order no.: 393098600
Large
Piston distributors*
Order no. 391-0 392-0 393-0 Number of lube points 1 2 3
For additional information please refer to our brochure No. 1-5015-US Online available at www.skf.com/lubrication
Secondary line connections for plastic tubing: Socket union Tapered ring Reinforcing sleeve Attention! Only in the case of the piston distributors shown here is it permissible to close unneeded ports. Ports on progressive feeders must not be closed! Feeders would block!
Secondary line connections for steel tubing: Socket union Double tapered sleeve
Metering nipple
Screw plug or adapter when main line is continued or threaded socket when connected to a further piston distributor Washer Adapter or banjo fitting
Main line connections for steel tubing: Socket union Double tapered sleeve for plastic tubing: Socket union Tapered sleeve Reinforcing socket
56
Features
Better sliding of the products Reduced chain wear Safety and cleanliness Dry environment, no water Less metal corrosion No deterioration of the conveyed products in the holding area No friction noise or stickslip effect No bacterial growth Complies with environmental standards Approved for use in food applications
A lubrication system helps to keep a constant and sufficient friction coefficient. It can be adapted to any production line (conveyor belt type, carried products). Too much friction (insufficient sliding) results in:
Possible deterioration of the products (especially cartons) More power consumption for the belt motion (engine overcurrent, extreme tension of the belt) Possible falling of the products when changing direction More wear on the belt surface and guides
Problems on line conveyors Due to the speed difference between the filling machine and the packaging machine, or the failure of one of them, products slow down, fall and collect on the belt conveyor at the end of the line. At the same time guides are supporting the conveyor belt where there is continuous friction. If the friction between the belt and the product is too high (without lubrication), package bottoms can be damaged, especially cartons. The belt then needs more power for moving, resulting in belt damage.
Where there is not enough friction, products slide too much and it is hard to carry them properly (they slow down or stop moving completely)
57
Dry lubrication
Dry lubrication systems have been especially designed for the lubrication of conveyor surfaces and guides with special lubricant. These systems replace classic wet lubrication systems due to the high performance of the lubricant: a PTFE based oil suitable for the food industry. When correctly metered, it leaves a dry sliding coat on the belt surface and/or its guides. The aim of the dry lubrication system is to deliver automatically and precisely the right quantity at the right friction point (belt surface or guides) from a central unit, which can feed many lubrication points.
If you would like more information on SKF Dry Lubrication System for Conveyors, contact SKF or your local SKF distributor.
For additional information please refer to our brochure No. 1-4120-EN Online available at www.skf.com/lubrication
The lubrication of the chain surfaces The piston distributors, with adjustable metered volume, feed the chain surfaces with lubricant. They deliver intermittently a metered volume of lubricant via a secondary line to lubrication plates, which are located under the chain at the end of the return strand. The chain surface sliding on the lubrication plate will be coated with lubricant.
The lubrication of the chain guides The preset piston distributors feed the chain guides with lubricant. They deliver intermittently a metered volume of lubricant via a secondary line to lubrication screws, which are inserted into the guide.
58
SKF LubriLean
Minimal quantity lubrication systems
When it comes to machine tools, reliability, precision and efficiency are crucial. To help meet these demands, SKF has developed centralized, multipoint lubrication systems that help machines run more smoothly, while also extending the service life of linear guides and bearings. Applications of SKF LubriLean for machine tools includes milling, rolling, cutting, drilling, boring, forming among others. Lubrication between the tool and workpiece is performed by an aerosol that is formed by oil droplets that are finely dispersed in an air stream. Minimal quantity lubrication (MQL) can be fed to the tool or workpiece in two different ways, internal or external.
Internal MQL
59
Advantages
Higher machining performance (higher speeds when cutting and parting) Better surface finish thanks to lower friction-induced temperature Long tool life, mainly when high-frequency machining is involved Exact adjustment of delivery rate saves lubricant The lubricant is consumed during the machining process. No residue is left on the work piece or chips. No disposal of lubricant residue, no de-greasing of parts and chips Greater safety and environmental hygiene at the workplace. No mist, clean air to breathe
External MQL
For additional information please refer to our brochure ref. 1-4401-EN Online available at www.skf.com/lubrication
For additional information please refer to our brochure No. 1-4403-EN Online available at www.skf.com/lubrication
For additional information please refer to our brochure No. 1-5102-EN Online available at www.skf.com/lubrication
For additional information please refer to our brochure No. 1-4402-EN Online available at www.skf.com/lubrication
61
SKF Oil+Air
Oil and air lubrication systems
SKF Oil+Air lubrication systems are designed primarily for high speed bearings, chains and special applications in the steel industry. A pump, progressive feeder or single line distributor injects a small metered amount of oil into a mixing valve. The air flow is set to a minimum. The oil moves slowly to the lubrication point and provides the bearing or chain with a small, continuous stream of oil and air. This means that the bearing housing is under a slight overpressure, which keeps dirt away from the sensitive bearings. This concept creates no oil mist or oil fog, making it environmentally friendly as well. SKF Oil+Air lubrication systems can be tailor-made and apply leading oil-streak sensor technology. Advantages: Better machining performance due to better speed characteristics (up to some 2,200,000 mm rpm in the case of rolling bearings). Higher reliability due to clean bearings: continuous supply of fresh lubricant in the right amounts; system-related sealing air protects bearings from outside contamination. Less lubricant: As much as necessary, as little as possible for more safety and environmental hygiene; metered quantities for each friction point to meet the precise need, but some 90% less consumption compared with oil-mist lubrication; no mist, clean air to breathe; no repack period compared with grease lubrication. Applications: Prominent applications are the lubrication of high-speed rolling bearings, of the kind used in machine tool spindles and the economical lubrication of closed gearboxes. An oil and air system can be used to apply small quantities of lubricant in production processes involving textile fibres. (gripper lubrication)
Gear pump
62
OLA03-53301 3 MKL2-KW3-23041 MV203-20 OLA16-01-S1 1 501-301-024 MV21 OLA29-02 2 MFE5-KW3-2 OLA31-03-S1 3 501-303-004 MV32 342-422-000 MV51
For additional information please refer to our brochure No. 1-5012-3-US Online available at www.skf.com/lubrication
63
SKF ProFlex
Progressive lubrication systems designed for oil, semi-fluid grease and hard grease NLGI grades 000 to 2.
SKF ProFlex systems are designed for small and medium-sized machines. They are used, for example, in the printing industry, construction machines, industrial presses and wind turbines. A feed pump or flow limiter supplies lubricant to the distributor that serves each outlet progressively, with a defined amount of lubricant. Each distributor outlet can also serve a secondary distributor that divides the amount into smaller portions for progressive delivery to their outlets. To control the systems function, only one metering piston has to be controlled on a frequency basis. SKF ProFlex progressive lubrication systems are designed for up to 150 lubrication points with grease or oil. In combination with parallel flow limiters, they can serve up to 1 000 lubrication points or even more with oil. SKF ProFlex includes a wide range of progressive distributors based on a block, segmental or modular design with 2 to 20 outlets, flow rates of 0,01 cc to 6 000 cc/min.and system pressures as high as 300 bar.
Progressive feeder
Piston pump unit SKF ProFlex Progressive lubrication systems designed for oil, semi fluid grease and hard grease. The system shown is for hard grease.
Progressive feeders
64
SKF ProFlex
Progressive distributors for oil and grease
Progressive distributors
Progressive distributors dispense an amount of lubricant delivered by a pump to several outlets while the feeder determines the volumetric ratio. The different output quantities within a feeder are achieved by the use of various piston diameters or the joining of two or more outlets. The indicated lubricant quantities result from the piston diameter and the travel of the piston. Block distributor VPB The block distributor is available with 3 to 10 pistons and serves, depending on the cross-porting arrangement, 2 to 20 lube points with oil or grease. The stroke volume per cycle is 0,2 ccm. Features
Accurate lubricant distribution Outlet quantity from 2 to 20 Central function monitoring with one simple indicator or el. piston detector Universally usable for oil (min. 12 mm2/s) and grease (max. NLGI grade 2) Economic and reliable Flexible system design with master and secondary feeders Max. 200 strokes/cycle per min.
For additional information please refer to our brochures: Leaflet No. VP 1-3015-US VPK 1-3016-US VPB 1-3017-US PSG 2 1-3013-US PSG 3 1-3014-US Online available at www.skf.com/lubrication
Sectional distributor VPK and VP The sectional distributors are also available with 3 to 10 pistons thus depending on the crossporting arrangements also designed for 2 to 20 lube points. The individual sections are available in different stroke volume sizes. Thus the output quantity can be fine tuned to the bearing requirements. The VP distributor is designed with built-in non return valves, a typical master feeder valve arrangement.
Modular distributor PSG The modular distributors PSG covers also an outlet range of 2 to 20. The unique design with separate base plate allows an easy block configuration and servicing. The large internal porting arrangements allow high flow rates up to 2,5 l/min (PSG2) or 6 l/min (PSG3). This is important for reliable oil circulating systems. Eight different section sizes (PSG2) and several unique attachments offers you the most reliable, accurate and flexible distributor. Attachments
Optical cycle indicator 2 or 3 pin el. piston detector 2/2 or 4/2 directional solenoid valve for intermittent lubrication Flow limiter or flow regulator for oil keeps the flow stable, independent of back pressure and viscosity fluctuations Rotary gear indicators for oil External crossporting connectors
Attachments
Optical cycle indicator 2 or 3 pin el. piston detector 2/2 directional solenoid valve External crossporting
Attachments
Optical cycle indicator 2 or 3 pin el. piston detector 2/2 or 4/2 directional solenoid valve for intermittent lubrication Flow limiter for oil, keeps the flow stable, independent of back pressure and viscosity fluctuations
VP
VPB
VPK
PSG2
PSG3
65
SKF ProFlex
Progressive distributor, selection diagram
6 000 5 000 4 000 Q max. [ccm/min] 3 000 2 500 2 000 1 000 500 VPB 0 PSG2 PSG3
VP VPK
0,2 cmm 05T 1T 2T 3T 0,05 cmm 0,10 cmm 0,20 cmm 0,30 cmm 1T 2T 3T 4T 5T 6T 1S 2S 3S 4S 5S 6S 0,10 cmm 0,20 cmm 0,30 cmm 0,40 cmm 0,50 cmm 0,60 cmm 0,20 cmm 60 120 240 360 480 600 720 840 0,06 cmm 0,12 cmm 0,24 cmm 0,36 cmm 0,48 cmm 0,60 cmm 0,72 cmm 0,84 cmm 800 1 200 1 600 2 400 3 200 0,80 cmm 1,20 cmm 1,60 cmm 2,40 cmm 3,20 cmm
0,10 cmm
0,40 cmm 0,60 cmm 0,80 cmm 1,90 cmm 1,20 cmm
1) Stroke volumes for twin versions. For single version, please double the stroke volume
66
SKF ProFlex
Order code for standard progressive distributors
For additional information please refer to our brochures: feeder Leaflet No. VP 1-3015-US VPK 1-3016-US VPB 1-3017-US PSG 2 1-3013-US PSG 3 1-3014-US Online available at www.skf.com/lubrication
VPBM/VPBG
VPKM/VPMG
VPM/VPG
PSG2
PSG3
Number of feeder sections 03 = 3 sections 04 = 4 sections 10 = 10 sections Number of working outlets 03 to 20 Attachments 00 = without, P2 = piston detector 2-Pin P3 = piston detector 3-Pin, ZY = cycle indicator Attachments, assembly position -1R = feeder, right hand side, 1. section -1L = feeder, left hand side, 1. section -2R = feeder, right hand side, 2. section -0R = feeder, right hand side, 10. section -0L = feeder, left hand side, 10. section Further information: Size of required feeder sections and crossporting arrangements Attachment - 2/2 or 4/2 way solenoid valves - Flow limiter or regulator - Rotary gear indicators
67
SKF MultiFlex
Multiline lubrication systems designed for oil, semi-fluid grease and hard grease NLGI grades 000 to 3.
SKF MultiFlex systems are designed for automatic re-lubrication as well as small circulating oil systems on applications in the machine-tool industry, oil and gas, and heavy industry just to name a few examples. Multi-piston pumps supply the lubricant directly to the lube point without the use of extra metering valves. Each lubrication point thus has its own pumping element. The system design is simple, accurate and reliable. SKF MultiFlex systems include a wide range of multi-outlet pumps from 1 to 32 outlets, and are able to withstand system pressures as high as 4 000 bar.
Progressive feeder
Multi-piston pump
SKF MultiFlex Multi line lubrication systems designed for oil, semi fluid grease and hard grease. The system shown is for hard grease.
68
SKF MultiFlex
Pump units, series KFA and KFAS
Pumps belonging to the KFA(S) series come with a maximum of 2 outlet ports for the connection of 2 independent lube circuits. A separate pump element is required for each outlet. Three pump elements with different delivery rates are available so that the volume of grease can be adjusted to the needs of the individual circuits. This feature ensures that every lube point is supplied with an adequate amount of grease in each lubrication cycle. Control is provided by an integral IG502-I control and monitoring unit; it can be operated in a time- or load- (pulse) dependent mode, and with or without monitoring.
Ordering details
Pump elements Order no. KFA1.U1 KFA1.U2 KFA1.U3 (incl. control system) Delivery rate 1) (ccm/min) 2,0 1,5 1,0
Ordering details
Piston pump Order no. Reservoir capacity (liters) Grease filling Via conical head nipple or via topping-up pump Via conical head nipple or via topping-up pump
The following has to be appended to the pumps order number: for operating voltage, +912 (12 V DC), +924 (24 V DC) Order example: KFAS1 +912 1) The indicated rates refer to the delivery of NLGI grade 2 grease at an operating temperature of 20C and a back pressure of 50 bar. Temperatures and pressures that deviate from these figures lead to different delivery rates. The indicated values must be taken as a basis in the design of a centralized lubrication system.
A W has to be appended to the order no. for pump units with filling level monitoring, order example: KFAS1-W
69
SKF MultiFlex
Pump units, series KFG and KFGS
Applications General machinery, on- and off-road, cranes, wind turbines, mixers etc. Features
Durable construction Designed for grease NLGI grade 2 and system pressure up to 300 bar Easy installation, max. 3 pump outlets Highly effective lubrication monitoring with piston detector feedback from progressive feeders Fully-automated operation with use of electronic control system Built-in reservoir agitation prevents grease separation and eliminates entrained air in the system AC version designed for 90-264 V AC, 50 to 60 Hz. KFG order code
Order No. for basic pump: Control unit = without integrated control unit S = with control unit Tank capacity: 1 = 2 kg 3 = 6 kg 5 = 10 kg Pump housing version 5 = standard version Level switch: X = without level switch W1 = level switch for grease NLGI 2 W2 = level switch for grease NLGI 1 Pump elements (max. 3) X = without element A = 2,5 ccm/min B = 1,8 ccm/min C = 1,3 ccm/min D = 0,8 ccm/min Tube connector / = without tube A = for 6 mm tube B = for 8 mm tube C = for 10 mm tube Pump version 0005 = standard version Operating power 12 V DC , 24 V DC or 230 V AC 123 KFGS 1-5 X /A X X / 0005-230VAC
For additional information please refer to our brochure: Leaflet No. 1-3030-US Online available at www.skf.com/lubrication
70
pump element 1 to 3
SKF MultiFlex
Pump units, series FF and FB
Applications General heavy duty applications, crushers, steel industry, mining Features
Sturdy design with built-in agitator for grease up to NLGI grade 3 Adjustable pumping elements Steel tank size 4, 6, 10, 15 or 30 kg Available with different ratios and element sizes covering 0.04 to 7 ccm/min Robust 3 ph. e-motor for continuous and discontinuous operation FB order code
Order No. example: Tank capacity 06 = 6 kg 15 = 15 kg 30 = 30 kg Level switch X = without level switch E = low level Type of drive 2M04H, 45:1 Pumping elements (max. 24) Number of elements 6 mm, Q = 0,8-2,4 ccm/min, 350 bar Tube connector A = tube 6 mm B = tube 8 mm C = tube 10 mm D = 1/4 NPT Pump version D 0001 = standard version Operating power AF07 = 230/400 V AC, 50 Hz, IP 55F-0.25 kW 8 mm, Q = 1,4-4,4 ccm/min, 200 bar 10 mm, Q = 2,2-6,8 ccm/min, 125 bar FB 15 E 2M04H 05 12 00 C D0001 AF07
For additional information please refer to our brochures: FF pump, Leaflet No. 1-3025-US FB pump, Leaflet No. 1-3026-US Online available at www.skf.com/lubrication
71
SKF DuoFlex
Dual-line lubrication systems designed for oil, semi-fluid grease and hard grease NLGI grades 000 to 3
SKF DuoFlex systems are designed for medium-sized or large machines with a large number of lubrication points, long lines and harsh operating conditions. Applications include heavy industry, metal working plants, pulp and paper, mining, mineral processing and cement factories, deck cranes, power plants and more. The system requires two main lines that are alternately supplied with lubricant. SKF DuoFlex systems are very reliable when using hard greases and when the distance to the pumping unit is long up to 100 m or more. They also offer great flexibility when it comes to adjusting the metered quantity to the requirements of the specific lubrication point. In addition, the parallel set-up of the dual line metering valves allows for a simple and easy system design. SKF DuoFlex dual-line lubrication systems can supply more than 1 000 lubrication points from a single pump unit source, resulting in high lubricating reliability with pressures of up to 400 bar.
Hydraulic and electrical control units for dual-line central lubrication systems with control cabinet
SKF DuoFlex Dual -line lubrication systems designed for oil, semi fluid grease and hard grease. The system shown is for hard grease.
72
SKF DuoFlex
Pump units, series SKF Multilube
The SKF Multilube pumping unit is a revolutionary and superior solution for lubricating individual machines and equipment. Easy to install, compact pumping unit structure and easiness in operation ensures functionality in machine and equipment specific applications, even when used outdoors. Centralised lubrication improves runnability The high-quality SKF Multilube pumping unit prevents bearing failures and improves the runnability of machines and equipment. Due to a centralised lubrication system the lubrication result is always optimal, consequently reducing energy and lubricant consumption. Compact and flexible solution All relevant components and functions (control unit, pump, reservoir, directional valve and pressure monitoring) are integrated into the modular pumping unit SKF Multilube. Built-in heating enables operation and use even under demanding and cold circumstances. All SKF grease and oil dosers for single and dual line systems can be used with the SKF Multilube unit. Auxiliary equipment such as spray and sliding surface nozzles and lubrication brushes can be used according to the lubrication needs. Advantages and features
Compact all-in-one structure Modular and durable design Easy to install and start-up Can be used in single line, dual line and progressive lubrication systems SKF Multilube pumping unit can be used in oil and grease lubrication systems Suits all pumpable oils and greases Two reservoir sizes Pumping element equipped with pressure relief valve Filling connection equipped with safety valve Visual and electric low level monitoring in reservoir Pumping centre is equipped with heating resistor Clear and versatile user interface Field data can be read externally Wide operation temperature range 30 to +70 C (22 to +158 F)
Identification of power supply 24 115 230 24 V control voltage if external control is Power input 115 V Power input 230 V
Identification of user interface IF103 24 115 User interface External control, control voltage 24 V DC External control, control voltage 115 V AC
Identification of pressure control PSE C2 C2P Built-in pressure sensor Singleline dual channel lubrication pump used with spring distributors Progressive dual channel lubrication pump used with progressive divider
For additional information please refer to our brochure: Leaflet No. SKF Multilube 6407/I-EN Online available at www.skf.com/lubrication
73
SKF DuoFlex
Pump units, series FK
The FK pump unit is a piston piston pump for small to medium sized dualline lubrication systems. The all-in-one solution is available with all necessary valves and designed for harsh operating conditions with system pressures up to 400 bar. Grease pump unit with gear reduction, agitator, steel reservoir with ultrasonic level switch, filler socket and screw cap, safety valve, e-motor 3ph 230 /400 VAC, 50 Hz, 0,37 kW -Ip55F, p max 400 bar. Hydraulic connections 1/2" for oils from 50 mm2/s up to greases NLGI grade 3. Built-in screw-conveyor allows the use of hard greases, NLGI grade 3
Available with 1 to 6 internal pumping elements covering 0,67 to 4 kg/h Available with different valve arrangements for: Progressive lubrication systems Single-line lubrication systems
For additional information please refer to our brochure: Leaflet No. FK pumps 1-3033-US Online available at www.skf.com/lubrication
Order code FK 2/15 U21M04/ 3 /400 M23 /001AF07 FK 2/30 U21M04/ 3 /400 M23 /001AF07 FK 2/60 U21M04/ 3 /400 M23 /001AF07 FK 2/15 U21M04/ 6 /400 M23 /001AF07 FK 2/30 U21M04/ 6 /400 M23 /001AF07 FK 2/60 U21M04/ 6 /400 M23 /001AF07 FK 3/15 U21M04/ 6 /400 /3 FK 3/30 U21M04/ 3 /400 /3 FK 3/60 U21M04/ 3 /400 /3 FK 3/15 U21M04/ 6 /400 /3 FK 3/30 U21M04/ 6 /400 /3 FK 3/60 U21M04/ 6 /400 /3
Reservoir size 15 kg 30 kg 60 kg
x x x
x x x x x x x x x
x x x
x x x
74
SKF DuoFlex
Pump units, series FD3
The FD3 pump unit is a powerful axial piston pump for medium to large sized dual-line lubrication systems with up to 1 000 lubrications points. The basic design with safety valve, grease filter and pressure gauge is available in three tank sizes and three output versions.
Outstanding quality suitable for rough operating conditions Built-in agitator, eliminates entrained air prevents grease separation and allows grease NLGI grade 3 Continuous flow rate create lowest system pressure losses and highest economical efficiency Grease pump unit with agitator, steel tank with ultrasonic level switch, safety valve, grease filter, pressure gauge range 0 to 600 bar, e-motor 3 ph 230/400 V AC, 50 Hz, 0,55 kW- IP55F, with p max. 400 bar and hydraulic connections 3/4
For additional information please refer to our brochure: Leaflet No. Duoflex pumps 1-0012-1-US Online available at www.skf.com/lubrication
Order code FD 3/07/45 U2/1M 0001 AG07 FD 3/07/65 U2/1M 0001 AG07 FD 3/07/100 U2/1M 0001 AG07
x x x x x x x x x x x x x x x x x x
FD 3/14/45 U2/1M 0001 AG07 FD 3/14/65 U2/1M 0001 AG07 FD 3/14/100 U2/1M 0001 AG07
FD 3/21/45 U2/1M 0001 AG07 FD 3/21/65 U2/1M 0001 AG07 FD 3/21/100 U2/1M 0001 AG07
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SKF DuoFlex
Dual-line distributors
Features Dual-line distributors are used in dualline centralized lubrication systems for greases up to NLGI grade 3 as well as for oil conforming to ISO VG with an operating viscosity greater than 50 mm2/s.
Low pressure losses due to large distributor bores make it possible to combine a number of distributors in a row Infinitely adjustable Compact design Easy to combine ports (doubling dosing volume) Dual-line distributors can be equipped with piston detectors for electrical monitoring. Outlets quantity 1 to 8 High lubricating reliability of distributors due to a maximum operating pressure of 400 bar Available in stainless steel version, adjustable or fix settled metering screw, and with protecting caps in aluminum or stainless steel instead of plastic Replaces other manufacturers dual-line valves
For additional information please refer to our brochure: Leaflet No. Duoflex distributors 1-0012-3-US Online available at www.skf.com/lubrication
Part no. 546-101-015 546-201-015 546-301-015 546-401-015 546-101-011 546-201-011 546-301-011 546-401-011 546-101-004 546-201-004 546-301-004 546-401-004
Max outlets 2 4 6 8 2 4 6 8 2 4 6 8
Output range per stroke 0-5 cc 0-5 cc 0-5 cc 0-5 cc 0-1.5 cc 0-1.5 cc 0-1.5 cc 0-1.5 cc 0-0.5 cc 0-0.5 cc 0-0.5 cc 0-0.5 cc
Supply connections G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8
Discharge connections G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4
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SKF DuoFlex
Dual-line accessories
Change-over valve Hydraulic or electrical change-over valves are used in dual-line centralized lubrication systems to control main feed lines 1 and 2. Starting from the lube pump, the main feed lines are alternately used as pressure (P) and return (R) lines. Differential pressure switch The differential pressure switch is used to control the system function. It is installed upstream of the dual-line distributor farthest from the pump to ensure sufficient pressure to all dual-line distributors even under low temperature conditions and with long feed lines. Electrical control units The process routine of dual-line centralized lubrication systems is controlled and monitored with electrical control units. It is possible to choose between continuous and automatic operation on a full-cycle or half-cycle basis. The interval time in the automatic mode is adjustable. The monitoring covers the lube pump with reservoir filling level, the pressure build up and delivery rate as well as the change-over routine. It also checks for leakage in the main feed lines and branch lines all the way to the dual-line distributors. Any fault signals are displayed by control lights mounted on the front of the control cabinet or by moving text on an optional panel on the front. At the same time, fault signals can be received from potential-free contacts. A link up with existing Profibus systems for display and evaluation in the PCS (process control system) is possible.
For additional information please refer to our brochure: Leaflet No. Duoflex control units 1-0012-2-US 1-0012-3-US Online available at www.skf.com/lubrication
SSY 203
DDS 50/1
Order No. 24-1883-2538 24-1883-2534 24-1883-2343 24-1883-2344 24-1207-2226 SSY50 hydraulic change-over valve SSY50/1 without piston detector SSY50K1 with ec. piston detector SSY203 electromagnetic change-over valve SSY 203/24DC with socket straight, without pressure gauge SSY 203/230AC with socket straight, without pressure gauge Pressure gauge (1x with hardware) 0 to 600 bar
Order No. 24-2583-2498 Differential pressure switch DDS50/1 DDS50/1 with 50 bar differential pressure
24-1074-2062 24-1074-2063
Electrical control cabinet Complete control cabinet for a 1-string dual-line system with an axial piston pump, Type FD3 U = 230/400 V AC Complete control cabinet for a 2-string dual-line system with an axial piston pump, Type FD3 U = 230/400 V AC
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SKF CircOil
Circulating oil lubrication systems
SKF CircOil systems are designed primarily for circulating oil lubrication to not only lubricate but also to cool highly stressed bearings in nearly every size of machine used in the pulp & paper sector and heavy industry. They also efficiently remove dirt, water and air particles. An oil supply system delivers the lubricant to the adjustment valves with individual settings. The actual feed rates can be controlled visually or electronically. Monitoring systems with a flow rate read-out function and individual warning levels are available for a more predictive maintenance approach. SKF CircOil systems include a wide range of tailor-made and turnkey solutions for flow rates from 0,1 to 3 000 l/min. This solution includes the SKF Streamline Pumping Unit, with a tank capacity as high as 40 000 liters, and innovative oil reservoirs such as the SKF Flowline Pumping Unit that helps reduce oil consumption dramatically. SKF CircOil systems are easy to service. In addition, they feature a modular design and can be easily combined.
SKF Flowline Monitor and SKF Safeflow flowmeter
Flow limiters
Monitoring unit
Pumping unit
Oil tank
78
SKF CircOil
Oil supply units
SKF Oil supply units are not just tailor made, they also comply with the local safety regulations and environmental constraints. The overall supply system concept is especially designed for the use with lubricating oil which is more viscous than hydraulic oil. Consequently we offer following fine tuned solutions: Oil tanks: Available in steel or stainless steel with special baffle plate arrangements. From a tank size of 1000l we suggest the SKF plate separator technology. This unique design feature allows for a highly efficient use of oil in the tank and eliminates foam resp. air bubbles (degassing) and settles free water and heavy particles. As a result, oil tanks become a lot smaller. On request incl. oil sensors for water content, oil aging etc. Oil pumps: Gear type or screw type pumps. Dependent on the application also in a redundant or in explosion proof design (ATEX) Oil filters: Single or double filters in all purity classes with visual or electrical clogging detection. Oil heaters: Usually based on electric solutions with low surface load, for larger systems also with steam heaters and/or heat carrier oil solutions. Oil coolers: Air or water coolers, tube or plate type design, with all necessary valves and regulating equipment Total system design: Electrically pre-wired on terminal boxes or PCS based as a stand-alone system. Turn-key solutions, installed on the spot, including flow meters or flow limiter systems. Capacity: Tank sizes up to 40 000 l. Flow rates up to 3 000 l/min. Please contact your local SKF application engineer for assistance.
79
SKF CircOil
SKF SM-100 Oil Pumping Unit
Fan units This circulation oil lubrication unit is ideal for rolling bearings on industrial fans where high speeds and/or high temperatures can preclude the use of grease. These units deliver a continuous flow of cooled and filtered oil directly to the bearing. The metered pump flow is matched to the bearing and housing size, preventing oil leaks and excessive heat associated with oversized pumping systems. The SKF SM-100 Oil Pumping Unit is available in three thank sizes; 30 liter, 50 liter and 100 liter. Bearings with shaft sizes from 11/8 in. to 51/2 in. can be adequately lubricated with this circulating oil lubrication unit. Features Large reservoirs cool oil quickly L arge reservoirs de-aerate the oil properly Control options provide flexible installation and operation High pressure filtration up to 1 000 psi Easy to read level gauge Increased safety with back-up pump option for critical applications Non-tapered, threaded connections on the pressure side of the system help avoid leaks Please contact your local SKF application engineer for assistance.
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SKF CircOil
Single-circuit pump units
The pump units specified in this section are lubricant delivery pumps without pressure relief fixtures and are designed for continuous operation in circulating and hydrostatic lubrication systems. These pump units may also be used for hydraulic tasks to the extent permitted by the pressure and viscosity ranges stated in the tables. The drive is provided by a three-phase motor designed for a rated voltage of 230/400 V to DIN IEC 38. The permissible pressure and delivery rates vary with the viscosity. When using oils with viscosities outside the indicated ranges (spindle oils and highly viscous oils), please consult SKF for further information. Please note that even standard oils may become thinbodied or highly viscous due to changes in temperature. Ambient temperature maximum +40 (104 F) Lubricant temperature 0 to +80 C (32 to 176 F) Explanation of the hydraulic function Referring to the diagrams below, oil is sucked in at S and flows through the pressure duct in direction P. The oil pressure closes valve V and opens valve E3 against spring tension. If air is entrained (due to low oil level in the reservoir), valve V remains open and bleeds the air or the air-intermixed oil into the return duct (see arrows marking the flow in directions R1 and R2 respectively). Valve C1 allows the excess-pressure oil to flow into the return duct. Explanation of the structural differences With type MF, the short screw plug D2 leaves flanged port R2 open contrary to D1 with type M and a plug seals external port R1. Flanged port R2 of the return duct discharges directly into the reservoir without any threaded connections (see Fig. 2 and 3).
Type MF units for flange-mounting on oil reservoir Use a special sealed pump for horizontal flange-mounting of the unit beneath oil level
Figure 1
Figure 2
Figure 3
81
Permissible Suction head operating (with open viscosity range pressure line) mm2 /s 140 - 1000 20 - 1000 20 - 1000 20 - 1000 mm 500 500 500 500
1) Output based on an operating viscosity of 140 mm2/s at a back pressure of p = 5 bar 2) Also see leaflet 1-1202-US page 4: Multirange voltage motors. Single-circuit units complete with reservoir see page 61.
30 and 50 liter reservoirs available, also without legs, for wall-mounting. 1 = Oil filler cap 2 = Oil strainer 3 = Float switch 4 = Gear or oil strainer gerotor pump unit 6 = Oil level indicator 7 = Oil drain plug Reservoir and cover: hammered enamel finish. The complete reservoir units are also available in conformity with the regulations of the automobile industry. DIN and special reservoirs on request.
For additional information please refer to our brochure: Leaflet No. Gear pumps unit for single line 1-1202-US Single and multicircuit pumps 1-1204-US UD/UC Pump units 1-3019-US Online available at www.skf.com/lubrication
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SKF CircOil
SKF Safeflow oil flowmeters
SKF Safeflow oil flowmeters are used for controlling and measuring the flow rate of lubricants in oil lubrication systems. The base is made of durable aluminum. The flow tube is made of glass, so high temperatures and the use of synthetic oils should present no problems. The SKF Safeflow flowmeter has a straight glass flow tube with an internal calibrated cone extending along its vertical axis. The float is cylindrical, its O.D. being the same dimensions as the I.D. of the flow tube, with an annular opening through its center along its vertical axis. In operation, the calibrated cone extends through the annular opening in the float, creating the variable orifice needed for measurement as the float moves with flow changes. Because the oil flows through the float, rather than around it as in ordinary flowmeters, the float is always clearly visible. A white Teflon ring on the float marks the reading point and wipes the inside wall of the glass tube. The flowmeter can be field calibrated so that when the desired oil flow is properly adjusted, the white ring will line up with a predetermined mark. This makes it easy to monitor banks of flowmeters with different required flows because all floats will be at the same level and it will not be necessary to remember the correct flow value for each bearing. Flow change alarm system The oil flow through each SKF Safeflow flowmeter can be remotely and continuously monitored. The alarm system consists of one alarm sensor for each flow tube and one monitoring unit for up to ten alarm sensors. The alarm sensor is an inductive proximity switch, which identifies the location of a metal float in the tube. The monitoring unit contains the terminals and the power supply for ten sensors. The system transmits either a single alarm from each bank of meters or a separate signal from each flow tube. The alarm delay can also be selected to avoid false alarms.
For additional information please refer to our brochure: Leaflet No. SKF Safeflow 6409-US Online available at www.skf.com/lubrication
83
SKF CircOil
SKF Flowline Monitor oil flow rate monitoring system
SKF Flowline Monitor flow rate monitoring system introduces a new digital dimension for measuring and controlling oil circulation lubrication system flow rates. Flowline flowmeters operate individually and they can be programmed as well as adjusted separately. They can also be connected to a centralised control system. In the Flowlines graphical design, user friendliness is a major focus. With one glance, operators can see the flow rate status of each individual lubrication point from the Flowline Monitor. Advantages of the Flowline Monitor
Extensively adjustable, even for small amounts of flow Wide adjustment range; parameters set at flow tubes are easily visible Practical and visual LED-indicator system Clear digital display Alarm trends follow-up Electronic temperature measurement Temperature compensated flow rate measurements Modern design
For additional information please refer to our brochure: Leaflet No. Flowline Monitor 6410-EN Online available at www.skf.com/lubrication
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SKF CircOil
Flow limiters for oil
Flow limiters are used in large oil circulating lubrication systems. The task of a flow limiter is to divide up the volumetric flow of the main line into parallel individual volumetric flow quantities and to limit these according to requirements, or to keep them constant. The volumetric flow generated is independent of the system pressure and virtually independent of viscosity. The signal transmitter version creates a fault signal as soon the flow rate drops < 80%. Rotary gear versions create one pulse per revolution and allow a continuous flow rate measurements. Advantages
Reliable Self-adjusting metering, thus identic volume flows stable system constitution Easy system design The required volume flow and nozzle size are determined during the engineering phase Space-saving installation thanks to a common base plate with only one inlet for up to 6 flow limiters Easy start up, pre-adjusted volume flows enable short start up periods Effective monitoring of volume flow with gear wheel-type flow indicator, with Hall sensor signal transmitter Optional ATEX-versions Preferred technique to feed: Plain and roller bearings Gear nips and spray nozzles Progressive systems Gear boxes High stressed machines with oil circulation requirements
For additional information please refer to our brochures: feeder Leaflet No. Flow limiter SP/SMB3 and SP/SMB6 1-3001-US Flow limiter SP/SMB8 1-3028-US Flow limiter SP/SMB9 1-3002-US Flow limiter SP/SMB13 1-3003-US Flow limiter SP/SMB14 1-3004-US Online available at www.skf.com/lubrication
Flow limiters
SP/SMB 3 6 8 9 0,1-8,1 12,0 6 - 50 bar G 1 / 2 G 3/8 13 6 - 38 39,0 6 - 50 bar G 3/4 G 3/4 14 25-132 106 6 - 50 bar G 1 1 /4 G 1 1 /4 Flow rate l/min 6 - 38 25-132 0,1-8,1 with static signal transmitter with rotary gear indicator with base plates 1.. 6 outlets Volume/Revolution/Impulse cm3 Pressure Connection inlet Connection outlet 5 - 200 bar G 3/4 G 3/4 5 - 200 bar G 1 1 /4 G 1 1 /4 5 - 200 bar G 1 / 2 G 3/8
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SKF CircOil
Flow monitors and sensors for oil
Flow monitors and sensors have the task of monitoring the flow of oil from the pump or a piston distributor element to the lube point. Flow monitors with various designs are used for this job. Flow monitors / sensors monitor the flow of oil from a piston distributor to the lube point, the piston distributor metering out a small amount of oil for only a short period of time. Depending on the type, flow monitors / sensors can monitor oil quantities ranging from 10 mm3 all the way to 1 500 mm3 per lubricant pulse. A further task involves monitoring a continuous flow of oil from a pump through a lubrication system. These flow monitors are designed for a throughput ranging from 50 cm3 to 14 000 cm3. The following issues should be considered when selecting an appropriate flow monitor:
171-210-051 GS4011-S50
Intermittent or continuous operation Oil quantity to be monitored Effective viscosity of the lubricant System pressure
Ordering details
Order no. Designation 171-210-051 Flow monitor 171-210-052 171-210-053 171-210-054 171-210-055 171-210-061 Flow monitor 171-210-062 171-210-063 171-210-064 171-210-065 GS300 Flow sensor GS304N GS304P GS4011-S20 Oil-streak sensor GS6011-S20 GS4011-S50 GS6011-S50 Metered quantity, flow rate Application Port A M10 x 1 M10 x 1 M10 x 1 M10 x 1 M10 x 1 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 Port B1) M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5 M18 x 1,5
50 - 100 cm3 / min Circulating central 100 - 200 cm3 / min lubrication 200 - 500 cm3 / min systems 500 - 800 cm3 / min 800 - 1800 cm3 / min 1,6 - 2,5 liters / min Circulating 2,3 - 4,0 liters / min central 3,6 - 6,0 liters / min lubrication 5,5 - 10,0 liters / min systems 8,0 - 14,0 liters / min 10 - 600 mm 3 / pulse 10 - 600 mm3 / pulse 10 - 600 mm3 / pulse 120 -600 mm3 / h 120 -600 mm3 / h 60 -120 mm3 / h 60 -120 mm3 / h
Intermittent central lubrication systems2) Intermittent central lubrication systems2) Oil + air central lubrication systems Oil + air central lubrication systems Oil + air central lubrication systems Oil + air central lubrication systems Oil + air central lubrication systems
1) DIN 2353 / ISO 8434-1. Only permissible for the use of preassembled fittings. We recommend use of a preassembled EO-2 screw union. (Example: GA21 ...23/GA30). 2) e.g. with piston distributors, metering elements, injection oilers
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Flow monitors for the monitoring of a continuous flow of oil GS300, GS304N, GS304P
Flow sensors for monitoring of lubricant feed right at the lube point
Ordering details
Order no. GS300 GS304P GS304N Switching function Pin 1 (BN - brown): Pin 3 (BU- blue): Pin 4 (BK- black): Pin 1 (BN - brown): Pin 2 (WH - white): Pin 3 (BU - blue): Pin 4 (BK - black): Pin 1 (BN - brown): Pin 2 (WH - white): Pin 3 (BU - blue): Pin 4 (BK - black): +24 V 0V PNP / NO - closes in event of flow +24 V PNP / NC - opens in event of flow 0V PNP / NO - closes in event of flow +24 V NPN / NC - opens in event of flow 0V NPN / NO - closes in event of flow Electrical connection
GS4011-S..., GS6011-S...
The oil-streak sensors monitor the continuity of the oil flow in oil + air lubrication Oil + air centralized lubrication systems are used to supply high-speed rolling bearings in tool spindles with extremely small quantities of lubricant for such applications. To achieve such small quantities of oil per unit of time, what was originally a relatively large drop of oil is broken down by a current of air on its way from the metering point to the bearing. The oil to be delivered is fed in the line to the bearing as a thin flow of lubricant along the wall. Monitoring So far, only the metered quantity of oil from the metering element has been checked upstream of the oil and air mixing point. The oil-streak sensor makes it possible to monitor the transport of a fine current of oil along the secondary lines wall downstream of the oil and air mixing point. The closer the sensor is located to the lube point, the more reliable the system monitoring.
For additional information please refer to our brochure: Leaflet No. Flow Monitors and Sensors 1-1704-US Online available at www.skf.com/lubrication
Ordering details
Order no. GS4011-S20 GS4011-S50 GS6011-S20 GS6011-S50 Plastic tubing D 4 4 6 6 Flow rate mm 3/h 120 - 600 60 - 120 120 - 600 60 - 120
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SKF CircOil
Level switches
For oil, hydraulic and fluid reservoirs Level switches are used to monitor the level of fluids in unpressurized reservoirs. Various versions are available to meet the different requirements necessary for the monitoring of fluid levels.
Switches with one switching point (WS32-), e.g. ones used to monitor the minimum level of fluid in a reservoir Switches with two switching points (WS35-), likewise used to monitor the minimum level of fluid, emit an advance warning before a critical level is reached and without having to shut down the machine. Before the second switching point is reached, there is still enough oil in the reservoir for a shift to be completed without having to stop the machine or interrupt work Switches with two switching points (WS33-), e.g. for a minimum and maximum level of fluid in the reservoir, automatic topping up of the reservoir being terminated, for example, before the maximum level is reached Further level switches, e.g. for other fluids like NLGI grades 000 and 00 grease, are available on request (capacitive proximity switches)
WS68
WS32-2
WS35-S30
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DIN 84-M4 x 16-4.8 Switching point maximum Stop ring with WS 33-2 Contact tube Stop ring with WS 35-2 Switching point pre-warning Switching point minimum
For additional information please refer to our brochure: Leaflet No. 1-1702-US
Ordering details
Group Contact function / type of contact Plug Connector plug DIN EN 175301-803-A Connector plug DIN EN 175301-803-A Number of switching points 1 switching point 2 switching points 2 switching points with fixed spacing approximately 25 mm WS32-2 Minimum level / 1 changeover contact WS33-2 Maximum level / 1 NO type Maximum level / 1 NC type
WS35-2 Advance warning / 1 NO type Connector plug Minimum level / 1 NC type DIN EN 175301-803-A
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Accessories
Grease filler pumps Grease pumps Disposable gloves Lubrication accessory sets Connection systems Fittings and accessories Electric plug-and-socket connectors Oil Check monitor Handheld viscometer Oil Safe Technical data 92 92 93 93 94 96 99 101 101 102 103
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91
Accessories
High quantity grease packer
Accessories
SKF greases
Ordering details
Designation LAGG 18M LAGG 18AE LAGG 50AE LAGG 180AE LAGT 180 Description Grease pump for 18 kg drums Mobile grease pump for 18 kg drums Grease pump for 50 kg drums Grease pump for 180 kg drums Trolley for drums up to 200 kg
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Contents
Designation: LAGS 8 Straight pipe 180 mm and nozzle (DIN 71412) Hose with nozzle (DIN 71412) Tube with nozzle for buttom head nipples (DIN 3404) Tube with nozzle for Flush type nipples and plastic transpart cover (DIN 3405) Nipple M10x1-G1/8 Nipple M10x1-1/8-27NPS Nozzle (2*) ( DIN 71412)
Contents
Designation: LAGN 120 Grease nipple M6 x 1 M8 x 1 M10 x 1 G 1/8 M6 x 1 M8 x 1 straight straight straight straight 45 45 Quantity 30 20 10 10 5 10 Designation: LAGN 120 Grease nipple M10 x 1 G 1/8 M6 x 1 M8 x 1 M10 x 1 G 1/8 45 45 90 90 90 90 Quantity 5 5 5 10 5 5
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Accessories
SKF quick connectors
The advantages of quick connections are obvious
Greatly simplified installation high costcutting potential Just one connection system for steel and plastic tubing lower warehousing costs, simplified logistics, little danger of mixups during installation Triple seal no leakage or ingress of dirt Easy to disconnect saves time with modifications and repairs
Accessories
Connection Systems
The universal quick connector system for plastic and steel tubing
Novel seal and locking concept meets the zero leakage requirements of industrial users Insensitive to dirt Easy to install Can be disconnected at the touch of a finger
Elbow
Adapter
Tools for the preparation of claw grooves on the ends of steel tubes
Ordering details
Tube
For tubings 4 6 8
Claw groove dimensions a+0,3 b0,2 3,1 4,9 6,9 5,0 6,2 6,2
Claw groove
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WAF 2
WAF 1
WAF 2
WAF 2
WAF 1
WAF 1
95
Accessories
WAF 2
Accessories
WAF
WAF 1
* da 0.07 VERZI = 25 m galvanization - yellow passivated. Length delivered 5 m. Stainless steel tubing on request.
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Plastic tubing: WVN715, without plasticizer WVN716, flexible (containing plasticizer) Color: natural colors, black lettering. Tubing available in green, red, black or brown on request. Tubing with other dimensions or also filled with NLGI grade 2 grease or fluid grease on request. Important! For screwed tubing joints, only use unions with reinforcing sockets. Material WVN715: optionally polyamide 11 (PA 11) without plasticizer or polyamide 12 (PA 12) without plasticizer to DIN 73378. PA 12 H: polyamide 12 without plasticizer, stabilized against thermal aging. (black tubing) PA 12 HL: polyamide 12 without plasticizer, stabilized against light-related and thermal aging.
Material WVN716: optionally polyamide 11 (PA 11) flexible or polyamide 12 (PA 12) flexible to DIN 73378. PA 12 PH: polyamide 12 with plasticizer, stabilized against thermal aging. (black tubing) PA 12 PHL: polyamide 12 with plasticizer, stabilized against light-related and thermal aging. Material properties: Very good resistance and insensitivity to oils, greases, lubricants, all fuels, chlorine-free detergents and solvents. At room temperature good resistance to diluted mineral acids, organic acids, bases and saline solutions 4). Inappropriate for concentrated mineral acids, concentrated acetic acid, phenols, cresols, chlorinated hydrocarbons, chlorine, acetones and ketones. Permissible operating temperature: approximately 60 to +80 C (76 to +176 F) 1) The desired length. e.g. 50 meters, has to be added to the order No. Ordering example: WVN716-RO6x1.25x50M 2) These minimal radii can be produced with the help of appropriate bending devices. The tubing has to be heated to 66 C (150 F) for this purpose maximum duration of heating is 20 seconds.
3)
The operating pressures were ascertained in keeping with DIN 73378 to the formula
20 sV s (rated) P = dm s = rated wall thickness [mm]; dm = da s; sV = reference tension N / mm2 at 23 C (73 F) At higher temperatures, the pressure drops in keeping with the pressure efficiency as per DIN 73378. Temperature range [C / F] up to 30 C / 86 F up to 40 C / 104 F up to 50 C / 122 F up to 60 C / 140 F up to 70 C / 158 F up to 80 C / 176 F
4)
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Accessories
(Operating pressure: 325 bar / 130 bar)
Accessories
For main lines (connection: pump-feeder) and secondary lines (connection: feeder-lubrication point)
* Take length of engaged thread into account twice when determining the length of the hose.
Ordering details
Order no. 982-750-091-20M 982-750-091+AF2-20M 853-540-010 853-370-002(-VS) 1) Designation 1. High press. hose, length supplied 20 m 1. High press. hose, length supplied 20 m filled with NLGI grade 2 grease 2. Sleeve 3. Tube stud, straight 20 30 66 2 13 21 47 L a b
853-390-003(-VS) 1)
1)
Version with claw groove on ends of tubing for SKF quick connectors, order no. ... -VS
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M12 x 1
Ordering details
Order no. Standard design/type 179-990-034 DIN EN 175301-803/ ISO4400 Application Pressure Flow Filter Lubricant Piston Oil-streak Flow Cycle switch sensor monitor level switch distributor sensor monitor switch
179-990-371 straight 4-pole type, M12 x 1 179-990-372 angled 179-990-600 straight 179-990-601 angled 4-pole type, M12 x 1 (with integrally extruded line)
Socket
To DIN EN 175301-803/ISO 4400 supplied with flat packing and fixing screw
27 18
2
max. 35
27
Circuit diagram
Ordering details
Order no. 179-990-034 Version Poles Operating display Maximum rated operating voltage Maximum operating current Housing Approval Insert rotatable 4 x 90 3 + PE 230 V AC/DC 10 A PA, black UL-SEV Cable gland Conductor cross section Line diameter Type of terminal IP enclosure DIN 40050 Temperature range Seal PG 11 / PG 9* max. 1,5 mm2 6 to 9 mm / 4,5 to 7 mm Screws IP 65 (installed) -40 to +80 C Attached, NBR
50
99
Accessories
Socket M12 x 1
Accessories
M12 x 1
54
19.5
Type A straight Type B angled Type C straight Type D angled Type A
Ordering details
Order no. Version Poles Maximum rated operating voltage Maximum operating current Housing Approval Conductor cross section Line diameter Type of terminal Power lead Color coding IP enclosure DIN 40050 Temperature range Seal material (O-ring) 179-990-371 / 179-990-372 A / B 4 0 to 30 V AC/DC 3 A PBT-GF, black / PA, black Max. 0,75 mm
2
179-990-600 / 179-990-601 C/D 4 4A UL-CSA 5 mm 5 m (4 x 0,25 mm2 ) PUR / PVC cf. circuit diagram IP 68 (installed) -25 to +90 C Integrated, FKM (FPM) 10 to 30 V AC/DC
36
19.5
M12 x 1
Type B
M12 x 1
"L"
42
15
Type C
Circuit diagram
29
27
15
M12 x 1
Type D
100
"L"
31
45
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Accessories
Accessories
Oil Safe
Help reduce contamination and decrease operating costs
The Oil Safe range of products are ideal for the storage and administration of fluids and oil lubricants. Oil Safe consists of various size drums and dispensing lids, which are fully interchangeable to meet the customers specific lubrication requirements. The lids are available in Features
The unique O ring sealing, twist spout and lid design, keeps rain, dust and other contaminants out. This helps reduce the chance of damage to plant machinery by the use of contaminated lubricants Containers are heat and chemical resistant and contain UV radiation stabilizers and anti-static agents Products are durable and the contents are protected from environmental damage even in the harshest conditions Manufactured from HDPE (High Density Polyethylene) grade polymers which help prevent rust and make products suitable for indoor and outdoor use Ordering details
Designation LAOS 09224 LAOS 63571 LAOS 63595 LAOS 63618 LAOS 66251 LAOS 09644 LAOS 09651 LAOS 09934 LAOS 09941 LAOS 09958 LAOS 09965 LAOS 09972 LAOS 09989 LAOS 09415 LAOS 62475 LAOS 09668 LAOS 09675 LAOS 09866 LAOS 09873 LAOS 09880 LAOS 09897 LAOS 09903 LAOS 09910 LAOS 09408 LAOS 62451 Description Oil Safe 1.5 liter drum Oil Safe 2 liter drum Oil Safe 3 liter drum Oil Safe 5 liter drum Oil Safe 10 liter drum Oil Safe storage lid tan Oil Safe storage lid grey Oil Safe storage lid orange Oil Safe storage lid black Oil Safe storage lid dark green Oil Safe storage lid green Oil Safe storage lid blue Oil Safe storage lid red Oil Safe storage lid purple Oil Safe storage lid yellow Utility lid tan Utility lid grey Utility lid orange Utility lid black Utility lid dark green Utility lid green Utility lid blue Utility lid red Utility lid purple Utility lid yellow Designation LAOS 09682 LAOS 09699 LAOS 09798 LAOS 09804 LAOS 09811 LAOS 09828 LAOS 09835 LAOS 09842 LAOS 09392 LAOS 62437 LAOS 09705 LAOS 09712 LAOS 09729 LAOS 09736 LAOS 09743 LAOS 09750 LAOS 09767 LAOS 09774 LAOS 09388 LAOS 64936 LAOS 09057 LAOS 09064 LAOS 09088 LAOS 09095 Description Stretch spout lid tan Stretch spout lid grey Stretch spout lid orange Stretch spout lid black Stretch spout lid dark green Stretch spout lid green Stretch spout lid blue Stretch spout lid red Stretch spout lid purple Stretch spout lid yellow Stumpy spout lid tan Stumpy spout lid grey Stumpy spout lid orange Stumpy spout lid black Stumpy spout lid dark green Stumpy spout lid green Stumpy spout lid blue Stumpy spout lid red Stumpy spout lid purple Stumpy spout lid yellow Mini spout lid tan Mini spout lid grey Mini spout lid orange Mini spout lid black Designation LAOS 09101 LAOS 09118 LAOS 09125 LAOS 09132 LAOS 09194 LAOS 09071 LAOS 06919 LAOS 06964 LAOS 06940 LAOS 06995 LAOS 06971 LAOS 06957 LAOS 06988 LAOS 06926 LAOS 06902 LAOS 06933 LAOS 09422 LAOS 67265 LAOS 62499 LAOS 62567 Description Mini spout lid dark green Mini spout lid green Mini spout lid blue Mini spout lid red Mini spout lid yellow Mini spout lid purple Contents label tan Contents label grey Contents label orange Contents label black Contents label dark green Contents label green Contents label blue Contents label red Contents label yellow Contents label purple Pump reducer nozzle Stumpy spout hose extension Stretch spout hose extension Pump (to fit Oil Safe utility cans)
ten different colors to help in creating a color-coded system. There are five different lids (three with incorporated spout), five different size drums ranging from 1,5 to 10 liters (1.6 to 10.5 quarts).
In addition, there are two different spout hose attachments and one pump that can be used with the Oil Safe utility lid.
Lids come in ten different colors allowing different colors to be used for different oils. Color-coded labels are also available to identify the contents Drums all have wide-mouth openings which allows for fast, non-spill filling from bulk sources Drums are compact (1, 2, 3, 5 and 10 liter), and ergonomically designed making the product easier to lift and carry Drums are see-through and have measuring scales so that fluids and oil lubricant levels are easy to measure and contaminants can easily be seen
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Technical data
TMBA G11D (page 89)
Designation Pack size Size Color TMBA G11D 50 pairs 9 white
Suitable for steel tubing with claw groove and for plastic tubing
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Accessories
TMEH 1 (page 97)
Designation Suitable oil types Repeatability Read-out TMEH1
Accessories
Mineral and synthetic oils Better than 5% Green / red grading + numerical value (0 100) Battery Battery lifetime Dimensions 9V alkaline IEC 6LR61 > 150 hours or 3 000 tests 250 95 32 mm (instrument) (9.8 3.7 1.3 in)
Important product usage information All products from SKF may be used only for their intended purpose as described in this brochure and in any instructions. If operating instructions are supplied with the products, they must be read and followed. Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspection service to test customer supplied lubricant to determine if it can be used in a centralized system. SKF lubrication systems or their components are not approved for use with gases, liquefied gases, pressurized gases in solution and fluids with a vapor pressure exceeding normal atmospheric pressure (1013 mbar) by more than 0.5 bar at their maximum permissible temperature. Hazardous materials of any kind, especially the materials classified as hazardous by European Community Directive EC 67/548/EEC, Article 2, Par. 2, may only be used to fill SKF centralized lubrication systems and components and delivered and/ or distributed with the same after consulting with and receiving written approval from SKF.
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SKF, SYSTEM 24, MonoFlex, DuoFlex, MultiFlex, LubriLean, VectoLub, WindLub, EasyRail and DosaLub are registered trademarks of the SKF Group. Oil Safe is a registered trademark of Oil Safe Systems Pty Ltd. SKF Group 2009 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. Printed in The Netherlands on environmentally friendly paper Certain image(s) used under license from Shutterstock.com
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