WASHING MACHINE SERVICE MANUAL

CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-1247RD / WD-1248RD

AUG. 2006 PRINTED IN KOREA

P/No.: MFL30138905

CONTENTS
1. SPECIFICATION............................................................................................................................3 2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4 3. PARTS IDENTIFICATION ............................................................................................................ 7 4. INSTALLATION ............................................................................................................................. 8 5. WIRING DIAGRAM / PROGRAM CHART ...................................................................................11 6. OPERATION ................................................................................................................................12 7. TROUBLE SHOOTING................................................................................................................14 7-1.BEFORE SVC CHECKING ..................................................................................................14 7-2.QC TEST MODE..................................................................................................................14 7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................14 7-4.ERROR DISPLAY ................................................................................................................15 8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................17 8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................17 8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................20 9. DISASSEMBLY INSTRUCTIONS ...............................................................................................30 10. EXPLODED VIEW AND PARTS LIST .......................................................................................40 10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................40 10-2. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................41 10-3. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............42 10-4. THE EXPLODED VIEW OF DRYER ................................................................................43

1. SPECIFICATION

ITEM
POWER SUPPLY PRODUCT WEIGHT WASHING ELECTRICITY CONSUMPTION SPIN FAN MOTOR DRAIN MOTOR WASH HEATER DRY HEATER STEAM HEATER REVOLUTION SPEED WASH SPIN

WD-1247RD / WD-1248RD
220-240V~, 50Hz 80kg 200W 300W 13W 30W 2000W 2100W 1900W 46rpm No Spin/400/800/1000/1200 0.3-10kgf/cm2 (30-1000kPa) Electronic 9kg 5kg 635mm(W) 720mm(D) 925mm(H) Cotton, Sythetic, Delicate, Wool/Silk, Hand Wash, Duvet, Quick 30, Refresh, Baby Care Pre Wash, Rinse+Spin, Dry only, Less Steam, Eco Steam Rinse++Hold, Normal+Hold, Medic Rinse, Rinse+,Normal PTC+Solenoid Type 10 steps (by sensor) From 3 hours to 19 hours Adapted Adapted Adapted 9 items Adapted Adapted Adapted Adapted

OPERATION WATER PRESSURE CONTROL TYPE WASH CAPACITY DRY CAPACITY DIMENSION WASH PROGRAM Option RINSE DOOR SWITCH TYPE WATER LEVEL RESERVATION SENSING OF THE LAUNDRY AMOUNT FUZZY LOGIC DISPLAY OF THE REMAINING TIME ERROR DIAGNOSIS POWER AUTO OFF CHILD LOCK TIME SAVE TURBO STEAM

2. FEATURES & TECHNICAL EXPLANATION

2-1.FEATURES

Ultra Capacity
The Larger drum enables not just higher head drop and stronger centrifugal force, but also less tangling and wrinkling of the laundry. Heavier loads, such as king size comforters, blankets, and curtains, can be washed.

Direct Drive System

The advanced Brushless DC motor directly drives the drum without belt and pulley.

Tilted Drum and Extra Large Door Opening

Tilted drum and extra large opening make it possible to load and unload clothing more easily.
5

Steam Washing and Refresh

Steam Washing features upgraded washing performance with low energy and water consumption. Refresh cycle removes wrinkles from dry clothes.

RollerJets
Washing ball enhances the wash performance and reduces damage to the clothing. The jets spray and help tumble clothes to enhance washing performance while maintaining fabric care.

Automatic Wash Load Detection

Automatically detects the load and optimizes the washing time.

Built-in Heater
Internal heater helps to maintain water temperature at its optimum level for selected cycles.

Child Lock
The Child lock prevents children from pressing any button to change the settings during operation.

2-2.DETERMINE WASHING TIME BY FUZZY LOGIC

To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.

water temperature washing time

selected washing temperature

FUZZY LOGIC

rinsing time spin rhythm, time

the best washing performance

laundry amount

SENSING

PROCESSING

DETERMINATION

EFFECT

2-3.WATER LEVEL CONTROL

This model adopts a pressure sensor which can sense the water level in the tub. Water supply is stopped when the water level to the preset level, then washing program proceeds. Spinning does not proceed until the water in the tub reduces to a certain level.

2-4. DOOR CONTROL

The door can be opened by pulling the door handle whenever washer is not in operation. When the cycle is completed, the DOOR LOCKED light will turn off. If a power failure has occurred while in operation, the door will unlock after 5 minutes. Clicking sounds can be heard when the door is locked/unlocked.

2-5. THE DOOR CAN NOT BE OPENED

While program is operating When a power failed and power plug is taken out in operation While Door Lock lights turn on. While the motor is in the process of intertial rotating, through the operation is paused.

2-6. DOOR LOCKED LAMP LIGHTS

When the frequency of water level is lower than 22.9 kHz (It can be canceled when the frequency is more than 23.8 kHz) When the temperature inside the tub is higher than 45 C and water level is not 25.5 kHz (It can be canceled when the water level is 25.5 kHz or the temperature inside the tub is lower than 40 C)

2-7. CHILD LOCK

Use this option to prevent unwanted use of the washer. Press and hold the Wash and Rinse button for 3 seconds to lock/unlock control. When Child lock is set, CHILD LOCK lights and all buttons are disabled except the Power lock the washer while it is operating. button. You can

2-8. WATER CIRCULATION

When Washing and Rinsing function of shower at the upper part of Gasket. When Washing, it continuously operates for 3 minutes and intermittently. When Rinsing, it continuously operates after completion of water supply.

2-9. STEAM
For tough stained clothes, underwear, or baby clothes. Steam Wash is available with Cotton, Synthetic, Baby Care and Refresh program. This option features upgraded washing performance with low energy and water consumption Do not load delicates such as wool, silk, and easily discolored clothes.

3. PARTS IDENTIFICATION

Water Supply Hose

ACCESSORIES

Spanner

4. INSTALLATION
Before servicing ask troubles of customers Check the adjustment(power supply is 220-240V ac 50Hz, remove the transit bolts....) Check the troubles referring to the trouble shooting. Decide service steps referring to disassembly instructions. And then, service and repair. After servicing, operate the appliance whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.

REMOVE THE TRANSIT BOLTS

Remove the transit bolts (4EA: )with supplied spanner. Keep the transit bolts and spanner for future use. Insert the 4 caps provided into the hole

INSTALL THE APPLIANCE ON FLAT AND FIRM SURFACE

ADJUST THE LEVELING

Turn the leveling feet to adjust the appliance.

Sanitary

Favorite

Turn clockwise to raise; counterclockwise to lower.

HOW TO CONNECT INLET HOSE

Check that the rubber packing is inside of the valve connector. Connect the inlet hose firmly to prevent leak.
Sanitary
Favorite

CONNECT DRAIN HOSE

Sanitary
Sanitary

Favorite
Favorite

Make sure that the hose is not twisted.

Avoid submerging the end of the hose.

The drain hose should be placed under 100cm from the floor. CONNECT POWER PLUG

Connect the power plug to the wall outlet.

Avoid connecting several electric devices, It may be the cause of the fire.

TEST OPERATION

Preparation for washing.

Sanitary
Favorite

Press the POWER button.

Press the Start/Pause button.

Connect the power plug to the outlet. Connect the inlet hose.

In case of Coloreds program.

Check the water heating.

Check automatic reverse turn.

Sanitary

Check the water supply.

max
Sanitary
Favorite Favorite

Press the Temp. button and the present temperature will be displayed.

Check if the drum rotates clockwise and counterclockwise.

Check if water is supplied through the detergent dispenser.

Check drain and spin

Power off and open the door

Water removal

Turn off Wash and Rinse after pressing the Start/Pause button and start the machine again. Check drain and spin. Power off and then power on. Check if the door can be opened after 3 minutes. If SVC is needed during check, remove the remaining water by pulling out the hose cap.

10

MAX

6. WIRING DIAGRAM / PROGRAM CHART

Wash Pre W S 1 I S 4 W S 5 Wash 2 Main Wash I S 10 Steam Wash Drain Heat 1 W S 11 Rinse I S 14 2 W S 15

Rinse 3 I S 18 W S 19 Rinse Rinse Extra & Stain(4~6) I S 22 W S 23 Rinse Drain Drain Spin D T 27 E N D

A U T O O F F 29 20

**Approx Working Time (Minute)

Spin

90 8"30 60 300 120 (12)" (20)" (42)" 60 300 120 180 60 300 120 180 60 300 120 180 60 300 120 180 60 480 180 20

Drain 3

Drain

Drain

12

13

16

17

20

21

24

25

26

28

Cotton Synthetic Delicate Wool/Silk Hand Wash Duvet Quick 30 Rinse+Spin Refresh Baby Care Wash Spin

138 92 84 72 72 84 30 23 20 184 58 18

11

5. OPERATION
POWER BUTTON
Use this button to turn the power On/Off.

EST. TIME REMAINING

This display shows: a) the estimated time remaining in the cycle when operating. b) an error code when an error has been detected.

CYCLE SELECTOR KNOB

Rotate the Cycle selector knob to select the cycle designed for different types of fabric and soil levels.

START/PAUSE BUTTON

OPTION BUTTON
Pre Wash: Use this option for loads that need pretreatment. It adds 16 minutes of prewash and drain. Rinse + Spin: Use this option to rinse and then spin. Dry Only: When you want dry only, select the this option. Less Steam: Use this option to steam wash only a small amount of laundry. Eco Steam: Use this option to a steam wash while reducing the electricity consumption.

Use this button to Start/ Stop the washer.

12

INTENSIVE, FAVORITE BUTTON

Intensive: If the laundry is heavily soild Intensive optionis effective. By selecting the Intensive option,the wash time may be extended, depending onthe program selected. Favorite:This option allows you to store a customized wash cycle for future use.

STATUS INDICATOR
These lights show which portion of the cycle the washer is operating.

TIME DELAY
Allows the start of any cycle to be delayed for 3~19 hours.

DRY KNOB
Dry programs selected by rotating dry knob. [Normal More 30 60 90 120 150 Low Temp. Iron] can be selected.] can be selected.

TURBO STEAM
This option features an upgraded washing performance with low energy and water consumption.

CHILD LOCK
Use this option to prevent unwanted use of the washer. Press and hold the Wash and Rinse buttons for 3 seconds to lock/unlock control. When Child lock is set, CHILD LOCK lights and all buttons are disabled except the Power button. You can lock the washer while it is operating.

RINSE, TEMP., and SPIN BUTTON

To change the Rinse Cycling, press the Rinse button repeatedly through available options. Select a water temperature based on the type of load you are washing. To change the spin speed, press the Spin Speed button repeatedly to cycle through available options.

13

7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
Be careful of electric shock or disconnecting the parts while trouble shooting. Voltage of each terminal is 220-240V~ and DC while applying an electric current.

7-2.QC TEST MODE.

Pressing Rinse, and Temp. button simultaneously. Press the Power button, while the above condition. Press the Start/Pause button as follows. Number of times the Start/Pause button is pressed
None 1 time 2 times 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 13 times 14 times 15 times 16 times

Check Point
Turns on all lamps and locks the door. Tumble clockwise Low speed Spin. High speed Spin Inlet valve for prewash turns on. Inlet valve for main wash turns on. Inlet valve for hot water turns on. Inlet valve for steam water turns on. Inlet valve for dry water turns on. Tumble counterclockwise Wash heater turns on for 3 sec. Circulation pump turns on. Drain pump turns on. Dry heater turns on for 3 sec. Water level Sensor for Steam Steam Heater turns on for 1,2 sec. Power off and unlock the door.

Display Status

rpm (42~50) rpm (55~65) rpm (110~120) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) Water level frequency (25~65) rpm (42~50) Water temperature Water level frequency (25~65) Water level frequency (25~65) Water temperature Water level frequency of TSG (0~255) TSG temperature Turn off all lamps.

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY

Press the Rinse and Temp. button simultaneously.

The digits means water level frequency(10-1 kHz) ex) 241 : Water level frequency = 241 10-1 kHz =24.1 kHz

7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR AT OPERATING CONDITION.

I Thermistor in tub : Press the [Temp.] button. I Thermistor in dry duct : Press the [Turbo Steam] button.

14

7-5.ERROR DISPLAY.
If you press the Start/Pause button in error condition, any error except will disappear and the machine will change into pause status. In case of if the error is not resolved within 20 sec., and in case of other errors, if the error is not resolved within 4 min., power will be turned off automatically and the error will remain blinking. But in case of , power will not be turned off.

ERROR 1
WATER INLET ERROR

SYMPTOM

CAUSE
Has not reached the water level(246)within 8 minutes after water supplied or not reached the preset water level within 25 minutes. Not fully drained within 10 minutes. Water is over flowing(over 8 level). If is displayed, drain pump operates to drain water automatically. The sensor pressure switch is out of order. In case of operating the time delay function or other functions with door opened. Close the door, then the error display will be cancelled. The door switch is out of order.

2 3

DRAIN ERROR OVERFLOW ERROR

4 5

SENSOR PRESSURE S/W ERROR DOOR OPEN ERROR

IMBALANCE ERROR HEATING ERROR

The appliance is tilted. Laundry is gatherd to one side. The THERMISTOR is out of order.

15

ERROR
MOTOR ERROR

SYMPTOM

CAUSE
The connector in the LEAD WIRE ASSEMBLY is not connected to the connnector of STATOR ASSEMBLY Reconnect or repair the connector The hall sensor is out of order/defective. Replace the STATOR ASSEMBLY The Dry Heater is out of order Replace the Dry Heater The Connector of the Dry Heater is not connected properly to the connector in the Main PWB ASSEMBLY Reconnect or repair the connector The Dry fan motor is out of order Replace the fan Motor.

DRY HEATOR ERROR

16

8. ERROR DIAGNOSIS AND CHECK LIST

8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM NO POWER

GUIDE FOR SERVICE CALL

Is the power plug connected firmly to AC 220-240V outlet?

YES
Power failure? or Breaker opened?

NO
Visit to check

Water inlet trouble Is " " displayed?

No Inlet

YES
Is the tap opened?

YES
Is the tap frozen?

NO
Is the water supply shut-off?

NO
Is filter in the inlet valve clogged with foreign material?

YES

Clean the filter of inlet valve

NO
Visit to check

17

SYMPTOM Door does not open Error displayed on the program

GUIDE FOR SERVICE CALL

Started with door opened?

YES
Close the door

NO

Visit to check Check if the door switch is O.K.

DRAIN TROUBLE

Is "

" displayed?

YES
Is the debris filter clogged with foreign material such as pin, coin and etc.? Clean up the filter.

YES

NO
Is the drain hose frozen with water, kinked or crushed? NO Visit to check

18

SYMPTOM Suds overflow from the appliance. (In this condition, wash and spin do not operate normally)

GUIDE FOR SERVICE CALL Is low-sudsing detergent for the drum washing machine used?

;-5
Is the proper amount of detergent used as recommended? LOW-SUDSING

;-5
Recommend to reduce the using amount of detergent. This appliance has the automatic suds sensing function which operates under much suds condition for good rinse and preventing overflow. When much suds are sensed, suds removing function such as drain, water input and pause will operate without rotating the drum.

No effect of softener

Is softener put in the correct compartment of the drawer?

;-5
Is the drawer closed during wash?

;-5
Is the softener cap clogged?

;-5
Explain how to use softener < Clean the compartment for softener >

Visit to check

19

8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING

CAUTION
1. Be careful of electric shock or disconnecting the parts while trouble shooting. 2. First of all, check the connection of each part terminal with wiring diagram. 3. If you replace the MAIN PWB ASSEMBLY, Put in the connectors correctly.

NO POWER

When measuring the voltage of the outlet, is the voltage AC 220-240V~?

NO

Check the fuse?

YES


Is the led(1) on?

NO YES

Replace MAIN PWB ASSEMBLY

<PWB ASSEMBLY (MAIN)>

(1)

Is connector(2) disconnected or disassembled?

(2)

YES

Reconnect the PWB ASSEMBLY

<PWB ASSEMBLY (MAIN)>

NO
Is wire of the PWB ASSEMBLY disconnected?

YES

Reconnect the PWB ASSEMBLY

NO
Replace PWB ASSEMBLY

20

NO WATER SUPPLY
Is water supply shut-off?

NO
Is the tap opened?

YES
When you press both Rinse button and Spin button simultaneously, is the water level frequency below 240?

NO YES YES

Open the tap.

NO NO

Check the AIR CHAMBER and the tube clogged with impurity.

Is the inlet valve filter clogged with impurity?

Clean the filter.

Is resistance between each terminal of INLET VALVE ASSEMBLY is 2~8 k ?

NO

Replace the INLET VALVE ASSEMBLY.

YES
Check the voltage of the inlet valve connector AC 220-240V~.
Steam 4 Dry

NO

Replace the MAIN PWB ASSEMBLY

(Refer to 7-2 QC TEST MODE)

DETERGENT DOES NOT FLOW IN

Is water supplied?

NO YES NO

Refer to NO WATER SUPPLY

Are replaceptacles correctly connected to the terminals of the INLET VALVE ASSEMBLY?
Steam Dry

Check the wiring on the dispenser. Put the detergent in the correct position

YES
Is detergent put in the correct compartment of the drawer?

NO

PRE+MAIN MAIN WASH

YES
Is the detergent hardened?

: Detergent

YES
21

Clean the drawer.

SOFTENER DOES NOT FLOW IN

Is water supplied?

YES
Are receptacles correctly connected to the terminals of the INLET VALVE ASSEMBLY?
Steam Dry

NO NO

Refer to NO WATER SUPPLY Check the wiring on the dispenser.

YES

Is softener put in the correct compartment of the drawer?

NO

Put it in the correct compartment.

YES
Is the softener cap clogged?

YES

Clean the cap and drawer.

ABNORMAL SOUND

Is the motor bolt loosened?

YES

Fix the bolt tightly.

NO
Is there friction noise from the motor?

YES

Replace the STATOR ASSEMBLY or ROTOR ASSEMBLY.

22

HEATING WITHOUT WATER

When pressing Rinse and Temp. at the same time after draining, is the water level frequency 255? When pressing Rinse and Temp. buttons at the same time while washing, is the water level frequency between 230 - 243 ?

Replace the S.PRESSURE SWITCH ASSEMBLY

After completely drained and turn off water, the washing machine is operated under the [Sanirary] condition. Check the voatage between two pins is the Voltage 0 V AC?
AC 220-240V

Replace the MAIN PWB ASSEMBLY

DRAIN MALFUNCTIONING

Is the drain hose twisted or frozen?

Repair the DRAIN HOSE ASSEMBLY.

Is the impeller of the drain pump clogged?

Remove foreign material.

Is the connector disconnected, disassembled?

Reconnect or repair the connector

Is the coil of the drain pump cut-off? (resistance of coil is 80~150 )

Repair the DRAIN PUMP ASSEMBLY.

(2)

When checking voltage between connectors ( , )on spinning, is the voltage 220-240V as the figure? Repair the MAIN PWB ASSEMBLY.

(1)

23

220-240V~?

AC 220-240V

YELLOW-BLACK
BLACK

HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE

When checking THERMISTOR on the tub is the THERMISTOR loosened above 2mm from the rubber?

Push the THERMISTOR tightly to the rubber.

24

SPIN TROUBLE
Check the S.PRESSURE SWITCH ASSEMBLY or HOSE (Pressure). If the problem is on the S.PRESSURE SWITCH ASSEMBLY or the HOSE, replace the S.PRESSURE SWITCH ASSEMBLY or the HOSE.

Check on the spinning, is the frequency of the water level 248 or more. The frequency can be checked by pressing the Rinse and Temp. buttons at the same time on the program.

NO

YES
When pressing Rinse, Temp. and POWER buttons at the same time after power off, press the Start/Pause button 1 times, is the drum low speed spin?

YES

Normal

NO

Is it disconnected, or disassembled? [Red:3pin(1), GY:4pin(2)]



YES

Correct the connector.



NO
Check the motor connector, is the resistance of the terminal same as the figure? MOTOR TERMINAL (1) Replace the STATOR ASSEMBLY

NO
About 5 15

Resistance of terminal:



YES
Replace the MAIN PWB ASSEMBLY

Does the spring of Latch Hook actuate?

Replace Door Assembly.

Is there clicking sound once or twice when the START/PAUSE button is pressed to start the cycle?

Check the DOOR SWITCH ASSEMBLY Connector and MAIN PWB ASSEMBLY (Natural 4 pin). Replace the DOOR SWITCH ASSEMBLY.



Is DOOR SWITCH ASSEMBLY broken?

25

[dHE] ERROR DISPLAY

~
YES

NO

Replace the thermistor. (6322FR2046B)

CHECK FOR DRY HEATER TROUBLE

CHECK FOR DRY FAN MOTOR TROUBLE

Disassemble the cabinet cover and condensing bellows. Is there any foreign object in condensing bellows.

YES

Clean the bellows

NO

Disassemble the dry fan assy and dry duct upper, and clean foreign object in duct and fan.

26

Are receptacles correctly connected to the terminals of the DRY DUCT ASSEMBLY?

Reconnect the receptacle

PWB HARNESS

YL

YL
BK
Dry Steam

BK

27

(1)

(1)-Yellow, 3pin

20~30 Black
(1) (2) (3)

Yellow

28

(5221ER1002A)

AC 220-240V.
Dry Steam

29

9. DISASSEMBLY INSTRUCTIONS
Disassemble and repair the parts after pulling out power cord from the outlet.

PANEL ASSEMBLY, CONTROL

TOP PLATE ASSEMBLY

Unscrew 2 screws on the back of the top plate. Pull the top plate backward and upward as shown.

Pull out the drawer and unscrew 2 screws. Lift the side the Control Panel Assembly and pull it out

DRAWER PANEL ASSEMBLY

Push out PANEL ASSEMBLY,CONTROL after Push

1

the hook( ) below.

2

PANEL ASSEMBLY, CONTROL

PWB ASSEMBLY(DISPLAY)

Unscrew the 10 screws from the Control Panel Assembly. Disassemble the Display PWB Assembly.

30

Disconnect connector from the wiring.

Two screws are unscrewed.

Push the hook of between BASE,CABINET and PWB ASSEMBLY below as shown. Pull the PWB assembly (Main) to arrow direction.

31

Disassemble the top plate assembly. Pull out the drawer. Push out the DISPENSER ASSEMBLY after unscrew 2 screws. When reconnecting the connector

Unscrew the nut at the lower part of the dispenser.

Disassemble the 4 or 5 connectors from the valves.

5

Blue Housing(BK-YL/BK) Blue Housing(BK-GY/WH) White Housing(BK-WH/BK) Red Housing(BK-VI/BK) White Housing(BK-BL/RD)

Steam

4 Dry

Unscrew 2 or 4 screws from the back of the cabinet.

Unscrew 1 screws from the back of the cabinet. Disassemble 2 connectors.

Connectors

32

Unscrew the 2 screws from the lower of the DECO PANEL.

Unscrew the 4 screws from the back of the DECO PANEL. Pull out the DECO PANEL

Unscrew the 4 screws from upper of the canbinet cover. Unscrew the screw from filter cover.

Put a flat ( - ) screwdriver or putty knife into the both sides of the filter cover, and pull it out.

Unscrew the screw from the lower side of the cabinet cover.

33

Open the door. Disassemble the clamp assembly.

Tilt the cabinet cover. Disconnect the door switch connector. NOTE: When assembling the CABINET COVER, connect the connector.

Lift and separate the cabinet cover.

Disassemble the clamp assembly. Disassemble the Gasket.

34

DOOR

Open the door. Remove the two screws from the Hinge. When removing the Door Assembly, it is necessory to hold the break is inner of the cabinet cover.

Be careful! The door is heavy.

DOOR LOCK SWITCH ASSEMBLY

Open the door and disassemble the CLAMP ASSEMBLY. HOW TO ASSEMBLE THE MOTOR Unscrew the 2 screws. NOTE Reconnect the connector after replacing the DOOR SWITCH ASSEMBLY.

35

Disassemble the cabinet cover. Separate the pump hose, the bellows and the circulation hose assembly from the pump assembly. Disassemble the pump assembly in arrow direction.

Disassemble the cabinet cover. Separate 2 connectors from the heater.

Washing Heater Ring Terminal Nut

Loosen the nut and pull out the heater.

CAUTION When assembling the heater, insert the heater into the heater clip on the bottom of the tub. Tighten the fastening nut so the heater is secure.

Disassemble the cabinet cover. Unplug the white connector from the thermistor. Pull it out by holding the bracket of the thermistor.

36

Disassemble the cabinet cover. Separate the heater from the tub. Remove any foreign objects (wire, coin, etc.) by inserting a long bar in the opening.

Disassemble the back cover. Remove the bolt. Pull out the Rotor.

Unscrew the 2 screws from the tub bracket. Remove the 6 bolts on the stator. Unplug the 2 connectors from the stator.

Disassemble the damper hinges from the tub and base. Separate the dampers.
Hinge (Damper) Friction Damper

NOTE Once removed, replace the damper with new one.

37

To check out the fault diagnosis of TSG, in case of removing the water inside, you can pull out the plug and let the water drain away.

Be cautious in case of the TSG is hot temperature.

Remove the housing coupled the TSG (Heater, Water level frequency-sensor, Thermistor)

Taking out the screw of the TSG and Body Frame.

38

Taking out the screws of Body Frame (2EA)

Separate the hoses from the TSG.

Remove the Body Frame and then, separate the TSG from the washer

39

10. EXPLODED VIEW AND PART LIST

10-1.CABINET ASSEMBLY
A485

F120 M410 A450 A410 K420 A150 A140 A152 A153 A151 A103 A110 M400 A154 A102 A104 A105

A141 A134

K411 A101

A390 A161

K410

A100 A430

A162

A155 A133 A131 A440

A310 A300 A130 A303 F145 F440 A164 A163 K560 A201 A220 A200

F436 F430 F431 F441

F435

K346

K344

K342 K340

40

10-2. DRUM & TUB ASSEMBLY

K351 F463 K310 K350 K360 K143 K123 K320

F310

F140 K125

K311 K122 K121

K115 F466

K105

K110

F315 F465 K140 K141 K111

K131

K610

K512 K611 M260 K511

F467

K550

F328

K510

K530

K130

F468

K520 F461

K540

41

10-3. CONTROL PANEL AND DISPENSER ASSEMBLY

F215

F300 F110 F462 F327 F210 F216 F321 F322

F300

F324

F170

F160

F310 F220 F225 F329

A277

A275 A276

A273 A274 A271 A272 A270

42

10-4. THE EXPLODED VIEW OF DRYER

M110 M315 M100 M235 M120 M210 M240 M215 M131 M101 M220

M215

M312 M310

M311 M250 K310

43