Modren Trends in Operation Management
Modren Trends in Operation Management
Modren Trends in Operation Management
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4. Scientific Management
Scientific management was an approach to management promoted by Frederick W Taylor at the turn of the 20 th century. Taylor was an engineer with an eye for efficiency. Through scientific management he sought to increase worker productivity and organizational output. This concept has two key features. First, it is assumed that workers are motivated only by money and are limited only by their physical ability. Taylor believed that worker productivity is governed by scientific laws, and that it is up to management to discover those laws, and that it is up to management, analysis, and observation. Workers are to be paid in direct proportion to how much they produce. The second feature of this approach is the separation of the planning and doing functions in a company, which means the separation of management and labour. Management is responsible for designing productive systems and determining acceptable worker output. Workers have no input into this process- they are permitted only to work. Many people did not like the scientific management approach. This was especially true of workers, who thought that management used these methods to unfairly increase output without paying them accordingly. Still, many companies adopted the scientific management approach. Today many see scientific management as a major milestone in the field of operation management, and it has had many influences on operations management. The scientific management approach was popularized by Henry Ford, who used the techniques in his factories. Combining technology with scientific management, Ford introduced the scientific management concepts with division of labour and interchangeable parts to develop the concept of man production. These concepts and innovations helped him increase production and efficiency at his factories.
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6. Management Science
While one movement was focusing on the technical aspects of job design and another on the human aspects of operations management, a movement called management science was developing that would make its own unique contribution. Management science focused on developing quantitative techniques for solving operations problems. The first mathematical model for inventory management was developed by F. N. Harris in 1913. Shortly thereafter, procedures were developed for statistical sampling theory and quality control.
8. Todays OM Environment
Todays OM environment is very different from what it was just a few years ago. Customers demand better quality, greater speed and lower costs. In order to succeed, companies have to be master of the basics of operations management. To achieve this many companies are implementing a concept called lean systems. Lean systems take a total system approach to creating an efficient operation and pull together best practice concepts. This includes concepts such as (Just in Time (JIT)), Total Quality Management (TQM), Continuous improvement, resource planning, and Supply Chain Management (SCM). The need for increasing efficiency has also led many companies to implement large information systems called Enterprise Resource Planning (ERP).
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that flexible production systems are required; and 3) If demand for a product is so small or seasonal that it cannot support a dedicated production facility. Facility design involves determining the capacity, location, and layout for the production facility. Capacity is a measure of an organization's ability to provide the demanded services or goods in the quantity requested by the customer in a timely manner. Capacity planning involves estimating demand, determining the capacity of facilities, and deciding how to change the organization's capacity to respond to demand. Facility location is the placement of a facility with respect to its customers and suppliers. Facility location is a strategic decision because it is a long-term commitment of resources that cannot easily or inexpensively be changed. When evaluating a location, management should consider customer convenience, initial investment necessary to secure land and facilities, government incentives, and operating transportation costs. In addition, qualitative factors such as quality of life for employees, transportation infrastructure, and labor environment should also be taken under consideration. Facility layout is the arrangement of the work space within a facility. It considers which departments or work areas should be adjacent to one another so that the flow of product, information, and people can move quickly and efficiently through the production system. Planning the system describes how management expects to utilize the existing resource base created as a result of the production system design. One of the outcomes of this planning process may be to change the system design to cope with environmental changes. For example, management may decide to increase or decrease capacity to cope with changing demand, or rearrange layout to enhance efficiency. Decisions made by production planners depend on the time horizon. Long-range decisions could include the number of facilities required to meet customer needs or studying how technological change might affect the methods used to produce services and goods. The time horizon for long-term planning varies with the industry and is dependent on both complexity and size of proposed changes. Typically, however, long-term planning may involve determining work force size, developing training programs, working with suppliers to improve product quality and improve delivery systems, and determining the amount of material to order on an aggregate basis. Short-term scheduling, on the other hand, is concerned with production planning for specific job orders (who will do the work, what equipment will be used, which materials will be consumed, when the work will begin and end, and what mode of transportation will be used to deliver the product when the order is completed). Managing the system involves working with people to encourage participation and improve organizational performance. Participative management and teamwork are an essential part of successful operations, as are leadership, training, and culture. In addition, material management and quality are two key areas of concern. Material management includes decisions regarding the procurement, control, handling, storage, and distribution of materials. Material management is becoming more important because, in many organizations, the costs of purchased materials comprise more than 50 percent of the total production cost. Questions regarding quantities and timing of material orders need to be addressed here as well when companies weigh the qualities of various suppliers.
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Component information system (CIS) Computer-integrated manufacturing (CIM) computer numerical controlled (CNC) Computational fluid dynamics (CFD) Electronic design automation (EDA) Enterprise resource planning (ERP) Finite element analysis (FEA) Knowledge-based engineering (KBE) Manufacturing process management (MPM) Manufacturing process planning (MPP) Material requirements planning (MRP) Manufacturing resource planning (MRP II) Product data management (PDM) Product lifecycle management (PLM) Computer-aided manufacturing (CAM)
Computer-aided design (CAD), also known as computer-aided design and drafting (CADD), is the use of computer technology for the process of design and design-documentation. Computer Aided Drafting describes the process of drafting with a computer. CADD software, or environments, provides the user with input-tools for the purpose of streamlining design processes; drafting, documentation, and manufacturing processes. CADD output is often in the form of electronic files for print or machining operations. The development of CADD-based software is in direct correlation with the processes it seeks to economize; industry-based software (construction, manufacturing, etc.) typically uses vector-based (linear) environments whereas graphic-based software utilizes raster-based (pixelated) environments. CAD may be used to design curves and figures in two-dimensional (2D) space; or curves, surfaces, and solids in three-dimensional (3D) objects. CAD is an important industrial art extensively used in many applications, including automotive, shipbuilding, and aerospace industries, industrial and architectural design, prosthetics, and many more. CAD is also widely used to produce computer animation for special effects in movies, advertising and technical manuals. The modern ubiquity and power of computers means that even perfume bottles and shampoo dispensers are designed using techniques unheard of by engineers of the 1960s. Because of its enormous economic importance, CAD has been a major driving force for research in computational geometry, computer graphics (both hardware and software), and discrete differential geometry. Uses Computer-aided design is one of the many tools used by engineers and designers and is used in many ways depending on the profession of the user and the type of software in question. CAD is one part of the whole Digital Product Development (DPD) activity within the Product Lifecycle Management (PLM) process, and as such is used together with other tools, which are either integrated modules or stand-alone products, such as: Computer-aided engineering (CAE) and Finite element analysis (FEA) Computer-aided manufacturing (CAM) including instructions to Computer Numerical Control (CNC) machines Photo realistic rendering Document management and revision control using Product Data Management (PDM). CAD is also used for the accurate creation of photo simulations that are often required in the preparation of Environmental Impact Reports, in which computer-aided designs of intended buildings are superimposed into photographs of existing environments to represent what that locale will be like were the proposed facilities allowed to be built. Potential blockage of view corridors and shadow studies are also frequently analyzed through the use of CAD. Computer-aided Manufacturing (CAM) is the use of computer software to control machine tools and related machinery in the manufacturing of workpieces. This is not the only definition for CAM, but it is the most common; CAM may also refer to the use of a computer to assist in all operations of a manufacturing plant, including planning, management, transportation and storage. Its primary purpose is to create a faster production process and components and tooling with more precise dimensions and material consistency, which in some cases, uses only the required amount of raw material (thus minimizing waste), while simultaneously reducing energy consumption. 862
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CAM is a subsequent computer-aided process after computer-aided design (CAD) and sometimes computeraided engineering (CAE), as the model generated in CAD and verified in CAE can be input into CAM software, which then controls the machine tool. Traditionally, CAM has been considered as a numerical control (NC) programming tool, wherein twodimensional (2-D) or three-dimensional (3-D) models of components generated in CAD software are used to generate G-code to drive computer numerically controlled (CNC) machine tools. Simple designs such as bolt circles or basic contours do not necessitate importing a CAD file. As with other Computer-Aided technologies, CAM does not eliminate the need for skilled professionals such as manufacturing engineers, NC programmers, or machinists. CAM, in fact, leverages both the value of the most skilled manufacturing professionals through advanced productivity tools, while building the skills of new professionals through visualization, simulation and optimization tools. Typical Areas of Concern High Speed Machining, including streamlining of tool paths Multi-function Machining 5 Axis Machining Feature recognition and machining Automation of Machining processes Ease of Use
12. Modern Trends used in Operating Systems for High Speed Computing Applications
Process Manager Operating system manages the process on hardware level and user level. To create, block, terminate, request for memory, Forking, releasing of memory etc. in multi tasking operating system the multiple processes can be handle and many processes can be create, block and terminate, run etc. it allow multiple process to exist at any time and where only one process can execute at a time. The other process may be performing I/O and waiting. The process manager implements the process abstraction and creating the model to use the CPU. It is the major part of operating system and its major goal is scheduling, process synchronization mechanism and deadlock strategy.
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File Manager Is a computer program and provide interface with file system. it manage the file like creation, deletion, copy, rename etc files typically display in hierarchical and some file manager provide network connectivity like ftp, nfs, smb or webdav. Memory Manager Is a way to control the computer memory on the logic of data structure? It provides the way to program to allocate in main memory at their request. The main purpose of this manager is it allocates the process to main memory; minimize the accessing time and process address allocate in a location of primary memory. The feature of memory manager on multi tasking is following: Relocation Protection Sharing Logical organization Physical organization Device Manager Allow the user to view its capability and control the device through operating system. Which device may be enabling or disable or install or ignore the functionality of the device. In Microsoft windows operating system the control panel applet is the device manager .it also built on web application server model. Device Manager provides three graphical user interfaces (GUIs). Device manager manages the: Device configuration Inventory collection s/w distribution initial provisioning Resource Manager Is a way to create, manage and allocate the resources? Operating system is a responsible to all activities which is done in computer. Resource manager is the major part of operating system .the main concept of operating system is managing and allocate the resources. The resources of the computer are storage devices, communication and I/O devices etc. these all resources manage and allocate or de-allocate by resource manager. Computers in Quality Control Many computer software packages are available for use in the broadly defined area of quality management. A simple categorization of application is as follows: Data Accumulation on item an process properties, i.e., the collection organization and filling of data on quality levels reject ratios, breakdown rates, customer complaints etc. for use in decision making on design, equipment replacement, pricing etc. Data Reduction, Analysis and Reporting i.e. deriving from the above the analysis of data for presentation for example graphical form. Real Time Process Control i.e. direct process monitoring and control to ensure the achievement of given quality requirement. Automated Inspection and Testing; perhaps associated with above, but also to replace the manual monitoring of incoming or outgoing items. Statistical Analysis of data, e.g. of sample data to construct control charts and to make accept/reject decisions. Classification of Process Technologies There are a number of ways to clarify process technologies. For example, we could classify in terms of the nature of the process that is, processes to change shape or form, chemical processes, information processes, assembly processes, and also so on. But we choose to focus on a classification that highlights the historical progression of processes. This classification will also be useful in comparing how each affects the competitive priorities of cost, flexibility, quality and the ability of the enterprise to perform on time. Thus we have a three part classification of process technologies: Manual Mechanized Automated
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Manual Technology Manual technology has been the basis for measuring productivity, and throughout the period since the industrial revolution, we have measured much of the economic progress of companies, industries, and even countries based on overall output relative to labour input; that is, on output per worker hour. Yet in many instances, manual technology may be quite appropriate even in todays high-tech environment. Its advantages are low cost for low volume, percaps custom, processes, since little or no capital is generally required, and its inherent flexibility. Relation and Development of Manual and Mechanized and Automated Processes
Mechanical Technology Substitutions of machines for human labour began almost as soon as the factory system came into being at the dawn of the industrial revolution, and until a few years ago, mechanized technology of choice. Substitutions for the power requirements for all kinds of physical labour inputs. General purpose machines were the first to de developed, and the distinction between general and special purpose machines is important for both mechanized and automated technologies. As the volume of standardized products grew, as occurred in the automobile industry and many others, it became more economical to design machines that were special purpose in nature, dedicated to the production of a single part or product. Automated Technology Although automation is now in the sense that its principle have been applied to mechanical and assembly types of process only recently, the basic ideas are not new. Such automatic processes as the thermostatic control of room temperature have been used for many years, and the common float valve used in toilets automatically fills the tank to a given level and shuts off. The process industries have used the principles of automation for some time to control chemical process. But applications of robotics, NC (Numerical Control of Machines), FMS (Flexible Manufacturing Systems) and the coupling of computer aided design (CAD) and Computer Aided Manufacturing (CAM) are quite new and have considerable significance for potential productivity increases in industry.
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Supply Chainsmanagement of all aspects of providing goods to a consumer from extraction of raw materials to end-of-life disposal. Operations Management/Marketing Interfacedetermining what customers' value prior to product development. Operations Management/Finance InterfaceCapital equipment and inventories comprise a sizable portion of many firms' assets. Service OperationsCoping with inherent service characteristics such as simultaneous delivery/consumption, performance measurements, etc. Operations StrategyConsistent and aligned with firm's other functional strategies. Process Design and ImprovementsManaging the innovation process.
Mark Davis, Nicolas Aquilano and Richard Chase (1999) have suggested that the major issues for operations management today are: reducing the development and manufacturing time for new goods and services achieving and sustaining high quality while controlling cost integrating new technologies and control systems into existing processes obtaining, training, and keeping qualified workers and managers working effectively with other functions of the business to accomplish the goals of the firm integrating production and service activities at multiple sites in decentralized organizations working effectively with suppliers at being user-friendly for customers working effectively with new partners formed by strategic alliances As one can see, all these are critical issues to any firm. No longer is operations management considered subservient to marketing and finance; rather, it is a legitimate functional area within most organizations. Also, operations management can no longer focus on isolated tasks and processes but must be one of the architects of the firm's overall business model.
14. Conclusion
In today's business environment, a key component of operational flexibility in many industries is technological knowledge. Advances in technology make it possible to build better products using fewer resources. As technology fundamentally changes a product, its performance and quality often increases dramatically, making it a more highly valued commodity in the marketplace. But the growth in high-tech business applications has created new competitiors as well, making it important for businesses to try to register advantages in any and all areas of operations management. Over time, operations management has grown in scope and increased in importance. Today, it has elements that are strategic, it relies on behavioral and engineering concepts, and it utilizes management science/operations research tools and techniques for systematic decision-making and problem-solving. As operations management continues to develop, it will increasingly interact with other functional areas within the organization to develop integrated answers to complex interdisciplinary problems. Indeed, such interaction is widely regarded as essential to long-term business success for small business establishments and multinational corporations alike.
15. References
1. 2. 3. 4. 5. http://en.wikipedia.org/wiki/Computer R.B.Khanna, Production and Operation Management, 2008. Jack.R.Meredith, Scott.M.Shafer, Operation Management for MBAs. Ray Wild, Operation Management with CD_ROM, 2004. Elwood s Buffw, Rakesh K Sarin, Operation Management, 2009.
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