Struggling to improve plant efficiency?

Precisely energy audit to be done of each system of 24hrs w. r. t. each season. Summer, monsoon, winter season are consuming power as per ambient temprature to meet room inside temprature and relative humidity. Water demand changes according to season. Operating power deviations to be analyzed. Plant Efficiency improvement can be done by getting OEM data of power consumptions of equipment used and equipment available with OEM. Old equipment to be replaced considering power efficiency of new equipment. Return on investment to be envisized. Energy saving towards carbonfootprint will help environment for human presently lifestyle and next generation.

Two types of energy audits are available. The preliminary audit. It is just a data gathering exercise. The other type is the detailed audit. This type of audit is completed by a professional auditor who monitors, analyzes, and verifies energy use to establish problem areas and ways to implement energy efficiency improvements. 

Process optimization is the implementation of structured methods to improve a specific process. There are many ways in which you can adjust a process. Add a step, remove a step or rewrite a step in the process. process optimization methods have many benefits, reducing risks, creating more consistency, improving quality, improving resource management, and increasing productivity.

It means a change or modification made to the equipment to improve some characteristics like equipment performance, its production capacity or improve production quality, lower energy consumption and reduce emissions resulting from equipment working. In few words "The upgrade will be essential when the working machine starts to cost the organization more than its benefit"

A manufacturing training program must be designed to equip the employees with the skills and knowledge required to be more safe and productive in their working environment. The most valuable assest for competitive organizations isn't just technology or machinery but thier people so people investing can empower employees to reach the full potential.

Software data analysis can help organizations to improve thier operational efficiency by identifying the areas of waste. It'll reduce the operational cost, increase productivity and improve quality. Data analysis is a very important differentiator that sets an organization a part from its competitors.

Define, analyse,improve and control. Measure usage, become efficient, manage Usage. As much as proper lighting is imperative, people often over compensate thereby wasting energy. Education is paramount, every stakeholders in the organisation needs to be upskilled in energy saving across all resources. This will benefit the business and the learning will roll over to the stakeholders person capacity creating and circular benefit.

Continuous improvement is essential to reach the operational excellence. It is a journey of positive changes guided by strategic implementation & other operational, environmental and management KPIs.