David Lichtman

"Inspection & Documentation in an Aerospace Environment" This week on my TRUE POSITION; Jim Carr dives deep into a critical topic for the Aerospace Manufacturing industry: "Inspection & Documentation in an Aerospace Environment." As you all know, inspection is a paramount in an AS9100 shop. This episode will explore why meticulous inspection and thorough documentation are essential to our operations, but need to consider subjective inspection practices. Tune in to hear Jim’s insights, practical tips, and real-world examples that highlight the importance of these processes. myTRUEPOSITION.com STREAM IT NOW! https://lnkd.in/g693GxTd #AerospaceInspection #QualityDocumentation #ManufacturingStandards #MyTruePositionPodcast #PrecisionInAerospace #SafetyFirst #IndustryExcellence

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Unless you work for an Original Equipment Manufacturer (OEM) you may not experience an Integrated Product Team (IPT) review. For those of you who haven’t engaged in an IPT review, let me give you a brief introduction. The designer or design team hold a meeting to review the design concept or progress on an evolving design. During these meetings, attended by different cross functional team members, comments are given related to changes/modifications to address attendees’ design concerns. For example: maintenance may request a design change to increase accessibility to a component for regular maintenance. Depending on the current stage of the design different items are reviewed. Depending on the evolving design stage different GD&T application considerations must be addressed.   In most cases GD&T application is considered at the Critical Design Review (CDR) stage (there are least two design review stages ahead of CDR) in the evolution of the design. In some cases, the GD&T application options are limited at this stage (CDR). So, it’s imperative that GD&T constraints are identified as soon as possible in the design process (before CDR) to avoid problems that could manifest at a later design stage. It’s important to note that these design reviews aren’t for the faint hearted or inexperienced. Sometimes GD&T application has to be addressed at the current stage of the design and can’t wait until CDR. For example: In the case of large format components, the raw material ordering requirements know as lead-time (your material suppliers must place their orders as well) my force you into a GD&T discussion a year more in advance of other component GD&T considerations. The GD&T application decisions, made early in the design evolution, must carry through to the completed design (meaning it must be correct).   The GD&T applications, made for large or multi process raw material components, will drive raw material supplier designs. In many cases the raw material producers must create raw material designs as well. The GD&T application discussions with raw material designers is another step-in design evolution. The GD&T for raw material designs can look very different from what a finished design component GD&T application might resemble. In raw material GD&T you would expect to see unequally disposed tolerance used in profile of a surface, least material modifiers, and datum targets. If you have a manufacturing background, you’re every likely considering the manufacturing processes when defining the raw material GD&T application. So, it’s very likely you will have some back-and-forth GD&T discussion with the raw material designer.   Knowing when to push for and how hard to push for GD&T application comes from experience. If you don’t apply GD&T correctly in the early stages of design development, you will pay the price at the production line.

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The toughest challenges present an opportunity to pioneer. That's why we’re leveraging industry-leading additive manufacturing processes to help the Department of Defense develop hypersonic propulsion components in higher volume, reducing costs with a less fragmented supply chain. https://bit.ly/3wsUL5e

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$59.5 Million in Fines Highlight the Aerospace Industry's Push for Accountability A total of $59.5 million in fines were recently levied across major aerospace engineering firms, underscoring the critical importance of ethical business practices. RTX (formerly Raytheon Technologies) led the settlements with $33 million, followed by Belcan Engineering at $9.9 million, QuEST Global Services with $8.2 million, Cyient agreeing to $7.4 million, and Agilis Engineering closing with $1 million. These penalties serve as a reminder that integrity and transparency are paramount in maintaining trust and driving sustainable growth in aerospace. #Aerospace #Engineering #Ethics #Accountability #IndustryNews

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Celebrating #WallpaperWednesday with the Pratt Miller Defense RCV-L. ​Learn more by clicking the link below. ​ https://bit.ly/PM-Defense #PrattMiller #TransformingWhatsPossible #Defense #RCVL #EMAV #Robotics #Engineering #PlatformDevelopment #TechnologyIntegration

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This case study describes how TLG Aerospace utilized Simcenter STAR-CCM+ to enhance our aircraft certification process by significantly reducing the associated costs. This was achieved by leveraging computational fluid dynamics (CFD) and elastic computing resources to build precise aerodynamic databases and perform simulations more efficiently. This approach has allowed us to minimize the reliance on physical testing, leading to quicker, cost-effective certifications.   To learn more about how TLG Aerospace can help with your engineering and/or certification needs, please message me directly. #computationalfluiddynamics #cfd #engineeringexcellence

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It was great to learn more about the future of standards in aerospace at #WCQI2024

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Low Plasticity Burnishing is a method to extend the life of metallic components and improve safety.

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When failure isn't an option in EMI shielding, form-in-place material selection becomes critical. For aerospace and defense engineers, choosing the wrong gasket material could mean compromised system reliability when it matters most. Understanding CHO-FORM material selection isn't just about specs – it's about ensuring mission-critical systems perform flawlessly in the field. Here's what engineers need to know: Key Selection Factors: ✅ Conductivity Requirements 👉Volume resistivity needs 👉Shielding effectiveness targets 👉Grounding specifications ✅ Environmental Considerations 👉Operating temperature range 👉Harsh environment exposure 👉Corrosion resistance requirements ✅ Mechanical Properties 👉Compression force needs 👉Hardness specifications 👉Tensile strength requirements Why This Matters: 🚀 For defense applications: Reliable EMI shielding can mean the difference between clear communications and compromised systems in the field. 🏥 For medical devices: Proper material selection ensures life-saving equipment operates without interference. Ready to dive deeper into CHO-FORM material selection? Our comprehensive guide breaks down everything engineers need to know ⬇️ #Engineering #EMIShielding #Aerospace #DefenseTechnology https://hubs.ly/Q02ZmDZY0

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🛫 Did you know that 8 out of 10 commercial aircraft rely on Greene Tweed for at least one critical component? Our industry-leading #Sealing systems ensure unparalleled performance and safety, even at 40,000 feet. Greene Tweed #Composites and structural components offer significant weight savings and enhanced #Energy efficiency, making us the go-to choice for aerospace leaders. When it can't fail, choose Greene Tweed. Explore our latest innovations in aerospace solutions and see how we can elevate your operations. [Link to https://lnkd.in/grFjYvcm] #Aerospace #AerospaceEngineering #Innovation

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What Makes Collins Aerospace's Next Generation Ejection Seat so special? Learn about ACES 5, its new safety features, and how it works in this recent article from Simple Flying: https://lnkd.in/eGs6bBkz

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Comprehensive fabrication capabilities are essential to the aerospace manufacturing process. Our recent blog explores how these capabilities drive precision and efficiency in the industry. Discover more: https://lnkd.in/gkwMu_TR #ReBuildCuttingDynamics #AmericanManufacturing

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🌟Join us this week, for an exclusive webinar diving deep into Advanced Product Quality Planning (APQP) with industry expert Marc Doolittle, Sr. Technical Fellow at Collins Aerospace and an author of the APQP Standard 9145. 🗓️ Date: May 1st, 2024 🕑 Time: 2:00 PM Eastern Time ❌ Registration is not required. To join go to our Events on this our page. 💪 Attendees will earn 0.1 RU (Recertification Unit) towards your ASQ Certifications. ❓ Attendees can submit questions prior to the webinar or after the presentation live during the webinar. #APQP #ASQ #ASD #QualityManagement #Aviation #Space #Defense #Webinar #ProfessionalDevelopment #CQSDI #IAQG 🛰️✨

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🔧 Driving Continuous Improvement and Cost Savings in Manufacturing 🔧 As a Casting Technical Expert at Pursuit Aerospace over the past two years, I’ve delivered approximately $2 million in annual cost savings across more than 10 projects, with several already approved and others in progress. These results reflect my commitment to continuous improvement, operational excellence, and thinking outside the box to deliver innovative solutions. Building on this success, I founded ProCast Advisors as its Principal Consultant to provide specialized expertise in process optimization and cost reduction. By leveraging proven methodologies like Kaizen and utilizing Gemba walks, an essential tool in the Kaizen process to gather data and identify opportunities for improvement directly from the source, I help organizations drive sustainable continuous improvement. My approach combines creative problem-solving, forward-thinking strategies, and data-driven insights to set clear objectives, identify key opportunities, and develop actionable strategies that deliver measurable results. 🚀 Let’s connect to discuss how we can help your business grow and achieve greater cost savings through effective continuous improvement strategies. Read more here: https://lnkd.in/dEHvzKC8 #InvestmentCasting #ContinuousImprovement #VacuumInvestmentCasting #CastingProcesses #Kaizen #GembaWalk #ProcastAdvisors #CostSavings #ManufacturingExcellence

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Hot topic for SME's RAPID + TCT next month...how FormAlloy Technologies, Inc. is providing casting & forging replacement and repair! ✴ #DED #castings #forgings #form #enhance #repair #weld #directedenergydeposition

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"Inspection & Documentation in an Aerospace Environment" This week on my TRUE POSITION; Jim Carr dives deep into a critical topic for the Aerospace Manufacturing industry: "Inspection & Documentation in an Aerospace Environment." As you all know, inspection is a paramount in an AS9100 shop. This episode will explore why meticulous inspection and thorough documentation are essential to our operations, but need to consider subjective inspection practices. Tune in to hear Jim’s insights, practical tips, and real-world examples that highlight the importance of these processes. myTRUEPOSITION.com STREAM IT NOW! https://lnkd.in/g693GxTd #AerospaceInspection #QualityDocumentation #ManufacturingStandards #MyTruePositionPodcast #PrecisionInAerospace #SafetyFirst #IndustryExcellence

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Count on Resion for fast, compliant access to critical components. In industries driven by precision and urgency—like aerospace and defense—waiting for parts is simply not an option. Resion’s Rapid Acquisition Solutions ensures you have fast, dependable access to the critical, authenticated components your programs demand. ·        Unmatched Speed: Our solutions are designed to move at the speed of your industry, ensuring uninterrupted operations when timing is crucial. ·        Availability: With Resion’s vast network, your critical components are just a click away, bridging demands to keep your supply chain moving. ·        Commitment to Quality: Every part we provide meets the highest standards of reliability and is rigorously authenticated for program-critical applications. ·        Trusted by the Best: Resion is a preferred partner and supplier to the Top 25 Defense Contractors, trusted for speed, quality, and precision. When you need a partner that delivers speed, reliability, and high-quality components, think Resion. Let us keep your supply chain moving and your programs on schedule. 🌐 www.Resion.com 📞 800.645.6196 #SupplyChainSolutions #RapidAcquisitionContracts #Defense #Aerospace #ElectronicComponents #SupplyChainReliability #Resion #QualityComponents #RapidAcquisition #SupplyChain #Components

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Product liability risks increase rapidly when component assemblies have to operate safely at altitudes above a few thousand feet. https://hubs.li/Q02r8L9X0 #aircraftassembly #componentassembly #screwdrivingsolutions

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