About
Highly accomplished Senior Engineer with an extensive international background spanning…
Services
Articles by SANTHIRAJ
Contributions
Activity
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Bhopal gas leak tragedy. Toxic waste dispsal status.
Bhopal gas leak tragedy. Toxic waste dispsal status.
Shared by SANTHIRAJ S.
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Carbon monoxide leak! CO is a silent killer!
Carbon monoxide leak! CO is a silent killer!
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Subhendu Maiti of The Statesman writes: UGC plans major changes for UG, PG courses Courtesy: The Statesman
Subhendu Maiti of The Statesman writes: UGC plans major changes for UG, PG courses Courtesy: The Statesman
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Experience
Education
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Anna University Chennai
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Activities and Societies: Badminton
Dissertation titled "MICROPROCESSOR BASED SOOT BLOWER CONTROLS"submitted for course completion to Madras Institute of Technology
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Activities and Societies: Volunteer in National Service Scheme
Undergone Honors Course by taking extra electives in fourth and final year
Licenses & Certifications
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Functional Safety Engineer
TVC Functional Safety Services FZ-LLC
Issued ExpiresCredential ID FS Eng (TÜV Rheinland) # 25016 / 22 - Safety Instrumented Systems -
SAUDI COUNCIL OF ENGINEERS REGISTRATION
SAIDI COUNCIL OF ENGINEERS
Issued ExpiresCredential ID 209581 -
Tropical Helicopter Underwater Escape Training OPITO APPROVED
GTSC.KSA
Issued ExpiresCredential ID 3420519517021614607
Volunteer Experience
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Vounteer
NATIONAL SERVICE SCHEME,ACCET,KARAIKUDI
- Present 47 years 2 months
Social Services
We constructed a Panchyat building for a village near Karaikudi under NSS.
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Leader
Jaycees
- Present 35 years
Social Services
Arranged for installation of hand operated pump in Thuvakudi
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Lecturer - AMIE Coaching - Evening Classes
AMIE Coaching Center,Training Center
- Present 41 years
Education
Volunteered for free coaching of Supervisory cadre employees of BHEL in Electrical Engineering for AMIE examinations
Publications
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Value Engineering of Heat Recovery Steam Generator Motor Control Center
Indian Value Engineering Society All India Seminar
Value Engineering implemented in BHEL by a team of professionals led by me, was presented as a paper in Indian Value Engineering Society's seminar at Mumbai in 1991 and won National Award
For details, please visit:
http://www.scribd.com/doc/155478660/Value-Engineering
Courses
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INSTRUMENT TECHNOLOGY
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Instrument Technology
ME IT 12
Projects
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ELECTRICAL HV/MV/LV DISTRIBUTION KIOSK FOR BHEL PROJECTS ALL OVER INDIA
Design,Engineering,Procurement,Construction of Kiosks for out door services for Pan India projects of BHEL viz: Malwa x 600MW, Jindal 1000Mw, Monnet 2 x 500Mw, Raichur 7 x 210MW and Hindalco 800MW. Centralized procurement by BHEL -PPSR by reverse auction. Successfully completed and got back all performance bank guarantees in 2013
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BLDC motor based linear Actuator with LCP interfacing Siemens DCS of BWE Energy India Boiler-A/C Essar
40 Pairs of Brushless DC motor based linear actuator for Turbulator of multi fuel fired burner with Local Control Panel designed,system integrated,tested and FAT witnessed by Tata Projects Ltd before despatch. O&M dossier prepared. One pair of actuators along with a test box delivered to BWE-Denmark for testing with multi fuel burner in cold condition at Poland. This project effected more than 40% cost savings to BWE
Other creators -
Brownfield - PCC Feeders Addition - STP - Salalah
One Incoming Feeder and 4 outgoing feeders added with interlock for incomers to by designing matching extension switch board to the existing Power Control Center. Installation and Start up completed within 7 days by availing 2 days shut down at Salalah-Oman
Other creatorsSee project -
Reverse Osmosis - Deminralized Feed Water Plant automation - BHEL - A/C KPCL-Bellary 500 MW
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ACCESS CONTROL - ENNORE PORT
Access control with bar coded passes designed and supplied with GE PLC
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E&I - Divertor Damper controls for ANAB LYOD -VVVFD panel with logic
Bypass stack divertor damper positioning achieved by means of VVVFD & PLC interlocks for Combined Cycle Plant.Damper manufactured as per BALTEC,Australia's design
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PLC for Industrial Washing Machine to clean crank shafts-Automotive
GE PLC used for controlling Industrial Washing Machine. These machines are used in automotive sector for cleaning crank shafts and other parts. These machines manufactured by Mithraa Enginering
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AC DISTRIBUTION SWITCH BOARDS FOR TNEB 400KV S.S
8 nos of 800A switch board consists of GE breakers and MCCB
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F&G smoke detetectors and Alarm panel for CAIRN energy, on shore Ravva Terminal Yanam
Site survey, FEED, proposal submission, approval, installation and commissioning with more than 200 detectors, MCP and alarm panel at Yanam
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Export - A/C VATEch Wabagh - Al Ansab - E&I for chemical dosing
Engineered and supplied Local Control Panel - SS Enclosure for VATEech A/C Gulfar -Oman.FAT inspection by SGS
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SIS - Burner Management System for BHPV-A/C HPCL-Vizag
Design, Engineering, Panel Lay out, hardware and software integration of Safety Instrumented System-PLC with HBR having I/O,Communication and Processor Redundancy for Carbon Monoxide Fired Burners of BHPV Boiler of capacity 50 TPH. Dual MODBUS Data communication with Centum Yokagowa DCS.
Other creators -
Zuluf AH Increment - Oil
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Design and Install Oil producing facilities to increase output by 600MBCD
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Sustainable Waste Recycling for Thapovanam - FEED
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Classify & quantify different types of Wastes generated daily
Propose waste recycling methods to optimize the carbon footprint
Define Project Scope for biodigester and composting facilities
Estimate project cost
Identify Sources
Develop project schedule
Estimate project cost
Obtain quotes for vendor packages
Conduct field survey for siting facilities
Prepare FEED reportOther creators -
Zuluf AH Increment - Water Injection
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Design and Install WI facilities to increase AH Crude output by 600 MBCD
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Detailed Design Larsen & Toubro Hydro Carbon Engg
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Senior Technical Professional Leader - Platform Upgrade PDHMS - Aramco
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Senior Technical Professional Leader - FEED - Upgrade Pier Facilities Tanajib - Aramco
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GSM based wireless Spray water controls for coal dust containment at Chennai Port
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On Shore - Marine - Rubber Tyred Gantry Crane 40 Tons Capacity Mechatronics Revamp including replacement of Drives and PLCs with GE Fanuc at Chennai Container Terminal in 2002
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Kone-Fels Make Rubber Tyred Gantry Crane of Chennai Container Terminal - was having obsolete ABB Analog drives and analog controls. Same was replaced with Digital Drives and PLC with distributed I/O. Hydraulic circuit overhauled for Spreader and Bubenzer Brakes. Mechanical revamping done. This is a Mechatronics Revamping and a Brown field job in a demanding on shore container terminal located at Chennai Port Trust. Mr.Anoop Pereira was Sales-GE Fanuc ,Chennai and Mr.T.V.Rajasekhar was looking…
Kone-Fels Make Rubber Tyred Gantry Crane of Chennai Container Terminal - was having obsolete ABB Analog drives and analog controls. Same was replaced with Digital Drives and PLC with distributed I/O. Hydraulic circuit overhauled for Spreader and Bubenzer Brakes. Mechanical revamping done. This is a Mechatronics Revamping and a Brown field job in a demanding on shore container terminal located at Chennai Port Trust. Mr.Anoop Pereira was Sales-GE Fanuc ,Chennai and Mr.T.V.Rajasekhar was looking after Sales-All India-GE Fanuc. Mr.Suresh helped me to finalize guide line specifications to introduce GE Fanuc Drives and PLCs
Other creators -
SIS -PLC-Liquid Ammonia Handling Automation at Willington Island, FACT,Cochin
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Detailed site survey was done by me before quoting for this Brownfield job. Old analog controls removed. GE IP PLC based controls with HBR ( CPU,Communication and I/O Redundancy) having P+F barriers for I/O along with SCADA -Cimplicity offered with detailed design. M/S FEDO acted as owner's consultant and reviewed / commented / approved the detailed design drawings.Liquid ammonia handling ship-shore-barge/truck/wagaon loading including loading arm and gas compressor monitoring
Other creatorsSee project -
TRIPOLI -LIBYA 2 X 120MW Post Commissioning and handing over - First Export Oder of BHEL,India
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Deputed by BHEL to attend all the Punch Points after commissioning of 2 x 120MW Heavy Fuel Oil Corner Fired Boiler. Successfully all punch points in the area of Controls and Instrumentation attended to the satisfaction of GEC,Libya and handed over the Boiler-Turbine-Generator package to the client. On special request,I served as Instrumentation Engineer taking care of 4 x 60MW + 2 x 120MW, Tripoli Power Station on the rolls of GEC,Libya to mentor Libyans to take up Maintenance
Other creators
Honors & Awards
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Conference Speaker - EPC Senate - Conference at Bangkok
Trueventus,Malaysia
Presented Case Study titled Augmentation of PCC in a STP - Brownfield Project
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EPC-SENATE - CASE STUDY-ELECTRICAL POWER CONTROL CENTER AUGUMENTATION -SALALH OMAN- BROWN FIELD PROJECT
TRUEVENTUS,MALAYSIA AT INTERNATIONAL EPC CONFERENCE AT BANGKOK
Invited to present case study dealing with brown field project executed by me in my capacity as Director of Futura Electronics at STP in Salalah,Oman
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Appreciation Letter - Productivity Improvement
BHEL,Tiruchirappalli
Utilization of Non Moving E&I Materials at Stores for a Value of INR 2700000
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Cost Optimization of Flue Gas Analyzers for FBC boilers
BHEL,Tiruchirappalli
CEMS package for Fluidized Bed Boilers E&I package attempted to achieve overall gain of about 38%
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Cost Optimization of Flue Gas Analyzers for Waste Heat Recovery Boilers
BHEL,Tiruchirappalli
For Heat Recovery Steam Generators, CEMS -Continuous Emission Monitoring System design standardized to bring down the cost of package by 37%
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Diversion of Site Surplus Materials - E&I - Productivity Improvement in EPC
BHEL,Tiruchirappalli
Saved for a value of INR 5000000 by utilizing surplus materials
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Signal & Control Cabling Optimization for E&I package
BHEL,Tiruchirappalli
By properly locating the Junction Boxes and Marshalling Panels, the length of various sizes of cables optimized leading to savings of about 60% for E&I packages compared to previous purchases.Benefits to BHEL are:
1.Cycle time reduction for cable procurement by 50%
2.Cost reduction to the tune of 60% -
Standardization of C&I Tapping Point-Details for Interface
BHEL,Tiruchirappalli
Above project improved Cycle Time to effect FEED stage deliverables to various clients of BHEL by 500%
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University Rank Certificate
Madurai Kamaraj University
First Rank on the basis of aggregate marks taken at Third,Fourth and Final year examinations from among the successful candidates of Electronics and Communications-Honors Course
Languages
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Hindi - Spoken
Elementary proficiency
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English
Full professional proficiency
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Tamil
Full professional proficiency
Organizations
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ANNA UNIVERSITY ALUMINI CLUB
Member
- PresentJoined as member of prestigious Anna University Alumni Club. - Exclusively for Alumni of CEG,AC Tech,MIT,Chromepet & School of Architecture and Planning.
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MURUGAPPA POLYTECHNIC COLLEGE,AVADI,CHENNAI
TRAINER - Honarary
- PresentHands on training for the following offered with Stipend for more than 250 students from 1996 • Programmable Logic Controllers • DCS • GSM modem interfacing • Electrical switch gear • Panel lay out ,wiring, testing • MS office • Field Instrumentation • P&ID • Logics, Cause and Effects diagrams • Quality Assurance Plan • Start up • Commissioning • Break down services
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