Santosh Prabhakar Manjaramkar

Adstefan is the number 1 casting simulation solution used by leading HPDC companies like Honda, Yamaha, Suzuki, Rane, Bharat Forge, Denso and several others.   High Pressure Die Casting (HPDC) simulation offers several key benefits using Adstefan; 1. Design Optimization: It helps optimize part geometry, material distribution, and mold design, reducing defects like porosity, shrinkage, and misruns. 2. Defect Prediction & Reduction: Simulations predict issues such as cracks, hot spots, and cold shuts, enabling design changes to minimize defects before physical production. 3. Process Efficiency: Optimizes gating systems, cooling channels, and process parameters (e.g., injection speed, pressure) to improve casting quality and reduce cycle times. 4. Cost Savings: Reduces the need for physical prototypes, lowers material waste, and speeds up development, leading to lower production costs and faster time-to-market. 5. Product Quality: Ensures more consistent, defect-free parts with fewer rejections and better process stability. 6. Tooling & Die Improvements: Helps design durable, efficient tooling and predicts die stress and fatigue, extending tool life.   Overall, HPDC simulation streamlines the design and production process, improving quality, reducing costs, and enhancing manufacturing efficiency. Case study from Bharat Forge using Adstefan.

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Is your factory aging? Are inefficiencies creeping in, hindering productivity and profitability? Use our services at &diligence (a SEREDIUM Pvt. Ltd. unit) to 🏭 Optimize your layout, 🔄 Reengineer your Operations, 🤖 Automate processes, 📈 Upgrade digitally. Ready to unlock your factory's full potential? Connect with us today. #industrialengineering #manufacturing

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#Low #Batch #production #Sla Quick production for one of our esteemed #client, wanted to meet a client #demo with a quick #turn #around #time. Here are the key benefits of SLA (Stereolithography) 3D printing for low batch production, presented in bullet points with icons and SEO-optimized content for LinkedIn targeting plastic customers: ✨ Increased Flexibility 🎨 - Rapidly prototype and customize products for small batches - Easily adapt designs to meet changing customer demands ⏱️ Reduced Lead Times 📅 - Eliminate lengthy setup times and tooling changes - Manufacture products on-demand, reducing inventory needs 💰 Lower Production Costs 💸 - Cost-effective for small to medium-sized batches - Avoid investment in specialized tooling and storage 🌐 Improved Supply Chain Efficiency 🏭 - Enable on-demand production closer to the point of use - Reduce the need for large inventories and warehousing 🔍 Increased Product Complexity 🧠 - Create intricate geometries and internal structures - Unlock new design possibilities for innovative products ⚡ Faster Product Development 🚀 - Accelerate prototyping, testing, and iteration cycles - Bring new products to market more quickly For plastic customers on LinkedIn, SLA 3D printing can provide the agility, cost-effectiveness, and design freedom needed to stay competitive in today's fast-paced manufacturing landscape. By leveraging these benefits, businesses can quickly adapt to evolving customer demands and bring unique, high-quality plastic products to market with greater efficiency. Tooltech Global Engineering Pvt. Ltd. Clover Tool Manufacturing Limited Tooling & Molding Havells India Ltd Ashok H. Varma Plastic Molding National Institute of Design (NID) Ahmedabad Central Institute of Plastics Engineering & Technology (CIPET) Karkhana.io Marketing Mind

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Do you still get 3D printed parts from outside India? Trust and empower local craftsmen.{Story Inside} If you are racing on the track, you try your best until the last gear and with full throttle. In the same way, when we are in the business of prototyping and low batch production, we continuously test different finishes, materials, and colors internally before promoting them. Why I have confidence on the what we promote? 😎 We engage in intensive internal discussions, not just at the management level but also with our team members involved in basic operations. Hearing from everyone brings us all to the same level. Their participation is crucial for delivering the best output. Many times, they have even exceeded expectations. Every job outsourced weakens a local craftsman. If you have a problem statement, we are ready to take it on as a challenge. Each of our customers brings new things to the table, making it easier to tackle the next problem statement. The Process used is FDM, and with proper sanding we have achieved the glossy finish. Making Manufacturing Easy - Day 3 #3d #3dprinting #makeinindia #fdm #bangalore #sla #vacuumcasting Makenica Product Manufacturing Hub

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5TH (Solidworks) Introduction To Features Tools, Extruded Base ,Cut And Revolved Base ,Cut https://lnkd.in/g8JpRPYh 

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Title: "Behind the Scenes: The Magic of Injection Molds ✨" Description: Step into the world of manufacturing mastery with our injection molds. From intricate designs to flawless execution, witness the craftsmanship that brings products to life. Join us as we unveil the artistry behind the process. #InjectionMolds #ManufacturingExcellence #Craftsmanship

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Additive manufacturing offers unique opportunities to achieve this by producing parts that are lighter, more complex, and optimized for specific functions. The goal is to reduce vehicle weight, which directly contributes to improved fuel efficiency, lower emissions, and enhanced performance. 1. Material Selection and Design Freedom (Topology Optimisation & Generative Design) 2. Design for Additive Manufacturing (DfAM) 3. Customized, Lightweight Components (Lattice structures like Honeycombs, Tessalations, Gyroids etc) 4. Advanced Printing Technologies (Like HP MJF, DLP, CDLM) 5. Sustainability Benefits (Low carbon footprint & highly recycleable materials) 6. Tool-less manufacturing (No Molds & No Tooling) 7. On Demand Manufacturing (Digital CAD)

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Check out model here https://lnkd.in/gHyPUzp6

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#CastingConversations Do you also believe that quality means higher costing? Well, today I would like to change your belief. I have some practical strategies where we can reduce costs while maintaining quality in automotive casting: 1. Material Optimisation - Right Alloy Selection: Choose the best alloy that meets the strength and weight requirements but isn't overly expensive. Sometimes a slightly cheaper alloy can do the job just as well. - Scrap Reduction: Have strict control measures to minimise scrap rates. Less waste means lower costs. 2. Efficient Design - Design for Manufacturability (DFM): Work closely with your design team to ensure the parts are easy and cost-effective to produce. This might mean fewer complex shapes and more standardised parts. - Simulation Software: Use casting simulation software to predict and fix potential defects before production. This helps in reducing trial and error, saving both time and money. 3. Process Improvement - Lean Manufacturing: Adopt lean manufacturing principles to completely eliminate waste in every step of the casting process. - Automation: Robots and automated systems can handle repetitive tasks more efficiently and consistently than human labour. What else do you think we can do to save costs while maintaining quality? #CastingIndustry #Casting #Manganesesteelscrap #VRsolutions #QualityControl #CastingIndustry | Kunal Pandya

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Introduction to Mold Manufacturing and Production** Welcome to our presentation on Complete Mold Manufacturing and Production. Today, we will take you through the comprehensive process of creating molds and their subsequent use in production. This journey encompasses design, material selection, fabrication techniques, quality control, and finally, the application in mass production. Understanding this process is crucial for anyone involved in manufacturing, as molds play a pivotal role in creating consistent, high-quality products. From intricate components in the automotive industry to everyday consumer goods, molds are integral to production efficiency and product quality. Let's dive in and explore the stages of mold manufacturing and how these molds are utilized in production lines.

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When I was visit in Sanden Vikas India Private Limited for DAP (Design Approach Print) Meeting I learn some Points are Given Below:- 1. Understand the Company Products(Automotive Air-conditioning). #product 2. Clarify the Purpose: The DAP meeting focuses on reviewing and approving the design print.#Purpose 3. Ensure everyone understands what needs to be approved (Customer Space layout, Machine Layout, tolerance, etc.). #problem & #Solution 4. Familiarize yourself with the design print and any prior feedback. #selfaware_with_design 5. Ensure you have all necessary drawings such as Machine Layout, Tooling Layout, All circuits, Grinding wheel with spec, Centres, etc. Be clear on who will be present. #Carry #documents #advance 6. Component Alignment with Mandrel. #Alignmet 7. Ensure all Employees sign off on the design approval print format. #blue_print 8. If changes are required, clarify the timeline for revised designs. #deadline 9. Keep a record of all approvals, feedback, and action items. 10. Share the approved design with relevant teams (Sales, Design, Customer, etc.).This will help ensure a smooth and productive DAP meeting. If Anyone Can Suggestions me Something please Dm. #MGT Micromatic Grinding Technologies Pvt. Ltd.

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Don’t do injection molding, when you don’t want to. Many a times you get caught between prototype and injection molding, you don’t want to invest on mold which might cost you 10-15 lakhs. To help you reach to the production point, there is a bridge manufacturing technology which is vacuum casting. What are the benefits of they - can be done swiftly - multiple material options - you can produce as low as 5 quantity - can be tested in real conditions - not heavy on pocket - can be produced locally Vacuum casting is a technology which is beneficial for startup’s such as consumer electronics, electronics, medical devices, electrical vehicles and many more Choosing right technology can be very beneficial for your company. --------------------------------- PS: Here's 1000mm SLA unveil post. https://lnkd.in/gFR-iEjN #3d #3dprinting #vacuumcasting #makeinindia #bangalore

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Part 5 /10 🌟 Exploring Plastic Molding Methods: From Injection to Blow Molding 🌟 Plastic molding methods are essential in manufacturing plastic products. Understanding different molding techniques helps us appreciate the variety of products around us. Let’s dive into the most common plastic molding methods and how they work! 🚀 1. Injection Molding: The Most Popular Method 🛠️ Injection molding is the most widely used plastic molding method. It involves injecting melted plastic into a mold to form a part. How It Works: Step 1: Plastic pellets are melted in a heated barrel. Step 2: The melted plastic is injected into a mold cavity. Step 3: The plastic cools and solidifies into the shape of the mold. Step 4: The mold opens, and the part is ejected. Advantages: High Efficiency: Suitable for mass production. Precision: Produces detailed and complex parts. Versatility: Can use various plastic materials. Uses: Automotive: Dashboard components, engine parts. Consumer Goods: Toys, household items. 2. Blow Molding: Perfect for Hollow Parts 🍼 Blow molding is used to create hollow plastic parts, like bottles and containers. How It Works: Step 1: A heated plastic tube (parison) is placed into a mold. Step 2: Air is blown into the tube, inflating it to match the mold cavity. Step 3: The plastic cools and hardens into the desired shape. Step 4: The mold opens, and the hollow part is removed. Advantages: Cost-Effective: Ideal for producing large quantities. Flexibility: Can create various shapes and sizes. Uses: Packaging: Bottles, containers. Industrial Parts: Fuel tanks, storage drums. 3. Thermoforming: Shaping Sheets into Products 🍴 Thermoforming involves heating a plastic sheet and forming it over a mold to create a part. How It Works: Step 1: A plastic sheet is heated until pliable. Step 2: The sheet is draped over a mold and vacuum is applied to shape it. Step 3: The plastic cools and takes the shape of the mold. Step 4: Excess material is trimmed away. Advantages: Low Cost: Economical for small to medium production runs. Speed: Quick setup and production times. Uses: Food Packaging: Trays, lids. Medical Devices: Disposable containers, packaging. 4. Rotational Molding: Even Wall Thickness ⚙️ Rotational molding, or rotomolding, is used to create large, hollow parts with consistent wall thickness. How It Works: Step 1: Plastic powder is placed in a mold. Step 2: The mold rotates in an oven, melting the powder and coating the mold’s interior. Step 3: The mold cools while rotating, forming a solid part. Step 4: The mold opens, and the part is removed. Advantages: Uniform Thickness: Even wall thickness throughout the part. Durability: Produces strong, durable parts. Uses: Toys: Large plastic toys. Industrial: Water tanks, shipping containers. Cutting Down Post due to linkedin words limitations . To be Continued...... #plasticdesign,#mechanicaldesign,#designengineering

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#Castingconversations Maintaining high-quality standards in casting processes is important and not easy to crack. A lot of people don’t understand the art of casting. Here’s how casting experts achieve that quality: 1. It all starts with detailed planning and design. Engineers design the moulds and casting processes to make sure they meet the exact specifications required. This involves choosing the right materials, understanding the thermal and mechanical properties, and designing moulds that minimise defects. 2. Throughout the process, inspectors monitor every stage closely, from raw material inspection to the final casting. They use advanced techniques like X-ray inspection or ultrasonic testing to detect any flaws or imperfections that could affect the product's integrity. 3. Using advanced casting techniques helps in achieving consistent quality. Techniques like investment casting or sand casting with automated moulding systems ensure precise replication of complex shapes and dimensions. These methods reduce variability and improve product consistency. 4. After casting, precision machining is often required to achieve the final specifications. This step involves using CNC machines to shape and finish the casting to exact tolerances. This ensures the parts fit perfectly into their intended applications without any compromise on quality. These are a few techniques that casting experts use every day to make sure that their every product meets high-quality standards, whether it's for automotive parts, aerospace components, or industrial machinery. What are some of your casting techniques that you use to improve quality? #strategy #growth #opportunities #business #casting #qualitycasting #entrepreneur #industry |Kunal Pandya

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“The best way to predict the future is to create it”. - Peter Drucker. As a modern machine shop leader, What is the future you want to create for your organisation? Your customer audit visit preparations are incomplete without Easymech QC50 QuickClean. Customer visits to your shop floor are an occasion to showcase your machine shop at its best. Now you can Enhance the Shine on your CNC Machinery during audits with India’s most preferred CNC machine Cleanliness tool: EasyMech QC50 🛕🌅 # Showcase your machine shop as World class to your customers , visitors & employees . # Gain more respect and win customer approvals during shop floor visits. # Improve your brand value as an Employer for your shop floor visitors and win more Employee referrals. Here are the top 4 reasons why Easymech QC50 is preferred as India’s most trusted Machine cleanliness partner :-✅ 1. *Reduces Time & Effort*: EasyMech QC50 cuts cleaning time and effort by 50%, restoring machine shine quickly and reducing downtime, making more production time available. 2. *Safe for Machines*: Unlike acidic cleaners that damage surfaces, EasyMech QC50 protects while effectively removing stains, ensuring your CNC equipment remains in top condition. 3. *Safe for Operators*: Free from carcinogenic chemicals, EasyMech QC50 ensures a safer work environment, protecting your team from long-term health risks. 4. *Enhances 5S Audits and Kaizen*: EasyMech QC50 boosts 5S audit scores and supports Kaizen implementation, impressing visitors and customers during audits with cleaner, well-maintained machines. Position your company for success with EasyMech QC50—your partner for efficient, safe, and effective CNC machinery maintenance. Reach out to get your 5litres Trial can today 🇮🇳 MECHMATRIX  We improve your machining process, to increase your manufacturing Profitability 🏆 MECHMATRIX devjeet mandal Prachi Khairnar

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Maximizing Cost Efficiency in CNC Machining: Key Insights from 12 Years in the Field Hello, LinkedIn! I’m Aditya Kochar, Director at Kuhu Industries Pvt Ltd, where we specialize in the manufacturing of auto parts, electrical components, and bearing components using CNC and SPM machines. With over 12 years of experience in CNC machining, I’ve had the opportunity to delve deeply into many aspects of this industry and am excited to share a critical insight on cost reduction strategies in a CNC machine shop. In our line of work, reducing production costs while maintaining quality is paramount. At Kuhu Industries, we produce around 200 different types of components, and I’ve learned that a key to cost reduction lies in understanding the cost structure of each CNC-manufactured part. Breaking Down the Cost Structure of a CNC Part Let’s consider a typical CNC part with a total cost of 100 INR. Here’s how the cost breaks down: Direct Costs: Tooling Cost: 3 INR Material Cost: 22 INR Indirect Costs: Labour: 28 INR Machine: 26 INR Overhead: 21 INR Now, here are a few scenarios illustrating potential cost-saving measures: 1. Reducing Tooling Costs by Securing Higher Discounts By negotiating a 30% discount on tooling costs, we can reduce tooling expenses from 3 INR to 2.1 INR, saving 0.9 INR per part. 2. Extending Tool Life Doubling the tool life can also create savings. For instance, if a 600 INR tool previously produced 200 parts, a 100% increase in tool life would allow it to produce 400 parts. This adjustment would bring tooling cost per part down from 3 INR to 1.5 INR, saving another 1.5 INR. 3. Enhancing Machine Productivity by 20% Increasing machine speed, feed rate, and implementing automation has a direct impact on cost savings. By enhancing productivity by 20%, we can significantly reduce the following costs per part: Labour from 28 INR to 22.4 INR Machine from 26 INR to 20.8 INR Overhead from 21 INR to 16.8 INR This productivity boost results in a total savings of 15 INR per part. The Takeaway: Productivity is the Key to Cost Reduction Among all these strategies, I’ve found that the most effective way to reduce costs is by focusing on increasing machine productivity. Minimizing idle times and small stops can make a substantial difference. One of the best methods to track and enhance machine productivity is through Overall Equipment Effectiveness (OEE). This metric offers a clear picture of performance, availability, and quality, guiding us toward greater efficiency. If you’re in the CNC machining industry or working with similar manufacturing setups, I’d love to hear your thoughts and experiences on cost reduction strategies! #CNCMachining #CostReduction #ManufacturingExcellence #KuhuIndustries #Productivity #OEE

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