QUESTION: Does the method of Blade Testing shown in the video reflect how it was engineered and consistent with the real world in confronting the forces of nature while operating at harsh conditions?
Answer: No! it doesn't reflect and is inconsistent. Only a few were addressed.
My Engineering Career was spent in technical reviews of more than millions of Engineering Documents from Multi-Billion US Dollar Projects Internationally such as: Design Criteria and Specifications, Load Combinations, Hardcore Engineering Calculations, Engineering Drawings, Shop Drawings, And Construction Methods.
As a Technical Person in Authority, I Comment, Reject, and Approved before a particular structure is allowed to be built to protect the interest of the Owner.
Our Free of Charge Technical Review on this Blade Testing topic:
1. The reciprocating movement shown does not represent the wind loads acting on the blade. That reciprocating behavior is done by a seismic force not by wind force. The wind force attacks in one direction normal to the blade's exposed area with a sustained magnitude of force until the blade breaks.
Have you ever seen an erected windmill behaving in that manner?
None! That's O.A.
2. How And Why does the blade break?
The wind industry oftentimes flaunts that the composite materials they use made up of layers of carbon fibers and epoxy resins are highly rated strength and lightweight. They are correct but half-truth. Here is a complete statement, the composite materials forming the blade is only high strength in tension, but is very weak in compression.
That is the reason why turbine blades failed in the compression side when they fold at the weak point, that's where the compression point is identified.
3. Is there a fix for weak compression ?
Answer : In the construction of buildings, the compression resistance is efficiently resisted by high-compressive strength concrete material, while the tensile resistance is resisted by steel bars to balance the defense mechanism against the destructive forces both compressive and tensile. Blades missed the balance.
4. So, how to strengthen the compression side of the blades because it can't use concrete material?
Answer: This is an unfixable problem, and is the main reason why no Windmill can survive a moderate hurricane/ Cyclone/ Typhoon above 150 to 250 KPH windspeed head-on.
5. What measures the Windmill industry has taken so far to fix the compression weakness?
Answer : Very little, they put additional framing made up of light materials like wood/ aluminum/ others to add a little resistance. Why very little? because if they make bigger frames, the blade will become very heavy and would not spin due to being overweight and also the cost of blades would become uneconomical.
6. Is there any other efficient means?
If there is, you won't be seeing any blade breaking again while on duty or at the very least no cracking.
This is an independent technical opinion. Please comment below.
Wind turbine blades are subjected to varying loads and stresses during their operational lifetime, including wind, gravity, and turbulence. Fatigue load testing is a critical process that simulates these conditions to ensure the blades can withstand repeated loading and unloading without failing.
Fatigue load testing involves applying cyclic loads to the blade in a controlled environment, mimicking the stresses and strains experienced during real-world operation. This testing helps evaluate the blade's endurance and reliability over its expected lifespan.
#windenergy #windturbine #energy #structures #foundations #composite #material #windturbinetesting #loads #mechanicalengineering #renewables #solar #engineering #offshorewind