You're overseeing plant engineering maintenance. How can you cut costs without sacrificing quality results?
To reduce expenses in plant engineering maintenance without compromising on quality, consider these strategies:
- Implement predictive maintenance. Use data analytics to anticipate repairs before breakdowns occur.
- Optimize inventory management. Keep only essential spare parts in stock to minimize holding costs.
- Train staff in multiple skills. Cross-training allows for more flexibility and reduces the need for outside contractors.
Which cost-saving measures have worked for you in plant maintenance? Share your insights.
You're overseeing plant engineering maintenance. How can you cut costs without sacrificing quality results?
To reduce expenses in plant engineering maintenance without compromising on quality, consider these strategies:
- Implement predictive maintenance. Use data analytics to anticipate repairs before breakdowns occur.
- Optimize inventory management. Keep only essential spare parts in stock to minimize holding costs.
- Train staff in multiple skills. Cross-training allows for more flexibility and reduces the need for outside contractors.
Which cost-saving measures have worked for you in plant maintenance? Share your insights.
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Having Planned Maintenance Program is key. Trained skilled trades having enough time to inspect and repair equipment before the failure causes other types of failures can be a cost avoidance strategy. PM Optimization should happen several times a year to make sure you have the correct skills, time for inspection, the machine failure history analysis that your team and PMs are accurately inspecting the correct possible equipment failures.
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Reduzir custos sem prejudicar a entrega é plenamente possível, desde que haja planejamento e iniciativas equilibradas, como a implementação de ações corretivas e preventivas. Um plano de manutenção bem elaborado traz diversos benefícios. Primeiramente, ele garante a confiabilidade dos equipamentos, evitando paradas inesperadas que podem prejudicar a produção. A manutenção regular ajuda a identificar problemas antes que se tornem graves, o que pode economizar tempo e dinheiro. Vamos de dicas!? 1 Fazer manutenção preventiva. ... 2 Realizar um mapeamento de custos. ... 3 Treinar a equipe. ... 4 Investir em tecnologia. ... 5 Terceirizar alguns serviços. ... 6 Acabar com o desperdício. ... 7 Eliminar gargalos. ... 8 Automatizar processos.
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Um item sempre importante para custo, é a avaliação de estoque para não ter material desnecessário e assim aumentar valor parado em estoque. Manutenção Preditiva é sempre importante para evitar quebras inesperadas que são sempre de custos maiores. Outra ferramenta importante para reduzir custo, e avaliar os equipamentos onde mais se gastou no mes(buscar três maiores) e após fazer uma análise de causa desses equipamentos para ver se pode evitar a causa do gasto e assim evitar recorrência.
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